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Jagdish Dukre
Introduction 
Introduced by Dr. Charles Kelman in 1962, 
phacoemulsification machines have undergone constant 
improvement, ever increasing both their complexity and 
safety. 
All phaco machines consist of a computer to generate 
electrical signals and a transducer to turn these electronic 
signals into mechanical energy.
The energy thus produced is passed through a hollow 
needle and is controlled within the eye to overcome the 
inertia of the lens and emulsify it. 
Once turned into emulsate, fluidic systems remove the 
emulsate, replacing it with balanced salt solution (BSS).
Phacomachine 
The machine consists of the 
Console, 
Handpiece 
Foot pedal,
CONSOLE 
The console consists of a 
computer which controls all the 
functions of the machine. 
The computer generates 
ultrasonic waveform and sends 
it to the transducer in the form 
of electronic signals.
The setting for the various parameters, i.e. power, vacuum 
and flow rate are fed in here. 
These settings represent the maximum level of the 
parameter that will be achievable 
Settings for different types of cataract can also be fed into 
the memory.
Handpiece 
There are two types of handpieces 
1. Irrigation aspiration handpiece 
2. Phaco handpiece
Irrigation-Aspiration (I-A) Handpiece 
The I-A tip differs from the phaco tip in 
being smooth and rounded with a single 
aspiration port on the side of the tip and not 
at the end. 
The aspirating port at one side usually 0.75 
mm to 1.5 mm away from the tip. 
The opening can be in a diameter of 0.2, 
0.3, 0.4, or 0.5 mm. 
The angulations of the I-A handpiece can 
be straight, 45° bent, or has a 90° bend.
Phaco Handpiece 
The phaco handpiece contains the 
piezoelectric crystal, which is in 
contact with the tip. 
The tip is covered by a silicon 
sleeve. 
The infusion fluid flows between the 
tip and the sleeve cooling the 
former.
There are two openings on the sleeve for the exit of this 
fluid, which should be kept perpendicular to the tip bevel. 
The proximal end of hand piece is connected to the console 
with an electric cord. 
There are two more connections: one each for the irrigation 
tubing and for connecting the aspiration system.
Piezoelectric Transducers 
They are based on the reversal of the piezoelectric 
phenomenon. 
Certain crystals, on compression, produce electric current. 
In reverse, electric current causes the crystal to contract. 
The crystal is mounted on a piece of tubing of narrowing 
diameter eventually ending with the attachment of the phaco 
needle.
The decreasing diameter tube acts as an amplifier to 
generate adequate power for emulsification. 
There may be 2–6 crystals, 6 giving more stroke length 
and more power.
Phaco Tip 
The phaco tip is made of titanium and is hollow with the 
distal opening functioning as the aspiration port. 
The acoustic energy produced along the ultrasonic handpiece 
is then transmitted onto the phaco tip. 
The angulation of the tips may vary from 0–60°. 
Tips with 60°, 45°, 30°, 15° and 0° angulation are available. 
The commonly used tips are 30° and 45° phaco tips.
More the angulation, the lesser the 
holding power but the cutting 
power is more. 
e.g. 60° tip is a sharper tapered tip 
making occlusion difficult. But is 
useful for grooving hard cataracts. 
Entering into the anterior chamber 
is easy with the 60° tip and 
progressively harder with a 15° or a 
0° tip.
Foot Pedal 
Foot pedal control is the most important 
aspect of phaco. 
Though the foot pedal of each machine 
may have a different design, it essentially 
consists of main central part and side 
kicks. 
The main part of the foot pedal controls 
infusion, aspiration and phaco power.
The entire distance that the foot pedal traverses is divided 
by 2 dentations into 3 excursions- 
I (irrigation only), 
IA (infusion and aspiration) and 
IAP (infusion, aspiration and phaco). 
In the I excursion, the pinch valve 
opens and irrigation is switched on. 
There is no gradient in this step and 
the irrigation is either switched fully on or off.
The function of this dentation is to dissociate infusion from 
irrigation-aspiration. 
As foot is brought back from IA/IAP excursion, stopping at 
this dentation will keep the infusion on preventing the 
collapse of anterior chamber. 
Many steps like nuclear rotation, manipulation of nuclear 
fragments, epinuclear plate etc. require a formed AC without 
any aspiration.
From dentation 2 to full depression is the phaco or the ‘IAP’ 
excursion. 
At IAP0 phaco energy delivered will be zero and at IAPmax 
the energy will be maximum preset. 
The delivery of phaco energy is linear both in the surgeon and 
the pulse mode. 
However, in panel or burst mode, as soon as foot clears IAP0, 
maximum preset energy is delivered.
Foot gradient 
Foot gradient is the excursion of foot pedal in mm to 
produce unit power of phaco energy. 
If the total foot excursion, from IAP0 to IAPmax is 10 cm 
i.e. 100mm and the maximum preset phaco energy is 100%, 
then the foot gradient (FG) becomes:
Decreasing the maximum preset 
power on console increases the 
foot gradient and hence the foot 
control. 
Therefore, phaco maximum 
should be set at the minimum 
power which is required for a 
particular step in that grade of 
cataract.
Side kick functions of foot pedal 
The most important sidekick function of foot pedal is reflux. 
On kicking the side switch, aspiration flow rate is inverted 
and the material aspirated is expelled into the AC. 
Since it is not a continuous function, for further reflux, the 
switch needs to be kicked again. 
Inadvertent aspiration of wrong tissue (iris, capsule) can be 
released by this function especially by beginners.
PHACODYNAMICS 
The various functions of the phaco machine and their inter 
relationship is called phacodynamics. 
The basic functions of the machine are two, which include 
 ultrasonic power for emulsification 
 irrigation-aspiration for safe suction of the emulsified 
material. 
Irrigation-aspiration system and the parameters on which it 
depends together are called fluidics.
Power 
Power is created by an interaction between frequency and 
stroke length. 
The frequency is variable from 29–60 kHz in different 
machines. 
Higher frequency ensures a better cutting action but more 
heat is generated. 
However, in each machine, the frequency remains fixed and 
power is varied by varying the stroke length
Stroke length is defined as the length of the needle movement. 
Most machines operate in the 2 to 4 mil range. (1 mil = 25μ) 
Therefore, most phaco needles travel a distance of 50 to 100 μs. 
The longer the stroke length, the greater the generation of 
cavitation energy. 
Longer stroke lengths tend to generate extra heat. 
Stroke length is determined by foot pedal excursion in position 3 
during linear control of phaco.
Mechanism of Emulsification 
The actual mechanism of emulsification 
is a combination of 
Jack-hammer and 
Cavitation phenomenon 
The jackhammer effect is the physical 
striking of the needle against the nucleus. 
The Jack-hammer action requires that the 
nucleus should be fixed as for the 
bombarding action to be effective. 
This is the action that is primarily used 
during trenching.
Cavitation 
The phaco needle, moving through a liquid medium at 
ultrasonic speeds, gives rise to intense zones of high and low 
pressure. 
Low pressure, created with backward movement of the tip, 
pulls dissolved gases out of solution, thus producing micro 
bubbles. 
Forward tip movement then creates an equally intense zone 
of high pressure. 
This initiates compression of the micro bubbles until they 
implode.
At the moment of implosion, the bubbles create a 
temperature of 7204˚C degrees and a shock wave of 
5,171,100 mbar. 
Of the micro bubbles created, 75% implode, amassing to 
create a powerful shock wave radiating from the phaco tip in 
the direction of the bevel with annular spread. 
The energy created by cavitation exists for no more than 4 
milliseconds and is present only in the immediate vicinity of 
the phaco tip and within its lumen.
Additionally, cavitation is instrumental in clearing nuclear fragments 
within the phaco needle, preventing repetitive needle clogging. 
The angle of the bevel of the phaco needle governs the direction of 
the generation of the shock wave and micro bubbles. 
The disadvantage of this wave is that it may push nuclear pieces 
away if the hold is not good and thus decrease the Jack-hammer 
effect. 
Phacoemulsification is most efficient when both the jackhammer 
effect and cavitation energy are combined.
To accomplish this, the bevel of the needle should be turned 
toward the nucleus or nuclear fragment. 
This simple maneuver will cause the broad bevel of the 
needle to strike the nucleus. 
In addition, the cavitation force is then concentrated into the 
nucleus rather than away from it. 
Also, in this configuration, the vacuum force can be 
maximally exploited as occlusion is encouraged.
Control & Delivery of Power 
There are various modes 
Surgeon/linear mode 
Panel mode 
Pulse mode 
Burst mode
Surgeon/Linear Mode 
The power delivery varies from 0 to the maximum that one 
sets on the panel, by varying the foot pedal in phaco mode. 
At pedal position 2, i.e. at the start of phaco mode (P0) the 
power will be 0 and at full depression (Pmax) power will be 
the maximum that has been pre-set. 
Thus the excursion of the foot in phaco mode will determine 
the amount of power being delivered.
Panel Mode 
As soon as surgeon depress the foot pedal into the phaco 
mode (P0), he will immediately reach the maximum power 
that has been set on the panel. 
Here, there is no variation and full power is delivered. 
The only probable indication for the use of panel mode is in a 
very hard cataract where the nucleus is uniformly hard 
requiring more or less uniformly high power for 
emulsification.
Pulse Mode 
In pulse mode each pulse of energy is followed by a gap of 
equal duration. 
For effective power delivery, the nuclear fragment has to be 
held, so the interval between the pulses of phaco allow the 
vacuum to build up and thus a good hold is developed. 
Pulse mode is a variant of linear phaco mode where the 
frequency of the pulses is fixed and the phaco energy 
delivered in each pulse will depend on the amount the pedal 
is pressed.
Thus the power is delivered at pre-set intervals, the frequency 
of which is pre-set and decided by the surgeon. 
Most machines have from 0–12 pulses. 
The use of the pulse mode in phaco aspiration almost halves 
the power use, as the vacuum build up between the pulses 
ensures efficient emulsification and aspiration. 
Newer machines have softwares which can have pulses in 
hundreds and thousands, called the hyperpulse mode.
Burst Mode 
Burst mode is where maximum power is delivered at intervals 
which vary with the amount you depress the foot pedal. 
Burst mode is a variant of panel mode where the energy is 
fixed and the frequency of phaco bursts will increase with 
increasing depression of the foot pedal in phaco mode. 
At P0 there will be one burst per second and at full depression 
(Pmax) the power delivery is continuous. 
The duration of the burst can be selected and is usually 100 
msec.
FLUIDICS 
The fluidics of the machine refers to the integrated functions 
performed by infusion and aspiration systems by which a 
stable AC is maintained.
Phaco

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Phaco

  • 2. Introduction Introduced by Dr. Charles Kelman in 1962, phacoemulsification machines have undergone constant improvement, ever increasing both their complexity and safety. All phaco machines consist of a computer to generate electrical signals and a transducer to turn these electronic signals into mechanical energy.
  • 3. The energy thus produced is passed through a hollow needle and is controlled within the eye to overcome the inertia of the lens and emulsify it. Once turned into emulsate, fluidic systems remove the emulsate, replacing it with balanced salt solution (BSS).
  • 4. Phacomachine The machine consists of the Console, Handpiece Foot pedal,
  • 5. CONSOLE The console consists of a computer which controls all the functions of the machine. The computer generates ultrasonic waveform and sends it to the transducer in the form of electronic signals.
  • 6. The setting for the various parameters, i.e. power, vacuum and flow rate are fed in here. These settings represent the maximum level of the parameter that will be achievable Settings for different types of cataract can also be fed into the memory.
  • 7. Handpiece There are two types of handpieces 1. Irrigation aspiration handpiece 2. Phaco handpiece
  • 8. Irrigation-Aspiration (I-A) Handpiece The I-A tip differs from the phaco tip in being smooth and rounded with a single aspiration port on the side of the tip and not at the end. The aspirating port at one side usually 0.75 mm to 1.5 mm away from the tip. The opening can be in a diameter of 0.2, 0.3, 0.4, or 0.5 mm. The angulations of the I-A handpiece can be straight, 45° bent, or has a 90° bend.
  • 9. Phaco Handpiece The phaco handpiece contains the piezoelectric crystal, which is in contact with the tip. The tip is covered by a silicon sleeve. The infusion fluid flows between the tip and the sleeve cooling the former.
  • 10. There are two openings on the sleeve for the exit of this fluid, which should be kept perpendicular to the tip bevel. The proximal end of hand piece is connected to the console with an electric cord. There are two more connections: one each for the irrigation tubing and for connecting the aspiration system.
  • 11. Piezoelectric Transducers They are based on the reversal of the piezoelectric phenomenon. Certain crystals, on compression, produce electric current. In reverse, electric current causes the crystal to contract. The crystal is mounted on a piece of tubing of narrowing diameter eventually ending with the attachment of the phaco needle.
  • 12. The decreasing diameter tube acts as an amplifier to generate adequate power for emulsification. There may be 2–6 crystals, 6 giving more stroke length and more power.
  • 13. Phaco Tip The phaco tip is made of titanium and is hollow with the distal opening functioning as the aspiration port. The acoustic energy produced along the ultrasonic handpiece is then transmitted onto the phaco tip. The angulation of the tips may vary from 0–60°. Tips with 60°, 45°, 30°, 15° and 0° angulation are available. The commonly used tips are 30° and 45° phaco tips.
  • 14. More the angulation, the lesser the holding power but the cutting power is more. e.g. 60° tip is a sharper tapered tip making occlusion difficult. But is useful for grooving hard cataracts. Entering into the anterior chamber is easy with the 60° tip and progressively harder with a 15° or a 0° tip.
  • 15. Foot Pedal Foot pedal control is the most important aspect of phaco. Though the foot pedal of each machine may have a different design, it essentially consists of main central part and side kicks. The main part of the foot pedal controls infusion, aspiration and phaco power.
  • 16. The entire distance that the foot pedal traverses is divided by 2 dentations into 3 excursions- I (irrigation only), IA (infusion and aspiration) and IAP (infusion, aspiration and phaco). In the I excursion, the pinch valve opens and irrigation is switched on. There is no gradient in this step and the irrigation is either switched fully on or off.
  • 17. The function of this dentation is to dissociate infusion from irrigation-aspiration. As foot is brought back from IA/IAP excursion, stopping at this dentation will keep the infusion on preventing the collapse of anterior chamber. Many steps like nuclear rotation, manipulation of nuclear fragments, epinuclear plate etc. require a formed AC without any aspiration.
  • 18. From dentation 2 to full depression is the phaco or the ‘IAP’ excursion. At IAP0 phaco energy delivered will be zero and at IAPmax the energy will be maximum preset. The delivery of phaco energy is linear both in the surgeon and the pulse mode. However, in panel or burst mode, as soon as foot clears IAP0, maximum preset energy is delivered.
  • 19. Foot gradient Foot gradient is the excursion of foot pedal in mm to produce unit power of phaco energy. If the total foot excursion, from IAP0 to IAPmax is 10 cm i.e. 100mm and the maximum preset phaco energy is 100%, then the foot gradient (FG) becomes:
  • 20. Decreasing the maximum preset power on console increases the foot gradient and hence the foot control. Therefore, phaco maximum should be set at the minimum power which is required for a particular step in that grade of cataract.
  • 21. Side kick functions of foot pedal The most important sidekick function of foot pedal is reflux. On kicking the side switch, aspiration flow rate is inverted and the material aspirated is expelled into the AC. Since it is not a continuous function, for further reflux, the switch needs to be kicked again. Inadvertent aspiration of wrong tissue (iris, capsule) can be released by this function especially by beginners.
  • 22. PHACODYNAMICS The various functions of the phaco machine and their inter relationship is called phacodynamics. The basic functions of the machine are two, which include  ultrasonic power for emulsification  irrigation-aspiration for safe suction of the emulsified material. Irrigation-aspiration system and the parameters on which it depends together are called fluidics.
  • 23. Power Power is created by an interaction between frequency and stroke length. The frequency is variable from 29–60 kHz in different machines. Higher frequency ensures a better cutting action but more heat is generated. However, in each machine, the frequency remains fixed and power is varied by varying the stroke length
  • 24. Stroke length is defined as the length of the needle movement. Most machines operate in the 2 to 4 mil range. (1 mil = 25μ) Therefore, most phaco needles travel a distance of 50 to 100 μs. The longer the stroke length, the greater the generation of cavitation energy. Longer stroke lengths tend to generate extra heat. Stroke length is determined by foot pedal excursion in position 3 during linear control of phaco.
  • 25. Mechanism of Emulsification The actual mechanism of emulsification is a combination of Jack-hammer and Cavitation phenomenon The jackhammer effect is the physical striking of the needle against the nucleus. The Jack-hammer action requires that the nucleus should be fixed as for the bombarding action to be effective. This is the action that is primarily used during trenching.
  • 26. Cavitation The phaco needle, moving through a liquid medium at ultrasonic speeds, gives rise to intense zones of high and low pressure. Low pressure, created with backward movement of the tip, pulls dissolved gases out of solution, thus producing micro bubbles. Forward tip movement then creates an equally intense zone of high pressure. This initiates compression of the micro bubbles until they implode.
  • 27. At the moment of implosion, the bubbles create a temperature of 7204˚C degrees and a shock wave of 5,171,100 mbar. Of the micro bubbles created, 75% implode, amassing to create a powerful shock wave radiating from the phaco tip in the direction of the bevel with annular spread. The energy created by cavitation exists for no more than 4 milliseconds and is present only in the immediate vicinity of the phaco tip and within its lumen.
  • 28. Additionally, cavitation is instrumental in clearing nuclear fragments within the phaco needle, preventing repetitive needle clogging. The angle of the bevel of the phaco needle governs the direction of the generation of the shock wave and micro bubbles. The disadvantage of this wave is that it may push nuclear pieces away if the hold is not good and thus decrease the Jack-hammer effect. Phacoemulsification is most efficient when both the jackhammer effect and cavitation energy are combined.
  • 29. To accomplish this, the bevel of the needle should be turned toward the nucleus or nuclear fragment. This simple maneuver will cause the broad bevel of the needle to strike the nucleus. In addition, the cavitation force is then concentrated into the nucleus rather than away from it. Also, in this configuration, the vacuum force can be maximally exploited as occlusion is encouraged.
  • 30. Control & Delivery of Power There are various modes Surgeon/linear mode Panel mode Pulse mode Burst mode
  • 31. Surgeon/Linear Mode The power delivery varies from 0 to the maximum that one sets on the panel, by varying the foot pedal in phaco mode. At pedal position 2, i.e. at the start of phaco mode (P0) the power will be 0 and at full depression (Pmax) power will be the maximum that has been pre-set. Thus the excursion of the foot in phaco mode will determine the amount of power being delivered.
  • 32. Panel Mode As soon as surgeon depress the foot pedal into the phaco mode (P0), he will immediately reach the maximum power that has been set on the panel. Here, there is no variation and full power is delivered. The only probable indication for the use of panel mode is in a very hard cataract where the nucleus is uniformly hard requiring more or less uniformly high power for emulsification.
  • 33. Pulse Mode In pulse mode each pulse of energy is followed by a gap of equal duration. For effective power delivery, the nuclear fragment has to be held, so the interval between the pulses of phaco allow the vacuum to build up and thus a good hold is developed. Pulse mode is a variant of linear phaco mode where the frequency of the pulses is fixed and the phaco energy delivered in each pulse will depend on the amount the pedal is pressed.
  • 34. Thus the power is delivered at pre-set intervals, the frequency of which is pre-set and decided by the surgeon. Most machines have from 0–12 pulses. The use of the pulse mode in phaco aspiration almost halves the power use, as the vacuum build up between the pulses ensures efficient emulsification and aspiration. Newer machines have softwares which can have pulses in hundreds and thousands, called the hyperpulse mode.
  • 35. Burst Mode Burst mode is where maximum power is delivered at intervals which vary with the amount you depress the foot pedal. Burst mode is a variant of panel mode where the energy is fixed and the frequency of phaco bursts will increase with increasing depression of the foot pedal in phaco mode. At P0 there will be one burst per second and at full depression (Pmax) the power delivery is continuous. The duration of the burst can be selected and is usually 100 msec.
  • 36.
  • 37. FLUIDICS The fluidics of the machine refers to the integrated functions performed by infusion and aspiration systems by which a stable AC is maintained.

Editor's Notes

  1. All phaco machines consist of a computer to generate ultrasonic waveform, and a transducer, piezoelectric crystals, to turn these electronic signals into mechanical energy. The energy thus created is then harnessed, within the eye, to overcome the inertia of the lens and emulsify it. Once turned into emulsate, the fluidic systems remove the emulsate replacing it with balanced salt solution (BSS). There is a delicate balance between phaco power, which tends to push lens material away from the phaco tip, and flow and vacuum which tends to attract and hold lens material on the phaco tip.
  2. Piezoelectric handpiece uses electric energy to reorient the piezoelectric crystal which in turn is translated into linear movement. The piezoelectric transducer requires a direct electrical contact to be made with the crystal.
  3. Tips may also be of various types, flared at the end (Cobra tip) or with the tip bent (Mackool tip) or with small ports, termed ABS port
  4. For example, if set at 5 pulses/sec, there will be 5 pulses of energy and each energy burst will be followed by a gap of equal duration- i.e each pulse and each gap will be of 100 msec duration. Not only this, the duration of on and off time can also be decided by the operator, which is called Duty cycle, thereby further reducing heat generation and increasing followability.