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NFPA 285: A Burning Question 
Combustibles in Non-Combustible 
Construction 
Keith P. Nelson, AIA 
Senior Project Architect 
ATI/Intertek 
knelson@intertek.com 
1 www.intertek.com
AIA Continuing Education 
This program is registered with AIA/CES for 
continuing professional education. As such, it does 
not include content that may be deemed or 
construed to be an approval or endorsement by the 
AIA of any material of construction or any method 
or manner of handling, using, distributing, or 
dealing in any material or product. 
Questions related to specific materials, methods, 
and services will be addressed at the conclusion of 
this presentation. 
2 NFPA 285: A Burning Question
Copyright Matrerials 
This presentation is protected by US and 
International Copyright laws. Reproduction, 
distribution, display and use of the presentation 
without written permission of the speaker is 
prohibited. 
2014 © Architectural Testing, Inc. 
3 NFPA 285: A Burning Question
Learning Objectives 
• Understand the History and Impact of the NFPA 285 Test in 
Relation to the International Building Code 
• Apply the NFPA 285 Assembly Test Components and Parameters 
to Successful Test Performance 
• Identify Combustible Components in a Noncombustible Wall 
Assembly that Trigger NFPA 285 Testing 
• Design Building Envelope Systems as Part of NFPA 285 
Compliant Assembly Variations 
4 NFPA 285: A Burning Question
Is NFPA 285 new? 
Why is it important now? 
Image courtesy of DuPont Building Innovations 
5 NFPA 285: A Burning Question
…increased energy conservation. 
Image courtesy of DuPont Building Innovations 
6 NFPA 285: A Burning Question
…additional triggers. 
7 NFPA 285: A Burning Question
NFPA 285: 
A “Brief” History 
8 www.intertek.com
NFPA 285 a History 
The Coconut Grove Fire 
28 November 1942 Boston, MA 
“The Coconut Grove club was the scene of the deadliest nightclub fire in 
history, killing 492 people.” 
9 NFPA 285: A Burning Question
NFPA 285 a History 
La Salle Street Hotel Fire 
5 June 1946 Chicago, IL 
“…a fire broke out in the hotel, killing 61 
people, many of them children. 
The fire began on the lower floor before 
ascending stairwells and shafts. The fire 
started either in the walls or in the 
ceiling… 
10 NFPA 285: A Burning Question
NFPA 285 a History 
Winecoff Hotel Fire 
7 December 1946 Atlanta, GA 
In 1913, the "absolutely fireproof" 
Winecoff Hotel was designed and built 
without sprinklers, fire escapes, or even an 
alarm system. 
In 1946 119 people lost their lives. 
11 NFPA 285: A Burning Question
In Common 
NFPA 285 a History 
 Lack of alarm to notify occupants 
of first responders 
 Lack of Interior Fire Separation 
 Lack of Fire Suppression 
 Lack of Egress 
 Lack of Closure and 
Pressurization/Ventilation of 
Stairwells 
 Interior finish and material 
combustibility and smoke 
development 
12 NFPA 285: A Burning Question
A Response 
NFPA 285 a History 
“The magnitude of the fire fatalities in each of these fires 
was directly related to the rapid flame spread and smoke 
development of the interior finish materials…” 
13 NFPA 285: A Burning Question
NFPA 285 a History 
“Steiner Tunnel Test” 
ASTM E84 
The Steiner Tunnel (ASTM E84) was 
adapted to address rapid flame spread 
over a surface of interior finishes. 
 “Flame Spread” 
 “Smoke Developed” 
 Fiber-Cement Board = 0/0 
 Red Oak Flooring = 100/100 
14 NFPA 285: A Burning Question
NFPA 285 a History 
ASTM E84 and ASTM D1692 
“Non-Burning” Plastic Building Products 
Specimen 
Observation 
Window 
Limitation 
of the 
standard 
test 
methods on 
foam 
plastics 
poor and 
misleading 
labeling 
Limitation 
of the 
standard 
test 
methods on 
foam 
plastics 
poor and 
misleading 
labeling 
Section View of Apparatus 
Limitation 
of the 
standard 
test 
methods 
on foam 
plastics 
poor and 
misleadin 
g labeling 
Fire Source 
15 NFPA 285: A Burning Question
NFPA 285 a History 
Childress Home Fire 
1969 Clack County, Missouri 
 A home with exposed Foam Plastic 
 Foam Plastic sold as “non-burning” or “self-extinguishing” 
 Fire killed two children 
 Parents won a suit against the manufacturer, which was appealed and 
upheld. 
The Federal Trade Commission (FTC) filed a complaint against the 
Society of the Plastics Industry and ASTM as well as 25 Manufactures of 
Foam Plastic marketing the product as “non-burning” or “self-extinguishing” 
16 NFPA 285: A Burning Question
NFPA 285 a History 
1974 Federal Trade Commission Ruling 
 A Consent Decree including 25 Manufactures and SPI, requiring: 
 Notification of prior purchasers of their foams 
 Sponsoring product research ($5M) 
 Resulted in a 1980 Final Report of the Products Research Committee 
17 NFPA 285: A Burning Question
1997: 
Uniform Building 
Code adopts 
UBC 26-9 
2000: 
IBC begins 
requiring NFPA 
285 testing 
1990’s 2000’s 2010’s 
NFPA 285 a History 
Energy Crisis: 
Leads to increased 
exterior insulation 
applications 
1988: 
Uniform 
Building Code 
adopts UBC 17- 
1970’s 1980’s 
6 
Full-scale Fire Test 
UBC 17-6 / UBC 26-4 
Reduced-scale Fire Test 
UBC 26-9 / NFPA 285 
2012: 
IBC expands 
NFPA 285 
testing to 
WRB 
1998: 
NFPA adopts 
UBC 26-9 as 
NFPA 285 
 Southwest Research Institute (SWRI) provided the research that lead to the 
development of the UBC 17-6 the “Full Scale Test” 
 1988 UBC 17-6 was first incorporated into a model building code 
 In the 1990’s “indoor, intermediate scale, multi-story test apparatus” renumbered 
UBC 26-9 due to reorganizations of the UBC 
 In 1998 NFPA adopted the NFPA 285 which is similar to UBC 26-9 
 NFPA 285 was incorporated into the 2000 IBC in Chapter 26 for Foam Plastics 
18 NFPA 285: A Burning Question
NFPA 285: 
The Test Standard 
19 www.intertek.com
What is NFPA 285? 
“Standard Fire Test Method for Evaluation 
of Fire Propagation Characteristics of 
Exterior Non-Load-Bearing Wall Assemblies 
Containing Combustible Components” 
Image courtesy of DuPont Building Innovations 
20 NFPA 285: A Burning Question
What is NFPA 285? 
…an “Intermediate Scale Test” 
 An “Intermediate Scale Test” at just under 18ft tall 
 UBC 17-6 was a “Full Scale” version test at 25ft tall 
Image courtesy of DuPont Building Innovations 
21 NFPA 285: A Burning Question
What is NFPA 285? 
…a Test to Represent Flashover 
 A “reduced scale” at 16ft tall 
 Simulates “flash over” + 25 min. 
 1 Ton of Maple Wood +/- 
 Suppression has failed 
 The temperature in the room 
spontaneously ignites all 
flammable materials 
22 NFPA 285: A Burning Question
What is NFPA 285? 
…a Test to Represent Flashover 
23 NFPA 285: A Burning Question
What is NFPA 285? 
…a Test to Represent Flashover 
24 NFPA 285: A Burning Question
What is NFPA 285? 
…a Test to Represent Flashover 
25 NFPA 285: A Burning Question
What is NFPA 285? 
…a Test to Represent Flashover 
 A “reduced scale” at 16ft tall 
 Simulates “flash over” + 25 min. 
 1 Ton of Maple Wood +/- 
 Suppression has failed 
 The temperature in the room 
spontaneously ignites all 
flammable materials 
26 NFPA 285: A Burning Question
What is NFPA 285? 
…an Assembly Test 
 A “reduced scale” at 16ft tall 
 Simulates “flash over” 
 An Assembly Test 
 This is important! 
 Includes multiple specific and 
necessary materials 
 Includes details in compliant 
specimen 
 Details in the specimen may or 
may not match “manufacturers 
standard” details. 
27 NFPA 285: A Burning Question
What is NFPA 285? 
…an Assembly Test 
Product Literature NFPA 285 Compliance 
Window Head Detail 
28 NFPA 285: A Burning Question
What is NFPA 285? 
The Apparatus and Specimen 
Apparatus 
(Sides open for clarity) 
Image courtesy of DuPont Building Innovations 
29 NFPA 285: A Burning Question
What is NFPA 285? 
The Apparatus and Specimen 
Specimen 
Image courtesy of DuPont Building Innovations 
30 NFPA 285: A Burning Question
Test Wall Assembly 
18’0” Tall Min x 
13’4” Wide Min 
78” Wide Window 
Opening 
Window Burner 
What is NFPA 285? 
NFPA 285 Fire Test - Components 
6” Concrete Slab 
2nd Floor Room 
CMU Walls 
8” Concrete Slab 
1st Floor Room 
Room Burner 
6” Concrete Slab 
31 NFPA 285: A Burning Question
What is NFPA 285? 
NFPA 285 Fire Test - Parameters 
No flame 
propagation in 2nd 
floor room 
32 NFPA 285: A Burning Question
Externally, Flames shall 
not reach 10’ above the 
window’s top 
Externally, Flames shall 
not reach 5’ laterally from 
the window’s centerline 
What is NFPA 285? 
NFPA 285 Fire Test - Parameters 
33 NFPA 285: A Burning Question
Inside wall assembly, 
Thermocouples shall not 
exceed 1000 ºF during the 
test. 
What is NFPA 285? 
NFPA 285 Fire Test - Parameters 
. . . . 
. . . . 
34 NFPA 285: A Burning Question
What is NFPA 285? 
Test Procedure 
00:00 Ignition of Room Burner 
 Represents Ignition of Contents Uncontrolled by Suppression 
 39,000 Increasing to 51,500 BTU/min 
05:00 Ignition of Window Burner 
 Represents Flashover of Room Contents 
 9 inches below and 4.5 inches from the window head 
 10,000 increasing to 22,500 BTU/min 
 Burns for 25 minutes 
30:00 Burners Extinguished 
 Continued Observation for Flame and Temp Propagation 
40:00 Termination of Test 
35 NFPA 285: A Burning Question
What is NFPA 285? 
What is a BTU? 
Average Gas Fireplace = 
30,000 BTU/hr 
30,000 BTU/hr / 60min/hr = 
500 BTU/min 
22,500 BTU/min / 500 BTU/min = 
45 Standard Gas Fireplaces 
Burning at the Window for 25 
minutes. 
36 NFPA 285: A Burning Question
What is NFPA 285? 
What is a BTU? 
Average Gas Fireplace = 
30,000 BTU/hr 
30,000 BTU/hr / 60min/hr = 
500 BTU/min 
22,500 BTU/min / 500 BTU/min = 
45 Standard Gas Fireplaces 
Burning at the Window for 25 
minutes. 
In addition to the 103 Standard Gas 
Fireplaces Burning Within the Space 
for 30 minutes. 
Image courtesy of DuPont Building Innovations 
37 NFPA 285: A Burning Question
What is NFPA 285? 
NFPA 285 is… 
Purpose (Pass/Fail Criteria) 
Application: To Evaluate Flame Propagation 
Characteristics specified in the following: 
 resist flame propagation over the exterior 
face of the wall assembly 
 resist vertical flame propagation within 
the combustible core 
 resist vertical flame propagation over the 
interior surface of the wall assembly from 
one story to the next 
 resist lateral flame propagation from the 
compartment of fire origin to adjacent 
compartments 
38 NFPA 285: A Burning Question
What is NFPA 285? 
NFPA 285 Fire Test – Pass/Fail 
Application: To Evaluate Flame Propagation Characteristics specified in the 
following: 
39 NFPA 285: A Burning Question
What NFPA is NOT. 
 A substitution for additional fire 
protection requirements within the code 
 Separations 
 Egress 
 Suppression 
 A test to evaluate the impact of an 
exterior fire 
 Welding Slag 
 Dumpster Fire 
 Errant Fireworks 
40 NFPA 285: A Burning Question
NFPA 285: 
Code Application 
41 www.intertek.com
Construction Types (IBC ch 5, 6) 
Combustible 
Non- 
Combustible 
Type V Combustible Construction 
Type IV Heavy Timber Construction 
Type III Non-Combustible Exterior 
Type II Non-Combustible Exterior and Components 
Type I Non-Combustible Materials and Structure 
- Each Type has an “A” and a “B” sub-category 
- “A” has increased fire protection requirements 
42 NFPA 285: A Burning Question
Maximum Building Height (IBC Table 503) 
Including 1-story sprinkler system increase 
Type V Type IV Type III Type II Type I 
Combustible Heavy Timber Non-Combustible 
Exterior 
Non-Combustible 
Components 
Fire-Rated 
Structure 
Building Use Residential (IRC) 
Type 3 V Type IV Type III Type II Type I 
Residential n/a n/a n/a n/a 
Combustible Heavy Timber Non-Combustible 
Non-Combustible 
Fire-Rated 
Building Use Commercial** (IBC) 
Exterior 
Components 
Structure 
Assembly*** 3 4 4 4 Unlimited 
Education 2 4 4 4 Unlimited 
Business 4 6 6 6 Unlimited 
Factory/Ind 4 6 5 6 Unlimited 
High Hazard 4 6 6 6 Unlimited 
Institutional 3 5 5 5 Unlimited 
Mercantile 4 5 5 5 Unlimited 
Residential 4 5 5 5 Unlimited 
Storage 5 6 5 6 Unlimited 
Utility 3 5 4 5 Unlimited 
Building Use Residential (IRC) 
Residential 3 n/a n/a n/a n/a 
Building Use Commercial** (IBC) 
Assembly*** 3 4 4 4 Unlimited 
Education 2 4 4 4 Unlimited 
Business 4 6 6 6 Unlimited 
Factory/Ind 4 6 5 6 Unlimited 
High Hazard 4 6 6 6 Unlimited 
Institutional 3 5 5 5 Unlimited 
Mercantile 4 5 5 5 Unlimited 
Residential 4 5 5 5 Unlimited 
43 NFPA 285: A Burning Question 
Source: 2012 International Building Code
IBC Fire Related Tests and Reports 
Product Properties 
ASTM E84 Surface Burning Characteristics 
ASTM E1354 Cone Calorimeter Test 
ASTM E136 Combustible Materials 
ICC ES Reports (compliance aid, not a test method) 
Assembly Properties 
ASTM E 119 or UL 263 Fire Rated Walls 
NFPA 268 Radiant Ignitibility of Assemblies 
NFPA 285 Walls With Combustible Components 
44 NFPA 285: A Burning Question
IBC NFPA 285 Testing - Material Triggers 
Foam Plastic Insulation (Ch. 26) 
• Applies to Type I – IV construction (~1988) 
• Applies to buildings of any height 
• Combustible Exterior Cladding (Ch. 14) 
• EIFS - (~2000 IBC) 
• MCMs - (~2003 IBC) 
• FRPs - (~2009 IBC) 
• HPLs - (~2012 IBC) 
Water-Resistive Barriers (Ch. 14) 
• Applies to Type I, II, III, IV buildings over 40 ft - (2012 IBC) 
• Applies to combustible WRB’s - (2012 IBC) 
REQUIRED 
45 NFPA 285: A Burning Question
Building Envelope Assembly Components 
Exterior Sheathing 
Air & Water Barrier 
Exterior Insulation 
Exterior Cladding 
Interior Drywall 
Vapor Barrier* 
Cavity Insulation 
Base Wall Structure 
* Vapor Barrier’s use and location in the wall is climate specific 
46 NFPA 285: A Burning Question
IBC Combustible Component Requirements 
Air & Water Barriers –§1403.5 
Combustible Claddings 
• EIFS -§1408.2 
• MCM -§1407.10 
• FRP - §2612.5 
• HPL - §1409.10 
Foam Plastic Insulation –§2603.5.5 
47 NFPA 285: A Burning Question
IBC Combustible Component Requirements 
• Foam Plastic Insulation 
• Combustible Claddings (EIFS, MCM, FRP, HPL) 
• Water Resistive Barriers 
Design Conditions Requiring NFPA 285 
• Installations over 40’ (Type I, II, III, or IV) 
• “Foam Plastic” and “Foam Plastic” core 
materials of any height 
48 NFPA 285: A Burning Question
IBC NFPA 285 Testing Requirements 
Is FOAM PLASTIC 
Insulation in the 
exterior wall 
assembly? 
NO 
Is EXTERIOR 
CLADDING 
Combustible? 
YES 
AND 
Installed greater 
than 40’ above 
grade 
YES 
Non-Combustible 
Construction Types I, 
II, III, or IV? 
(Per Commercial 
Building Code, IBC) 
REQUIRED 
NFPA 285 
Compliance 
NOT 
REQUIRED 
NO 
NO 
Is WRB* 
Combustible? AND 
Installed greater 
than 40’ above 
grade 
YES 
YES 
NO *PER 2012 IBC REVISION, EXCEPTIONS 
APPROVED FOR 2015 IBC RELEASE 
49 NFPA 285: A Burning Question
IBC Combustible Component Requirements 
• Foam Plastic Insulation 
• Combustible Claddings (EIFS, MCM, FRP, HPL) 
• Air & Water Barriers 
Material Requirements, IBC Type I-IV Taller than 40’ 
• Products are Labeled and Identified by manufacturer 
• Flame Spread Index ≤25 (ASTM E84) 
• Smoke Development Index ≤450 (ASTM E84) 
• Maintain assembly fire rating (ASTM E119 or UL 263) 
• Separated from interior by a Thermal Barrier (gyp. bd) 
Class A 
50 NFPA 285: A Burning Question
NFPA 285 Wall Assembly: Exterior Insulation 
Air & Water Barriers –§1403.5 
Combustible Claddings 
• EIFS -§1408.2 
• MCM -§1407.10 
• FRP - §2612.5 
• HPL - §1409.10 
Foam Plastic Insulation –§2603.5.5 
51 NFPA 285: A Burning Question
Climate Zones & Continuous 
Insulation Requirement's 
Increasing Mandatory use of Continuous 
Insulation (ci) in EVERY climate zone 
ASHRAE 90.1 
2010 
52 NFPA 285: A Burning Question
NFPA 285 Wall Assembly: Exterior Insulation 
Common Insulation Types 
• XPS (Extruded Polystyrene) 
• R-value: ~5 R/in 
• Permeability: ~0.8 perm-in 
• Polyisocyanurate 
• R-value: ~6 R/in 
• Permeability: ~0.75 perm-in 
• Mineral Fiber 
• R-value: ~4 R/in 
• Permeability: ~54 perm-in 
•Glass Fiber Batt 
• R-value: ~3.3 R/in 
• Permeability: 118 perm-in 
Most Common 
Continuous Insulation 
•Spray Polyurethane Foam 
• R-value: ~6 R/in (high density)* 
• Permeability: ~1.9 perm-in 
Types Used 
•EPS (Expanded Polystyrene) 
• R-value: ~4 R/in 
Sour•ce: 2P00e9r AmSHeRaAbE iHliatnyd:b o~o2k-F.7un dpaemermnta-lsi,n * 1997 ASHRAE Handbook-Fundamentals 
53 NFPA 285: A Burning Question
NFPA 285 Wall Assembly: Claddings 
Air & Water Barriers –§1403.5 
Combustible Claddings 
• EIFS -§1408.2 
• MCM -§1407.10 
• FRP - §2612.5 
• HPL - §1409.10 
Foam Plastic Insulation –§2603.5.5 
54 NFPA 285: A Burning Question
NFPA 285 Wall Assembly: Exterior Cladding 
COMBUSTIBLE 
• Exterior Insulation Finishing Systems (EIFS) 
• Metal Composite Materials (MCMs) 
• Fiber Reinforced Plastics (FRPs) 
• High Pressure Laminates (HPLs) 
NON-COMBUSTIBLE 
• Brick / Masonry / Stone / Terracotta 
• Concrete / Cementitious Stucco 
• Fiber Cement Boards / Panels 
55 NFPA 285: A Burning Question
NFPA 285 Wall Assembly: Exterior Cladding 
• Exterior Insulation Finishing Systems (EIFS) 
• IBC regulates under “Foam Plastic” Requirements 
• Meets the EIFS performance requirements of ASTM 
E2568 
• Metal Composite Materials (MCMs) 
• Fiber Reinforced Plastics (FRPs) 
• High Pressure Laminates (HPLs) 
56 NFPA 285: A Burning Question
NFPA 285 Wall Assembly: Exterior Cladding 
• Exterior Insulation Finishing Systems (EIFS) 
• Metal Composite Materials (MCMs) 
• Excludes “Foam Plastic” core materials 
• Different core materials have different fire 
performance characteristics 
• Available in Open and Closed Joint Systems 
• Approximate 4mm-12mm panel thickness 
• Fiber Reinforced Plastics (FRPs) 
• High Pressure Laminates (HPLs) 
57 NFPA 285: A Burning Question
NFPA 285 Wall Assembly: Exterior Cladding 
• Exterior Insulation Finishing Systems (EIFS) 
• Metal Composite Materials (MCMs) 
• Fiber Reinforced Plastics (FRPs) 
http://www.cranecomposites.com 
• Foam cores comply with “Foam Plastic” Req’s 
• Installations less than 40’ above grade 
• Limited to 10% area when separation <10’ 
• Flame Spread Index ≤200 (ASTM E84) 
• Fireblocking Required 
• High Pressure Laminates (HPLs) 
58 NFPA 285: A Burning Question
NFPA 285 Wall Assembly: Exterior Cladding 
http://www.trespa.com 
• Exterior Insulation Finishing Systems (EIFS) 
• Metal Composite Materials (MCMs) 
• Fiber Reinforced Plastics (FRPs) 
• High Pressure Laminates (HPLs) 
• Available in Open and Closed Joint Systems 
• Approximate 4mm-12mm panel thickness 
• Different core materials have different fire 
performance characteristics 
• Installations less than 40’ above grade 
• Limited to 10% area when separation < 5’ 
59 NFPA 285: A Burning Question
NFPA 285 Wall Assembly: Air & Water Barrier 
Air & Water Barriers –§1403.5 
Combustible Claddings 
• EIFS -§1408.2 
• MCM -§1407.10 
• FRP - §2612.5 
• HPL - §1409.10 
Foam Plastic Insulation –§2603.5.5 
60 NFPA 285: A Burning Question
NFPA 285 Wall Assembly: WRB 
COMBUSTIBLE 
• Water Resistive Barriers (WRBs) 
• Building Wraps 
• Self Adhered Building Wraps 
• Self Adhered Membranes 
• Fluid Applied Membranes 
• 2012 IBC: Installations over 40’ above grade 
must meet the requirements of NFPA 285 
(Type I, II, III, or IV) 
2015 IBC has approved WRB exceptions based on material 
properties and fuel load potential 
61 NFPA 285: A Burning Question
NFPA 285 Wall Assembly: Air & Water Barrier 
IBC NFPA 285 Test Requirements for WRBs 
Pre-2012 2012 2015 
NFPA 285 
Test Req’s 
None Installations over 40’ above grade must meet the requirements of 
NFPA 285 (Type I, II, III, or IV) 
Exceptions N/A None 1. WRB is the only combustible wall component and the 
wall has a non-combustible covering (Table 1405.2) 
2. WRB is the only combustible wall component and: 
-ASTM E84 Product Test: 
-flame spread index of 25 or less 
-smoke-developed index of 450 
Class A 
-ASTM E1354 (Cone Calorimeter)Product Test: 
-Incident radiant heat flux of 50 kW/m2. 
-Effective Heat of Combustion of less than 18 MJ/kg 
-Peak Heat Release Rate less than 150 kW/m2 
-Total Heat Release of less than 20 MJ/m2 
3. Windows and doors, and window/door flashings 
62 NFPA 285: A Burning Question
Adoption of the 2012 IBC 
63 NFPA 285: A Burning Question
2013 DC Building Code Supplement 
http://www.dcregs.dc.gov/Notice/DownLoad.aspx?IssueFileID=44443 
 Published March 28, 2014 incorporating 2012 I-Codes 
 “Grandfather” provisions for existing design contracts, permits, and 
construction prior to 3/28/2014 as outlined in section 123 for the document. 
 Deleted 1403.5 from the 2012 IBC 
 WRB’s not a trigger NFPA 285 
 2603.5.5 was heavily modified from the 2012 IBC 
 Exemption for fully sprinklered buildings 
– Key discussion for the 2603.5.5 acknowledgement of the height restrictions in DC 
(approximately 100ft in most of DC) 
– Further discussion needed for AHJ’s without similar height restrictions. 
64 NFPA 285: A Burning Question
2012 Virginia USBC 
http://register.dls.virginia.gov/details.aspx?id=4357 
 Effective Date July 14, 2014 incorporating 2012 I-Codes 
 one year “grandfather” clause in section 103 
 Deleted 1403.5 from the 2012 IBC 
 WRB’s not a trigger NFPA 285 
 2603.5.5 was heavily modified from the 2012 IBC 
 Exemption for fully sprinklered buildings 
 Allowed similar material substitution without an Engineering Judgment 
65 NFPA 285: A Burning Question
Ohio Building Code 
“ 
 2009 IBC without amendments to the sections referencing 
NFPA 285 
 WRB is not trigger NFPA 285 Compliance 
 Combustible Claddings trigger Compliance 
 Foam Plastics of any height trigger compliance 
66 NFPA 285: A Burning Question
NFPA 285: 
Compliance 
67 www.intertek.com
NFPA 285 Considerations 
Limited Testing Laboratory Availability 
Potentially High Project Costs 
• High Testing Cost ~ $15-25K per test (Pass or Fail) 
• Long Lead Time 
Results are owned by the company paying for testing 
• No directory of listed assemblies 
• No direct method for substituting assembly components 
• Engineering Judgments (EJ) ~ $3-5,000 each 
• EJ’s require material testing to show equivalence 
 Product Selection  Planning in Design 
68 NFPA 285: A Burning Question
Wall Designs with Combustible Components 
1. Use existing NFPA 285 tested compliant system 
OR 
2. Test new assembly per NFPA 285 
OR 
3. Modify an existing NFPA 285 compliant system with local 
Authority Having Jurisdiction (AHJ) approval, such as 
building officials 
69 NFPA 285: A Burning Question
NFPA 285 Compliant Assemblies are Specific 
• Required for various components in all 
configurations 
• For example, There is no one test or test 
assembly to qualify a WRB for use in all 
assemblies 
• Changes in configurations (air gaps, attachment 
systems, etc.) can cause different results 
• If a “New” combustible component is added in 
the wall assembly, then new testing required for 
all of the various configurations. 
70 NFPA 285: A Burning Question
Variations in Wall Assemblies 
71 NFPA 285: A Burning Question 
WRB / Polyiso 
/ Brick 
WRB / Polyiso 
/ MCM 
WRB / Polyiso 
/ HPL 
WRB / XPS 
/ Brick 
WRB / XPS 
/ MCM 
WRB / XPS 
/ HPL 
WRB / Mineral Fiber 
/ Brick 
WRB/ Mineral Fiber 
/ MCM 
WRB/ Mineral Fiber 
/ HPL 
WRB Over / Polyiso 
/ Brick 
WRB Over / Polyiso 
/ MCM 
WRB Over / Polyiso 
/ HPL 
WRB 
/ Fiber Cement 
WRB Over / XPS 
/ Brick 
WRB Over / XPS 
/ MCM 
WRB Over / XPS / 
HPL 
WRB 
/ Stucco 
WRB Over / Mineral Fiber / 
Brick 
WRB Over / Mineral Fiber / 
MCM 
WRB Over / Mineral Fiber / 
HPL 
WRB 
/ EIFS
NFPA 285 Assembly Compliance 
• Substitutions of one material for another can 
cause different test results 
• Addition of combustibles (insulation, WRBs, 
etc.) can cause different test results 
• Wall systems made of a number of previously 
NFPA 285 tested materials does not ensure a 
successful NFPA 285 test 
• Tests are required for many various claddings 
and other combustible wall components – 
insulation, WRBs 
72 NFPA 285: A Burning Question
Engineering Judgment Letter 
• Written by a independent source, 
 approved by the building official 
 competent and experienced 
 in engineering principles of 
materials, methods or system 
analysis 
• References Specific NFPA 285 “PASS” 
test results (owned by manufacturer) 
• Specifies all corresponding wall 
components evaluated (structure, 
insulations, WRB, Claddings etc..) 
• Outlines opening details and flashing 
conditions evaluated 
73 NFPA 285: A Burning Question
Engineering Judgment Letter: WRB Example 
http://www.exponent.com 
Letter Expands 
Assembly Test 
Results by 4 
Products 
74 NFPA 285: A Burning Question
Engineering Judgment Letter: WRB Example 
75 NFPA 285: A Burning Question
Creating a powerful 
force to serve the 
building products 
and construction 
industries… globally 
Thank You! 
Keith P. Nelson, AIA 
Senior Project Architect – Building Sciences 
AIT/Intertek 
Richmond, VA 
knelson@archtest.com 
76 www.intertek.com

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2014.12.03 BEC Cleveland- Handout

  • 1. Creating a powerful force to serve the building products and construction industries… globally NFPA 285: A Burning Question Combustibles in Non-Combustible Construction Keith P. Nelson, AIA Senior Project Architect ATI/Intertek knelson@intertek.com 1 www.intertek.com
  • 2. AIA Continuing Education This program is registered with AIA/CES for continuing professional education. As such, it does not include content that may be deemed or construed to be an approval or endorsement by the AIA of any material of construction or any method or manner of handling, using, distributing, or dealing in any material or product. Questions related to specific materials, methods, and services will be addressed at the conclusion of this presentation. 2 NFPA 285: A Burning Question
  • 3. Copyright Matrerials This presentation is protected by US and International Copyright laws. Reproduction, distribution, display and use of the presentation without written permission of the speaker is prohibited. 2014 © Architectural Testing, Inc. 3 NFPA 285: A Burning Question
  • 4. Learning Objectives • Understand the History and Impact of the NFPA 285 Test in Relation to the International Building Code • Apply the NFPA 285 Assembly Test Components and Parameters to Successful Test Performance • Identify Combustible Components in a Noncombustible Wall Assembly that Trigger NFPA 285 Testing • Design Building Envelope Systems as Part of NFPA 285 Compliant Assembly Variations 4 NFPA 285: A Burning Question
  • 5. Is NFPA 285 new? Why is it important now? Image courtesy of DuPont Building Innovations 5 NFPA 285: A Burning Question
  • 6. …increased energy conservation. Image courtesy of DuPont Building Innovations 6 NFPA 285: A Burning Question
  • 7. …additional triggers. 7 NFPA 285: A Burning Question
  • 8. NFPA 285: A “Brief” History 8 www.intertek.com
  • 9. NFPA 285 a History The Coconut Grove Fire 28 November 1942 Boston, MA “The Coconut Grove club was the scene of the deadliest nightclub fire in history, killing 492 people.” 9 NFPA 285: A Burning Question
  • 10. NFPA 285 a History La Salle Street Hotel Fire 5 June 1946 Chicago, IL “…a fire broke out in the hotel, killing 61 people, many of them children. The fire began on the lower floor before ascending stairwells and shafts. The fire started either in the walls or in the ceiling… 10 NFPA 285: A Burning Question
  • 11. NFPA 285 a History Winecoff Hotel Fire 7 December 1946 Atlanta, GA In 1913, the "absolutely fireproof" Winecoff Hotel was designed and built without sprinklers, fire escapes, or even an alarm system. In 1946 119 people lost their lives. 11 NFPA 285: A Burning Question
  • 12. In Common NFPA 285 a History  Lack of alarm to notify occupants of first responders  Lack of Interior Fire Separation  Lack of Fire Suppression  Lack of Egress  Lack of Closure and Pressurization/Ventilation of Stairwells  Interior finish and material combustibility and smoke development 12 NFPA 285: A Burning Question
  • 13. A Response NFPA 285 a History “The magnitude of the fire fatalities in each of these fires was directly related to the rapid flame spread and smoke development of the interior finish materials…” 13 NFPA 285: A Burning Question
  • 14. NFPA 285 a History “Steiner Tunnel Test” ASTM E84 The Steiner Tunnel (ASTM E84) was adapted to address rapid flame spread over a surface of interior finishes.  “Flame Spread”  “Smoke Developed”  Fiber-Cement Board = 0/0  Red Oak Flooring = 100/100 14 NFPA 285: A Burning Question
  • 15. NFPA 285 a History ASTM E84 and ASTM D1692 “Non-Burning” Plastic Building Products Specimen Observation Window Limitation of the standard test methods on foam plastics poor and misleading labeling Limitation of the standard test methods on foam plastics poor and misleading labeling Section View of Apparatus Limitation of the standard test methods on foam plastics poor and misleadin g labeling Fire Source 15 NFPA 285: A Burning Question
  • 16. NFPA 285 a History Childress Home Fire 1969 Clack County, Missouri  A home with exposed Foam Plastic  Foam Plastic sold as “non-burning” or “self-extinguishing”  Fire killed two children  Parents won a suit against the manufacturer, which was appealed and upheld. The Federal Trade Commission (FTC) filed a complaint against the Society of the Plastics Industry and ASTM as well as 25 Manufactures of Foam Plastic marketing the product as “non-burning” or “self-extinguishing” 16 NFPA 285: A Burning Question
  • 17. NFPA 285 a History 1974 Federal Trade Commission Ruling  A Consent Decree including 25 Manufactures and SPI, requiring:  Notification of prior purchasers of their foams  Sponsoring product research ($5M)  Resulted in a 1980 Final Report of the Products Research Committee 17 NFPA 285: A Burning Question
  • 18. 1997: Uniform Building Code adopts UBC 26-9 2000: IBC begins requiring NFPA 285 testing 1990’s 2000’s 2010’s NFPA 285 a History Energy Crisis: Leads to increased exterior insulation applications 1988: Uniform Building Code adopts UBC 17- 1970’s 1980’s 6 Full-scale Fire Test UBC 17-6 / UBC 26-4 Reduced-scale Fire Test UBC 26-9 / NFPA 285 2012: IBC expands NFPA 285 testing to WRB 1998: NFPA adopts UBC 26-9 as NFPA 285  Southwest Research Institute (SWRI) provided the research that lead to the development of the UBC 17-6 the “Full Scale Test”  1988 UBC 17-6 was first incorporated into a model building code  In the 1990’s “indoor, intermediate scale, multi-story test apparatus” renumbered UBC 26-9 due to reorganizations of the UBC  In 1998 NFPA adopted the NFPA 285 which is similar to UBC 26-9  NFPA 285 was incorporated into the 2000 IBC in Chapter 26 for Foam Plastics 18 NFPA 285: A Burning Question
  • 19. NFPA 285: The Test Standard 19 www.intertek.com
  • 20. What is NFPA 285? “Standard Fire Test Method for Evaluation of Fire Propagation Characteristics of Exterior Non-Load-Bearing Wall Assemblies Containing Combustible Components” Image courtesy of DuPont Building Innovations 20 NFPA 285: A Burning Question
  • 21. What is NFPA 285? …an “Intermediate Scale Test”  An “Intermediate Scale Test” at just under 18ft tall  UBC 17-6 was a “Full Scale” version test at 25ft tall Image courtesy of DuPont Building Innovations 21 NFPA 285: A Burning Question
  • 22. What is NFPA 285? …a Test to Represent Flashover  A “reduced scale” at 16ft tall  Simulates “flash over” + 25 min.  1 Ton of Maple Wood +/-  Suppression has failed  The temperature in the room spontaneously ignites all flammable materials 22 NFPA 285: A Burning Question
  • 23. What is NFPA 285? …a Test to Represent Flashover 23 NFPA 285: A Burning Question
  • 24. What is NFPA 285? …a Test to Represent Flashover 24 NFPA 285: A Burning Question
  • 25. What is NFPA 285? …a Test to Represent Flashover 25 NFPA 285: A Burning Question
  • 26. What is NFPA 285? …a Test to Represent Flashover  A “reduced scale” at 16ft tall  Simulates “flash over” + 25 min.  1 Ton of Maple Wood +/-  Suppression has failed  The temperature in the room spontaneously ignites all flammable materials 26 NFPA 285: A Burning Question
  • 27. What is NFPA 285? …an Assembly Test  A “reduced scale” at 16ft tall  Simulates “flash over”  An Assembly Test  This is important!  Includes multiple specific and necessary materials  Includes details in compliant specimen  Details in the specimen may or may not match “manufacturers standard” details. 27 NFPA 285: A Burning Question
  • 28. What is NFPA 285? …an Assembly Test Product Literature NFPA 285 Compliance Window Head Detail 28 NFPA 285: A Burning Question
  • 29. What is NFPA 285? The Apparatus and Specimen Apparatus (Sides open for clarity) Image courtesy of DuPont Building Innovations 29 NFPA 285: A Burning Question
  • 30. What is NFPA 285? The Apparatus and Specimen Specimen Image courtesy of DuPont Building Innovations 30 NFPA 285: A Burning Question
  • 31. Test Wall Assembly 18’0” Tall Min x 13’4” Wide Min 78” Wide Window Opening Window Burner What is NFPA 285? NFPA 285 Fire Test - Components 6” Concrete Slab 2nd Floor Room CMU Walls 8” Concrete Slab 1st Floor Room Room Burner 6” Concrete Slab 31 NFPA 285: A Burning Question
  • 32. What is NFPA 285? NFPA 285 Fire Test - Parameters No flame propagation in 2nd floor room 32 NFPA 285: A Burning Question
  • 33. Externally, Flames shall not reach 10’ above the window’s top Externally, Flames shall not reach 5’ laterally from the window’s centerline What is NFPA 285? NFPA 285 Fire Test - Parameters 33 NFPA 285: A Burning Question
  • 34. Inside wall assembly, Thermocouples shall not exceed 1000 ºF during the test. What is NFPA 285? NFPA 285 Fire Test - Parameters . . . . . . . . 34 NFPA 285: A Burning Question
  • 35. What is NFPA 285? Test Procedure 00:00 Ignition of Room Burner  Represents Ignition of Contents Uncontrolled by Suppression  39,000 Increasing to 51,500 BTU/min 05:00 Ignition of Window Burner  Represents Flashover of Room Contents  9 inches below and 4.5 inches from the window head  10,000 increasing to 22,500 BTU/min  Burns for 25 minutes 30:00 Burners Extinguished  Continued Observation for Flame and Temp Propagation 40:00 Termination of Test 35 NFPA 285: A Burning Question
  • 36. What is NFPA 285? What is a BTU? Average Gas Fireplace = 30,000 BTU/hr 30,000 BTU/hr / 60min/hr = 500 BTU/min 22,500 BTU/min / 500 BTU/min = 45 Standard Gas Fireplaces Burning at the Window for 25 minutes. 36 NFPA 285: A Burning Question
  • 37. What is NFPA 285? What is a BTU? Average Gas Fireplace = 30,000 BTU/hr 30,000 BTU/hr / 60min/hr = 500 BTU/min 22,500 BTU/min / 500 BTU/min = 45 Standard Gas Fireplaces Burning at the Window for 25 minutes. In addition to the 103 Standard Gas Fireplaces Burning Within the Space for 30 minutes. Image courtesy of DuPont Building Innovations 37 NFPA 285: A Burning Question
  • 38. What is NFPA 285? NFPA 285 is… Purpose (Pass/Fail Criteria) Application: To Evaluate Flame Propagation Characteristics specified in the following:  resist flame propagation over the exterior face of the wall assembly  resist vertical flame propagation within the combustible core  resist vertical flame propagation over the interior surface of the wall assembly from one story to the next  resist lateral flame propagation from the compartment of fire origin to adjacent compartments 38 NFPA 285: A Burning Question
  • 39. What is NFPA 285? NFPA 285 Fire Test – Pass/Fail Application: To Evaluate Flame Propagation Characteristics specified in the following: 39 NFPA 285: A Burning Question
  • 40. What NFPA is NOT.  A substitution for additional fire protection requirements within the code  Separations  Egress  Suppression  A test to evaluate the impact of an exterior fire  Welding Slag  Dumpster Fire  Errant Fireworks 40 NFPA 285: A Burning Question
  • 41. NFPA 285: Code Application 41 www.intertek.com
  • 42. Construction Types (IBC ch 5, 6) Combustible Non- Combustible Type V Combustible Construction Type IV Heavy Timber Construction Type III Non-Combustible Exterior Type II Non-Combustible Exterior and Components Type I Non-Combustible Materials and Structure - Each Type has an “A” and a “B” sub-category - “A” has increased fire protection requirements 42 NFPA 285: A Burning Question
  • 43. Maximum Building Height (IBC Table 503) Including 1-story sprinkler system increase Type V Type IV Type III Type II Type I Combustible Heavy Timber Non-Combustible Exterior Non-Combustible Components Fire-Rated Structure Building Use Residential (IRC) Type 3 V Type IV Type III Type II Type I Residential n/a n/a n/a n/a Combustible Heavy Timber Non-Combustible Non-Combustible Fire-Rated Building Use Commercial** (IBC) Exterior Components Structure Assembly*** 3 4 4 4 Unlimited Education 2 4 4 4 Unlimited Business 4 6 6 6 Unlimited Factory/Ind 4 6 5 6 Unlimited High Hazard 4 6 6 6 Unlimited Institutional 3 5 5 5 Unlimited Mercantile 4 5 5 5 Unlimited Residential 4 5 5 5 Unlimited Storage 5 6 5 6 Unlimited Utility 3 5 4 5 Unlimited Building Use Residential (IRC) Residential 3 n/a n/a n/a n/a Building Use Commercial** (IBC) Assembly*** 3 4 4 4 Unlimited Education 2 4 4 4 Unlimited Business 4 6 6 6 Unlimited Factory/Ind 4 6 5 6 Unlimited High Hazard 4 6 6 6 Unlimited Institutional 3 5 5 5 Unlimited Mercantile 4 5 5 5 Unlimited Residential 4 5 5 5 Unlimited 43 NFPA 285: A Burning Question Source: 2012 International Building Code
  • 44. IBC Fire Related Tests and Reports Product Properties ASTM E84 Surface Burning Characteristics ASTM E1354 Cone Calorimeter Test ASTM E136 Combustible Materials ICC ES Reports (compliance aid, not a test method) Assembly Properties ASTM E 119 or UL 263 Fire Rated Walls NFPA 268 Radiant Ignitibility of Assemblies NFPA 285 Walls With Combustible Components 44 NFPA 285: A Burning Question
  • 45. IBC NFPA 285 Testing - Material Triggers Foam Plastic Insulation (Ch. 26) • Applies to Type I – IV construction (~1988) • Applies to buildings of any height • Combustible Exterior Cladding (Ch. 14) • EIFS - (~2000 IBC) • MCMs - (~2003 IBC) • FRPs - (~2009 IBC) • HPLs - (~2012 IBC) Water-Resistive Barriers (Ch. 14) • Applies to Type I, II, III, IV buildings over 40 ft - (2012 IBC) • Applies to combustible WRB’s - (2012 IBC) REQUIRED 45 NFPA 285: A Burning Question
  • 46. Building Envelope Assembly Components Exterior Sheathing Air & Water Barrier Exterior Insulation Exterior Cladding Interior Drywall Vapor Barrier* Cavity Insulation Base Wall Structure * Vapor Barrier’s use and location in the wall is climate specific 46 NFPA 285: A Burning Question
  • 47. IBC Combustible Component Requirements Air & Water Barriers –§1403.5 Combustible Claddings • EIFS -§1408.2 • MCM -§1407.10 • FRP - §2612.5 • HPL - §1409.10 Foam Plastic Insulation –§2603.5.5 47 NFPA 285: A Burning Question
  • 48. IBC Combustible Component Requirements • Foam Plastic Insulation • Combustible Claddings (EIFS, MCM, FRP, HPL) • Water Resistive Barriers Design Conditions Requiring NFPA 285 • Installations over 40’ (Type I, II, III, or IV) • “Foam Plastic” and “Foam Plastic” core materials of any height 48 NFPA 285: A Burning Question
  • 49. IBC NFPA 285 Testing Requirements Is FOAM PLASTIC Insulation in the exterior wall assembly? NO Is EXTERIOR CLADDING Combustible? YES AND Installed greater than 40’ above grade YES Non-Combustible Construction Types I, II, III, or IV? (Per Commercial Building Code, IBC) REQUIRED NFPA 285 Compliance NOT REQUIRED NO NO Is WRB* Combustible? AND Installed greater than 40’ above grade YES YES NO *PER 2012 IBC REVISION, EXCEPTIONS APPROVED FOR 2015 IBC RELEASE 49 NFPA 285: A Burning Question
  • 50. IBC Combustible Component Requirements • Foam Plastic Insulation • Combustible Claddings (EIFS, MCM, FRP, HPL) • Air & Water Barriers Material Requirements, IBC Type I-IV Taller than 40’ • Products are Labeled and Identified by manufacturer • Flame Spread Index ≤25 (ASTM E84) • Smoke Development Index ≤450 (ASTM E84) • Maintain assembly fire rating (ASTM E119 or UL 263) • Separated from interior by a Thermal Barrier (gyp. bd) Class A 50 NFPA 285: A Burning Question
  • 51. NFPA 285 Wall Assembly: Exterior Insulation Air & Water Barriers –§1403.5 Combustible Claddings • EIFS -§1408.2 • MCM -§1407.10 • FRP - §2612.5 • HPL - §1409.10 Foam Plastic Insulation –§2603.5.5 51 NFPA 285: A Burning Question
  • 52. Climate Zones & Continuous Insulation Requirement's Increasing Mandatory use of Continuous Insulation (ci) in EVERY climate zone ASHRAE 90.1 2010 52 NFPA 285: A Burning Question
  • 53. NFPA 285 Wall Assembly: Exterior Insulation Common Insulation Types • XPS (Extruded Polystyrene) • R-value: ~5 R/in • Permeability: ~0.8 perm-in • Polyisocyanurate • R-value: ~6 R/in • Permeability: ~0.75 perm-in • Mineral Fiber • R-value: ~4 R/in • Permeability: ~54 perm-in •Glass Fiber Batt • R-value: ~3.3 R/in • Permeability: 118 perm-in Most Common Continuous Insulation •Spray Polyurethane Foam • R-value: ~6 R/in (high density)* • Permeability: ~1.9 perm-in Types Used •EPS (Expanded Polystyrene) • R-value: ~4 R/in Sour•ce: 2P00e9r AmSHeRaAbE iHliatnyd:b o~o2k-F.7un dpaemermnta-lsi,n * 1997 ASHRAE Handbook-Fundamentals 53 NFPA 285: A Burning Question
  • 54. NFPA 285 Wall Assembly: Claddings Air & Water Barriers –§1403.5 Combustible Claddings • EIFS -§1408.2 • MCM -§1407.10 • FRP - §2612.5 • HPL - §1409.10 Foam Plastic Insulation –§2603.5.5 54 NFPA 285: A Burning Question
  • 55. NFPA 285 Wall Assembly: Exterior Cladding COMBUSTIBLE • Exterior Insulation Finishing Systems (EIFS) • Metal Composite Materials (MCMs) • Fiber Reinforced Plastics (FRPs) • High Pressure Laminates (HPLs) NON-COMBUSTIBLE • Brick / Masonry / Stone / Terracotta • Concrete / Cementitious Stucco • Fiber Cement Boards / Panels 55 NFPA 285: A Burning Question
  • 56. NFPA 285 Wall Assembly: Exterior Cladding • Exterior Insulation Finishing Systems (EIFS) • IBC regulates under “Foam Plastic” Requirements • Meets the EIFS performance requirements of ASTM E2568 • Metal Composite Materials (MCMs) • Fiber Reinforced Plastics (FRPs) • High Pressure Laminates (HPLs) 56 NFPA 285: A Burning Question
  • 57. NFPA 285 Wall Assembly: Exterior Cladding • Exterior Insulation Finishing Systems (EIFS) • Metal Composite Materials (MCMs) • Excludes “Foam Plastic” core materials • Different core materials have different fire performance characteristics • Available in Open and Closed Joint Systems • Approximate 4mm-12mm panel thickness • Fiber Reinforced Plastics (FRPs) • High Pressure Laminates (HPLs) 57 NFPA 285: A Burning Question
  • 58. NFPA 285 Wall Assembly: Exterior Cladding • Exterior Insulation Finishing Systems (EIFS) • Metal Composite Materials (MCMs) • Fiber Reinforced Plastics (FRPs) http://www.cranecomposites.com • Foam cores comply with “Foam Plastic” Req’s • Installations less than 40’ above grade • Limited to 10% area when separation <10’ • Flame Spread Index ≤200 (ASTM E84) • Fireblocking Required • High Pressure Laminates (HPLs) 58 NFPA 285: A Burning Question
  • 59. NFPA 285 Wall Assembly: Exterior Cladding http://www.trespa.com • Exterior Insulation Finishing Systems (EIFS) • Metal Composite Materials (MCMs) • Fiber Reinforced Plastics (FRPs) • High Pressure Laminates (HPLs) • Available in Open and Closed Joint Systems • Approximate 4mm-12mm panel thickness • Different core materials have different fire performance characteristics • Installations less than 40’ above grade • Limited to 10% area when separation < 5’ 59 NFPA 285: A Burning Question
  • 60. NFPA 285 Wall Assembly: Air & Water Barrier Air & Water Barriers –§1403.5 Combustible Claddings • EIFS -§1408.2 • MCM -§1407.10 • FRP - §2612.5 • HPL - §1409.10 Foam Plastic Insulation –§2603.5.5 60 NFPA 285: A Burning Question
  • 61. NFPA 285 Wall Assembly: WRB COMBUSTIBLE • Water Resistive Barriers (WRBs) • Building Wraps • Self Adhered Building Wraps • Self Adhered Membranes • Fluid Applied Membranes • 2012 IBC: Installations over 40’ above grade must meet the requirements of NFPA 285 (Type I, II, III, or IV) 2015 IBC has approved WRB exceptions based on material properties and fuel load potential 61 NFPA 285: A Burning Question
  • 62. NFPA 285 Wall Assembly: Air & Water Barrier IBC NFPA 285 Test Requirements for WRBs Pre-2012 2012 2015 NFPA 285 Test Req’s None Installations over 40’ above grade must meet the requirements of NFPA 285 (Type I, II, III, or IV) Exceptions N/A None 1. WRB is the only combustible wall component and the wall has a non-combustible covering (Table 1405.2) 2. WRB is the only combustible wall component and: -ASTM E84 Product Test: -flame spread index of 25 or less -smoke-developed index of 450 Class A -ASTM E1354 (Cone Calorimeter)Product Test: -Incident radiant heat flux of 50 kW/m2. -Effective Heat of Combustion of less than 18 MJ/kg -Peak Heat Release Rate less than 150 kW/m2 -Total Heat Release of less than 20 MJ/m2 3. Windows and doors, and window/door flashings 62 NFPA 285: A Burning Question
  • 63. Adoption of the 2012 IBC 63 NFPA 285: A Burning Question
  • 64. 2013 DC Building Code Supplement http://www.dcregs.dc.gov/Notice/DownLoad.aspx?IssueFileID=44443  Published March 28, 2014 incorporating 2012 I-Codes  “Grandfather” provisions for existing design contracts, permits, and construction prior to 3/28/2014 as outlined in section 123 for the document.  Deleted 1403.5 from the 2012 IBC  WRB’s not a trigger NFPA 285  2603.5.5 was heavily modified from the 2012 IBC  Exemption for fully sprinklered buildings – Key discussion for the 2603.5.5 acknowledgement of the height restrictions in DC (approximately 100ft in most of DC) – Further discussion needed for AHJ’s without similar height restrictions. 64 NFPA 285: A Burning Question
  • 65. 2012 Virginia USBC http://register.dls.virginia.gov/details.aspx?id=4357  Effective Date July 14, 2014 incorporating 2012 I-Codes  one year “grandfather” clause in section 103  Deleted 1403.5 from the 2012 IBC  WRB’s not a trigger NFPA 285  2603.5.5 was heavily modified from the 2012 IBC  Exemption for fully sprinklered buildings  Allowed similar material substitution without an Engineering Judgment 65 NFPA 285: A Burning Question
  • 66. Ohio Building Code “  2009 IBC without amendments to the sections referencing NFPA 285  WRB is not trigger NFPA 285 Compliance  Combustible Claddings trigger Compliance  Foam Plastics of any height trigger compliance 66 NFPA 285: A Burning Question
  • 67. NFPA 285: Compliance 67 www.intertek.com
  • 68. NFPA 285 Considerations Limited Testing Laboratory Availability Potentially High Project Costs • High Testing Cost ~ $15-25K per test (Pass or Fail) • Long Lead Time Results are owned by the company paying for testing • No directory of listed assemblies • No direct method for substituting assembly components • Engineering Judgments (EJ) ~ $3-5,000 each • EJ’s require material testing to show equivalence  Product Selection  Planning in Design 68 NFPA 285: A Burning Question
  • 69. Wall Designs with Combustible Components 1. Use existing NFPA 285 tested compliant system OR 2. Test new assembly per NFPA 285 OR 3. Modify an existing NFPA 285 compliant system with local Authority Having Jurisdiction (AHJ) approval, such as building officials 69 NFPA 285: A Burning Question
  • 70. NFPA 285 Compliant Assemblies are Specific • Required for various components in all configurations • For example, There is no one test or test assembly to qualify a WRB for use in all assemblies • Changes in configurations (air gaps, attachment systems, etc.) can cause different results • If a “New” combustible component is added in the wall assembly, then new testing required for all of the various configurations. 70 NFPA 285: A Burning Question
  • 71. Variations in Wall Assemblies 71 NFPA 285: A Burning Question WRB / Polyiso / Brick WRB / Polyiso / MCM WRB / Polyiso / HPL WRB / XPS / Brick WRB / XPS / MCM WRB / XPS / HPL WRB / Mineral Fiber / Brick WRB/ Mineral Fiber / MCM WRB/ Mineral Fiber / HPL WRB Over / Polyiso / Brick WRB Over / Polyiso / MCM WRB Over / Polyiso / HPL WRB / Fiber Cement WRB Over / XPS / Brick WRB Over / XPS / MCM WRB Over / XPS / HPL WRB / Stucco WRB Over / Mineral Fiber / Brick WRB Over / Mineral Fiber / MCM WRB Over / Mineral Fiber / HPL WRB / EIFS
  • 72. NFPA 285 Assembly Compliance • Substitutions of one material for another can cause different test results • Addition of combustibles (insulation, WRBs, etc.) can cause different test results • Wall systems made of a number of previously NFPA 285 tested materials does not ensure a successful NFPA 285 test • Tests are required for many various claddings and other combustible wall components – insulation, WRBs 72 NFPA 285: A Burning Question
  • 73. Engineering Judgment Letter • Written by a independent source,  approved by the building official  competent and experienced  in engineering principles of materials, methods or system analysis • References Specific NFPA 285 “PASS” test results (owned by manufacturer) • Specifies all corresponding wall components evaluated (structure, insulations, WRB, Claddings etc..) • Outlines opening details and flashing conditions evaluated 73 NFPA 285: A Burning Question
  • 74. Engineering Judgment Letter: WRB Example http://www.exponent.com Letter Expands Assembly Test Results by 4 Products 74 NFPA 285: A Burning Question
  • 75. Engineering Judgment Letter: WRB Example 75 NFPA 285: A Burning Question
  • 76. Creating a powerful force to serve the building products and construction industries… globally Thank You! Keith P. Nelson, AIA Senior Project Architect – Building Sciences AIT/Intertek Richmond, VA knelson@archtest.com 76 www.intertek.com

Editor's Notes

  1. Occupancy Violations Flammable Decorations Inswing doors Exit Signage
  2. Highly flammable interior finishes Spread through stairwells and shafts Lack of fire department notification
  3. Spread of smoke and fire through vertical shafts and stairs Absolutely “fireproof” structure, but not its contents
  4. This string of fire tragedy lead to many improvements in the building codes around the country based on what was learned in these event… We will focus on the contribution of interior finishes…
  5. “...by the mid-1940s, a number of disastrous fires occurred…. In all, 670 people perished in these three fires alone.
  6. Had been around for a while… and was adopted for this purpose…
  7. Location of specimen… Impact on the test…
  8. Also… Non-combustible 25 Flame Spread
  9. The $5M dollars from SPI begot…. Southwest Research Institute (SWRI) UBC 17-6 “Full Scale”, eventually UBC 26-4 (name change to where referenced in the code) In the 1990’s SPI conducted research to reduce the size and cost of the apparatus to obtain similar results = UBC 26-9 From 25’ to 18’ tall From outdoor to indoor From a 1,300 lbs wood crib to a gas flame… which is fairly identical to NFPA 285…
  10. Southwest Research Institute (SWRI) provided the research that lead to the development of the UBC 17-6 the “Full Scale Test” 1988 UBC 17-6 was first incorporated into a model building code UBC 17-6 was renumbered UBC 26-9 due to reorganizations of the UBC In the 1990’s SPI sponsored a test program to establish an “indoor, intermediate scale, multi-story test apparatus” to mimic the results of the “Full Scale Test” In 1998 NFPA adopted the NFPA 285 which is technically the same as the UBC 26-9 NFPA 285 was incorporated into the 2000 IBC in Chapter 26 for Foam Plastics
  11. Test apparatus without the specimen and both burners on…
  12. It is not “full scale” as its predecessors… It is more than material property testing… due to material property test limitations in “real world”
  13. In less than one minute from setting the fires the suppression system begins activation…
  14. In less than one minute from setting the fires the suppression system begins activation…
  15. …sprinkler activates on the left…
  16. Flashover occurs at 2m20sec… So lets pause here… This point in time (Flashover) represents the five minute mark in the NFPA 285 protocol… a difference in fuel loading and space configuration. …and then is allowed to burn for an additional 25 minutes.
  17. Suppression has failed…
  18. Define specimen. Window is for fire application Specimen is place against the chamber
  19. Define specimen. Window is for fire application Specimen is place against the chamber
  20. Read through… How can we place a BTU into a context that can be understood by mere mortals?
  21. I needed to place this in a context that I understood… Convert BTU/hr to BTU/min…
  22. Point here is this is a lot of fuel…
  23. Evaluate Flame Propagation Characteristics… in several categories, some objective and some subjective… We will look at these in more detail shortly…
  24. Read through…
  25. Read through…
  26. 602.2 Types I and II. Type I and II construction are those types of construction in which the building elements listed in Table 601 are of noncombustible materials, except as permitted in Section 603 and elsewhere in this code. 602.3 Type III. Type III construction is that type of construction in which the exterior walls are of noncombustible materials and the interior building elements are of any material permitted by this code. Fire-retardant-treated wood framing complying with Section 2303.2 shall be permitted within exterior wall assemblies of a 2-hour rating or less. 602.4 Type IV. Type IV construction (Heavy Timber, HT) is that type of construction in which the exterior walls are of noncombustible materials and the interior building elements are of solid or laminated wood without concealed spaces. The details of Type IV construction shall comply with the provisions of this section. Fire-retardant-treated wood framing complying with Section 2303.2 shall be permitted within exterior wall assemblies with a 2-hour rating or less. Minimum solid sawn nominal dimensions are required for structures built using Type IV construction (HT). For glued-laminated members the equivalent net finished width and depths corresponding to the minimum nominal width and depths of solid sawn lumber are required as specified in Table 602.4. 602.5 Type V. Type V construction is that type of construction in which the structural elements, exterior walls and interior walls are of any materials permitted by this code.
  27. Chart address height and area. We are primarily concerned with Height because we are on the outside of the building. Know that footprint area may also be a driving force in increased construction type
  28. ASTM E84: Surface Burning Characteristics -Comparative measurements of product surface flame spread and smoke density -Does NOT: Measure heat transmission, Determine assembly flame spread behavior, or Classify material as noncombustible Class Flame Spread Index Smoke Developed Index A 0-25 0-450 B 26-75 0-450 C 76-200 0-450 ASTM E1354 – Cone Calorimeter Test -Heat of combustion, mass loss rate, time to sustained flaming, and smoke production -Small sample specimen -Applies to various categories of products -Is not limited to representing a single fire scenario ICC ES Reports -Agencies use evaluation reports to help determine code compliance and enforce building regulations -Manufacturers use reports as evidence that their products meet code requirements and warrant regulatory approval. -This is especially important if the products are new and innovative ASTM E 119 or UL 263 (IBC 703.2) Fire Rated Walls , UL rated assemblies Evaluates the duration for which the assemblies contain a fire and retain their structural integrity, or exhibit both properties during a predetermined test exposure. It provides measurement of the transmission of heat and hot gases, while determining the load carrying ability during the test exposure. The test does not simulate scalability or fire behavior between building elements, like floor-wall or wall-wall connections. Nor does it measure the generation and movement of smoke through the assembly, generation of toxic gases, or flame spread over the surface. NFPA 268: Radiant Ignitibility of Assemblies -Tests for ignition of an exterior wall assembly -Wall is exposed to a specified radiant heat flux during a 20-minute period. Shall NOT be used to: -Evaluate the fire endurance of wall assemblies -Evaluate effect of fires originating within the building, within the exterior wall assemblies, or at openings -Evaluate surface flame spread NFPA 285: Walls With Combustible Components -Method of determining the flammability characteristics of exterior, non-load-bearing wall assemblies. -Evaluates combustible components within walls of non-combustible construction. -Simulates the tested wall assemblies’ fire performance.
  29. EIFS – Exterior Insulation Finishing Systems MCMs – Metal Composite Materials FRPs – fiber reinforced plastics (molded plastics) HPLs – High pressure laminate As of August 10, 2012, Maryland is the only state that has adopted the 2012 IBC. -DuPont BKC Research
  30. Lets look at a common wall assembly…
  31. Does not include type V construction XPS, EPS, Polyiso, or SPF? Is cladding EIFS, MCM/ACM, FRP, or HPL? HPL and Plastic veneer has exception allowing up to 50’ in areas 300sf or less and 4’ separation from other
  32. Energy Codes are Changing to Reduced Envelope Loads Thermal insulation: − Higher Insulation R-value − Continuous Insulation (c.i.) [insulation that is continuous across all structural members without thermal bridges other than fasteners and service openings.] - Thermal bridges are regions of relatively high heat flow conductance in a building envelope Air Leakage Control: − Continuous Air Barrier − Building Envelope Airtightness
  33. Combustible Wide design aesthetic options Light-weight installation Minimal specialty tools required Many installations over 40’ must meet the requirements of NFPA 285 Many require sub-structure for attachment Non Combustible No NFPA 285 trigger (noncombustible) Ability to act as protective layer over combustible WRBs and Foam Plastics Generally higher costs Generally heavy materials
  34. ASTM E2568 Standard Specification PB Exterior Insulation‎
  35. Factory bonded panel with metal faces and a plastic core. The systems include: joints, substructure and attachment methods
  36. Composite materials consisting of reinforcing fibers impregnated with a polymer and then molded and hardened into the intended shape. Exterior panels are generally laminated onto a wood or plastic core.
  37. Decorative exterior grade pales with cellulous fibrous material bonded with a thermosetting resin by a high pressure process. Allowed to extend to 50’ in height when sections are limited to 400sf and separated 4’ vertically and not self ignite below 650 degrees F
  38. 2012 IBC: Code Adoption Process -Many states will adopt model codes statewide in its entirety, or adopt with their own amendments -“Home Rule” states, adopt model codes in each local municipality or add their own amendments -Some “Home Rule” states will adopt a recommended or minimum model code to guide the municipalities As of August 10, 2012, Maryland is the only state that has adopted the 2012 IBC. -DuPont BKC Research Regardless of slow adoptions rates, designing and specifying successful NFPA 285 wall assemblies is becoming more critical
  39. 3 labs nationally to test NFPA 285 assemblies   $50k-$60 per test, (Journal of Building Enclosure Design, Summer 2012) 6 weeks Min (curing time) 8-10 week standard lead time for a test ->Product Selection and Early design planning are critical to reduce costs and delays associated with NFPA 285   Assembly test results using other manufacturer’s product are owned and controlled by the company paying for the test
  40. Engineering Judgment Letter Analysis: WRB Example 1. Use WRB X in a successful NFPA 285 test 2. Develop fire performance parameters for WRB X (ASTM E1354 Cone Calorimeter) 3. Develop fire performance parameters for WRB Y 4. Compare fire performance parameters – if same or better, then maybe substitute Y for X in tested assembly
  41. Engineering Judgment Letter Analysis: WRB Example 1. Use WRB X in a successful NFPA 285 test 2. Develop fire performance parameters for WRB X (ASTM E1354 Cone Calorimeter) 3. Develop fire performance parameters for WRB Y 4. Compare fire performance parameters – if same or better, then maybe substitute Y for X in tested assembly