Allies for efficiency training chemeketa final locked
2014.12.03 BEC Cleveland- Handout
1. Creating a powerful
force to serve the
building products
and construction
industries… globally
NFPA 285: A Burning Question
Combustibles in Non-Combustible
Construction
Keith P. Nelson, AIA
Senior Project Architect
ATI/Intertek
knelson@intertek.com
1 www.intertek.com
2. AIA Continuing Education
This program is registered with AIA/CES for
continuing professional education. As such, it does
not include content that may be deemed or
construed to be an approval or endorsement by the
AIA of any material of construction or any method
or manner of handling, using, distributing, or
dealing in any material or product.
Questions related to specific materials, methods,
and services will be addressed at the conclusion of
this presentation.
2 NFPA 285: A Burning Question
4. Learning Objectives
• Understand the History and Impact of the NFPA 285 Test in
Relation to the International Building Code
• Apply the NFPA 285 Assembly Test Components and Parameters
to Successful Test Performance
• Identify Combustible Components in a Noncombustible Wall
Assembly that Trigger NFPA 285 Testing
• Design Building Envelope Systems as Part of NFPA 285
Compliant Assembly Variations
4 NFPA 285: A Burning Question
5. Is NFPA 285 new?
Why is it important now?
Image courtesy of DuPont Building Innovations
5 NFPA 285: A Burning Question
9. NFPA 285 a History
The Coconut Grove Fire
28 November 1942 Boston, MA
“The Coconut Grove club was the scene of the deadliest nightclub fire in
history, killing 492 people.”
9 NFPA 285: A Burning Question
10. NFPA 285 a History
La Salle Street Hotel Fire
5 June 1946 Chicago, IL
“…a fire broke out in the hotel, killing 61
people, many of them children.
The fire began on the lower floor before
ascending stairwells and shafts. The fire
started either in the walls or in the
ceiling…
10 NFPA 285: A Burning Question
11. NFPA 285 a History
Winecoff Hotel Fire
7 December 1946 Atlanta, GA
In 1913, the "absolutely fireproof"
Winecoff Hotel was designed and built
without sprinklers, fire escapes, or even an
alarm system.
In 1946 119 people lost their lives.
11 NFPA 285: A Burning Question
12. In Common
NFPA 285 a History
Lack of alarm to notify occupants
of first responders
Lack of Interior Fire Separation
Lack of Fire Suppression
Lack of Egress
Lack of Closure and
Pressurization/Ventilation of
Stairwells
Interior finish and material
combustibility and smoke
development
12 NFPA 285: A Burning Question
13. A Response
NFPA 285 a History
“The magnitude of the fire fatalities in each of these fires
was directly related to the rapid flame spread and smoke
development of the interior finish materials…”
13 NFPA 285: A Burning Question
14. NFPA 285 a History
“Steiner Tunnel Test”
ASTM E84
The Steiner Tunnel (ASTM E84) was
adapted to address rapid flame spread
over a surface of interior finishes.
“Flame Spread”
“Smoke Developed”
Fiber-Cement Board = 0/0
Red Oak Flooring = 100/100
14 NFPA 285: A Burning Question
15. NFPA 285 a History
ASTM E84 and ASTM D1692
“Non-Burning” Plastic Building Products
Specimen
Observation
Window
Limitation
of the
standard
test
methods on
foam
plastics
poor and
misleading
labeling
Limitation
of the
standard
test
methods on
foam
plastics
poor and
misleading
labeling
Section View of Apparatus
Limitation
of the
standard
test
methods
on foam
plastics
poor and
misleadin
g labeling
Fire Source
15 NFPA 285: A Burning Question
16. NFPA 285 a History
Childress Home Fire
1969 Clack County, Missouri
A home with exposed Foam Plastic
Foam Plastic sold as “non-burning” or “self-extinguishing”
Fire killed two children
Parents won a suit against the manufacturer, which was appealed and
upheld.
The Federal Trade Commission (FTC) filed a complaint against the
Society of the Plastics Industry and ASTM as well as 25 Manufactures of
Foam Plastic marketing the product as “non-burning” or “self-extinguishing”
16 NFPA 285: A Burning Question
17. NFPA 285 a History
1974 Federal Trade Commission Ruling
A Consent Decree including 25 Manufactures and SPI, requiring:
Notification of prior purchasers of their foams
Sponsoring product research ($5M)
Resulted in a 1980 Final Report of the Products Research Committee
17 NFPA 285: A Burning Question
18. 1997:
Uniform Building
Code adopts
UBC 26-9
2000:
IBC begins
requiring NFPA
285 testing
1990’s 2000’s 2010’s
NFPA 285 a History
Energy Crisis:
Leads to increased
exterior insulation
applications
1988:
Uniform
Building Code
adopts UBC 17-
1970’s 1980’s
6
Full-scale Fire Test
UBC 17-6 / UBC 26-4
Reduced-scale Fire Test
UBC 26-9 / NFPA 285
2012:
IBC expands
NFPA 285
testing to
WRB
1998:
NFPA adopts
UBC 26-9 as
NFPA 285
Southwest Research Institute (SWRI) provided the research that lead to the
development of the UBC 17-6 the “Full Scale Test”
1988 UBC 17-6 was first incorporated into a model building code
In the 1990’s “indoor, intermediate scale, multi-story test apparatus” renumbered
UBC 26-9 due to reorganizations of the UBC
In 1998 NFPA adopted the NFPA 285 which is similar to UBC 26-9
NFPA 285 was incorporated into the 2000 IBC in Chapter 26 for Foam Plastics
18 NFPA 285: A Burning Question
20. What is NFPA 285?
“Standard Fire Test Method for Evaluation
of Fire Propagation Characteristics of
Exterior Non-Load-Bearing Wall Assemblies
Containing Combustible Components”
Image courtesy of DuPont Building Innovations
20 NFPA 285: A Burning Question
21. What is NFPA 285?
…an “Intermediate Scale Test”
An “Intermediate Scale Test” at just under 18ft tall
UBC 17-6 was a “Full Scale” version test at 25ft tall
Image courtesy of DuPont Building Innovations
21 NFPA 285: A Burning Question
22. What is NFPA 285?
…a Test to Represent Flashover
A “reduced scale” at 16ft tall
Simulates “flash over” + 25 min.
1 Ton of Maple Wood +/-
Suppression has failed
The temperature in the room
spontaneously ignites all
flammable materials
22 NFPA 285: A Burning Question
23. What is NFPA 285?
…a Test to Represent Flashover
23 NFPA 285: A Burning Question
24. What is NFPA 285?
…a Test to Represent Flashover
24 NFPA 285: A Burning Question
25. What is NFPA 285?
…a Test to Represent Flashover
25 NFPA 285: A Burning Question
26. What is NFPA 285?
…a Test to Represent Flashover
A “reduced scale” at 16ft tall
Simulates “flash over” + 25 min.
1 Ton of Maple Wood +/-
Suppression has failed
The temperature in the room
spontaneously ignites all
flammable materials
26 NFPA 285: A Burning Question
27. What is NFPA 285?
…an Assembly Test
A “reduced scale” at 16ft tall
Simulates “flash over”
An Assembly Test
This is important!
Includes multiple specific and
necessary materials
Includes details in compliant
specimen
Details in the specimen may or
may not match “manufacturers
standard” details.
27 NFPA 285: A Burning Question
28. What is NFPA 285?
…an Assembly Test
Product Literature NFPA 285 Compliance
Window Head Detail
28 NFPA 285: A Burning Question
29. What is NFPA 285?
The Apparatus and Specimen
Apparatus
(Sides open for clarity)
Image courtesy of DuPont Building Innovations
29 NFPA 285: A Burning Question
30. What is NFPA 285?
The Apparatus and Specimen
Specimen
Image courtesy of DuPont Building Innovations
30 NFPA 285: A Burning Question
31. Test Wall Assembly
18’0” Tall Min x
13’4” Wide Min
78” Wide Window
Opening
Window Burner
What is NFPA 285?
NFPA 285 Fire Test - Components
6” Concrete Slab
2nd Floor Room
CMU Walls
8” Concrete Slab
1st Floor Room
Room Burner
6” Concrete Slab
31 NFPA 285: A Burning Question
32. What is NFPA 285?
NFPA 285 Fire Test - Parameters
No flame
propagation in 2nd
floor room
32 NFPA 285: A Burning Question
33. Externally, Flames shall
not reach 10’ above the
window’s top
Externally, Flames shall
not reach 5’ laterally from
the window’s centerline
What is NFPA 285?
NFPA 285 Fire Test - Parameters
33 NFPA 285: A Burning Question
34. Inside wall assembly,
Thermocouples shall not
exceed 1000 ºF during the
test.
What is NFPA 285?
NFPA 285 Fire Test - Parameters
. . . .
. . . .
34 NFPA 285: A Burning Question
35. What is NFPA 285?
Test Procedure
00:00 Ignition of Room Burner
Represents Ignition of Contents Uncontrolled by Suppression
39,000 Increasing to 51,500 BTU/min
05:00 Ignition of Window Burner
Represents Flashover of Room Contents
9 inches below and 4.5 inches from the window head
10,000 increasing to 22,500 BTU/min
Burns for 25 minutes
30:00 Burners Extinguished
Continued Observation for Flame and Temp Propagation
40:00 Termination of Test
35 NFPA 285: A Burning Question
36. What is NFPA 285?
What is a BTU?
Average Gas Fireplace =
30,000 BTU/hr
30,000 BTU/hr / 60min/hr =
500 BTU/min
22,500 BTU/min / 500 BTU/min =
45 Standard Gas Fireplaces
Burning at the Window for 25
minutes.
36 NFPA 285: A Burning Question
37. What is NFPA 285?
What is a BTU?
Average Gas Fireplace =
30,000 BTU/hr
30,000 BTU/hr / 60min/hr =
500 BTU/min
22,500 BTU/min / 500 BTU/min =
45 Standard Gas Fireplaces
Burning at the Window for 25
minutes.
In addition to the 103 Standard Gas
Fireplaces Burning Within the Space
for 30 minutes.
Image courtesy of DuPont Building Innovations
37 NFPA 285: A Burning Question
38. What is NFPA 285?
NFPA 285 is…
Purpose (Pass/Fail Criteria)
Application: To Evaluate Flame Propagation
Characteristics specified in the following:
resist flame propagation over the exterior
face of the wall assembly
resist vertical flame propagation within
the combustible core
resist vertical flame propagation over the
interior surface of the wall assembly from
one story to the next
resist lateral flame propagation from the
compartment of fire origin to adjacent
compartments
38 NFPA 285: A Burning Question
39. What is NFPA 285?
NFPA 285 Fire Test – Pass/Fail
Application: To Evaluate Flame Propagation Characteristics specified in the
following:
39 NFPA 285: A Burning Question
40. What NFPA is NOT.
A substitution for additional fire
protection requirements within the code
Separations
Egress
Suppression
A test to evaluate the impact of an
exterior fire
Welding Slag
Dumpster Fire
Errant Fireworks
40 NFPA 285: A Burning Question
42. Construction Types (IBC ch 5, 6)
Combustible
Non-
Combustible
Type V Combustible Construction
Type IV Heavy Timber Construction
Type III Non-Combustible Exterior
Type II Non-Combustible Exterior and Components
Type I Non-Combustible Materials and Structure
- Each Type has an “A” and a “B” sub-category
- “A” has increased fire protection requirements
42 NFPA 285: A Burning Question
43. Maximum Building Height (IBC Table 503)
Including 1-story sprinkler system increase
Type V Type IV Type III Type II Type I
Combustible Heavy Timber Non-Combustible
Exterior
Non-Combustible
Components
Fire-Rated
Structure
Building Use Residential (IRC)
Type 3 V Type IV Type III Type II Type I
Residential n/a n/a n/a n/a
Combustible Heavy Timber Non-Combustible
Non-Combustible
Fire-Rated
Building Use Commercial** (IBC)
Exterior
Components
Structure
Assembly*** 3 4 4 4 Unlimited
Education 2 4 4 4 Unlimited
Business 4 6 6 6 Unlimited
Factory/Ind 4 6 5 6 Unlimited
High Hazard 4 6 6 6 Unlimited
Institutional 3 5 5 5 Unlimited
Mercantile 4 5 5 5 Unlimited
Residential 4 5 5 5 Unlimited
Storage 5 6 5 6 Unlimited
Utility 3 5 4 5 Unlimited
Building Use Residential (IRC)
Residential 3 n/a n/a n/a n/a
Building Use Commercial** (IBC)
Assembly*** 3 4 4 4 Unlimited
Education 2 4 4 4 Unlimited
Business 4 6 6 6 Unlimited
Factory/Ind 4 6 5 6 Unlimited
High Hazard 4 6 6 6 Unlimited
Institutional 3 5 5 5 Unlimited
Mercantile 4 5 5 5 Unlimited
Residential 4 5 5 5 Unlimited
43 NFPA 285: A Burning Question
Source: 2012 International Building Code
44. IBC Fire Related Tests and Reports
Product Properties
ASTM E84 Surface Burning Characteristics
ASTM E1354 Cone Calorimeter Test
ASTM E136 Combustible Materials
ICC ES Reports (compliance aid, not a test method)
Assembly Properties
ASTM E 119 or UL 263 Fire Rated Walls
NFPA 268 Radiant Ignitibility of Assemblies
NFPA 285 Walls With Combustible Components
44 NFPA 285: A Burning Question
45. IBC NFPA 285 Testing - Material Triggers
Foam Plastic Insulation (Ch. 26)
• Applies to Type I – IV construction (~1988)
• Applies to buildings of any height
• Combustible Exterior Cladding (Ch. 14)
• EIFS - (~2000 IBC)
• MCMs - (~2003 IBC)
• FRPs - (~2009 IBC)
• HPLs - (~2012 IBC)
Water-Resistive Barriers (Ch. 14)
• Applies to Type I, II, III, IV buildings over 40 ft - (2012 IBC)
• Applies to combustible WRB’s - (2012 IBC)
REQUIRED
45 NFPA 285: A Burning Question
46. Building Envelope Assembly Components
Exterior Sheathing
Air & Water Barrier
Exterior Insulation
Exterior Cladding
Interior Drywall
Vapor Barrier*
Cavity Insulation
Base Wall Structure
* Vapor Barrier’s use and location in the wall is climate specific
46 NFPA 285: A Burning Question
48. IBC Combustible Component Requirements
• Foam Plastic Insulation
• Combustible Claddings (EIFS, MCM, FRP, HPL)
• Water Resistive Barriers
Design Conditions Requiring NFPA 285
• Installations over 40’ (Type I, II, III, or IV)
• “Foam Plastic” and “Foam Plastic” core
materials of any height
48 NFPA 285: A Burning Question
49. IBC NFPA 285 Testing Requirements
Is FOAM PLASTIC
Insulation in the
exterior wall
assembly?
NO
Is EXTERIOR
CLADDING
Combustible?
YES
AND
Installed greater
than 40’ above
grade
YES
Non-Combustible
Construction Types I,
II, III, or IV?
(Per Commercial
Building Code, IBC)
REQUIRED
NFPA 285
Compliance
NOT
REQUIRED
NO
NO
Is WRB*
Combustible? AND
Installed greater
than 40’ above
grade
YES
YES
NO *PER 2012 IBC REVISION, EXCEPTIONS
APPROVED FOR 2015 IBC RELEASE
49 NFPA 285: A Burning Question
50. IBC Combustible Component Requirements
• Foam Plastic Insulation
• Combustible Claddings (EIFS, MCM, FRP, HPL)
• Air & Water Barriers
Material Requirements, IBC Type I-IV Taller than 40’
• Products are Labeled and Identified by manufacturer
• Flame Spread Index ≤25 (ASTM E84)
• Smoke Development Index ≤450 (ASTM E84)
• Maintain assembly fire rating (ASTM E119 or UL 263)
• Separated from interior by a Thermal Barrier (gyp. bd)
Class A
50 NFPA 285: A Burning Question
52. Climate Zones & Continuous
Insulation Requirement's
Increasing Mandatory use of Continuous
Insulation (ci) in EVERY climate zone
ASHRAE 90.1
2010
52 NFPA 285: A Burning Question
56. NFPA 285 Wall Assembly: Exterior Cladding
• Exterior Insulation Finishing Systems (EIFS)
• IBC regulates under “Foam Plastic” Requirements
• Meets the EIFS performance requirements of ASTM
E2568
• Metal Composite Materials (MCMs)
• Fiber Reinforced Plastics (FRPs)
• High Pressure Laminates (HPLs)
56 NFPA 285: A Burning Question
57. NFPA 285 Wall Assembly: Exterior Cladding
• Exterior Insulation Finishing Systems (EIFS)
• Metal Composite Materials (MCMs)
• Excludes “Foam Plastic” core materials
• Different core materials have different fire
performance characteristics
• Available in Open and Closed Joint Systems
• Approximate 4mm-12mm panel thickness
• Fiber Reinforced Plastics (FRPs)
• High Pressure Laminates (HPLs)
57 NFPA 285: A Burning Question
58. NFPA 285 Wall Assembly: Exterior Cladding
• Exterior Insulation Finishing Systems (EIFS)
• Metal Composite Materials (MCMs)
• Fiber Reinforced Plastics (FRPs)
http://www.cranecomposites.com
• Foam cores comply with “Foam Plastic” Req’s
• Installations less than 40’ above grade
• Limited to 10% area when separation <10’
• Flame Spread Index ≤200 (ASTM E84)
• Fireblocking Required
• High Pressure Laminates (HPLs)
58 NFPA 285: A Burning Question
59. NFPA 285 Wall Assembly: Exterior Cladding
http://www.trespa.com
• Exterior Insulation Finishing Systems (EIFS)
• Metal Composite Materials (MCMs)
• Fiber Reinforced Plastics (FRPs)
• High Pressure Laminates (HPLs)
• Available in Open and Closed Joint Systems
• Approximate 4mm-12mm panel thickness
• Different core materials have different fire
performance characteristics
• Installations less than 40’ above grade
• Limited to 10% area when separation < 5’
59 NFPA 285: A Burning Question
60. NFPA 285 Wall Assembly: Air & Water Barrier
Air & Water Barriers –§1403.5
Combustible Claddings
• EIFS -§1408.2
• MCM -§1407.10
• FRP - §2612.5
• HPL - §1409.10
Foam Plastic Insulation –§2603.5.5
60 NFPA 285: A Burning Question
61. NFPA 285 Wall Assembly: WRB
COMBUSTIBLE
• Water Resistive Barriers (WRBs)
• Building Wraps
• Self Adhered Building Wraps
• Self Adhered Membranes
• Fluid Applied Membranes
• 2012 IBC: Installations over 40’ above grade
must meet the requirements of NFPA 285
(Type I, II, III, or IV)
2015 IBC has approved WRB exceptions based on material
properties and fuel load potential
61 NFPA 285: A Burning Question
62. NFPA 285 Wall Assembly: Air & Water Barrier
IBC NFPA 285 Test Requirements for WRBs
Pre-2012 2012 2015
NFPA 285
Test Req’s
None Installations over 40’ above grade must meet the requirements of
NFPA 285 (Type I, II, III, or IV)
Exceptions N/A None 1. WRB is the only combustible wall component and the
wall has a non-combustible covering (Table 1405.2)
2. WRB is the only combustible wall component and:
-ASTM E84 Product Test:
-flame spread index of 25 or less
-smoke-developed index of 450
Class A
-ASTM E1354 (Cone Calorimeter)Product Test:
-Incident radiant heat flux of 50 kW/m2.
-Effective Heat of Combustion of less than 18 MJ/kg
-Peak Heat Release Rate less than 150 kW/m2
-Total Heat Release of less than 20 MJ/m2
3. Windows and doors, and window/door flashings
62 NFPA 285: A Burning Question
64. 2013 DC Building Code Supplement
http://www.dcregs.dc.gov/Notice/DownLoad.aspx?IssueFileID=44443
Published March 28, 2014 incorporating 2012 I-Codes
“Grandfather” provisions for existing design contracts, permits, and
construction prior to 3/28/2014 as outlined in section 123 for the document.
Deleted 1403.5 from the 2012 IBC
WRB’s not a trigger NFPA 285
2603.5.5 was heavily modified from the 2012 IBC
Exemption for fully sprinklered buildings
– Key discussion for the 2603.5.5 acknowledgement of the height restrictions in DC
(approximately 100ft in most of DC)
– Further discussion needed for AHJ’s without similar height restrictions.
64 NFPA 285: A Burning Question
65. 2012 Virginia USBC
http://register.dls.virginia.gov/details.aspx?id=4357
Effective Date July 14, 2014 incorporating 2012 I-Codes
one year “grandfather” clause in section 103
Deleted 1403.5 from the 2012 IBC
WRB’s not a trigger NFPA 285
2603.5.5 was heavily modified from the 2012 IBC
Exemption for fully sprinklered buildings
Allowed similar material substitution without an Engineering Judgment
65 NFPA 285: A Burning Question
66. Ohio Building Code
“
2009 IBC without amendments to the sections referencing
NFPA 285
WRB is not trigger NFPA 285 Compliance
Combustible Claddings trigger Compliance
Foam Plastics of any height trigger compliance
66 NFPA 285: A Burning Question
68. NFPA 285 Considerations
Limited Testing Laboratory Availability
Potentially High Project Costs
• High Testing Cost ~ $15-25K per test (Pass or Fail)
• Long Lead Time
Results are owned by the company paying for testing
• No directory of listed assemblies
• No direct method for substituting assembly components
• Engineering Judgments (EJ) ~ $3-5,000 each
• EJ’s require material testing to show equivalence
Product Selection Planning in Design
68 NFPA 285: A Burning Question
69. Wall Designs with Combustible Components
1. Use existing NFPA 285 tested compliant system
OR
2. Test new assembly per NFPA 285
OR
3. Modify an existing NFPA 285 compliant system with local
Authority Having Jurisdiction (AHJ) approval, such as
building officials
69 NFPA 285: A Burning Question
70. NFPA 285 Compliant Assemblies are Specific
• Required for various components in all
configurations
• For example, There is no one test or test
assembly to qualify a WRB for use in all
assemblies
• Changes in configurations (air gaps, attachment
systems, etc.) can cause different results
• If a “New” combustible component is added in
the wall assembly, then new testing required for
all of the various configurations.
70 NFPA 285: A Burning Question
71. Variations in Wall Assemblies
71 NFPA 285: A Burning Question
WRB / Polyiso
/ Brick
WRB / Polyiso
/ MCM
WRB / Polyiso
/ HPL
WRB / XPS
/ Brick
WRB / XPS
/ MCM
WRB / XPS
/ HPL
WRB / Mineral Fiber
/ Brick
WRB/ Mineral Fiber
/ MCM
WRB/ Mineral Fiber
/ HPL
WRB Over / Polyiso
/ Brick
WRB Over / Polyiso
/ MCM
WRB Over / Polyiso
/ HPL
WRB
/ Fiber Cement
WRB Over / XPS
/ Brick
WRB Over / XPS
/ MCM
WRB Over / XPS /
HPL
WRB
/ Stucco
WRB Over / Mineral Fiber /
Brick
WRB Over / Mineral Fiber /
MCM
WRB Over / Mineral Fiber /
HPL
WRB
/ EIFS
72. NFPA 285 Assembly Compliance
• Substitutions of one material for another can
cause different test results
• Addition of combustibles (insulation, WRBs,
etc.) can cause different test results
• Wall systems made of a number of previously
NFPA 285 tested materials does not ensure a
successful NFPA 285 test
• Tests are required for many various claddings
and other combustible wall components –
insulation, WRBs
72 NFPA 285: A Burning Question
73. Engineering Judgment Letter
• Written by a independent source,
approved by the building official
competent and experienced
in engineering principles of
materials, methods or system
analysis
• References Specific NFPA 285 “PASS”
test results (owned by manufacturer)
• Specifies all corresponding wall
components evaluated (structure,
insulations, WRB, Claddings etc..)
• Outlines opening details and flashing
conditions evaluated
73 NFPA 285: A Burning Question
74. Engineering Judgment Letter: WRB Example
http://www.exponent.com
Letter Expands
Assembly Test
Results by 4
Products
74 NFPA 285: A Burning Question
76. Creating a powerful
force to serve the
building products
and construction
industries… globally
Thank You!
Keith P. Nelson, AIA
Senior Project Architect – Building Sciences
AIT/Intertek
Richmond, VA
knelson@archtest.com
76 www.intertek.com
Highly flammable interior finishes
Spread through stairwells and shafts
Lack of fire department notification
Spread of smoke and fire through vertical shafts and stairs
Absolutely “fireproof” structure, but not its contents
This string of fire tragedy lead to many improvements in the building codes around the country based on what was learned in these event…
We will focus on the contribution of interior finishes…
“...by the mid-1940s, a number of disastrous fires occurred…. In all, 670 people perished in these three fires alone.
Had been around for a while… and was adopted for this purpose…
Location of specimen…
Impact on the test…
Also…
Non-combustible
25 Flame Spread
The $5M dollars from SPI begot….
Southwest Research Institute (SWRI)
UBC 17-6 “Full Scale”, eventually UBC 26-4 (name change to where referenced in the code)
In the 1990’s SPI conducted research to reduce the size and cost of the apparatus to obtain similar results
= UBC 26-9
From 25’ to 18’ tall
From outdoor to indoor
From a 1,300 lbs wood crib to a gas flame…
which is fairly identical to NFPA 285…
Southwest Research Institute (SWRI) provided the research that lead to the development of the UBC 17-6 the “Full Scale Test”
1988 UBC 17-6 was first incorporated into a model building code
UBC 17-6 was renumbered UBC 26-9 due to reorganizations of the UBC
In the 1990’s SPI sponsored a test program to establish an “indoor, intermediate scale, multi-story test apparatus” to mimic the results of the “Full Scale Test”
In 1998 NFPA adopted the NFPA 285 which is technically the same as the UBC 26-9
NFPA 285 was incorporated into the 2000 IBC in Chapter 26 for Foam Plastics
Test apparatus without the specimen and both burners on…
It is not “full scale” as its predecessors…
It is more than material property testing… due to material property test limitations in “real world”
In less than one minute from setting the fires the suppression system begins activation…
In less than one minute from setting the fires the suppression system begins activation…
…sprinkler activates on the left…
Flashover occurs at 2m20sec…
So lets pause here…
This point in time (Flashover) represents the five minute mark in the NFPA 285 protocol… a difference in fuel loading and space configuration.
…and then is allowed to burn for an additional 25 minutes.
Suppression has failed…
Define specimen.
Window is for fire application
Specimen is place against the chamber
Define specimen.
Window is for fire application
Specimen is place against the chamber
Read through…
How can we place a BTU into a context that can be understood by mere mortals?
I needed to place this in a context that I understood…
Convert BTU/hr to BTU/min…
Point here is this is a lot of fuel…
Evaluate Flame Propagation Characteristics… in several categories, some objective and some subjective…
We will look at these in more detail shortly…
Read through…
Read through…
602.2 Types I and II. Type I and II construction are those types of construction in which the building elements listed in Table 601 are of noncombustible materials, except as permitted in Section 603 and elsewhere in this code.
602.3 Type III. Type III construction is that type of construction in which the exterior walls are of noncombustible materials and the interior building elements are of any material permitted by this code. Fire-retardant-treated wood framing complying with Section 2303.2 shall be permitted within exterior wall assemblies of a 2-hour rating or less.
602.4 Type IV. Type IV construction (Heavy Timber, HT) is that type of construction in which the exterior walls are of noncombustible materials and the interior building elements are of solid or laminated wood without concealed spaces. The details of Type IV construction shall comply with the provisions of this section. Fire-retardant-treated wood framing complying with Section 2303.2 shall be permitted within exterior wall assemblies with a 2-hour rating or less. Minimum solid sawn nominal dimensions are required for structures built using Type IV construction (HT). For glued-laminated members the equivalent net finished width and depths corresponding to the minimum nominal width and depths of solid sawn lumber are required as specified in Table 602.4.
602.5 Type V. Type V construction is that type of construction in which the structural elements, exterior walls and interior walls are of any materials permitted by this code.
Chart address height and area.
We are primarily concerned with Height because we are on the outside of the building.
Know that footprint area may also be a driving force in increased construction type
ASTM E84: Surface Burning Characteristics
-Comparative measurements of product surface flame spread and smoke density
-Does NOT: Measure heat transmission, Determine assembly flame spread behavior, or Classify material as noncombustible
Class Flame Spread Index Smoke Developed Index
A 0-25 0-450
B 26-75 0-450
C 76-200 0-450
ASTM E1354 – Cone Calorimeter Test
-Heat of combustion, mass loss rate, time to sustained flaming, and smoke production
-Small sample specimen
-Applies to various categories of products
-Is not limited to representing a single fire scenario
ICC ES Reports
-Agencies use evaluation reports to help determine code compliance and enforce building regulations
-Manufacturers use reports as evidence that their products meet code requirements and warrant regulatory approval.
-This is especially important if the products are new and innovative
ASTM E 119 or UL 263 (IBC 703.2)
Fire Rated Walls , UL rated assemblies
Evaluates the duration for which the assemblies contain a fire and retain their structural integrity, or exhibit both properties during a predetermined test exposure. It provides measurement of the transmission of heat and hot gases, while determining the load carrying ability during the test exposure. The test does not simulate scalability or fire behavior between building elements, like floor-wall or wall-wall connections. Nor does it measure the generation and movement of smoke through the assembly, generation of toxic gases, or flame spread over the surface.
NFPA 268: Radiant Ignitibility of Assemblies
-Tests for ignition of an exterior wall assembly
-Wall is exposed to a specified radiant heat flux during a 20-minute period.
Shall NOT be used to:
-Evaluate the fire endurance of wall assemblies
-Evaluate effect of fires originating within the building, within the exterior wall assemblies, or at openings
-Evaluate surface flame spread
NFPA 285: Walls With Combustible Components
-Method of determining the flammability characteristics of exterior, non-load-bearing wall assemblies.
-Evaluates combustible components within walls of non-combustible construction.
-Simulates the tested wall assemblies’ fire performance.
EIFS – Exterior Insulation Finishing Systems
MCMs – Metal Composite Materials
FRPs – fiber reinforced plastics (molded plastics)
HPLs – High pressure laminate
As of August 10, 2012, Maryland is the only state that has adopted the 2012 IBC. -DuPont BKC Research
Lets look at a common wall assembly…
Does not include type V construction
XPS, EPS, Polyiso, or SPF?
Is cladding EIFS, MCM/ACM, FRP, or HPL?
HPL and Plastic veneer has exception allowing up to 50’ in areas 300sf or less and 4’ separation from other
Energy Codes are Changing to Reduced Envelope Loads
Thermal insulation:
− Higher Insulation R-value
− Continuous Insulation (c.i.) [insulation that is continuous across all structural members without thermal bridges other than fasteners and service openings.]
- Thermal bridges are regions of relatively high heat flow conductance in a building envelope
Air Leakage Control:
− Continuous Air Barrier
− Building Envelope Airtightness
Combustible
Wide design aesthetic options
Light-weight installation
Minimal specialty tools required
Many installations over 40’ must meet the requirements of NFPA 285
Many require sub-structure for attachment
Non Combustible
No NFPA 285 trigger (noncombustible)
Ability to act as protective layer over combustible WRBs and Foam Plastics
Generally higher costs
Generally heavy materials
ASTM E2568 Standard Specification PB Exterior Insulation
Factory bonded panel with metal faces and a plastic core. The systems include: joints, substructure and attachment methods
Composite materials consisting of reinforcing fibers impregnated with a polymer and then molded and hardened into the intended shape.
Exterior panels are generally laminated onto a wood or plastic core.
Decorative exterior grade pales with cellulous fibrous material bonded with a thermosetting resin by a high pressure process.
Allowed to extend to 50’ in height when sections are limited to 400sf and separated 4’ vertically and not self ignite below 650 degrees F
2012 IBC: Code Adoption Process
-Many states will adopt model codes statewide in its entirety, or adopt with their own amendments
-“Home Rule” states, adopt model codes in each local municipality or add their own amendments
-Some “Home Rule” states will adopt a recommended or minimum model code to guide the municipalities
As of August 10, 2012, Maryland is the only state that has adopted the 2012 IBC. -DuPont BKC Research
Regardless of slow adoptions rates, designing and specifying successful NFPA 285 wall assemblies is becoming more critical
3 labs nationally to test NFPA 285 assemblies
$50k-$60 per test, (Journal of Building Enclosure Design, Summer 2012)
6 weeks Min (curing time) 8-10 week standard lead time for a test
->Product Selection and Early design planning are critical to reduce costs and delays associated with NFPA 285
Assembly test results using other manufacturer’s product are owned and controlled by the company paying for the test
Engineering Judgment Letter Analysis: WRB Example
1. Use WRB X in a successful NFPA 285 test
2. Develop fire performance parameters for WRB X (ASTM E1354 Cone Calorimeter)
3. Develop fire performance parameters for WRB Y
4. Compare fire performance parameters – if same or better, then maybe substitute Y for X in tested assembly
Engineering Judgment Letter Analysis: WRB Example
1. Use WRB X in a successful NFPA 285 test
2. Develop fire performance parameters for WRB X (ASTM E1354 Cone Calorimeter)
3. Develop fire performance parameters for WRB Y
4. Compare fire performance parameters – if same or better, then maybe substitute Y for X in tested assembly