Gam Gear new product presentation feb. 2007

GAM Overview

Sold & Serviced By:

ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
1
www.electromate.com
sales@electromate.com

Sold & Serviced By:

ELECTROMATE
www.electromate.com

Sold & Serviced By:

ELECTROMATE
5
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Engineered Solutions

I.M.P.A.C.T. Series

EPL-H

LinearMount Gearbox
JPG-KB

JPG-KE

DS-WB
Sold & Serviced By:

RPL-H ELECTROMATE
6
www.electromate.com

GAM Advantages/Capabilities
• Flexible operations & processes. GAM Can, Just Ask!
• Excellent customer support
• In-house manufacturing
• Design Engineering
• Quality Assurance
• Quick delivery on standards
• Repair and Rework
• Able to do assembly of customer specified components
• US owned and operated Sold & Serviced By:

ELECTROMATE
7
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Flexible Operations & Processes

GAM Can, Just Ask!
• Specials and Custom requirements welcome
• Processes & machines that allow for small batches,
quickly and at a value
• Value added manufacturing and assembly available

Sold & Serviced By:

ELECTROMATE
end of flexible 8
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Excellent Customer Service
• 24 Hour Support
• Friendly helpful people
• Sales Engineers provide frontline support
• 2D & 3D models custom configured on-line
• On-line order status

Sold & Serviced By:

ELECTROMATE
end of cs 9
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Design Engineering
• Custom solutions
• Product design such as our new LSK
• Motor mount assemblies
• Custom 3D models available

Sold & Serviced By:

ELECTROMATE
end of design 10
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GAM 2006

Sold & Serviced By:

ELECTROMATE
11
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Product Range Chart
Highest Precision Class High Precision Class Precision Class
1-4 arcmin 5-8 arcmin 5-8 arcmin 7-10 arcmin <10 arcmin <15 arcmin
1 stage 2 stage 1 stage 2 stage 1 stage 2 stage
EPL-W
EPL-X (NEMA output face)
In-line JPG-W SPL
SS (Stainless Steel gearbox)
e UPL (NEMA input and output)
ac
tF
pu
o ut DL
aft DS-W PL-W
Sh
Right Angle HPS-W
DS-T PL-T
HPS-T

JPG-K
In-line EPL-H
ce JPG-F
Fa
p ut
t
Ou
w
l lo RPL-H
Ho
Right Angle DS-H HPS-H
PL-H

In-line FP
ce
t Fa
pu
ut
Sold & Serviced By:

eO
an
g ELECTROMATE
Fl Toll Free Phone (877) SERVO98
Right Angle DS-F Toll Free Fax (877) SERV099
www.electromate.com

Highest Precision Class

JPG Series Dyna Series
Range
Sold & Serviced By:

ELECTROMATE
Highest
13
www.electromate.com High

Prec.

JPG Series Output Options
JPG-W JPG-FB

JPG-KB JPG-FB
JPG-KE

Sold & Serviced By:

ELECTROMATE
14
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JPG Features
Bellows Coupling Ring Gear Machined
on the Input into the Housing

Dual Tapered
High Precision Roller Bearings
Ground Gears

High Quality
Synthetic Oil
Sold & Serviced By:

Planetary ELECTROMATE

Gearing Toll Free Fax (877) SERV099
15
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JPG with Output Coupling Features
Integrated Output
Coupling

Sold & Serviced By:

Image to be replaced ELECTROMATE
16
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JPG Series Summary

• JPG - I.M.P.A.C.T.TM Series Planetary Gearbox
• 5 Output Types:
– Shaft
– Coupling (bellows or elastomer) with housing
– Coupling (bellows or elastomer) without housing
• 5 Sizes- 50, 90, 200, 400, 600
(frame size 70mm to 180mm)
• Ratios from 3:1 to 100:1

Sold & Serviced By:

ELECTROMATE
17
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Dyna Series Output Options
DS-W DS-T

Sold & Serviced By:

ELECTROMATE
DS-H DS-F Toll Free Fax (877) SERV099
18
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Dyna Series Features
High Precision Ground Gears
Hypoid Gearing (DSX Version)
(15:1 in a single stage)

Up to 100:1 in 2
Bellows Coupling Stages using
on the Input Planetary Input

Sold & Serviced By:

High Quality Tapered Roller ELECTROMATE

Synthetic Oil Bearings
19
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Dyna Series Features
• Up to 15:1 in a single stage
(100:1 in two stages)
• Fewer components to wear
• Rated for 30,000 hours of life
• High Torques
• High Speeds
• High Efficiencies
• Standard backlash < 4 arcmin Dyna Series
Reduced backlash < 2 arcmin
Extreme backlash < 1 arcmin (DSX version) Sold & Serviced By:

ELECTROMATE
20
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Dyna Series Summary
• DS – Dyna Series right angle gearboxes
• DSX – Dyna Series Extreme Performance
– High precision ground gears
– Backlash < 1 arcmin
– High angular accuracy
– Low noise
• 4 Output Options
• 8 Frame Sizes- 55mm to 190mm
• Ratios from 3:1 to 100:1 standard
(Higher ratios available upon request)

Sold & Serviced By:

ELECTROMATE
21
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High Precision Class (5-8 arcmin)
Hollow Flange
Shaft Output
Output Output
High Precision Class

In-
line SPL
FP

Right
Angle
DL HPS HPS-H Sold & Serviced By:

ELECTROMATE
22
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SPL Features
High Quality Ring Gear Machined
Synthetic Oil into the Housing

Tapered Roller
Bearings

High Precision
Ground Gears
Range
Planetary Sold & Serviced By:

ELECTROMATE
Highest
Gearing Toll Free Phone (877) SERVO98
23

Prec.

SPL Series Summary

• Low Backlash planetary gearbox
• 4 Sizes available
• Drop-in for many other precision
planetary gearboxes

Range
Sold & Serviced By:

ELECTROMATE
Highest
24

Prec.

FP-Series Features
Compact Design
Ring Gear cut
into the housing

Flange output for high
torsional stiffness

Range
Sold & Serviced By:

Planetary gearing ELECTROMATE
Highest
25

Prec.

SPL-Series Summary
• Compact design
• High torsional stiffness
• Ratios 5 & 10:1
(Ratios up to 100:1 in 2007)
• Allows for various unique system
designs

Range
Sold & Serviced By:

ELECTROMATE
Highest
26

Prec.

DL Output Options

DL-DW DL-PW
Drop-in for our highest Drop-in for many
precision Dyna-Series planetary gearboxes
Sold & Serviced By:
Range

ELECTROMATE
Highest
27

Prec.

DL Features
Hypoid Gearing
(15:1 in a single stage)

Bellows Coupling
on the Input

Tapered Roller
High Quality Sold & Serviced By:

ELECTROMATE
Bearings Synthetic Oil Toll Free Phone (877) SERVO98
28
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DL Series Summary

• Advantages of a precision right angle at
the price of an in-line!
• Drop-in for either the GAM Dyna Series
• Drop-in for many in-line planetary boxes
• Ratios 5:1 to 150:1

Range
Sold & Serviced By:

ELECTROMATE
Highest
29

Prec.

HPS/HPX Output Options

HPS-T

HPS-W

Range
Sold & Serviced By:

ELECTROMATE
Highest

HPS-H HPS-R Toll Free Fax (877) SERV099
30
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High

Prec.

HPS/HPX Features
High Precision Spheroidal graphite iron
spiral bevel gears housing for highest
rigidity available

Bellows Coupling Tapered Roller
on the Input Bearings

High Quality Sold & Serviced By:
Range

ELECTROMATE
Highest
Synthetic Oil Toll Free Phone (877) SERVO98
31

Prec.

HPS/HPX Summary

• Highest quality spiral bevel gearbox on the
market
• HPX option for extremely high output torque
• Highest efficiency >98%
• All versions available with a motor mount

Range
Sold & Serviced By:

ELECTROMATE
Highest
32

Prec.

Precision Class (10 arcmin)
Shaft Output Hollow Output
EPL-W SSP
Precision Class

In-
line EPL-X UPL

EPL-H

Right
Angle Sold & Serviced By:

ELECTROMATE
33
www.electromate.com
PL-T PL-W PL-H sales@electromate.com
RPL-H

EPL Series

EPL-X EPL-W
New improved NEMA
Sold & Serviced By:

version gives a higher output ELECTROMATE
torque! Toll Free Fax (877) SERV099
34
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EPL-Features
Honed Gears with large face width

Heavy Duty Bearings
20,000 Hrs at rated torque & speed

Light weight construction

Range
Sold & Serviced By:

ELECTROMATE
Lubricated for life Highest
35

Prec.

EPL Series Summary
• Available in metric, NEMA, or hollow
output face
• Performance vs. price makes this the
best value in the industry
• Highly customizable
NEW 50mm size!
• 5 sizes available
– Metric= 050, 064, 084, 118, 150
– NEMA=17, 23, 34, 42, 56
• Ratios 3:1 to 1000:1
Range
Sold & Serviced By:

ELECTROMATE
Highest
36

Prec.

Stainless Steel Series Features
Threaded Stainless Steel externals
plug

• 3 Sizes Available
• Food grade grease
• Perfect for medical or
food grade applications

Range
Sold & Serviced By:

ELECTROMATE
Highest
Viton Seals Toll Free Phone (877) SERVO98
37

Prec.

UPL-Features

Quick mounting to NEMA motors

Low Backlash honed gears

Durable 10,000 hr bearings

NEMA output face

Range
Sold & Serviced By:

ELECTROMATE
Highest
38

Prec.

UPL Series Summary
• Performance of a planetary at the price
of a spur gearbox
• 3 Sizes available NEMA23, 34, 42
• Ready to mount to NEMA motors
eg, UPL23 mounts to NEMA23 motor
• Ratios 5:1 to 100:1

Sold & Serviced By:

ELECTROMATE
39
www.electromate.com

Linear Mount Series

EPL-H RPL-H LSK

Range
Sold & Serviced By:

ELECTROMATE
Highest
40

Prec.

EPL-Features
Honed Gears with large face width

Heavy Duty Bearings
Dual bearings on all sizes except 064

All adapters included Range
Sold & Serviced By:

Lubricated for life to mount to motor and ELECTROMATE
Highest
slide Toll Free Fax (877) SERV099
41
www.electromate.com
High

Prec.

EPL-H/RPL-H Summary
• Comes ready to mount to the motor and
linear slide
• Quick and easy to install
• Eliminates numerous mounting
components
• 3 sizes available

Sold & Serviced By:

ELECTROMATE
42
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PL Series Output Options

PL-H
PL-T

Sold & Serviced By:

PL-W ELECTROMATE
43
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PL Features
Robust spiral
bevel gears Universal mounting by
T-grooves and basic
elements for assembly

Maintenance free
lubricated for life

Taper roller bearings
Range
Sold & Serviced By:

ELECTROMATE
Highest

Available with or without a motor mount kit Toll Free Fax (877) SERV099
44
www.electromate.com
High

Prec.

PL Series Summary
• Robust, reliable and maintenance free
• Ratios 1:1 and 2:1 in a single stage
• High ratios available with a planetary
gearbox input
• 4 gearbox sizes available from 10 Nm to
80 Nm
• Universal adaptation by T-grooves and
basic elements for assembly

Sold & Serviced By:

ELECTROMATE
45
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Product Offering - Couplings
• Features
– Brass Wire Press Fit Connection
– EASY-Clamp System
• Couplings
– Bellows Couplings
– Elastomer Couplings
– Specialty Couplings
– Drive-Shaft Couplings
• Safety Couplings
– Direct-Drive Safety Couplings
– Indirect-Drive Safety Couplings Sold & Serviced By:

ELECTROMATE
46
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Features: Press-Fit Connection

Brass Wire Press-Fit
Connection

Advantages:
- Zero backlash connection between the aluminum hubs and multi-layered bellows
- Can withstand harsh environments where glued connections cannot – for
example, -50°C to 300°C temperature range and where chemicals are present
- With a nickel wire press-fit and stainless steel hubs, the couplings can be used in
Sold & Serviced By:

a vacuum or food-grade environment ELECTROMATE
47
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Features: EASY Clamp System
EASY-Clamp System

Advantages:
• Quicker and easier installation
• No additional tools needed for installation
• The newest and best engineered technology for
mounting couplings
• Eliminates possibility of damaging coupling
during installation or de-installation
• Tolerance differences between shaft and coupling
will be compensated Sold & Serviced By:

ELECTROMATE
48
www.electromate.com

Features: EASY Clamp System
By loosening the socket head
cap screw against the pin, the
clamping hub is easily expanded
for assembly or dis-assembly.

Available on KM and KP
Series Sizes 20 and up

Sold & Serviced By:

ELECTROMATE
49
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Bellows Couplings
KM Series (most sizes stocked)
KP Series
KLC Series (all sizes stocked)
KHS Series KSD
KM
KSD Series
KR Series
KG Series (available in all stainless steel
KSS Series & KXL Series (not shown) KR
KP

Sold & Serviced By:

KG ELECTROMATE
KLC KHS Toll Free Phone (877) SERVO98
50
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Torque ranges from 3.5 lb-in to 354,000 lb-in (Sizes relate to rated torque in Nm)

Elastomer Couplings

EKM Series (most sizes stocked)
ESM Series
ESM-A Series
EKM

Torque ranges vary from 71 lb-in to 6195 lb-in

(Sizes relate to rated torque in Nm)
Sold & Serviced By:

ESM ELECTROMATE
51
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Specialty Couplings
– KPP Series
– KPS Series
– EKS Series

KPP KPS EKS Sold & Serviced By:

ELECTROMATE
52
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Drive-Shaft Couplings

– WD Series
– EKZ Series
– KLH Series

Sold & Serviced By:

WD EKZ KLH ELECTROMATE
53
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Safety Couplings: Direct Drive

SKB-KP Series
SKB-KS Series
SKB-EK Series
SKB-KP SKB-ES Series

SBE
Sold & Serviced By:

ELECTROMATE
SKB-KS SKB-EK SKB-ES Toll Free Fax (877) SERV099
54
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Safety Couplings: Indirect Drive

SKB Series
SKG Series
ECH Series
SKB SKX-L Series

Sold & Serviced By:

ELECTROMATE
SKG ECH SKX-L 55
www.electromate.com

Gam Gear new product presentation feb. 2007

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Gam Gear new product presentation feb. 2007