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Venue:
Presented
By
Dr. Walmik Sadashiv Rathod
Department of Mechanical Engineering,
V. J. T. I., Matunga, Mumbai-400019
Contact Numbers:
Cell - # 91 – 9892201145 Office - # 91 - 22 - 2419 8229
wsrathod@vjti.org.in
wsrathod@me.vjti.ac.in
Friday, 21st, Aug-2020.
GOOGLE MEET
CRYSTAL STRUCTURE AND
METALLURGICAL APPLICATIONS
Atoms
Crystals (Unit Cells)
Grains
Final Metal
Important
properties of
the unit cells
are
R
Radius of the Atom
Cell Dimensions
Side a in cubic cells, side
of base a and height c in
HCP in terms of R.
N
Number of atoms per unit
cell. For an atom that is
shared with m adjacent unit
cells, we only count a
fraction of the atom, 1/m.
CN
The coordination number,
which is the number of
closest neighbors to which
an atom is bonded.
APF
The atomic packing factor,
which is the fraction of the
volume of the cell actually
occupied by the hard
spheres. APF = Sum of
atomic volumes/Volume of
cell.
Crystalline solid Amorphous solid
FACE CENTERED CUBIC STRUCTURE
(FCC)
--Note: All atoms are identical; the face-centered atoms are shaded
differently only for ease of viewing.
Coordination # = 12
Atoms touch each other along face diagonals.
example: Al, Cu, Au, Pb, Ni, Pt, Ag
4 atoms/unit cell: 6 face x 1/2 + 8 corners x 1/8
In FCC atoms located at each of the corners and the
centers of all the cube faces. This is called the face-
centered cubic (FCC) crystal structure.
ATOMIC PACKING FACTOR: FCC
Unit cell contains:
6 x 1/2 + 8 x 1/8
= 4 atoms/unit cell
a
2 a
APF =
4
3
p ( 2 a/4 )3
4
atoms
unit cell atom
volume
a 3
unit cell
volume
• APF for a face-centered cubic structure = 0.74
• Coordination # = 8
--Note: All atoms are identical; the center atom is shaded
differently only for ease of viewing.
BODY CENTERED CUBIC STRUCTURE
• Atoms touch each other along cube diagonals.
example: Cr, W, Fe (), Tantalum, Molybdenum
2 atoms/unit cell: 1 center + 8 corners x 1/8
In BCC atoms located at all eight corners and a single atom at
the cube center. This is called a body-centered cubic (BCC)
crystal structure.
ATOMIC PACKING FACTOR: BCC
Unit cell c ontains:
1 + 8 x 1/8
= 2 atoms/unit cell
• APF for a body-centered cubic structure = p3/8 =
0.68
a
R
Hexagonal Close-Packed Structure (HCP)
• ABAB... Stacking Sequence
• 3D Projection
• 2D Projection
c
a
A sites
B sites
A sites Bottom layer
Middle layer
Top layer
• Coordination # = 12
• APF = 0.74
• c/a = 1.633
6 atoms/unit cell ex: Cd, Mg, Ti, Zn
Type of
Crystal
Body
Centered
Cubic(BCC)
Face
Centered
Cubic (FCC)
Hexagonal
Close Packed
(HCP)
Properties
Atomic
Packing
Fraction
0.68 0.74 0.68
Coordination
Number
12 8 12
Close Packing
Direction
Body Diagonal Face Diagonal Hexagonal
Side
Examples Fe, Cr, Cu, Au, Ag, Zn,
Close packed crystals
…ABCABCABC… packing
[Face Centered Cubic (FCC)]
…ABABAB… packing
[Hexagonal Close Packing (HCP)]
A plane
B plane
C plane
A plane
ATOMIC ARRANGEMENT IN CRYSTALS
 Single Crystals
An object composed of randomly
oriented crystals, formed by
rapid solidification
A single crystal is formed by the growth of a crystal
nucleus without secondary nucleation or impingement on
other crystals.
 Polycrystals
--If grains are textured, anisotropic.
--Properties vary with direction: anisotropic.
-Example: the modulus
of elasticity (E) in BCC iron:
--Properties may/may not vary with
direction.
ISOTROPIC MATERIALS
ANISOTROPIC MATERIALS MICROSTRUCTURE
--If grains are randomly oriented: isotropic.
(Epoly iron = 210 GPa)
Cooling Nucleation
Grain
Formation
Nucleation is the process of forming a nucleus. It is the initial process in
crystallization. Nucleation is the extremely localized budding of a distinct
thermodynamic phase. It is the process in which ions, atoms, or molecules
arrange themselves in a pattern characteristic of a crystalline solid, forming a
site in which additional particles deposit as the crystal grows.
A good example is the famous Diet Coke and Mentos eruption. Nucleation
normally occurs at nucleation sites on surfaces contacting the liquid or vapor.
Grain formation is the process by which the nuclides having the same orientation merge
together to form larger grains. It is the final stage in the process of solidification. If
the grain formation is made to take place in a controlled temperature gradient system,
it gives rise to a Single Crystal Metal structure which has uniform properties in all
directions and has a very few number of crystal imperfections. Such metals are used in
Aeronautical, Hydropower and Military Applications which require precise strength,
hardness and other factors.
Cooling processes are very important in determining
the properties of the metal that is obtained. If the
cooling takes place in a slow manner, the grain size is
generally bigger. This can also play a vital role in heat
treatment of metals and alloys for industrial
applications.
COARSE /BIGGER GRAIN SIZE
If the cooling takes place instantaneously (FAST), like in the
process of quenching, the grain size is generally finer. This
can also play a vital role in heat treatment of metals and
alloys for industrial applications.
FINER GRAIN SIZE
RAPID /FAST COOLING
More hardness
More tensile strength
More grain boundary
More grain area/volume
Less machineabilty due
fine/more grains
SLOW COOLING
Less hardness
Less tensile strength
Less grain boundary
Less grain area/volume
More machineabilty due to
coarse /less grains
COARSE /BIGGER GRAIN SIZE FINER GRAIN SIZE
 Miller indices - A shorthand notation to describe certain
crystallographic directions and planes in a material.
Denoted by [ ], <>, ( ) brackets. A negative number is
represented by a bar over the number.
Points, Directions and Planes in the
Unit Cell
• Coordinates of selected points in the unit cell.
• The number refers to the distance from the origin in terms
of lattice parameters.
Point Coordinates
Point Coordinates
Point coordinates for unit cell
center are
a/2, b/2, c/2 ½ ½ ½
Point coordinates for unit cell
corner are 111
Translation: integer multiple of
lattice constants 
identical position in another
unit cell
z
x
y
a b
c
000
111
y
z

2c



b
b
Determine the Miller indices of directions A, B, and C.
Miller Indices, Directions
(c) 2003 Brooks/Cole Publishing /
Thomson Learning™
SOLUTION
Direction A
1. Two points are 1, 0, 0, and 0, 0, 0
2. 1, 0, 0, -0, 0, 0 = 1, 0, 0
3. No fractions to clear or integers to reduce
4. [100]
Direction B
1. Two points are 1, 1, 1 and 0, 0, 0
2. 1, 1, 1, -0, 0, 0 = 1, 1, 1
3. No fractions to clear or integers to reduce
4. [111]
Direction C
1. Two points are 0, 0, 1 and 1/2, 1, 0
2. 0, 0, 1 -1/2, 1, 0 = -1/2, -1, 1
3. 2(-1/2, -1, 1) = -1, -2, 2
2]
2
1
[
.
4
Crystallographic Directions
1. Vector repositioned (if necessary) to pass
through origin.
2. Read off projections in terms of
unit cell dimensions a, b, and c
3. Adjust to smallest integer values
4. Enclose in square brackets, no commas
[uvw]
ex: 1, 0, ½ => 2, 0, 1 => [201]
-1, 1, 1
z
x
Algorithm
where overbar represents a
negative index
[111]
=>
y
 For some crystal structures, several nonparallel directions with
different indices are crystallographically equivalent; this means that
atom spacing along each direction is the same.
Families of Directions <uvw>
 If the plane passes thru origin, either:
 Construct another plane, or
 Create a new origin
 Then, for each axis, decide whether plane intersects or parallels the axis.
 Algorithm for Miller indices
1. Read off intercepts of plane with axes
in terms of a, b, c
2. Take reciprocals of intercepts
3. Reduce to smallest integer values
4. Enclose in parentheses, no commas.
Crystallographic Planes
Crystallographic Planes
• Crystallographic planes are specified by 3 Miller
Indices (h k l). All parallel planes have same Miller
indices.
Crystallographic Planes z
x
y
a b
c
4. Miller Indices (110)
Example a b c
z
x
y
a b
c
4. Miller Indices (200)
1. Intercepts 1 1 
2. Reciprocals 1/1 1/1 1/
1 1 0
3. Reduction 1 1 0
1. Intercepts 1/2  
2. Reciprocals 1/½ 1/ 1/
2 0 0
3. Reduction 2 0 0
Example a b c
Crystallographic Planes
z
x
y
a b
c



4. Miller Indices (634)
Example
1. Intercepts 1/2 1 3/4
a b c
2. Reciprocals 1/½ 1/1 1/¾
2 1 4/3
3. Reduction 6 3 4
Family of Planes
 Planes that are crystallographically equivalent have the same atomic
packing.
 Also, in cubic systems only, planes having the same indices, regardless of
order and sign, are equivalent.
 Ex: {111}
= (111), (111), (111), (111), (111), (111), (111), (111)
(001)
(010), (100), (010),
(001),
Ex: {100} = (100),
FCC Unit Cell with (110) plane
BCC Unit Cell with (110) plane
SUMMARY
Crystallographic points, directions and planes are
specified in terms of indexing schemes.
Materials can be single crystals or polycrystalline.
Material properties generally vary with single
crystal orientation (anisotropic), but are
generally non-directional (isotropic) in
polycrystals with randomly oriented grains.
Some materials can have more than one crystal
structure. This is referred to as polymorphism (or
allotropy).
Tungsten Carbide (WC)
Cementite
Martensite
Aluminium Oxide

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Crystal Structure.ppt

  • 1. Venue: Presented By Dr. Walmik Sadashiv Rathod Department of Mechanical Engineering, V. J. T. I., Matunga, Mumbai-400019 Contact Numbers: Cell - # 91 – 9892201145 Office - # 91 - 22 - 2419 8229 wsrathod@vjti.org.in wsrathod@me.vjti.ac.in Friday, 21st, Aug-2020. GOOGLE MEET CRYSTAL STRUCTURE AND METALLURGICAL APPLICATIONS
  • 3. Important properties of the unit cells are R Radius of the Atom Cell Dimensions Side a in cubic cells, side of base a and height c in HCP in terms of R. N Number of atoms per unit cell. For an atom that is shared with m adjacent unit cells, we only count a fraction of the atom, 1/m. CN The coordination number, which is the number of closest neighbors to which an atom is bonded. APF The atomic packing factor, which is the fraction of the volume of the cell actually occupied by the hard spheres. APF = Sum of atomic volumes/Volume of cell.
  • 5.
  • 6.
  • 7. FACE CENTERED CUBIC STRUCTURE (FCC) --Note: All atoms are identical; the face-centered atoms are shaded differently only for ease of viewing. Coordination # = 12 Atoms touch each other along face diagonals. example: Al, Cu, Au, Pb, Ni, Pt, Ag 4 atoms/unit cell: 6 face x 1/2 + 8 corners x 1/8 In FCC atoms located at each of the corners and the centers of all the cube faces. This is called the face- centered cubic (FCC) crystal structure.
  • 8. ATOMIC PACKING FACTOR: FCC Unit cell contains: 6 x 1/2 + 8 x 1/8 = 4 atoms/unit cell a 2 a APF = 4 3 p ( 2 a/4 )3 4 atoms unit cell atom volume a 3 unit cell volume • APF for a face-centered cubic structure = 0.74
  • 9. • Coordination # = 8 --Note: All atoms are identical; the center atom is shaded differently only for ease of viewing. BODY CENTERED CUBIC STRUCTURE • Atoms touch each other along cube diagonals. example: Cr, W, Fe (), Tantalum, Molybdenum 2 atoms/unit cell: 1 center + 8 corners x 1/8 In BCC atoms located at all eight corners and a single atom at the cube center. This is called a body-centered cubic (BCC) crystal structure.
  • 10. ATOMIC PACKING FACTOR: BCC Unit cell c ontains: 1 + 8 x 1/8 = 2 atoms/unit cell • APF for a body-centered cubic structure = p3/8 = 0.68 a R
  • 11. Hexagonal Close-Packed Structure (HCP) • ABAB... Stacking Sequence • 3D Projection • 2D Projection c a A sites B sites A sites Bottom layer Middle layer Top layer • Coordination # = 12 • APF = 0.74 • c/a = 1.633 6 atoms/unit cell ex: Cd, Mg, Ti, Zn
  • 12. Type of Crystal Body Centered Cubic(BCC) Face Centered Cubic (FCC) Hexagonal Close Packed (HCP) Properties Atomic Packing Fraction 0.68 0.74 0.68 Coordination Number 12 8 12 Close Packing Direction Body Diagonal Face Diagonal Hexagonal Side Examples Fe, Cr, Cu, Au, Ag, Zn,
  • 13. Close packed crystals …ABCABCABC… packing [Face Centered Cubic (FCC)] …ABABAB… packing [Hexagonal Close Packing (HCP)] A plane B plane C plane A plane
  • 14.
  • 15.
  • 17.
  • 18.  Single Crystals An object composed of randomly oriented crystals, formed by rapid solidification A single crystal is formed by the growth of a crystal nucleus without secondary nucleation or impingement on other crystals.  Polycrystals --If grains are textured, anisotropic. --Properties vary with direction: anisotropic. -Example: the modulus of elasticity (E) in BCC iron: --Properties may/may not vary with direction. ISOTROPIC MATERIALS ANISOTROPIC MATERIALS MICROSTRUCTURE --If grains are randomly oriented: isotropic. (Epoly iron = 210 GPa)
  • 20.
  • 21. Nucleation is the process of forming a nucleus. It is the initial process in crystallization. Nucleation is the extremely localized budding of a distinct thermodynamic phase. It is the process in which ions, atoms, or molecules arrange themselves in a pattern characteristic of a crystalline solid, forming a site in which additional particles deposit as the crystal grows. A good example is the famous Diet Coke and Mentos eruption. Nucleation normally occurs at nucleation sites on surfaces contacting the liquid or vapor.
  • 22.
  • 23. Grain formation is the process by which the nuclides having the same orientation merge together to form larger grains. It is the final stage in the process of solidification. If the grain formation is made to take place in a controlled temperature gradient system, it gives rise to a Single Crystal Metal structure which has uniform properties in all directions and has a very few number of crystal imperfections. Such metals are used in Aeronautical, Hydropower and Military Applications which require precise strength, hardness and other factors.
  • 24. Cooling processes are very important in determining the properties of the metal that is obtained. If the cooling takes place in a slow manner, the grain size is generally bigger. This can also play a vital role in heat treatment of metals and alloys for industrial applications. COARSE /BIGGER GRAIN SIZE
  • 25. If the cooling takes place instantaneously (FAST), like in the process of quenching, the grain size is generally finer. This can also play a vital role in heat treatment of metals and alloys for industrial applications. FINER GRAIN SIZE
  • 26. RAPID /FAST COOLING More hardness More tensile strength More grain boundary More grain area/volume Less machineabilty due fine/more grains SLOW COOLING Less hardness Less tensile strength Less grain boundary Less grain area/volume More machineabilty due to coarse /less grains COARSE /BIGGER GRAIN SIZE FINER GRAIN SIZE
  • 27.  Miller indices - A shorthand notation to describe certain crystallographic directions and planes in a material. Denoted by [ ], <>, ( ) brackets. A negative number is represented by a bar over the number. Points, Directions and Planes in the Unit Cell
  • 28. • Coordinates of selected points in the unit cell. • The number refers to the distance from the origin in terms of lattice parameters. Point Coordinates
  • 29. Point Coordinates Point coordinates for unit cell center are a/2, b/2, c/2 ½ ½ ½ Point coordinates for unit cell corner are 111 Translation: integer multiple of lattice constants  identical position in another unit cell z x y a b c 000 111 y z  2c    b b
  • 30. Determine the Miller indices of directions A, B, and C. Miller Indices, Directions (c) 2003 Brooks/Cole Publishing / Thomson Learning™
  • 31. SOLUTION Direction A 1. Two points are 1, 0, 0, and 0, 0, 0 2. 1, 0, 0, -0, 0, 0 = 1, 0, 0 3. No fractions to clear or integers to reduce 4. [100] Direction B 1. Two points are 1, 1, 1 and 0, 0, 0 2. 1, 1, 1, -0, 0, 0 = 1, 1, 1 3. No fractions to clear or integers to reduce 4. [111] Direction C 1. Two points are 0, 0, 1 and 1/2, 1, 0 2. 0, 0, 1 -1/2, 1, 0 = -1/2, -1, 1 3. 2(-1/2, -1, 1) = -1, -2, 2 2] 2 1 [ . 4
  • 32. Crystallographic Directions 1. Vector repositioned (if necessary) to pass through origin. 2. Read off projections in terms of unit cell dimensions a, b, and c 3. Adjust to smallest integer values 4. Enclose in square brackets, no commas [uvw] ex: 1, 0, ½ => 2, 0, 1 => [201] -1, 1, 1 z x Algorithm where overbar represents a negative index [111] => y
  • 33.  For some crystal structures, several nonparallel directions with different indices are crystallographically equivalent; this means that atom spacing along each direction is the same. Families of Directions <uvw>
  • 34.  If the plane passes thru origin, either:  Construct another plane, or  Create a new origin  Then, for each axis, decide whether plane intersects or parallels the axis.  Algorithm for Miller indices 1. Read off intercepts of plane with axes in terms of a, b, c 2. Take reciprocals of intercepts 3. Reduce to smallest integer values 4. Enclose in parentheses, no commas. Crystallographic Planes
  • 35. Crystallographic Planes • Crystallographic planes are specified by 3 Miller Indices (h k l). All parallel planes have same Miller indices.
  • 36. Crystallographic Planes z x y a b c 4. Miller Indices (110) Example a b c z x y a b c 4. Miller Indices (200) 1. Intercepts 1 1  2. Reciprocals 1/1 1/1 1/ 1 1 0 3. Reduction 1 1 0 1. Intercepts 1/2   2. Reciprocals 1/½ 1/ 1/ 2 0 0 3. Reduction 2 0 0 Example a b c
  • 37. Crystallographic Planes z x y a b c    4. Miller Indices (634) Example 1. Intercepts 1/2 1 3/4 a b c 2. Reciprocals 1/½ 1/1 1/¾ 2 1 4/3 3. Reduction 6 3 4
  • 38. Family of Planes  Planes that are crystallographically equivalent have the same atomic packing.  Also, in cubic systems only, planes having the same indices, regardless of order and sign, are equivalent.  Ex: {111} = (111), (111), (111), (111), (111), (111), (111), (111) (001) (010), (100), (010), (001), Ex: {100} = (100),
  • 39. FCC Unit Cell with (110) plane
  • 40. BCC Unit Cell with (110) plane
  • 41. SUMMARY Crystallographic points, directions and planes are specified in terms of indexing schemes. Materials can be single crystals or polycrystalline. Material properties generally vary with single crystal orientation (anisotropic), but are generally non-directional (isotropic) in polycrystals with randomly oriented grains. Some materials can have more than one crystal structure. This is referred to as polymorphism (or allotropy).
  • 42.