^ìëíê~äá~å=`fl=pìããáí=OMNO            cçääçï=ìë=çå=qïáííÉê          @ãÉ`fl=E]ãÉpìããáíëfqF=      ÜííéWLLíïáííÉêKÅçãLãÉpìããá...
dçäÇ=`ç~ëí gìäó=OMNOmÉíÉê=_~íÉë
Introduction   mÉíÉê=_~íÉë   j~å~ÖÉê=Ñçê=fq=C=_ìëáåÉëë=póëíÉãëI=uëíê~í~=`çééÉê=C=wáåÅ=áå=   ^ìëíê~äá~=J `fl=êçäÉ   uëíê~í~...
Integrating Middle Tier Tools toOptimise the business, reduce downtime &maximise plant productivityIncrease visibility & t...
Q=vÉ~êë=^Öç=KKKKK=qÜÉ=bñéÉÅí~íáçå   Integrated pit-to-port System that knew   •What to produce in all processes, and what ...
4 Years Ago ..... The Reality   Spreadsheets                   and systems in disrepair   •Data entry errors   •Data not v...
Spreadsheets•   Manual process•   Uncontrolled – audit difficult•   Many spreadsheets•   Error prone
Operation    Management al System              Reports #1Operational System                     Management#2              ...
Various            Process                                         MES                 LIMS             Data              ...
The Solution ........fåíÉÖê~íÉÇ=máíJíçJmçêí=póëíÉã=^êÅÜáíÉÅíìêÉfåíÉÖê~íÉÇ=máíJíçJ ^ãéä~=~åÇ=pçäîÉfq•^ãéä~=~åÇ=pçäîÉfq  `çã...
Excel    Analysis    Secondary           Operational           Ellipse   and Upload   Data Entry           reporting      ...
Downtime                Putting CONTEXT into                Production ReportingCritical for• Debottlenecking Processes• R...
Production Report
Easier identification of keyinformation ◦   Enabled to be viewed on     compliant report technologies     (e.g. Microsoft ...
Raw Feed Bin 354 needs to becleaned out
SolveIT Architecture                                                               Optimised          Various             ...
Copper Mine Planning Short/Long Term  Copper Processing                        NT                                         ...
Global Optimisation:        Local What’s best for the    Optimisation:  entire business      What’s best for a            ...
Mine                       Mine        Rail         Port        Port               Processing    Planning                 ...
Planning, Scheduling & Optimisation- What to Produce enterprise-wide
Planning, Scheduling & Optimisation- What ore grades, where to find
cêçã=bñéÉÅí~íáçå=íç=oÉ~äáíó  Integrated pit-to-port System that knew  •What to produce in all processes, and what was prod...
Future (Forecast)                                     Time Domain      EllipsePresent & Past (Historical)                 ...
Process                          Various                       Data                              MES            LIMS      ...
pÉåáçê=j~å~ÖÉãÉåí=_ìóJáå==NMN=~êíáÅìä~íÉë  •   `çããìåáÅ~íáçåë  •   _ìëáåÉëë=`~ëÉ  •   pÉää=íÜÉ=ÚÅçãéÉíáíáîÉ=~Çî~åí~ÖÉÛ  • ...
_ÉíïÉÉå=OMMQ=~åÇ=OMMTI=P=ÅçåëìäíáåÖ=ÉñÉêÅáëÉë=ïÉêÉ=ÅçåÇìÅíÉÇ  ◦b~ÅÜ=áÇÉåíáÑáÉÇ=íÜÉ=ë~ãÉ=Ä~ëáÅ=áëëìÉë  ◦b~ÅÜ=êÉÅçããÉåÇÉÇ=Ñì...
jáåÉ   `êìëÜÉê   pãÉäíÉê   içÖáëíáÅë   oÉÑáåÉêó   mçêí             cçÅìëdj=Lsm                                            ...
Silo vs Global Optimisation          Mines             Logistics           PortsLocal                                     ...
táíÜ=ëáäç=ã~å~ÖÉãÉåíI=É~ÅÜ=~êÉ~=çÑ=íÜÉ=ÄìëáåÉëë=áë=çåäó=ÑçÅìëÉÇ=çå=íÜÉáê=í~êÖÉíë=çê=éêçÄäÉãëI=~åÇ=åçí=ëç=çåäó=ÑçÅìëÉÇ=çå=í...
^ìëíê~äá~å=`fl=pìããáí=OMNO            cçääçï=ìë=çå=qïáííÉê          @ãÉ`fl=E]ãÉpìããáíëfqF=      ÜííéWLLíïáííÉêKÅçãLãÉpìããá...
Presentation by Peter Bates, Manager, IT & Business Systems, Xstrata Copper at the Australian CIO Summit 2012
Presentation by Peter Bates, Manager, IT & Business Systems, Xstrata Copper at the Australian CIO Summit 2012
Presentation by Peter Bates, Manager, IT & Business Systems, Xstrata Copper at the Australian CIO Summit 2012
Presentation by Peter Bates, Manager, IT & Business Systems, Xstrata Copper at the Australian CIO Summit 2012
Presentation by Peter Bates, Manager, IT & Business Systems, Xstrata Copper at the Australian CIO Summit 2012
Presentation by Peter Bates, Manager, IT & Business Systems, Xstrata Copper at the Australian CIO Summit 2012
Presentation by Peter Bates, Manager, IT & Business Systems, Xstrata Copper at the Australian CIO Summit 2012
Presentation by Peter Bates, Manager, IT & Business Systems, Xstrata Copper at the Australian CIO Summit 2012
Presentation by Peter Bates, Manager, IT & Business Systems, Xstrata Copper at the Australian CIO Summit 2012
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Presentation by Peter Bates, Manager, IT & Business Systems, Xstrata Copper at the Australian CIO Summit 2012

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Presentation by Peter Bates, Manager, IT & Business Systems, Xstrata Copper at the Australian CIO Summit 2012: The New Black: Integrating Middle Tier Tools to Leverage the Benefits of Each System

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Presentation by Peter Bates, Manager, IT & Business Systems, Xstrata Copper at the Australian CIO Summit 2012

  1. 1. ^ìëíê~äá~å=`fl=pìããáí=OMNO cçääçï=ìë=çå=qïáííÉê @ãÉ`fl=E]ãÉpìããáíëfqF= ÜííéWLLíïáííÉêKÅçãLãÉpìããáíëfqobjfkaboW=mib^pb=e^ka=fk=vlro=bs^ir^qflk=cloj= _bclob=ib^sfkd=qeb=prjjfq
  2. 2. dçäÇ=`ç~ëí gìäó=OMNOmÉíÉê=_~íÉë
  3. 3. Introduction mÉíÉê=_~íÉë j~å~ÖÉê=Ñçê=fq=C=_ìëáåÉëë=póëíÉãëI=uëíê~í~=`çééÉê=C=wáåÅ=áå= ^ìëíê~äá~=J `fl=êçäÉ uëíê~í~ •däçÄ~ä=jáåáåÖ=dá~åí= •AUMÄ •UMIMMM=ÉãéäçóÉÉë=áå=ON=ÅçìåíêáÉë •NM=óÉ~êë=çäÇ=áå=j~êÅÜ=OMNO •S=_ìë=Ó `çééÉêI=`ç~ä=wáåÅI=káÅâÉäI=^ääçóëI=qÉÅÜåçäçÖó •sÉêó=ÇÉîçäîÉÇ=~åÇ=~ìíçåçãçìë=ÄìëáåÉëë=ãçÇÉä
  4. 4. Integrating Middle Tier Tools toOptimise the business, reduce downtime &maximise plant productivityIncrease visibility & transparency accross theentire Supply ChainAdvanced planning and scheduling to reducecosts and boost profits
  5. 5. Q=vÉ~êë=^Öç=KKKKK=qÜÉ=bñéÉÅí~íáçå Integrated pit-to-port System that knew •What to produce in all processes, and what was produced •What ore grades required, & geological mappings •What materials required (fuel, grinding media, explosives) •What rail requirements for inbound/outbound logistics •When to schedule ships (and type) •What maintenance windows required •What alternate strategies (incl safety stocks) for outages •What workforce required for each shift (incl FIFO logistics)
  6. 6. 4 Years Ago ..... The Reality Spreadsheets and systems in disrepair •Data entry errors •Data not validated •Data manipulated No Truth
  7. 7. Spreadsheets• Manual process• Uncontrolled – audit difficult• Many spreadsheets• Error prone
  8. 8. Operation Management al System Reports #1Operational System Management#2 Reports Management Spreadsheet Reports Executive /Operation Management Senior Managemental System Reports Team#3 SpreadsheetSourceSpreadsheet SpreadsheetSource Management Reports SpreadsheetSpreadsheetOperationalLayer Spreadsheet
  9. 9. Various Process MES LIMS Data SystemOperationsTransaction Layer PI Stock Metal Management Balancing Cathode Mine Planning ProductionDecision SupportForecasting, Logistics PlanningPlanning & Concentrator & Rail, Road & Port Smelter PlanningScheduling S&OPCommercial Various Ellipse AramisTransaction Layer systemsManagement Presentation & Balanced ScorecardReporting Layer Reports Hyperion
  10. 10. The Solution ........fåíÉÖê~íÉÇ=máíJíçJmçêí=póëíÉã=^êÅÜáíÉÅíìêÉfåíÉÖê~íÉÇ=máíJíçJ ^ãéä~=~åÇ=pçäîÉfq•^ãéä~=~åÇ=pçäîÉfq `çãéäáãÉåí=É~ÅÜ=çíÜÉê=íç=éêçîáÇÉ=íÜÉ=íçí~ä=ëçäìíáçå sáëáÄäÉ=íç=ÉîÉêóçåÉ=~Åêçëë=íÜÉ=ÉåíáêÉ=ÉåíÉêéêáëÉ oÉ~ä=íáãÉ=áåÑçêã~íáçå léíáãáëÉÇ=Ñçê=~åó=ÅçåÇáíáçåI=ÇÉä~ó=çê=çìí~ÖÉ pÅÉå~êáç=Å~é~Äáäáíó=íç=éä~å=Ñçê=~åó=ÉîÉåí
  11. 11. Excel Analysis Secondary Operational Ellipse and Upload Data Entry reporting PI OSI PI Process Book SCADA LIMS Production ReportsPIMS Process Downtime Primary Visualisation Capture Downtime Data Entry Reports
  12. 12. Downtime Putting CONTEXT into Production ReportingCritical for• Debottlenecking Processes• Real-time Asset Performance Real-• Data Capture for FMECA*• Eliminating Manual Recording• Raising Work NotificationsFMECA:Failure Mode & Effects Criticality Analysis16
  13. 13. Production Report
  14. 14. Easier identification of keyinformation ◦ Enabled to be viewed on compliant report technologies (e.g. Microsoft SQL Server Reporting Services Reports) ◦ HTML editingText fields support multiplelinesLinking to external files andURLs ◦ E.g. attach photos and external reports to a shift log.Linking records to equipment,people, and/or material. ◦ E.g. link a safety incident record to the equipment that caused it.More Filtering options
  15. 15. Raw Feed Bin 354 needs to becleaned out
  16. 16. SolveIT Architecture Optimised Various Integrated View Configuration & Data Time Period Sources Configuration SolveIT Multiple Software Sites Copper Refinery Supply Chain Forecast Planning & Dashboard & Modelling Reports Logistics /Port stockpile modelling, shipping Alerts planning Copper Mine Zinc Smelter & Copper Planning Lead Smelter Concentrator Emissions Concentrator S&OP Planning Planning Planning Planning
  17. 17. Copper Mine Planning Short/Long Term Copper Processing NT APS S&OP Supply Chain Management Zinc/Lead APS Supply Chain Management Truck/Rail/Ship Planning & Scheduling Stock Forecasts Anode/Cathode Forecast, Planning, and Scheduling System
  18. 18. Global Optimisation: Local What’s best for the Optimisation: entire business What’s best for a business silo
  19. 19. Mine Mine Rail Port Port Processing Planning Stockpile Logistics Stockpile Logistics Ore Mine Rail Port PortMine Planning Processing Stockpile Logistics Stockpile Logistics •tÜÉå=íç=ëÅÜÉÇìäÉ=ëÜáéë=E~åÇ=íóéÉF=áåÑäìÉåÅÉÇ=Äó=ÉåíáêÉ=ÅÜ~áå
  20. 20. Planning, Scheduling & Optimisation- What to Produce enterprise-wide
  21. 21. Planning, Scheduling & Optimisation- What ore grades, where to find
  22. 22. cêçã=bñéÉÅí~íáçå=íç=oÉ~äáíó Integrated pit-to-port System that knew •What to produce in all processes, and what was produced •What ore grades required, & geological mappings •What materials required (fuel, grinding media, explosives) •What rail requirements for inbound/outbound logistics •When to schedule ships (and type) •What maintenance windows required •What alternate strategies (incl safety stocks) for outages •What workforce required for each shift (incl FIFO logistics) Visible to everyone across the entire enterprise Real time information Optimised for any condition, delay or outage Scenario capability to plan for any event
  23. 23. Future (Forecast) Time Domain EllipsePresent & Past (Historical) Weighbridge Pi LIMS Barcode or Historian RFID, other
  24. 24. Process Various Data MES LIMS SystemsOperationsTransaction Layer PI Stock Metal Management Ampla Balancing Cathode Mine Planning Production Logistics to PortForecasting, / CustomerPlanning & Concentrator &Scheduling Smelter Planning S&OP Commercial Various Ellipse Aramis Transaction Layer systems Management Presentation & Balanced Scorecard Reporting Layer Hyperion ReportsCONFIDENTIAL – Property of SolveIT Software © 2011
  25. 25. pÉåáçê=j~å~ÖÉãÉåí=_ìóJáå==NMN=~êíáÅìä~íÉë • `çããìåáÅ~íáçåë • _ìëáåÉëë=`~ëÉ • pÉää=íÜÉ=ÚÅçãéÉíáíáîÉ=~Çî~åí~ÖÉÛ • mêçîÉ=íÜêçìÖÜ=ÑÉ~ëáÄáäáíó=íÜÉ=ëçäìíáçå=áë=êáÖÜí • d~áå=~ÅÅÉéí~åÅÉ qÜáë=áë=åçí=ÉåçìÖÜ _ìóJfå=Ü~ë=íç=ÑçÅìë=çå=~ää îÉêíáÅ~ä=C=Üçêáòçåí~ä=äÉîÉäë
  26. 26. _ÉíïÉÉå=OMMQ=~åÇ=OMMTI=P=ÅçåëìäíáåÖ=ÉñÉêÅáëÉë=ïÉêÉ=ÅçåÇìÅíÉÇ ◦b~ÅÜ=áÇÉåíáÑáÉÇ=íÜÉ=ë~ãÉ=Ä~ëáÅ=áëëìÉë ◦b~ÅÜ=êÉÅçããÉåÇÉÇ=ÑìêíÜÉê=ÅçåëìäíáåÖ=íç=ÑáåÇ=~=ëçäìíáçå ◦b~ÅÜ=ïÉêÉ=ÑáäÉÇ=íç=ÅçääÉÅí=Çìëífå=OMMUI=ïÉ=~ÇçéíÉÇ=~=åÉï=~ééêç~ÅÜ ◦iççâ=ÄÉóçåÇ=íÜÉ=Åä~ëëáÅ=ëéêÉ~ÇëÜÉÉí=Ä~ëÉÇ=ëóëíÉãë=áëëìÉë båÖ~ÖÉÇ=íÜÉ=ÅêáíáÅ~ä=ìëÉêë=~í=~ää=äÉîÉäë=ÄÉäçï=ã~å~ÖÉãÉåí=äÉîÉä dçí=ÄìóJáå=~í=îÉêó=äçï=äÉîÉäë fåÇÉåíáÑáÉÇ=~ää=íÜÉáê=é~áå=éçáåíë= råÇÉêëíççÇ=íÜÉ=ëáäç=áãé~Åíë=~í=íÜÉ=äçïÉê=äÉîÉäë qìêåÉÇ=íÜÉ=é~áå=éçáåíë=áåíç=íêáÖÖÉêë
  27. 27. jáåÉ `êìëÜÉê pãÉäíÉê içÖáëíáÅë oÉÑáåÉêó mçêí cçÅìëdj=Lsm páäç=éÉêÑçêã~åÅÉ=Ó ÇáÇ= ïÉ=ãÉÉí=hmfë=jåÖê aÉéí=éÉêÑçêã~åÅÉ=Ó ïÜ~í= áãé~Åíë=íç=éêçÇìÅíáçåI= ã~åáéìä~íÉ=Ç~í~=íç= ÅçêêÉÅí=ÉêêçêëpìéÛí pÜáÑí=éÉêÑçêã~åÅÉI= éêçÄäÉãë=ïáíÜ=éä~åípìéîKpìéîK m~éÉêïçêâ=Ñçê=ëÜáÑí= ÉîÉåíëI éä~åí= éÉêÑçêã~åÅÉtçêâÉê aáÑÑáÅìäíó áå=ÅçãéáäáåÖ= éÉêÑçêãåÅÉ êÉéçêíëI= ÑáåÇáåÖ=Ç~í~ b~ÅÜ=páäç=áë=ÑçÅìëÉÇ=çå= b~ÅÜ=páäç=áë=ÑçÅìëÉÇ=çå=áíëÉäÑ áíë=áåÜÉêÉåí=áëëìÉë
  28. 28. Silo vs Global Optimisation Mines Logistics PortsLocal GlobalOptimisation: Optimisation:What’s best for What’s best for thean operating silo entire supply chain •tÜ~í=ã~íÉêá~äë=êÉèìáêÉÇ=EÑìÉäI=ÖêáåÇáåÖ=ãÉÇá~I=ÉñéäçëáîÉëF •tÜ~í=ê~áä=êÉèìáêÉãÉåíë=Ñçê=áåÄçìåÇLçìíÄçìåÇ=äçÖáëíáÅë
  29. 29. táíÜ=ëáäç=ã~å~ÖÉãÉåíI=É~ÅÜ=~êÉ~=çÑ=íÜÉ=ÄìëáåÉëë=áë=çåäó=ÑçÅìëÉÇ=çå=íÜÉáê=í~êÖÉíë=çê=éêçÄäÉãëI=~åÇ=åçí=ëç=çåäó=ÑçÅìëÉÇ=çå=íÜÉáê=í~êÖÉíë=çê=éêçÄäÉãëI=~åÇ=åçí=ëç=ãìÅÜ=çå=íÜÉ=ìéëíêÉ~ãLÇçïåëíêÉ~ã=áãé~ÅíK=fåíÉÖê~íÉÇ=ëóëíÉãë=éêçîáÇÉ=ÅçãéäÉíÉ=îáëáÄáäáíó=áå=êÉ~ä=fåíÉÖê~íÉÇ=ëóëíÉãë=éêçîáÇÉ=ÅçãéäÉíÉ=îáëáÄáäáíó=áå=êÉ~ä= ÅçãéäÉíÉ=îáëáÄáäáíó=íáãÉ=Éå~ÄäáåÖ=íêìÉ=Åçää~Äçê~íáçådççÇ=áåíÉÖê~íÉÇ=ëóëíÉãë=çéíáãáëÉ=É~ÅÜ=é~êí=çÑ=íÜÉ=ÄìëáåÉëë=íç=ã~ñáãáëÉ=éêçÇìÅíáçåÄìëáåÉëë=íç=ã~ñáãáëÉ=éêçÇìÅíáçå
  30. 30. ^ìëíê~äá~å=`fl=pìããáí=OMNO cçääçï=ìë=çå=qïáííÉê @ãÉ`fl=E]ãÉpìããáíëfqF= ÜííéWLLíïáííÉêKÅçãLãÉpìããáíëfqobjfkaboW=mib^pb=e^ka=fk=vlro=bs^ir^qflk=cloj= _bclob=ib^sfkd=qeb=prjjfq

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