Group CI Manager, Newsprinters

2. George Donaldson
Group Continuous Improvement Manager

3. Chasing
the
Lean Transformation

4. Who We Are
&
What We Do

5. Newsprinters

6. What we do

7. How we do it
Raw Materials (Paper, Ink, Font and Plates) Preparation Plate Making
Newslogistics Post Press - Packaging Printing Presses Paper Handling

8. Newsprinters Vision

9. The
Newsprinters
Road Map

10. NCIS 5 Year Road Map
2010
NCIS - TPM
Executive Team Strategy
Sessions
Planning and Pilot Sessions
Workshop Development
2012
TPM – Phase 2
QP4 & QP5 Workshops
Site Awareness Sessions
Policy Deployment – Pilot
NVQ BIT - Pilot
2010 2011 2012 2013
2011
TPM – Phase 1
Site Communications
Ink Room, QP2 & QP3 Workshops
Group Visual Standards & Audits
2014
TPM – Phase 4
QP1, QP11 & QP12 Workshops
Kaizen Workshops
SHINGO Challenge @ Eurocentral
2014 2015
2013
TPM – Phase 3
QP6 & QP7, QP9 & QP10 Workshops
Policy Deployment – Group
NVQ BIT – SHINGO Pilot @ Eurocentral
2015
TPM – Phase 5
Group Standards
Management Training
Shingo Start @ Knowsley

11. The Shingo Journey
September 2010 May 2012 July 2014
August 2014

12. Tools
Principles
Systems

13. W. Edwards Deming

14. W. Edwards Deming

15. 15
The Newsprinters Way

16. Newsprinters Continuous Improvement System

17. Systems That Encourage The Right Behaviours

18. Systems Where Everyone Is Engaged

19. Holistic Systems
Total Productive Manufacturing
Total: All Staff - All Business Partners - All Levels – All Committed
Productive: All Working together - All Driving Continuous Improvement
Manufacturing: All Processes - All Activities - All Equipment

20. Systems Where Everyone Is Trained
SharePoint, PDCA & Process Mapping
Problem Solving, FMEA & KANBAN
Workshop 1 – 3 Review
Project Planning, Change Control & SMED
ISO Systems, Internal Audits & Visual Standards
Maintenance Best Practices (RCM vs TPM)
Asset Care Review & Kaizen Cycle
OEE, Quality Management & Test
Asset Criticality, 7 Wastes & CI Tools

21. It Wasn’t Always Good

22. 5S – So you can see the waste

23. 5S – Make it obvious

24. Visual Standards Across The Group

25. Eurocentral
Knowsley
Broxbourne
The Newsprinters Audits

26. Visual Staff Audits - Daily
Staff Audits Daily:
• Use Area Audit Form and audit the work
area assigned.
• Complete the form noting any issues and
highlight 9001-14001-18001 concerns to
Manager.

27. Systems Where Everybody Audits
Daily ~ Staff and Frontline Managers
Weekly ~ Managers
Monthly ~ Senior Managers
Quarterly ~ Executive Directors

28. Where Every One Has PAL

29. Newsprinters
Accomplishments

30. Environmental

31. Lean Manufacturing

32. Lean Manufacturer of the Year

33. Printer & Environmental Company of the Year 2011

34. Printer of the Year - 2013

35. Printer of the Year - 2014

36. Recognised Lean Manufacturing Facilitators

37. UK’s 1st Shingo Prize Winner – 2014

38. Shingo
or
Terry