1. The document provides instructions for disassembling and assembling the final drive of a D6M Track-Type Tractor. It details removing and installing various components like carriers, gears, seals, and bearings.
2. Cleanliness is emphasized as dirt can damage precision components. Tools needed are listed for each step. Components are removed and installed using press and lifting tools.
3. Proper installation of seals, bearings, and torquing of bolts is covered. Final drive is filled with oil upon installation and axles and tracks are reconnected.
The document provides instructions for disassembling and assembling the final drive of a D6T track-type tractor. The disassembly procedure involves using various tools to remove 19 components of the final drive including the planetary carrier, gears, seals, and hub. The assembly procedure describes installing these 19 components in reverse order and adjusting tools as needed. Precautions are provided such as cleaning parts and controlling temperatures during installation.
The document provides instructions for disassembling and assembling the final drive of a D6T track-type tractor. The disassembly procedure involves using various tools to remove 19 components of the final drive including the planetary carrier, gears, seals, and hub. The assembly procedure describes installing these 19 components in reverse order and adjusting tools as needed. Precautions are provided such as cleaning parts and controlling temperatures during installation.
This document provides instructions for disassembling and assembling the final drive of a Caterpillar D6T track-type tractor. The disassembly procedure involves using various tools to remove 19 components of the final drive including the planetary carrier, gears, seals, and hub. The assembly procedure provides reverse instructions and specifies cleaning and heating components, applying oil, and torquing bolts to the correct specifications. Proper installation of seals and shafts is emphasized to ensure correct bearing preload.
This document provides instructions for disassembling and assembling the final drive, steering differential, and brake on the left side of a D6T track-type tractor. Key steps include using specialized tools to remove the adapter, sliding carrier, and final drive/differential assembly. The assembly procedure involves installing components in reverse order and adjusting bearing temperatures during installation.
This document provides instructions for disassembling and assembling the final drive, steering differential, and brake on the left side of a D6T track-type tractor. Key steps include using specialized tools to remove the adapter, sliding carrier, and final drive/differential assembly. The assembly procedure involves installing components in reverse order and adjusting bearing temperatures during installation.
This document provides instructions for disassembling and assembling the final drive, steering differential, and brake on the left side of a D6T track-type tractor. Key steps include using specialized tools to remove the adapter, sliding carrier, and final drive/differential assembly. The assembly procedure involves installing components in reverse order and adjusting bearing temperatures during installation.
The document provides instructions for removing the final drive, steering differential, and brake from the left side of a D6N track-type tractor. It lists the required tools and presents a 20-step procedure involving removing mounting bolts, shafts, gears, seals, and other components. Detailed illustrations accompany each step to show the correct positioning of tools and order of disassembly.
The document provides instructions for removing the final drive, steering differential, and brake from the left side of a D6N track-type tractor. It lists the required tools and presents a 20-step procedure involving removing mounting bolts, shafts, gears, seals, and other components. Detailed illustrations accompany each step to show the correct positioning of tools and order of disassembly.
The document provides instructions for disassembling and assembling the final drive of a D6T track-type tractor. The disassembly procedure involves using various tools to remove 19 components of the final drive including the planetary carrier, gears, seals, and hub. The assembly procedure describes installing these 19 components in reverse order and adjusting tools as needed. Precautions are provided such as cleaning parts and controlling temperatures during installation.
The document provides instructions for disassembling and assembling the final drive of a D6T track-type tractor. The disassembly procedure involves using various tools to remove 19 components of the final drive including the planetary carrier, gears, seals, and hub. The assembly procedure describes installing these 19 components in reverse order and adjusting tools as needed. Precautions are provided such as cleaning parts and controlling temperatures during installation.
This document provides instructions for disassembling and assembling the final drive of a Caterpillar D6T track-type tractor. The disassembly procedure involves using various tools to remove 19 components of the final drive including the planetary carrier, gears, seals, and hub. The assembly procedure provides reverse instructions and specifies cleaning and heating components, applying oil, and torquing bolts to the correct specifications. Proper installation of seals and shafts is emphasized to ensure correct bearing preload.
This document provides instructions for disassembling and assembling the final drive, steering differential, and brake on the left side of a D6T track-type tractor. Key steps include using specialized tools to remove the adapter, sliding carrier, and final drive/differential assembly. The assembly procedure involves installing components in reverse order and adjusting bearing temperatures during installation.
This document provides instructions for disassembling and assembling the final drive, steering differential, and brake on the left side of a D6T track-type tractor. Key steps include using specialized tools to remove the adapter, sliding carrier, and final drive/differential assembly. The assembly procedure involves installing components in reverse order and adjusting bearing temperatures during installation.
This document provides instructions for disassembling and assembling the final drive, steering differential, and brake on the left side of a D6T track-type tractor. Key steps include using specialized tools to remove the adapter, sliding carrier, and final drive/differential assembly. The assembly procedure involves installing components in reverse order and adjusting bearing temperatures during installation.
The document provides instructions for removing the final drive, steering differential, and brake from the left side of a D6N track-type tractor. It lists the required tools and presents a 20-step procedure involving removing mounting bolts, shafts, gears, seals, and other components. Detailed illustrations accompany each step to show the correct positioning of tools and order of disassembly.
The document provides instructions for removing the final drive, steering differential, and brake from the left side of a D6N track-type tractor. It lists the required tools and presents a 20-step procedure involving removing mounting bolts, shafts, gears, seals, and other components. Detailed illustrations accompany each step to show the correct positioning of tools and order of disassembly.
The document suggests that if clicking the above button is invalid, the user should first download the document and then click the link to download the complete manual. It thanks the reader for their time.
The document provides instructions for disassembling and assembling the main hydraulic pump of a M315D Wheeled Excavator. It lists 34 steps for disassembly, removing components like pistons, springs, seals and bearings. It then lists 36 steps for assembly, replacing components and using tools to set specifications like the lift-off limitation. Precautions are provided to prevent contamination and release of spring forces during the process.
This document provides instructions for assembling the main hydraulic pump of an excavator model. It lists 49 steps and includes illustrations of each step. The steps include installing various parts like bearings, seals, pistons, springs, and valves. Tools needed are also listed. The summary concludes by stating to install the main hydraulic pump by referring to another section of the repair manual.
The document provides instructions for installing a swing drive on an excavator model M315D. It lists the required tools and parts. The procedure involves 28 steps, including installing bearings, seals, gears, and other components into the swing drive housing. Specific torque specifications and dimensional checks are listed to ensure proper assembly. Installation is completed by positioning the swing drive in the swing brake housing and securing it with bolts.
This document provides instructions for removing and installing a pilot control valve on a D10 track-type tractor. Key steps include:
1. Removing the right side console cover and disconnecting control rods and oil lines from the valve.
2. Removing bolts to take the valve off its mounting bracket.
3. Installing the valve by connecting oil lines and control rods and securing it with bolts back on the bracket.
This document provides instructions for disassembling and assembling the final drive of a D9R track-type tractor. It describes removing components such as the planetary carrier, gears, shafts, and hub. Various tools are required, including link brackets, a push-puller tool group, driver group, and hydraulic cylinder assembly. Precautions are given for using hydraulic cylinders and puller studs during disassembly. The multi-step process includes pressing, lifting, and removing components from the planetary carrier, sun gear, and hub.
1) The document provides instructions to disassemble and assemble the final drive of a D9R track-type tractor.
2) It describes using various tools to remove over 30 components of the final drive including gears, shafts, seals, and hubs.
3) Precautions are included when using hydraulic cylinders and heated components to disassemble pieces.
1) The document provides instructions for removing and installing the final drive planetary carrier in a D9R track-type tractor.
2) It describes using various tools to remove the carrier, hub components, seals, and gears. It also explains how to reinstall these parts in reverse order.
3) Fourteen steps are outlined for removal and thirteen steps for installation, ensuring proper alignment of parts and torquing of bolts.
The document provides instructions for disassembling and assembling the steering clutch and brake of a D7R track-type tractor. It describes 20 steps to disassemble the components and 19 steps to reassemble them. These include removing plates, seals, springs, and other parts, and replacing them in the reverse order. Tools required include link brackets and a driver group. Proper spring loading and seal installation are emphasized.
This document provides instructions for assembling and installing the final drive on a D7R track-type tractor. It describes 31 steps for assembly, including installing seals, bearings, gears, shafts and covers. For installation, it outlines 10 steps such as positioning the final drive, installing bolts, filling it with oil and reconnecting the track. The document contains diagrams to illustrate each step in the process.
Caterpillar Cat D7R II WATER FORDING TRACTOR (Prefix DJT) Service Repair Manu...ze3xiandiao
This document provides instructions for disassembling and assembling the steering planetary and brake of a D7R Series II Water Fording Tractor. It describes removing 24 components including the planetary group, brake, ring gear, friction discs, piston, and springs. Reassembly involves installing these components in reverse order, noting proper orientation and torque specifications. Tools required include link brackets, a driver group, forcing bolts, and sealant.
Caterpillar Cat D7R II TRACK-TYPE TRACTOR (Prefix AGN) Service Repair Manual ...ze3xiandiao
The document provides instructions for removing a final drive, steering planetary, and brake assembly from a D7R II track-type tractor. It describes using lifting brackets, shackles, bolts and nuts to attach a hoist to the assembly and remove it from the tractor. The assembly weighs approximately 800 kg (1750 lb) and precautions are listed to provide means to stop the machine without the brake installed. Fluids must be contained while working on components to collect any fluids that may drain out.
The document provides instructions for disassembling and assembling the final drives of a D7H track-type tractor. Key steps include removing the final drives from the tractor frame using specialized tools, then disassembling the internal components like planet carriers, gears, shafts, and seals. Reassembly involves heating bearings, installing seals and bearings using presses and tools, and reattaching the final drives to the frame. Precautions are noted to prevent damage to seals during axle removal and installation.
This document provides instructions for servicing the final drives on a D7H track-type tractor. It describes how to remove and disassemble the final drives, including removing the planet carriers, gears, shafts and other components. It then describes how to assemble the final drives, including installing bearings, seals, rings and other parts back into the hubs and carriers. The goal is to provide maintenance technicians with step-by-step directions for servicing these critical components.
1) The document provides instructions for removing and installing pistons, connecting rods, connecting rod bearings, and crankshaft main bearings for a Caterpillar 3306 engine.
2) The procedure involves using tools to compress piston rings, installing pistons and connecting rods onto the crankshaft, checking clearances of connecting rod bearings, and removing/installing main bearing caps.
3) Technicians are advised to keep all parts clean and lubricated with engine oil to prevent damage and wear.
The document provides instructions for removing final drive cases, gears, idler pinions and bearings from a D7G track-type tractor. The steps include:
1) Removing bolts holding the final drive case in position.
2) Installing guide bolts and forcing screws to separate the final drive case from the steering clutch case.
3) Using wire to hold the idler pinion in place so the planet carrier does not fall when the final drive case is removed.
The document provides step-by-step instructions for removing and installing sprocket assemblies on a final drive case. It involves draining the oil, removing the sprocket and various components using specialized tools, cleaning seals and surfaces, and installing the new sprocket along with bearings, seals, and other parts in reverse order. Precise measurements and torque specifications are listed to ensure proper installation.
The document provides instructions for removing and installing sprocket assemblies on a direct drive final drive. The key steps include:
1. Draining the oil and removing the sprocket, holder assembly, seals, bearings and other components.
2. Cleaning surfaces and installing new seals before pressing the sprocket onto the hub using a hydraulic press.
3. Reassembling the holder assembly by installing bearings, seals, and adjusting nut then attaching it to the sprocket shaft.
This document provides instructions for removing and installing the engine in a D7F track-type tractor model 94N. The removal process involves draining fluids, disconnecting wiring harnesses and fluid lines, and removing mounting hardware. The engine can then be lifted out of the tractor body. Installation is the reverse of removal, reconnecting all fluid lines, wiring, and securing the engine with mounting hardware. Proper lubrication and adjustment of components is also specified.
This document provides instructions for removing and installing various components of a D7F track-type tractor engine. The components include the timing gear cover, camshaft, flywheel, crankshaft rear seal, power take-off drive gears and bearings, and removing the entire engine. Detailed steps are provided for each component, including preparatory steps, individual installation and removal steps, and concluding steps.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
The document suggests that if clicking the above button is invalid, the user should first download the document and then click the link to download the complete manual. It thanks the reader for their time.
The document provides instructions for disassembling and assembling the main hydraulic pump of a M315D Wheeled Excavator. It lists 34 steps for disassembly, removing components like pistons, springs, seals and bearings. It then lists 36 steps for assembly, replacing components and using tools to set specifications like the lift-off limitation. Precautions are provided to prevent contamination and release of spring forces during the process.
This document provides instructions for assembling the main hydraulic pump of an excavator model. It lists 49 steps and includes illustrations of each step. The steps include installing various parts like bearings, seals, pistons, springs, and valves. Tools needed are also listed. The summary concludes by stating to install the main hydraulic pump by referring to another section of the repair manual.
The document provides instructions for installing a swing drive on an excavator model M315D. It lists the required tools and parts. The procedure involves 28 steps, including installing bearings, seals, gears, and other components into the swing drive housing. Specific torque specifications and dimensional checks are listed to ensure proper assembly. Installation is completed by positioning the swing drive in the swing brake housing and securing it with bolts.
This document provides instructions for removing and installing a pilot control valve on a D10 track-type tractor. Key steps include:
1. Removing the right side console cover and disconnecting control rods and oil lines from the valve.
2. Removing bolts to take the valve off its mounting bracket.
3. Installing the valve by connecting oil lines and control rods and securing it with bolts back on the bracket.
This document provides instructions for disassembling and assembling the final drive of a D9R track-type tractor. It describes removing components such as the planetary carrier, gears, shafts, and hub. Various tools are required, including link brackets, a push-puller tool group, driver group, and hydraulic cylinder assembly. Precautions are given for using hydraulic cylinders and puller studs during disassembly. The multi-step process includes pressing, lifting, and removing components from the planetary carrier, sun gear, and hub.
1) The document provides instructions to disassemble and assemble the final drive of a D9R track-type tractor.
2) It describes using various tools to remove over 30 components of the final drive including gears, shafts, seals, and hubs.
3) Precautions are included when using hydraulic cylinders and heated components to disassemble pieces.
1) The document provides instructions for removing and installing the final drive planetary carrier in a D9R track-type tractor.
2) It describes using various tools to remove the carrier, hub components, seals, and gears. It also explains how to reinstall these parts in reverse order.
3) Fourteen steps are outlined for removal and thirteen steps for installation, ensuring proper alignment of parts and torquing of bolts.
The document provides instructions for disassembling and assembling the steering clutch and brake of a D7R track-type tractor. It describes 20 steps to disassemble the components and 19 steps to reassemble them. These include removing plates, seals, springs, and other parts, and replacing them in the reverse order. Tools required include link brackets and a driver group. Proper spring loading and seal installation are emphasized.
This document provides instructions for assembling and installing the final drive on a D7R track-type tractor. It describes 31 steps for assembly, including installing seals, bearings, gears, shafts and covers. For installation, it outlines 10 steps such as positioning the final drive, installing bolts, filling it with oil and reconnecting the track. The document contains diagrams to illustrate each step in the process.
Caterpillar Cat D7R II WATER FORDING TRACTOR (Prefix DJT) Service Repair Manu...ze3xiandiao
This document provides instructions for disassembling and assembling the steering planetary and brake of a D7R Series II Water Fording Tractor. It describes removing 24 components including the planetary group, brake, ring gear, friction discs, piston, and springs. Reassembly involves installing these components in reverse order, noting proper orientation and torque specifications. Tools required include link brackets, a driver group, forcing bolts, and sealant.
Caterpillar Cat D7R II TRACK-TYPE TRACTOR (Prefix AGN) Service Repair Manual ...ze3xiandiao
The document provides instructions for removing a final drive, steering planetary, and brake assembly from a D7R II track-type tractor. It describes using lifting brackets, shackles, bolts and nuts to attach a hoist to the assembly and remove it from the tractor. The assembly weighs approximately 800 kg (1750 lb) and precautions are listed to provide means to stop the machine without the brake installed. Fluids must be contained while working on components to collect any fluids that may drain out.
The document provides instructions for disassembling and assembling the final drives of a D7H track-type tractor. Key steps include removing the final drives from the tractor frame using specialized tools, then disassembling the internal components like planet carriers, gears, shafts, and seals. Reassembly involves heating bearings, installing seals and bearings using presses and tools, and reattaching the final drives to the frame. Precautions are noted to prevent damage to seals during axle removal and installation.
This document provides instructions for servicing the final drives on a D7H track-type tractor. It describes how to remove and disassemble the final drives, including removing the planet carriers, gears, shafts and other components. It then describes how to assemble the final drives, including installing bearings, seals, rings and other parts back into the hubs and carriers. The goal is to provide maintenance technicians with step-by-step directions for servicing these critical components.
1) The document provides instructions for removing and installing pistons, connecting rods, connecting rod bearings, and crankshaft main bearings for a Caterpillar 3306 engine.
2) The procedure involves using tools to compress piston rings, installing pistons and connecting rods onto the crankshaft, checking clearances of connecting rod bearings, and removing/installing main bearing caps.
3) Technicians are advised to keep all parts clean and lubricated with engine oil to prevent damage and wear.
The document provides instructions for removing final drive cases, gears, idler pinions and bearings from a D7G track-type tractor. The steps include:
1) Removing bolts holding the final drive case in position.
2) Installing guide bolts and forcing screws to separate the final drive case from the steering clutch case.
3) Using wire to hold the idler pinion in place so the planet carrier does not fall when the final drive case is removed.
The document provides step-by-step instructions for removing and installing sprocket assemblies on a final drive case. It involves draining the oil, removing the sprocket and various components using specialized tools, cleaning seals and surfaces, and installing the new sprocket along with bearings, seals, and other parts in reverse order. Precise measurements and torque specifications are listed to ensure proper installation.
The document provides instructions for removing and installing sprocket assemblies on a direct drive final drive. The key steps include:
1. Draining the oil and removing the sprocket, holder assembly, seals, bearings and other components.
2. Cleaning surfaces and installing new seals before pressing the sprocket onto the hub using a hydraulic press.
3. Reassembling the holder assembly by installing bearings, seals, and adjusting nut then attaching it to the sprocket shaft.
This document provides instructions for removing and installing the engine in a D7F track-type tractor model 94N. The removal process involves draining fluids, disconnecting wiring harnesses and fluid lines, and removing mounting hardware. The engine can then be lifted out of the tractor body. Installation is the reverse of removal, reconnecting all fluid lines, wiring, and securing the engine with mounting hardware. Proper lubrication and adjustment of components is also specified.
This document provides instructions for removing and installing various components of a D7F track-type tractor engine. The components include the timing gear cover, camshaft, flywheel, crankshaft rear seal, power take-off drive gears and bearings, and removing the entire engine. Detailed steps are provided for each component, including preparatory steps, individual installation and removal steps, and concluding steps.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Real-time driver monitoring is one of the easiest ways to make fleet management efficient as well as seamless. Connected vehicle solutions such as fleet GPS trackers and associated software help businesses in several ways. Refer to the post below for more details.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Top-Quality AC Service for Mini Cooper Optimal Cooling PerformanceMotor Haus
Ensure your Mini Cooper stays cool and comfortable with our top-quality AC service. Our expert technicians provide comprehensive maintenance, repairs, and performance optimization, guaranteeing reliable cooling and peak efficiency. Trust us for quick, professional service that keeps your Mini Cooper's air conditioning system in top condition, ensuring a pleasant driving experience year-round.
1. Product: TRACK-TYPE TRACTOR
Model: D6M TRACK-TYPE TRACTOR 6LR
Configuration: D6M Track-Type Tractor XL Power Shift 6LR00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
D6M Track-Type Tractor Power Train
Media Number -SENR8387-06 Publication Date -01/11/2010 Date Updated -31/07/2018
i04026196
Final Drive - Disassemble
SMCS - 4050-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Link Bracket 3
B 1P-0510 Driver Group 1
C
1P-0520 Driver Group 1
4C-4865 Hand Hydraulic Pump 1
FT-1934 Beam 1
6V-3160 Hydraulic Cylinder 1
5F-7353 Washer 4
- Bolt (20 mm by 200 mm) 4
D 138-7574 Link Bracket 3
Start By:
a. Remove the final drives. Refer to Disassembly and Assembly, "Final Drive - Remove".
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of
the component should be thoroughly cleaned. This will help to prevent dirt from entering
the internal mechanism. Dirt and contaminants can damage the precision components. All
Disassembly and Assembly procedures must be performed on a clean work surface. Clean
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2. all the interior components in clean solvent. Dry all the interior components with
compressed air. Plug ports and plug hoses on the machine during repair.
Illustration 1 g02210755
1. Remove the bolts that hold carrier (1) to the hub.
2. Attach a suitable lifting device and Tooling (A) to carrier (1). Remove the carrier. The
weight of the carrier is approximately 98 kg (215 lb). Remove the O-ring seal from the
carrier.
Illustration 2 g00743498
3. Remove bolts (2) and retainers (3).
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3. Illustration 3 g00743501
Illustration 4 g00743502
4. Use a suitable press and Tooling (B) in order to push shafts (4) out of carrier (1).
5. Remove gear (7) and bearing cones (5) and (8) from the carrier.
6. If necessary, remove bearing cups (6) from gear (7).
Illustration 5 g00743503
7. Remove bolts (9) and retainer (10).
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4. Illustration 6 g02210775
8. Attach a suitable lifting device to hub (12). Remove the hub and gear (11) as an assembly.
The weight of the gear and the hub is approximately 34 kg (75 lb).
Illustration 7 g02210777
9. Remove ring (13) and hub (12) from gear (11).
Illustration 8 g02210778
Note: Do not lift the hub too high. The hub must not contact the fittings on the hydraulic
cylinder.
10. Install Tooling (C), as shown.
11. Raise the temperature of bearing cone (14) to a maximum temperature of 120°C (248°F).
Use Tooling (C) to remove bearing cone (14) from the spindle.
12. Remove Tooling (C) and the bearing cone.
13. Attach a suitable lifting device and Tooling (D) to hub (15). Remove the hub from spindle
(16). The weight of the hub is approximately 159 kg (350 lb).
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5. Illustration 9 g02210855
14. Remove Duo-Cone seal (17) from the hub.
15. If necessary, remove bearing cups (18) from the hub.
Illustration 10 g02210858
16. Remove Duo-Cone seal (20) and seal (19) from spindle (16).
17. Remove bearing cone (21) from the spindle.
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6. Product: TRACK-TYPE TRACTOR
Model: D6M TRACK-TYPE TRACTOR 6LR
Configuration: D6M Track-Type Tractor XL Power Shift 6LR00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
D6M Track-Type Tractor Power Train
Media Number -SENR8387-06 Publication Date -01/11/2010 Date Updated -31/07/2018
i04026199
Final Drive - Assemble
SMCS - 4050-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Link Bracket 3
B 1P-0510 Driver Gp 1
D 138-7574 Link Bracket 3
E 1P-0520 Driver Gp 1
F 8T-5289 Spacer 1
G
1U-6436
or
1U-6437
Duo-Cone Seal Installer As 1
H 1U-6396 O-Ring Assembly Compound -
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly
cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be
used to dry parts. Lint may be deposited on the parts which may cause later trouble. Inspect
all parts. If any parts are worn or damaged, use new parts for replacement. Dirt and other
contaminants can damage the precision components. All disassembly and all assembly
procedures must be performed on a clean work surface and in a clean area. Keep cleaned
parts covered and protected at all times.
Note: O-ring seals, gaskets, and seals should always be replaced. A used O-ring may not
have the same sealing properties as a new O-ring seal. A reconditioning procedure should
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7. not be degraded because of a low-cost component such as an O-ring seal or a gasket. Use
Tooling (H) during the assembly procedure.
Illustration 1 g02213653
1. Use Tooling (E) in order to install seal (19) in spindle (16). The lip of the seal must face
upward, as shown.
Note: Make sure that the lip of seal (19) is not damaged during the installation of the axle.
2. Raise the temperature of bearing cone (21) to a maximum temperature of 120°C (248°F)
and install bearing cone (21) on spindle (16).
Note: Before installing any of the Duo-Cone seals, refer to Disassembly and Assembly,
"Duo-Cone Floating Seals - Install".
3. Use Tooling (G) in order to install the Duo-Cone seal on spindle (16).
Illustration 2 g02210855
4. Lower the temperature of bearing cups (18) and install bearing cups (18) in the hub.
5. Use Tooling (G) in order to install Duo-Cone seal (17) in the hub.
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8. Illustration 3 g02213733
6. Attach Tooling (D) and a suitable lifting device to hub (15). The weight of the hub is
approximately 159 kg (350 lb). Lower hub (15) into position on spindle (16).
7. Raise the temperature of bearing cone (14) to a maximum temperature of 120°C (248°F)
and install bearing cone (14) on spindle (16).
Illustration 4 g02213813
Note: If Tooling (F) is not available or does not fit the spindle, skip to Step 10. Use hub
(12) to press bearing cone (14) into position. Press hub (12) until the surface of hub (12) is
even with the surface on the spindle.
8. While bearing cone (14) is still hot, position Tooling (F) and install retainer (10) and bolts
(9). Tighten bolts (9) to a torque of 135 ± 15 N·m (100 ± 11 lb ft).
9. After bearing cone (14) has cooled, remove retainer (10) and Tooling (F).
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9. Illustration 5 g02210777
10. Position hub (12) in gear (11) and install ring (13).
Illustration 6 g02210775
11. Attach a suitable lifting device to hub (12). The weight of the gear and the hub is
approximately 34 kg (75 lb). Install hub (12) and gear (11) on the spindle.
Illustration 7 g00743601
12. Install retainer (10) and bolts (9). Tighten bolts (9) to a torque of 135 ± 15 N·m
(100 ± 11 lb ft).
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10. 13. Use a feeler gauge in order to verify that there is metal to metal contact between retainer
(10) and the spindle.
Illustration 8 g00743602
Illustration 9 g00743604
14. If bearing cups (6) were removed from gear (7), lower the temperature of bearing cups (6)
and install bearing cups (6) in gear (7).
15. Install bearing cones (5) and (8) in gear (7).
16. Position the bearing cones and gear (7) in carrier (1). Lower the temperature of shaft (4).
Use a suitable press in order to install shaft (4) in the carrier. Install shaft (4) until the end of
shaft (4) is even with the outer surface of carrier (1).
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11. Illustration 10 g00743605
17. Install retainers (3) and bolts (2). There must be metal to metal contact between retainers (3)
and the shafts.
Illustration 11 g02210755
18. Position the O-ring seal on carrier (1).
19. Attach Tooling (A) and a suitable lifting device to carrier (1). The weight of the carrier is
approximately 98 kg (215 lb). Position carrier (1) on the hub assembly and install the bolts
that hold carrier (1) in place.
End By:
a. Install the final drives. Refer to Disassembly and Assembly, "Final Drive - Install".
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12. Product: TRACK-TYPE TRACTOR
Model: D6M TRACK-TYPE TRACTOR 6LR
Configuration: D6M Track-Type Tractor XL Power Shift 6LR00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
D6M Track-Type Tractor Power Train
Media Number -SENR8387-06 Publication Date -01/11/2010 Date Updated -31/07/2018
i00963997
Final Drive - Install
SMCS - 4050-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
8T-3207 Lifting Bracket 1
5P-8622 Shackle 1
6V-9667 Bolt 2
9S-9076 Spacer 2
Illustration 1 g00743487
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13. Note: O-rings, gaskets, and seals should always be replaced. A used O-ring may not have
the same sealing properties as a new O-ring. A reconditioning procedure should not be
degraded because of a low cost component such as an O-ring or a gasket. Use 1U-6396 O-
Ring Assembly Compound during the assembly procedure.
1. Put O-ring seal (8) in position on the housing.
Illustration 2 g00743488
Illustration 3 g00743489
2. Fasten a suitable lifting device and Tooling (A) to final drive (5).
3. Put the final drive in position on the housing and install bolts (4) and (6).
4. Remove Tooling (A) from the final drive.
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14. Illustration 4 g00745347
5. Install two bolts (2).
6. Install sprocket segment (1). Torque the bolts to 175 ± 40 N·m (130.0 ± 30.0 lb ft). Torque
the bolts again to 380 N·m (280.0 lb ft).
Note: Refer to Operation and Maintenance Manual, "Lubricant Viscosities and Refill
Capacities" for all fluid capacities and the proper filling procedures.
7. Fill the final drive with oil to the correct level.
End By:
a. Install the axles. Refer to Disassembly and Assembly, "Axle - Remove and Install".
b. Connect the tracks. Refer to Disassembly and Assembly, "Track - Connect".
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15. Product: TRACK-TYPE TRACTOR
Model: D6M TRACK-TYPE TRACTOR 6LR
Configuration: D6M Track-Type Tractor XL Power Shift 6LR00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
D6M Track-Type Tractor Power Train
Media Number -SENR8387-06 Publication Date -01/11/2010 Date Updated -31/07/2018
i00964194
Steering Clutch and Brake - Remove
SMCS - 4100-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
8T-3207 Lifting Bracket 1
5P-8622 Shackle 1
6V-9667 Bolt 2
9S-9076 Spacer 2
Start By:
a. Separate the tracks. Refer to Disassembly and Assembly, "Track - Separate".
b. Remove the axles. Refer to Disassembly and Assembly, "Axle - Remove and Install".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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16. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1. Drain the oil from the final drive.
Illustration 1 g00745347
2. Turn the final drive until sprocket segment (1) is above the pivot shaft housing. Remove the
bolts and sprocket segment (1).
3. Remove two bolts (2) from the top of the final drive.
Illustration 2 g00747077
4. Adjust bracket (3) on Tooling (A) until the bracket is against the stop on Tooling (A).
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17. Illustration 3 g00743489
Illustration 4 g00743488
5. Fasten Tooling (A) to final drive (5). Fasten a suitable lifting device to Tooling (A).
Note: Do not remove bolts (6) that hold the steering clutch and brake assembly to the final
drive.
6. Remove bolts (4) and (7). Remove the final drive and steering clutch assembly. The weight
of the final drive and steering clutch and brake is 544 kg (1200 lb).
Illustration 5 g00747076
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18. 7. Remove O-ring seals (8) and (9) from the housing.
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19. Product: TRACK-TYPE TRACTOR
Model: D6M TRACK-TYPE TRACTOR 6LR
Configuration: D6M Track-Type Tractor XL Power Shift 6LR00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
D6M Track-Type Tractor Power Train
Media Number -SENR8387-06 Publication Date -01/11/2010 Date Updated -31/07/2018
i00964182
Steering Clutch and Brake - Disassemble
SMCS - 4100-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 3
Start By:
a. Separate the final drive, steering clutches and brakes. Refer to Disassembly and Assembly,
"Final Drive, Steering Clutch, and Brakes - Separate".
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism. Dirt and contaminants can damage the precision components. All disassembly and
assembly procedures must be performed on a clean work surface. Clean all the interior
components in clean solvent. Dry all the interior components with compressed air. Plug ports and
plug hoses on the machine during repair.
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21. Illustration 4 g00746869
4. Remove clutch plates (5) and friction discs (6) from hub assembly (7).
Illustration 5 g00746870
Illustration 6 g00746872
5. Remove piston (8) from hub assembly (7).
6. Remove sleeve bearing (9).
7. Remove seals (10) and (11) from piston (8).
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22. Illustration 7 g00746873
8. Turn over the brake assembly.
9. Remove ring (12) from hub assembly (7).
Illustration 8 g00746874
10. Fasten a suitable lifting device and Tooling (A) to housing (13), and remove the brake
assembly from hub assembly (7). The weight of the brake assembly is 86 kg (190.0 lb).
Illustration 9 g00746875
11. Remove bearing (14) from housing (13).
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23. Illustration 10 g00746876
12. Remove three rings (15) from hub assembly (7).
13. Remove bearing (16) from hub assembly.
Illustration 11 g00746877
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
Note: Bolts (19) hold a spring under compression behind the piston. It is important to
remove bolts (17) before removing bolts (19).
14. Remove bolts (17) and plate (18) from housing (13).
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24. Illustration 12 g00746878
15. Remove brake plates (20) and friction discs (21) from the housing.
Illustration 13 g00746879
Note: Bolts (19) hold a spring under compression. Loosen bolts (19) slowly and loosen
bolts (19) evenly.
16. Remove bolts (19) and the manifold assembly (22) from housing (13).
Illustration 14 g00746880
17. Remove seals (23) and (24) from manifold assembly (22).
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25. Illustration 15 g00746881
18. Remove piston (25) from housing (13).
Illustration 16 g00746882
19. Remove springs (26) from housing (13).
Note: Note the direction of spring (26) before removing.
20. Remove O-ring seal (27) and (28).
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26. Product: TRACK-TYPE TRACTOR
Model: D6M TRACK-TYPE TRACTOR 6LR
Configuration: D6M Track-Type Tractor XL Power Shift 6LR00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
D6M Track-Type Tractor Power Train
Media Number -SENR8387-06 Publication Date -01/11/2010 Date Updated -31/07/2018
i00964177
Steering Clutch and Brake - Assemble
SMCS - 4100-016
Assembly Procedure
Table 1
Required Tools
Tool Part number Part Description Qty
A 138-7575 Link Bracket 3
B 1P-510 Driver Group 1
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement. Dirt and other contaminants can damage the
precision components. All disassembly and all assembly procedures must be performed on a clean
work surface and in a clean area. Keep cleaned parts covered and protected at all times.
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
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27. Illustration 1 g00746882
1. Install springs (26) in housing (13).
Note: O-rings, gaskets, and seals should always be replaced. A used O-ring may not have
the same sealing properties as a new O-ring. A reconditioning procedure should not be
degraded because of a low cost component such as an O-ring or a gasket. Use 1U-6396 O-
Ring Assembly Compound during the assembly procedure.
2. Install O-ring seals (27) and (28).
Illustration 2 g00746973
3. Put piston (25) in position in housing (13).
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28. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
29. Illustration 3 g00746880
4. Install seals (23) and (24) on manifold assembly (22). Put clean oil on the lip of the seals.
Illustration 4 g00746879
5. Align the oil holes in manifold assembly (22) with the holes in housing (13). Install the
manifold assembly and bolts (19).
Illustration 5 g00746977
This is the correct method in order to make new seal rings ready for installation.
Illustration 6 g00746979
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