T&D Presentation Outline <ul><li>Items coated in T&D. </li></ul><ul><li>Why transformers are key. </li></ul><ul><li>Analyz...
 
 
Factors Driving Market Potential <ul><li>Aging T&D system averages 40 years. </li></ul><ul><li>Competitive markets driving...
Market Size <ul><li>Ameren UE </li></ul><ul><ul><ul><li>325 Substations </li></ul></ul></ul><ul><ul><ul><li>1000 Power Tra...
SUBSTATION APPARATUS <ul><li>Transformers </li></ul><ul><li>Circuit Breakers </li></ul><ul><li>Voltage Regulators </li></u...
 
 
 
 
WHAT MAKES SUBSTATION PAINTING UNIQUE? <ul><li>SURFACE PREPARATION </li></ul><ul><li>FLOW COATING </li></ul><ul><ul><ul><l...
Surface Preparation Ranked by Cost per square foot <ul><li>SSPC SP2 - Hand Tool Clean costs $0.03 per square foot. </li></...
 
 
 
 
 
 
 
Safe Working Distances
 
 
WHAT MAKES SUBSTATION PAINTING UNIQUE? <ul><li>SURFACE PREP </li></ul><ul><li>FLOW COATING </li></ul><ul><ul><ul><li>Maint...
SUBSTATION STRUCTURAL STEEL & FENCE <ul><li>One coat of Induron’s Induraguard 9200 Tower Paint @ 8 to 12 mils DFT. </li></...
SUBSTATION EQUIPMENT COATING SYSTEM <ul><li>Full prime Body  </li></ul><ul><li>Induron’s P-30 Primer Red  </li></ul><ul><l...
 
 
BIGGEST MAINTENANCE PROBLEM IS TRANSFORMERS <ul><li>Most expensive ($1,000,000 plus) </li></ul><ul><li>Hardest to replace ...
Transformer Coating System <ul><li>Full prime Body  </li></ul><ul><li>Induron’s Induramastic 85 or </li></ul><ul><li>Indur...
General Electric 40 MVA Transformer Tank Surface Area = 1008 sq. ft. Radiator Surface Area = 4158 sq. ft. Approx. Cost = $
Westinghouse 120 MVA Transformer <ul><li>Tank surface area = 1862 sq. ft. </li></ul><ul><li>Radiator surface area = 18,630...
ABB 400 MVA SINGLE PHASE TRANSFORMERS <ul><li>Tank Surface Area = 4006 sq. ft. </li></ul><ul><li>Radiator Surface Area = 7...
MAINTENANCE PLANNING PROGRAM
MAINTENANCE PLANNING PROGRAM <ul><li>Physical survey of all substations. </li></ul><ul><li>Rank items in order of priority...
Painting Specifications
MAINTENANCE PLANNING PROGRAM Benefits to Customer <ul><li>Provides individual specifications for each item </li></ul><ul><...
 
 
 
 
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Induron's New Substation T&D Presentation

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For the entire Electrical Tower & Distribution (T & D) market

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Induron's New Substation T&D Presentation

  1. 1. T&D Presentation Outline <ul><li>Items coated in T&D. </li></ul><ul><li>Why transformers are key. </li></ul><ul><li>Analyze three transformer sizes. </li></ul><ul><li>What makes substation coatings work unique. </li></ul><ul><li>Induron Maintenance Painting Program. </li></ul><ul><li>Lead issues. </li></ul>
  2. 4. Factors Driving Market Potential <ul><li>Aging T&D system averages 40 years. </li></ul><ul><li>Competitive markets driving maintenance –vs- new expenditures. </li></ul><ul><li>Renewed emphasis on maintenance to ensure system reliability. </li></ul>
  3. 5. Market Size <ul><li>Ameren UE </li></ul><ul><ul><ul><li>325 Substations </li></ul></ul></ul><ul><ul><ul><li>1000 Power Transformers </li></ul></ul></ul><ul><ul><ul><li>3000 Circuit Breakers </li></ul></ul></ul><ul><li>Alabama Power </li></ul><ul><ul><ul><li>4000 Power Transformers </li></ul></ul></ul><ul><ul><ul><li>10,000 Circuit Breakers </li></ul></ul></ul>
  4. 6. SUBSTATION APPARATUS <ul><li>Transformers </li></ul><ul><li>Circuit Breakers </li></ul><ul><li>Voltage Regulators </li></ul><ul><li>Structural Steel </li></ul><ul><li>Control Buildings </li></ul>
  5. 11. WHAT MAKES SUBSTATION PAINTING UNIQUE? <ul><li>SURFACE PREPARATION </li></ul><ul><li>FLOW COATING </li></ul><ul><ul><ul><li>Maintain viscosity </li></ul></ul></ul><ul><ul><ul><li>Apply uniform 2.5-3.0 mils dft along entire length of radiator </li></ul></ul></ul><ul><li>SAFETY IN A HIGH VOLTAGE ENVIRONMENT </li></ul>
  6. 12. Surface Preparation Ranked by Cost per square foot <ul><li>SSPC SP2 - Hand Tool Clean costs $0.03 per square foot. </li></ul><ul><li>SSPC SP3 - Power Tool Clean costs $0.06 per square foot. </li></ul><ul><li>SSPC SP 7 - Brush Blast costs $0.20 per square foot. </li></ul><ul><li>Transformer Cooling Fins Only: Strip with Caustic Soda, typically on a time and material basis, the utility is responsible for disposal of waste. </li></ul>
  7. 20. Safe Working Distances
  8. 23. WHAT MAKES SUBSTATION PAINTING UNIQUE? <ul><li>SURFACE PREP </li></ul><ul><li>FLOW COATING </li></ul><ul><ul><ul><li>Maintain viscosity </li></ul></ul></ul><ul><ul><ul><li>Apply uniform 2.5-3.0 mils DFT along entire length of radiator </li></ul></ul></ul><ul><li>SAFETY IN A HIGH VOLTAGE ENVIRONMENT </li></ul><ul><li>COATING SELECTION </li></ul>
  9. 24. SUBSTATION STRUCTURAL STEEL & FENCE <ul><li>One coat of Induron’s Induraguard 9200 Tower Paint @ 8 to 12 mils DFT. </li></ul><ul><li>Single Component (no pot life). </li></ul><ul><li>Easy application by brush or mitt </li></ul><ul><li>20 year service life. </li></ul>
  10. 25. SUBSTATION EQUIPMENT COATING SYSTEM <ul><li>Full prime Body </li></ul><ul><li>Induron’s P-30 Primer Red </li></ul><ul><li>Full Intermediate Coat </li></ul><ul><li>Induron’s P-30 Primer Tan </li></ul><ul><li>Full Finish Coat </li></ul><ul><li>Induron’s Indurasil Silicone Enamel </li></ul>
  11. 28. BIGGEST MAINTENANCE PROBLEM IS TRANSFORMERS <ul><li>Most expensive ($1,000,000 plus) </li></ul><ul><li>Hardest to replace (6 month lead time) </li></ul><ul><li>Most critical for system load and reliability. </li></ul>
  12. 29. Transformer Coating System <ul><li>Full prime Body </li></ul><ul><li>Induron’s Induramastic 85 or </li></ul><ul><li>Induron’s P-30 Primer Red </li></ul><ul><li>Full prime Radiators </li></ul><ul><li>Induron’s P-30 Primer Red </li></ul><ul><li>Full Intermediate Coat </li></ul><ul><li>Induron’s P-30 Primer Tan </li></ul><ul><li>Full Finish Coat </li></ul><ul><li>Induron’s Indurasil Sky Gray </li></ul>
  13. 30. General Electric 40 MVA Transformer Tank Surface Area = 1008 sq. ft. Radiator Surface Area = 4158 sq. ft. Approx. Cost = $
  14. 31. Westinghouse 120 MVA Transformer <ul><li>Tank surface area = 1862 sq. ft. </li></ul><ul><li>Radiator surface area = 18,630 sq. ft. </li></ul><ul><li>Approx. Cost = $ </li></ul>
  15. 32. ABB 400 MVA SINGLE PHASE TRANSFORMERS <ul><li>Tank Surface Area = 4006 sq. ft. </li></ul><ul><li>Radiator Surface Area = 77,600 sq. ft. (each) </li></ul><ul><li>95% of surface area in the radiators </li></ul><ul><li>Approx. Cost = $ </li></ul>
  16. 33. MAINTENANCE PLANNING PROGRAM
  17. 34. MAINTENANCE PLANNING PROGRAM <ul><li>Physical survey of all substations. </li></ul><ul><li>Rank items in order of priority. </li></ul><ul><li>Photograph of high priority items. </li></ul><ul><li>Test for lead in coatings. </li></ul><ul><li>Survey 7-10 subs per day. </li></ul><ul><li>Typical Cost: $1200 per day of survey time plus travel expenses. </li></ul>
  18. 35. Painting Specifications
  19. 36. MAINTENANCE PLANNING PROGRAM Benefits to Customer <ul><li>Provides individual specifications for each item </li></ul><ul><li>Prepares budget </li></ul><ul><ul><ul><li>By substation </li></ul></ul></ul><ul><ul><ul><li>For entire system </li></ul></ul></ul><ul><li>Prioritizes all painting needs </li></ul><ul><li>Report with photos for Top Priority items </li></ul>

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