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Operational Excellence + Digital
Making it Work
CONTENT
• MARKET CONTEXT AND BUSINESS CASE
• OPERATIONAL EXCELLENCE + DIGITAL: TRENDS & LEADERSHIP
COMPETENCY
• CHALLENGES
• HOW TO MAKE DIGITAL WORK
• NATHAN ASSOCIATES OPERATIONAL EXCELLENCE + DIGITAL SERVICES
• DIGITAL EXPERIENCES – GOOD & NOT SO GOOD
2
MARKET CONTEXT – PERFECT STORM…
3
It’s all about:
1. Pressure on margins,
cost cutting &
productivity
2. Capex reduction
3. Commodity market
volatility
About 90% of costs are in
feedstock and operations
Increase asset lifetime and
improve asset availability
Improve trading and
integrate with logistic,
production and B2B
DIGITAL FOR BUSINESS PROCESSES
Commercial Optimization
Commercial Development
Planning and Scheduling
Commercial Performance
Management
Energy & Utility
Management
Operations
Supply Chain Optimization
Work Controls
Operations Execution
Asset Management
Blending Operations
Oil Movement
Production Performance
Management
CD
P&S
CPM
EUM
SCM
WC
OE
BO
OM
PPM
EHS & Operations Support
HSSE Strategy and
Reporting
HSSE Management
Process Safety
Management
Compliance Management
Laboratory & QA
Management
S&R
M
PSM
CM
LQA
Technology & Engineering
Research & Development
Engineering Management
Process Engineering
Process Automation
Technical Knowledge
Management
Manage Licensing & IP
R&D
EM
PE
PA
TKM
LIP
Maintenance Execution
Develop Equipment
Strategies
Manage Shutdowns and
Turnarounds
Define Maintenance
Strategy
Monitor Work and Asset
Performance
Maintenance Planning and
Scheduling
Sourcing Strategy and
Contractor Management
MS
SCM
DES
ME
MST
MWP
MPS
Asset Strategy &
Performance
ASP
Manage
Maintenance
Hydrocarbon SC
Trading & Risk
Management
Envelope Optimization
Crude Supply Management
Refined Product Supply
Management
TRM
EO
CSM
PSM
High
Medium
Medium High
Business Value
Digital
Transformation
Potential
Non-Hydrocarbon Supply Chain
Supply Chain Strategy
Requirements Planning
Warehousing & Logistics
Sourcing and Procurement
Requisition to Pay
W&L
RP
SCS
RtP
SP
MST
ME
ASP
SCM
PSM
TRM EO CSM
MS
DES
MWP
MPS
R&D
EM
PE
PA
TKM
LIP
W&L
RP
SCS
RtP
SP
CD
P&S
CPM
EUM
SOP
WC
OE
BO
OM
PPM
S&R
M
PSM
CM
LQA
High Potential Items
Sales and Operations
Planning
SOP
Capital Projects
Portfolio & Risk
Management
Project Management &
Assurance
Engineering & Project Data
Project Support
PRM
PM
EPD
PS
SCM
PRM
PM
EPD
PS
Which
processes are
most relevant
as primary
candidates for
digital?
VALUE CREATION FROM OPERATIONAL
EXCELLENCE + DIGITAL
5
VALUE DRIVERS VALUE LEVERS FOCUS AREAS BENEFITS
$2B
Facility
EBIT
Improvement
$165M
~
33%
Improvement
Revenue
 $120M
Increase Uptime Asset Strategy  Production Throughput (3-10%)
 Asset utilization (3%-5%)
Opex
 $15M
Reduce Materials
& Services
Preventive
maintenance
 Maintenance Productivity (5-10%)
 Maintenance Service Costs (10-20%)
 Procurement Costs (15-25%)
Reduce
Labour
Integrated
planning
Capital
Deployment
 $10M
Investment
postponing
Long Term Asset
Planning
 Reduce Raw Material Inventory (2-5%)
 Reduce MRO Inventory (5-10%)
 Asset Lifecycle / Age (15-20%)
Capital Efficiency Working Capital
Reduction
Optimized
Operational Risk
Reduce Asset
Risk
Mechanical
Integrity
 Reduce risk for corporate liability
 Reduce insurance cost
 Brand Image / License to operate
People Safety HSE Work
Control
Which Value Levers are most relevant?
TYPICAL VALUE REALIZATION TIMING FOR DIGITAL
Process Changes
Variable Tables
Using MS Excel
Technology
 Digital implementation cycle is getting shorter (in many cases less than ½ of time of that used to
take 5-6 years ago) driven by:
• Urgency of the business to achieve sustainable and competitive benefits (un-tangible and tangible)
• Front line need to communicate with experts located at remote locations
• New generation of crafts and engineers are more inclined to utilize technology for their work
• New way of working is driving digital to become part of the work processes
The value realization Timing post
implementation ~ 25% by 6 months
(work processes), ~ 60% by end of first
year (variable tables) and 100% by year 3
(full deployment with embedding of
processes and tools).
Are such value realization times look realistic? Too Short? Or Too Long?
DIGITAL TRANSFORMATION IS PUTTING
ORGANIZATIONS’ ADAPTABILITY TO THE TEST
The digital dialog is redefining the context but it raises
the same basic questions around,
People – Process – Technology
Organizations have chosen a different language to answer
them, alienating digital pathways from the rest of the
organization
Leading to suboptimal outcomes…
7
THE DIGITAL MATURITY MODEL*
*Source - IDC MaturityScape model
Business is
aggressively
disruptive in the
use of Digital
technologies and
business models to
affect markets.
Ecosystem
awareness and
feedback is a
constant input to
continued business
innovation.
Leadership Willing
to reward the risk
takers within their
organization
within the Digital
space
Disrupters
Integrated,
synergistic
business-Digital
management
disciplines deliver
digitally enabled
product/service
experiences on a
continuous basis.
Leaders
themselves are
willing to take risk
on Digital!
Transformers
Business-Digital
goals are aligned at
enterprise level
around the
creation of digital
products and
experiences, but
not yet focused on
the disruptive
potential of digital
initiatives.
Leaders not only
initiate but
actively encourage
the digital dialog
Players
Business has
identified a need
to develop a
digitally enhanced,
customer-driven
business strategy,
but execution is on
a project basis.
Success is not
predictable or
repeatable.
Leader initiate
Digital dialog in
business settings
Explorers
Business and
Digital initiatives
are disconnected
and poorly aligned
with enterprise
strategy. There is
no focus on
customer
experiences.
Passive,
indifferent to
Digital Leadership
Resistors
Many – Many……….Many,……Deere……………………Disney…………….. Square… Amazon………….AirBnB, Square, Uber, Netflix
8
DIGITAL CHALLENGES*
*Source – Altimeter Group Report 2016
 THE “HI-TECH” WORLD
• Has clear winners & losers over long
periods of time (“sustainable competitive
advantage”)
• Winners don’t follow “low-cost producer”,
1st to market or other conventional
strategies
• Winners are those that have developed the
capabilities to adapt quickly and well
 DYNAMIC CAPABILITIES IS WHAT “WINS” IN
HIGH-TECH
 SHALE 2.0 REQUIRED THESE SAME
CAPABILITIES IN COMBINATION WITH
OPERATIONAL EXCELLENCE!
DIGITAL SUCCESS TRAITS
9
SHALE 2.0 WITH DYNAMIC CAPABILITIES +
OPERATIONAL EXCELLENCE
Dynamic Capabilities Require that Operational Excellence is in Place and Operating Efficiently and Effectively
10
REDUCING SURPRISES FROM DIGITAL
TRANSFORMATION
Industry has struggled to leverage Digital but solutions are surprisingly simple!
PEOPLE
• What’s in it for me?
• Why should I care?
• How it is going to improve my life?
PROCESS
• Is the process going to be any
simpler?
• Can the processes be
standardized?
• How steep is the learning curve?
TECHNOLOGY
• Is technology a black-box?
• Why should I trust the technology?
• What is the business case?
CONTEXTUALIZE THE DIGITAL DIALOG
TODAY THE VALUE GAP TOMORROW
• Fight the winnable battles in the digital space; not all battles!
• Recognize the extent of change digital will bring!!
• Promote the right behaviors to succeed in digital!!!
REACTIVE SOLUTIONS
• Are customers experiencing a lower actual vs.
should’?
• Can Digital analytics and automation solutions
close the ‘actual vs. should’ gap?
• Does it make business sense?
PROACTIVE SOLUTIONS
• Can information and analytics tell us what could
go wrong?
• Can automation and controls prevent it from
going wrong?
• Is the cost of digital solution lower than the cost
of risking the operation?
FOCUS ON CUSTOMERS
NATHAN ASSOCIATES SERVICES FOR OPERATIONAL EXCELLENCE
+ DIGITAL ARE DELIVERED IN FOUR MAJOR WAYS
Deliver
Execute services
Nathan can leverage the Digital service
platform and its Operations to deliver end to
end capabilities in a efficient and effective way
Digitize
Implement
Integrated Digital
Solutions
Nathan’s Digital service platform incorporating pre-
build integrations and analytics can be implemented
on premise to support clients optimized execution
Assess Assess Capability and
Build Roadmap
Nathan’s Operational Excellence services provide
insight into the performance potential and helps
prioritize initiatives and develop the capability
roadmap
Pilot Rapid Pilot of Digital
Solutions
Nathan’s Digital Service platform provides an
accelerator for proving the value of digital solutions
with a low cost and fast approach
Nathan Associates helps clients build the digital roadmap, prove the vale and capture it through digital solutions and long term
service execution
12
NATHAN ASSOCIATES’ DIGITAL OPERATIONAL EXCELLENCE
SOLUTIONS ENABLE US TO DIAGNOSE, TRACK, IMPROVE CORE
CAPABILITY AND NAVIGATE THE CHANGE
Performance
Change adoption and perception
Core Capabilities
Digital dashboard and analytics solutions
track and steer the financial benefits of
operational excellence improvements
Digital people and perception analytics
solutions target more precisely the change
management required during operational
improvement
Digital “Integrative Improvement”
solutions track Individual level
core capability, accelerating
operator and technician capability
improvement
Business Value Insight – rapidly
diagnose capability gaps,
prioritize and plan
improvements
13
DIGITAL IMPLEMENTATION EXPERIENCES:
GOOD & NOT SO GOOD
THE SETTING
• Multi-year enterprise transformation program Operations, maintenance, supply chain,
finance, human resources, and information management
• Operating model redesign
• Process alignment
• Technology integration
APPROACH
x Performed at headquarters
x Stated with technology - On hold after completing design
• Had to perform people and process transformations
• Implemented technology across all sites
RESULTS
 Benefits started to realize after 2 years and took additional 2.5 years to obtain full
benefits
Leading Global Refining and Chemical Company – Capital and
Asset Management
A Major Integrated Energy Company in North America – End to End
transformation
THE SETTING
• Need for a globally consistent operating model to leverage a shared service model
• Project included operating model definition, business process optimization, and pilot
activities across supply chain, product lifecycle management, engineering data
management, and maintenance
APPROACH
 Performed with business involvement
 Started with people and process transformations
 Piloted at a site
• Developed and implemented technology and rolled to all sites
RESULTS
 Full benefits were realized over 18 months
Digital implementation needs to start with people and process and must include business members in the development and
implementation
14
WALTER PESENTI
Senior Vice President
wpesenti@nathaninc.com
Office: +1 424.888.3506
Mobile: +1 310.871.5345
CONTACTS

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DIGITAL-DISCUSSION-V1.pptx

  • 1. Operational Excellence + Digital Making it Work
  • 2. CONTENT • MARKET CONTEXT AND BUSINESS CASE • OPERATIONAL EXCELLENCE + DIGITAL: TRENDS & LEADERSHIP COMPETENCY • CHALLENGES • HOW TO MAKE DIGITAL WORK • NATHAN ASSOCIATES OPERATIONAL EXCELLENCE + DIGITAL SERVICES • DIGITAL EXPERIENCES – GOOD & NOT SO GOOD 2
  • 3. MARKET CONTEXT – PERFECT STORM… 3 It’s all about: 1. Pressure on margins, cost cutting & productivity 2. Capex reduction 3. Commodity market volatility About 90% of costs are in feedstock and operations Increase asset lifetime and improve asset availability Improve trading and integrate with logistic, production and B2B
  • 4. DIGITAL FOR BUSINESS PROCESSES Commercial Optimization Commercial Development Planning and Scheduling Commercial Performance Management Energy & Utility Management Operations Supply Chain Optimization Work Controls Operations Execution Asset Management Blending Operations Oil Movement Production Performance Management CD P&S CPM EUM SCM WC OE BO OM PPM EHS & Operations Support HSSE Strategy and Reporting HSSE Management Process Safety Management Compliance Management Laboratory & QA Management S&R M PSM CM LQA Technology & Engineering Research & Development Engineering Management Process Engineering Process Automation Technical Knowledge Management Manage Licensing & IP R&D EM PE PA TKM LIP Maintenance Execution Develop Equipment Strategies Manage Shutdowns and Turnarounds Define Maintenance Strategy Monitor Work and Asset Performance Maintenance Planning and Scheduling Sourcing Strategy and Contractor Management MS SCM DES ME MST MWP MPS Asset Strategy & Performance ASP Manage Maintenance Hydrocarbon SC Trading & Risk Management Envelope Optimization Crude Supply Management Refined Product Supply Management TRM EO CSM PSM High Medium Medium High Business Value Digital Transformation Potential Non-Hydrocarbon Supply Chain Supply Chain Strategy Requirements Planning Warehousing & Logistics Sourcing and Procurement Requisition to Pay W&L RP SCS RtP SP MST ME ASP SCM PSM TRM EO CSM MS DES MWP MPS R&D EM PE PA TKM LIP W&L RP SCS RtP SP CD P&S CPM EUM SOP WC OE BO OM PPM S&R M PSM CM LQA High Potential Items Sales and Operations Planning SOP Capital Projects Portfolio & Risk Management Project Management & Assurance Engineering & Project Data Project Support PRM PM EPD PS SCM PRM PM EPD PS Which processes are most relevant as primary candidates for digital?
  • 5. VALUE CREATION FROM OPERATIONAL EXCELLENCE + DIGITAL 5 VALUE DRIVERS VALUE LEVERS FOCUS AREAS BENEFITS $2B Facility EBIT Improvement $165M ~ 33% Improvement Revenue  $120M Increase Uptime Asset Strategy  Production Throughput (3-10%)  Asset utilization (3%-5%) Opex  $15M Reduce Materials & Services Preventive maintenance  Maintenance Productivity (5-10%)  Maintenance Service Costs (10-20%)  Procurement Costs (15-25%) Reduce Labour Integrated planning Capital Deployment  $10M Investment postponing Long Term Asset Planning  Reduce Raw Material Inventory (2-5%)  Reduce MRO Inventory (5-10%)  Asset Lifecycle / Age (15-20%) Capital Efficiency Working Capital Reduction Optimized Operational Risk Reduce Asset Risk Mechanical Integrity  Reduce risk for corporate liability  Reduce insurance cost  Brand Image / License to operate People Safety HSE Work Control Which Value Levers are most relevant?
  • 6. TYPICAL VALUE REALIZATION TIMING FOR DIGITAL Process Changes Variable Tables Using MS Excel Technology  Digital implementation cycle is getting shorter (in many cases less than ½ of time of that used to take 5-6 years ago) driven by: • Urgency of the business to achieve sustainable and competitive benefits (un-tangible and tangible) • Front line need to communicate with experts located at remote locations • New generation of crafts and engineers are more inclined to utilize technology for their work • New way of working is driving digital to become part of the work processes The value realization Timing post implementation ~ 25% by 6 months (work processes), ~ 60% by end of first year (variable tables) and 100% by year 3 (full deployment with embedding of processes and tools). Are such value realization times look realistic? Too Short? Or Too Long?
  • 7. DIGITAL TRANSFORMATION IS PUTTING ORGANIZATIONS’ ADAPTABILITY TO THE TEST The digital dialog is redefining the context but it raises the same basic questions around, People – Process – Technology Organizations have chosen a different language to answer them, alienating digital pathways from the rest of the organization Leading to suboptimal outcomes… 7
  • 8. THE DIGITAL MATURITY MODEL* *Source - IDC MaturityScape model Business is aggressively disruptive in the use of Digital technologies and business models to affect markets. Ecosystem awareness and feedback is a constant input to continued business innovation. Leadership Willing to reward the risk takers within their organization within the Digital space Disrupters Integrated, synergistic business-Digital management disciplines deliver digitally enabled product/service experiences on a continuous basis. Leaders themselves are willing to take risk on Digital! Transformers Business-Digital goals are aligned at enterprise level around the creation of digital products and experiences, but not yet focused on the disruptive potential of digital initiatives. Leaders not only initiate but actively encourage the digital dialog Players Business has identified a need to develop a digitally enhanced, customer-driven business strategy, but execution is on a project basis. Success is not predictable or repeatable. Leader initiate Digital dialog in business settings Explorers Business and Digital initiatives are disconnected and poorly aligned with enterprise strategy. There is no focus on customer experiences. Passive, indifferent to Digital Leadership Resistors Many – Many……….Many,……Deere……………………Disney…………….. Square… Amazon………….AirBnB, Square, Uber, Netflix 8
  • 9. DIGITAL CHALLENGES* *Source – Altimeter Group Report 2016  THE “HI-TECH” WORLD • Has clear winners & losers over long periods of time (“sustainable competitive advantage”) • Winners don’t follow “low-cost producer”, 1st to market or other conventional strategies • Winners are those that have developed the capabilities to adapt quickly and well  DYNAMIC CAPABILITIES IS WHAT “WINS” IN HIGH-TECH  SHALE 2.0 REQUIRED THESE SAME CAPABILITIES IN COMBINATION WITH OPERATIONAL EXCELLENCE! DIGITAL SUCCESS TRAITS 9
  • 10. SHALE 2.0 WITH DYNAMIC CAPABILITIES + OPERATIONAL EXCELLENCE Dynamic Capabilities Require that Operational Excellence is in Place and Operating Efficiently and Effectively 10
  • 11. REDUCING SURPRISES FROM DIGITAL TRANSFORMATION Industry has struggled to leverage Digital but solutions are surprisingly simple! PEOPLE • What’s in it for me? • Why should I care? • How it is going to improve my life? PROCESS • Is the process going to be any simpler? • Can the processes be standardized? • How steep is the learning curve? TECHNOLOGY • Is technology a black-box? • Why should I trust the technology? • What is the business case? CONTEXTUALIZE THE DIGITAL DIALOG TODAY THE VALUE GAP TOMORROW • Fight the winnable battles in the digital space; not all battles! • Recognize the extent of change digital will bring!! • Promote the right behaviors to succeed in digital!!! REACTIVE SOLUTIONS • Are customers experiencing a lower actual vs. should’? • Can Digital analytics and automation solutions close the ‘actual vs. should’ gap? • Does it make business sense? PROACTIVE SOLUTIONS • Can information and analytics tell us what could go wrong? • Can automation and controls prevent it from going wrong? • Is the cost of digital solution lower than the cost of risking the operation? FOCUS ON CUSTOMERS
  • 12. NATHAN ASSOCIATES SERVICES FOR OPERATIONAL EXCELLENCE + DIGITAL ARE DELIVERED IN FOUR MAJOR WAYS Deliver Execute services Nathan can leverage the Digital service platform and its Operations to deliver end to end capabilities in a efficient and effective way Digitize Implement Integrated Digital Solutions Nathan’s Digital service platform incorporating pre- build integrations and analytics can be implemented on premise to support clients optimized execution Assess Assess Capability and Build Roadmap Nathan’s Operational Excellence services provide insight into the performance potential and helps prioritize initiatives and develop the capability roadmap Pilot Rapid Pilot of Digital Solutions Nathan’s Digital Service platform provides an accelerator for proving the value of digital solutions with a low cost and fast approach Nathan Associates helps clients build the digital roadmap, prove the vale and capture it through digital solutions and long term service execution 12
  • 13. NATHAN ASSOCIATES’ DIGITAL OPERATIONAL EXCELLENCE SOLUTIONS ENABLE US TO DIAGNOSE, TRACK, IMPROVE CORE CAPABILITY AND NAVIGATE THE CHANGE Performance Change adoption and perception Core Capabilities Digital dashboard and analytics solutions track and steer the financial benefits of operational excellence improvements Digital people and perception analytics solutions target more precisely the change management required during operational improvement Digital “Integrative Improvement” solutions track Individual level core capability, accelerating operator and technician capability improvement Business Value Insight – rapidly diagnose capability gaps, prioritize and plan improvements 13
  • 14. DIGITAL IMPLEMENTATION EXPERIENCES: GOOD & NOT SO GOOD THE SETTING • Multi-year enterprise transformation program Operations, maintenance, supply chain, finance, human resources, and information management • Operating model redesign • Process alignment • Technology integration APPROACH x Performed at headquarters x Stated with technology - On hold after completing design • Had to perform people and process transformations • Implemented technology across all sites RESULTS  Benefits started to realize after 2 years and took additional 2.5 years to obtain full benefits Leading Global Refining and Chemical Company – Capital and Asset Management A Major Integrated Energy Company in North America – End to End transformation THE SETTING • Need for a globally consistent operating model to leverage a shared service model • Project included operating model definition, business process optimization, and pilot activities across supply chain, product lifecycle management, engineering data management, and maintenance APPROACH  Performed with business involvement  Started with people and process transformations  Piloted at a site • Developed and implemented technology and rolled to all sites RESULTS  Full benefits were realized over 18 months Digital implementation needs to start with people and process and must include business members in the development and implementation 14
  • 15. WALTER PESENTI Senior Vice President wpesenti@nathaninc.com Office: +1 424.888.3506 Mobile: +1 310.871.5345 CONTACTS