This document provides instructions for disassembling and assembling the torque converter and transmission of a 972M wheel loader. It describes 42 steps to disassemble the torque converter, removing components like seals, springs, and gears. It then describes 6 steps to separate the transmission from the output transfer gears, removing bolts and disconnecting harnesses. Finally, it lists 21 steps to disassemble the transmission planetary, starting with removing an O-ring seal and drive gear from the input shaft. Detailed illustrations accompany each step to ensure proper reassembly.
This document provides instructions for assembling and disassembling components of the torque converter and transmission for a Caterpillar 966M Wheel Loader. It describes 43 steps for assembling the torque converter, including installing bearings, seals, springs, and other parts. It also describes 3 steps for separating the transmission from the output transfer gears, including removing bolts and disconnecting harness assemblies. Tools including lifting eyes and forcing screws are required. Safety notices are provided regarding keeping parts clean and preventing injury when handling spring-loaded components.
The document provides instructions for assembling and disassembling components of a 982M wheel loader transmission powered by a C13 engine. It describes 51 steps to assemble the torque converter lock up clutch and freewheel stator. It also describes 5 steps to separate the transmission from the output transfer gears, including removing bolts, harnesses, tubes, and solenoids. Tools including links, brackets, and a transmission repair stand are required.
The document provides instructions for assembling and disassembling components of a 982M wheel loader transmission powered by a C13 engine. It describes 51 steps to assemble the torque converter lock up clutch and freewheel stator. It also describes 5 steps to separate the transmission from the output transfer gears, including removing bolts, harnesses, tubes, and solenoids. Tools including links, brackets, and a transmission repair stand are required.
The document provides step-by-step instructions for assembling a torque converter for a 982M wheel loader. It lists 51 steps to install various components like seals, bearings, gears, plates and bolts. Tools required include link brackets, dial indicators, drivers and guide studs. Temperatures must be controlled for some components during installation. The assembly is completed by connecting the torque converter to the transmission and output transfer gears.
The document provides instructions for assembling and disassembling components of a 982M wheel loader transmission powered by a C13 engine. It describes 51 steps to assemble the torque converter lock up clutch and freewheel stator. It also describes 5 steps to separate the transmission from the output transfer gears, including removing bolts, harnesses, tubes, and solenoids. Tools including levers, links, and stands are required. Weights of components are provided.
The document provides step-by-step instructions for assembling a torque converter for a 982M wheel loader. It lists 51 steps to install various components like seals, bearings, gears, plates, and bolts. Tools required include link brackets, dial indicators, retaining ring pliers, and guide studs. Precautions are given for heating/cooling components and proper torque values.
The document provides instructions for assembling and disassembling components of a 982M wheel loader transmission powered by a C13 engine. It describes 51 steps to assemble the torque converter lock up clutch and freewheel stator. It also describes 5 steps to separate the transmission from the output transfer gears, including removing bolts, harnesses, tubes, and solenoids. Tools including levers, links, and stands are required. Weights of components are provided.
The document provides step-by-step instructions for assembling a torque converter for a 982M wheel loader. It lists 51 steps to install various components like seals, bearings, gears, plates, and bolts. Tools required include link brackets, dial indicators, drivers, and retaining ring pliers. Temperatures must be carefully controlled for some components. The assembly is completed by connecting the fully assembled torque converter to the transmission and output transfer gears.
This document provides instructions for assembling and disassembling components of the torque converter and transmission for a Caterpillar 966M Wheel Loader. It describes 43 steps for assembling the torque converter, including installing bearings, seals, springs, and other parts. It also describes 3 steps for separating the transmission from the output transfer gears, including removing bolts and disconnecting harness assemblies. Tools including lifting eyes and forcing screws are required. Safety notices are provided regarding keeping parts clean and preventing injury when handling spring-loaded components.
The document provides instructions for assembling and disassembling components of a 982M wheel loader transmission powered by a C13 engine. It describes 51 steps to assemble the torque converter lock up clutch and freewheel stator. It also describes 5 steps to separate the transmission from the output transfer gears, including removing bolts, harnesses, tubes, and solenoids. Tools including links, brackets, and a transmission repair stand are required.
The document provides instructions for assembling and disassembling components of a 982M wheel loader transmission powered by a C13 engine. It describes 51 steps to assemble the torque converter lock up clutch and freewheel stator. It also describes 5 steps to separate the transmission from the output transfer gears, including removing bolts, harnesses, tubes, and solenoids. Tools including links, brackets, and a transmission repair stand are required.
The document provides step-by-step instructions for assembling a torque converter for a 982M wheel loader. It lists 51 steps to install various components like seals, bearings, gears, plates and bolts. Tools required include link brackets, dial indicators, drivers and guide studs. Temperatures must be controlled for some components during installation. The assembly is completed by connecting the torque converter to the transmission and output transfer gears.
The document provides instructions for assembling and disassembling components of a 982M wheel loader transmission powered by a C13 engine. It describes 51 steps to assemble the torque converter lock up clutch and freewheel stator. It also describes 5 steps to separate the transmission from the output transfer gears, including removing bolts, harnesses, tubes, and solenoids. Tools including levers, links, and stands are required. Weights of components are provided.
The document provides step-by-step instructions for assembling a torque converter for a 982M wheel loader. It lists 51 steps to install various components like seals, bearings, gears, plates, and bolts. Tools required include link brackets, dial indicators, retaining ring pliers, and guide studs. Precautions are given for heating/cooling components and proper torque values.
The document provides instructions for assembling and disassembling components of a 982M wheel loader transmission powered by a C13 engine. It describes 51 steps to assemble the torque converter lock up clutch and freewheel stator. It also describes 5 steps to separate the transmission from the output transfer gears, including removing bolts, harnesses, tubes, and solenoids. Tools including levers, links, and stands are required. Weights of components are provided.
The document provides step-by-step instructions for assembling a torque converter for a 982M wheel loader. It lists 51 steps to install various components like seals, bearings, gears, plates, and bolts. Tools required include link brackets, dial indicators, drivers, and retaining ring pliers. Temperatures must be carefully controlled for some components. The assembly is completed by connecting the fully assembled torque converter to the transmission and output transfer gears.
The document provides instructions for assembling and disassembling components of a 982M wheel loader transmission powered by a C13 engine. It describes 51 steps to assemble the torque converter lock up clutch and freewheel stator. It also describes 5 steps to separate the transmission from the output transfer gears, including removing bolts, harnesses, tubes, and solenoids. Tools including links, brackets, and a transmission repair stand are required.
The document provides instructions for assembling and disassembling components of a 982M wheel loader transmission powered by a C13 engine. It describes 51 steps to assemble the torque converter lock up clutch and freewheel stator. It also describes 5 steps to separate the transmission from the output transfer gears, including removing bolts, harnesses, tubes, and solenoids. Tools including levers, links, and stands are required. Weights of components are provided.
This document provides instructions for assembling and disassembling the torque converter and transmission planetary components of a Caterpillar 962G wheel loader. It describes 38 steps for assembling the torque converter, including installing bearings, seals, gears, and fasteners. It also describes 4 steps for separating the transmission planetary from the output transfer gear case, and lists tools and 29 steps for disassembling the transmission planetary.
This document provides instructions for assembling a torque converter for a 962G wheel loader. It describes 38 steps to assemble various internal components like bearings, seals, gears, and housings. Tools required include link brackets, eyebolts, pliers, and Loctite. Torque specifications are provided for many bolts. The summary concludes by stating to connect the assembled torque converter to the transmission and output gears, referring to other service documents.
This document provides instructions for assembling a torque converter for a 962G wheel loader. It outlines 38 steps for installing various components like bearings, seals, gears, and housing pieces. Tools required include link brackets, eyebolts, pliers, and retaining ring pliers. The assembly begins with installing inner components and ends by connecting the torque converter to the transmission and output gears.
This document provides instructions for assembling a torque converter for a 962G wheel loader. It outlines 38 steps to assemble various components like bearings, seals, gears, and housings. Tools required include link brackets, eyebolts, pliers, and Loctite. Torque specifications are provided for many bolts. The summary concludes by stating to connect the assembled torque converter to the transmission and output gears, as outlined in other service manuals.
This document provides instructions for assembling a torque converter for a 962G wheel loader. It outlines 38 steps for installing various components like bearings, seals, gears, and housing pieces. Tools required include link brackets, eyebolts, pliers, and retaining ring pliers. The assembly begins with installing inner components and ends by connecting the torque converter to the transmission and output gears.
This document provides instructions for assembling a torque converter for a 962G wheel loader. It outlines 38 steps for installing various components like bearings, seals, gears, and housing pieces. Tools required include link brackets, eyebolts, pliers, and retaining ring pliers. The assembly begins with installing inner components and ends by connecting the torque converter to the transmission and output gears.
This document provides instructions for assembling and disassembling the torque converter and transmission of a Caterpillar 962G wheel loader. It describes 38 steps for assembling the torque converter, including installing bearings, seals, gears, and fasteners in the correct order and with proper torque specifications. It also outlines 11 steps for disassembling the transmission planetary, such as removing housing components, seals, gears, and the carrier assembly. The overall document provides detailed technical specifications and diagrams to guide maintenance and repair of these powertrain components.
This document provides instructions for assembling a torque converter for a 962G wheel loader. It describes 38 steps to assemble various internal components like bearings, seals, gears, and housings. Special tools are required for some steps. Finally, it states to connect the assembled torque converter to the transmission and output gears by referring to other service manuals.
This document provides instructions for assembling and disassembling the torque converter and transmission planetary components of a Caterpillar 962G wheel loader. It describes 38 steps for assembling the torque converter, including installing bearings, seals, gears, and fasteners. It also describes 4 steps for separating the transmission planetary from the output transfer gear case, and lists tools and 29 steps for disassembling the transmission planetary.
This document provides instructions for assembling and disassembling the torque converter and transmission planetary components of a Caterpillar 962G wheel loader. It describes 38 steps for assembling the torque converter, including installing bearings, seals, gears, and fasteners. It also describes 4 steps for separating the transmission planetary from the output transfer gear case, and lists tools and 29 steps for disassembling the transmission planetary.
This document provides instructions for assembling and disassembling the torque converter and transmission planetary components of a Caterpillar 962G wheel loader. It describes 38 steps for assembling the torque converter, including installing bearings, seals, gears, and fasteners. It also describes 4 steps for separating the transmission planetary from the output transfer gear case, and lists tools and 29 steps for disassembling the transmission planetary.
Caterpillar cat 962 g wheel loader (prefix 7bw) service repair manual (7bw000...kfjksekfmem
This document provides instructions for assembling and disassembling parts of the torque converter and transmission for a Caterpillar 962G wheel loader. It describes 38 steps for assembling the torque converter, including installing bearings, seals, gears, and housing components in the proper order and orientation. It also describes separating the transmission planetary group from the output transfer gear case and disassembling the transmission planetary.
Caterpillar cat 962 g wheel loader (prefix 7bw) service repair manual (7bw000...fjjskekdmem
This document provides instructions for assembling and disassembling the torque converter and transmission on a Caterpillar 962G wheel loader. It describes 38 steps to assemble the torque converter, including installing bearings, seals, gears, and housing components in the proper order and orientation. It also describes 11 steps to disassemble the transmission planetary, such as removing seals, bolts, clutches, and gears. Tools required are listed for each procedure.
Caterpillar cat 962 g wheel loader (prefix 7bw) service repair manual (7bw000...fujsjejfkskemm
This document provides instructions for assembling and disassembling the torque converter and transmission on a Caterpillar 962G wheel loader. It describes 38 steps to assemble the torque converter, including installing bearings, seals, gears, and housing components in the proper order and torque specifications. It also describes separating the transmission from the torque converter and output gears, as well as 11 steps for disassembling the transmission planetary, including removing clutch plates, seals, and housing components. The overall document provides detailed technical instructions for servicing the powertrain on the 962G wheel loader.
Caterpillar cat 962 g wheel loader (prefix 7bw) service repair manual (7bw000...udjjjsjekkdm
This document provides instructions for assembling and disassembling the torque converter and transmission on a Caterpillar 962G wheel loader. It describes 38 steps to assemble the torque converter, including installing bearings, seals, gears, and housing components in the proper order and torque specifications. It also describes separating the transmission from the torque converter and output gears, as well as 11 steps for disassembling the transmission planetary, including removing clutch plates, seals, and housing components. The document contains diagrams illustrating each step for servicing these powertrain components.
Caterpillar Cat CP-663E Vibratory Compactor (Prefix AEF) Service Repair Manua...ujkfdkkmsmd
This document provides disassembly and assembly instructions for a piston pump used in vibratory compactors. It describes 41 steps to fully disassemble the pump into individual components. This includes removing seals, springs, valves, pistons, plates, blocks, bearings and other parts. Similarly, it lists 41 steps for reassembling all the components in the reverse order. Cleanliness is emphasized throughout the process.
Caterpillar Cat CP-583E Vibratory Compactor (Prefix CNX) Service Repair Manua...ujkfdkkmsmd
This document provides instructions for removing and installing piston cooling jets, pistons, connecting rods, and related components on a Caterpillar 3056E engine. The removal process involves taking out the engine oil pan, removing valve assemblies from the piston cooling jets, and pushing pistons and connecting rods out of the cylinder block. The installation process requires cleaning components, lubricating them with oil, and reinserting pistons and connecting rods into the cylinder block before replacing other parts. Safety notices are provided to keep components clean and contain fluids.
Caterpillar Cat CP-573E Vibratory Compactor (Prefix CEB) Service Repair Manua...ujkfdkkmsmd
The document provides instructions for removing and installing the final drive planetary and piston motor components on a CS-573E and CP-573E vibratory compactor. It describes using various tools to disassemble components like the housing, hub, gears, seals and installing new components in the reverse order. Precise torques and clear illustrations are provided to correctly assemble the final drive planetary.
Caterpillar Cat CP-563D Vibratory Compactors (Prefix 2RZ) Service Repair Manu...ujkfdkkmsmd
This document provides instructions for removing and installing inlet and exhaust valve seat inserts on CP-563D and CS-563D vibratory compactors powered by a 3116 engine. The removal procedure involves using a valve seat extractor tool to expand below the edge of the valve seat insert in order to remove it from the cylinder head. The installation procedure refers to ensuring parts are clean and checking guidelines for determining if valve seats can be reused.
Caterpillar Cat CP-533E Vibratory Compactor (Prefix ASL) Service Repair Manua...ujkfdkkmsmd
This document provides instructions for disassembling and assembling the piston pump used for drum propulsion on vibratory compactor models CS-533E and CP-533E. The disassembly procedure involves removing 28 components from the pump in 12 steps using various tools. Cleaning and inspecting parts is emphasized before reassembly in the reverse order over 28 steps.
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The document provides instructions for assembling and disassembling components of a 982M wheel loader transmission powered by a C13 engine. It describes 51 steps to assemble the torque converter lock up clutch and freewheel stator. It also describes 5 steps to separate the transmission from the output transfer gears, including removing bolts, harnesses, tubes, and solenoids. Tools including links, brackets, and a transmission repair stand are required.
The document provides instructions for assembling and disassembling components of a 982M wheel loader transmission powered by a C13 engine. It describes 51 steps to assemble the torque converter lock up clutch and freewheel stator. It also describes 5 steps to separate the transmission from the output transfer gears, including removing bolts, harnesses, tubes, and solenoids. Tools including levers, links, and stands are required. Weights of components are provided.
This document provides instructions for assembling and disassembling the torque converter and transmission planetary components of a Caterpillar 962G wheel loader. It describes 38 steps for assembling the torque converter, including installing bearings, seals, gears, and fasteners. It also describes 4 steps for separating the transmission planetary from the output transfer gear case, and lists tools and 29 steps for disassembling the transmission planetary.
This document provides instructions for assembling a torque converter for a 962G wheel loader. It describes 38 steps to assemble various internal components like bearings, seals, gears, and housings. Tools required include link brackets, eyebolts, pliers, and Loctite. Torque specifications are provided for many bolts. The summary concludes by stating to connect the assembled torque converter to the transmission and output gears, referring to other service documents.
This document provides instructions for assembling a torque converter for a 962G wheel loader. It outlines 38 steps for installing various components like bearings, seals, gears, and housing pieces. Tools required include link brackets, eyebolts, pliers, and retaining ring pliers. The assembly begins with installing inner components and ends by connecting the torque converter to the transmission and output gears.
This document provides instructions for assembling a torque converter for a 962G wheel loader. It outlines 38 steps to assemble various components like bearings, seals, gears, and housings. Tools required include link brackets, eyebolts, pliers, and Loctite. Torque specifications are provided for many bolts. The summary concludes by stating to connect the assembled torque converter to the transmission and output gears, as outlined in other service manuals.
This document provides instructions for assembling a torque converter for a 962G wheel loader. It outlines 38 steps for installing various components like bearings, seals, gears, and housing pieces. Tools required include link brackets, eyebolts, pliers, and retaining ring pliers. The assembly begins with installing inner components and ends by connecting the torque converter to the transmission and output gears.
This document provides instructions for assembling a torque converter for a 962G wheel loader. It outlines 38 steps for installing various components like bearings, seals, gears, and housing pieces. Tools required include link brackets, eyebolts, pliers, and retaining ring pliers. The assembly begins with installing inner components and ends by connecting the torque converter to the transmission and output gears.
This document provides instructions for assembling and disassembling the torque converter and transmission of a Caterpillar 962G wheel loader. It describes 38 steps for assembling the torque converter, including installing bearings, seals, gears, and fasteners in the correct order and with proper torque specifications. It also outlines 11 steps for disassembling the transmission planetary, such as removing housing components, seals, gears, and the carrier assembly. The overall document provides detailed technical specifications and diagrams to guide maintenance and repair of these powertrain components.
This document provides instructions for assembling a torque converter for a 962G wheel loader. It describes 38 steps to assemble various internal components like bearings, seals, gears, and housings. Special tools are required for some steps. Finally, it states to connect the assembled torque converter to the transmission and output gears by referring to other service manuals.
This document provides instructions for assembling and disassembling the torque converter and transmission planetary components of a Caterpillar 962G wheel loader. It describes 38 steps for assembling the torque converter, including installing bearings, seals, gears, and fasteners. It also describes 4 steps for separating the transmission planetary from the output transfer gear case, and lists tools and 29 steps for disassembling the transmission planetary.
This document provides instructions for assembling and disassembling the torque converter and transmission planetary components of a Caterpillar 962G wheel loader. It describes 38 steps for assembling the torque converter, including installing bearings, seals, gears, and fasteners. It also describes 4 steps for separating the transmission planetary from the output transfer gear case, and lists tools and 29 steps for disassembling the transmission planetary.
This document provides instructions for assembling and disassembling the torque converter and transmission planetary components of a Caterpillar 962G wheel loader. It describes 38 steps for assembling the torque converter, including installing bearings, seals, gears, and fasteners. It also describes 4 steps for separating the transmission planetary from the output transfer gear case, and lists tools and 29 steps for disassembling the transmission planetary.
Caterpillar cat 962 g wheel loader (prefix 7bw) service repair manual (7bw000...kfjksekfmem
This document provides instructions for assembling and disassembling parts of the torque converter and transmission for a Caterpillar 962G wheel loader. It describes 38 steps for assembling the torque converter, including installing bearings, seals, gears, and housing components in the proper order and orientation. It also describes separating the transmission planetary group from the output transfer gear case and disassembling the transmission planetary.
Caterpillar cat 962 g wheel loader (prefix 7bw) service repair manual (7bw000...fjjskekdmem
This document provides instructions for assembling and disassembling the torque converter and transmission on a Caterpillar 962G wheel loader. It describes 38 steps to assemble the torque converter, including installing bearings, seals, gears, and housing components in the proper order and orientation. It also describes 11 steps to disassemble the transmission planetary, such as removing seals, bolts, clutches, and gears. Tools required are listed for each procedure.
Caterpillar cat 962 g wheel loader (prefix 7bw) service repair manual (7bw000...fujsjejfkskemm
This document provides instructions for assembling and disassembling the torque converter and transmission on a Caterpillar 962G wheel loader. It describes 38 steps to assemble the torque converter, including installing bearings, seals, gears, and housing components in the proper order and torque specifications. It also describes separating the transmission from the torque converter and output gears, as well as 11 steps for disassembling the transmission planetary, including removing clutch plates, seals, and housing components. The overall document provides detailed technical instructions for servicing the powertrain on the 962G wheel loader.
Caterpillar cat 962 g wheel loader (prefix 7bw) service repair manual (7bw000...udjjjsjekkdm
This document provides instructions for assembling and disassembling the torque converter and transmission on a Caterpillar 962G wheel loader. It describes 38 steps to assemble the torque converter, including installing bearings, seals, gears, and housing components in the proper order and torque specifications. It also describes separating the transmission from the torque converter and output gears, as well as 11 steps for disassembling the transmission planetary, including removing clutch plates, seals, and housing components. The document contains diagrams illustrating each step for servicing these powertrain components.
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Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
2. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 972M WHEEL LOADER JPR
Configuration: 972M Wheel Loader JPR00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
966M and 972M Wheel Loaders Power Train
Media Number -UENR0378-12 Publication Date -01/09/2015 Date Updated -05/10/2017
i05277906
Torque Converter (Freewheel Stator) (Lockup) - Assemble
SMCS - 3101-016-L7
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 422-5472 Lifting Eye Assembly 3
B 1P-0520 Driver Gp 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g03355787
1. Use a suitable press in order to install bearing race (61) onto shaft (58).
Illustration 2 g03355638
2. Install seals (59) onto shaft (58). Install seal (60).
Illustration 3 g03355625
3. Install bearing (57) and retaining ring (56).
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4. Illustration 4 g03355621
4. Install seal (55) onto stator carrier assembly (51).
Illustration 5 g03355790
5. Use Tooling (B) and a suitable press in order to install bearing (54) (not shown) into gear
(53).
Illustration 6 g03355793
6. Use Tooling (B) and a suitable press in order to install stator carrier assembly (51) into gear
(53).
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6. Illustration 10 g03355520
10. Install impeller hub (48) and impeller (49). Install bolts (47). Tighten bolts (47) to a torque
of 60 ± 7 N·m (44 ± 5 lb ft).
Illustration 11 g03355514
11. Install thrust bearing (46).
Illustration 12 g03357305
12. Use Tooling (B) and a suitable press in order to install cam (45) (not shown) into stator (37).
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7. Illustration 13 g03357299
Illustration 14 g03357350
13. Install race (42), freewheel springs (43), and freewheel rollers (44).
Note: Be sure to install freewheel springs with the lesser number of loops going toward race
(42), as shown in Illustration 14.
Illustration 15 g03357298
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8. Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
14. Install plate (41) and retaining ring (40) into stator (37).
Illustration 16 g03357296
15. Flip the stator over and install plate (39) and retaining ring (38).
Illustration 17 g03355513
16. Install stator (37).
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9. Illustration 18 g03355511
17. Install thrust bearing (36).
Illustration 19 g03355507
18. Connect turbine (34) to turbine hub (35). Install two bolts (20) in order to keep turbine (34)
and turbine hub (35) together during the Step 19.
Illustration 20 g03355497
19. Install turbine (34) to turbine hub (35) as one unit. Remove bolts (20).
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12. Illustration 27 g03355386
26. Install springs (26) and (25) inside of springs (24). Install springs (24) in an alternating
pattern. An example would be to install a spring (24) and with a spring (25) inside. The next
one would be to install a spring (24) with a spring (26) inside.
Illustration 28 g03355362
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
27. Install plate (23) to coupling assembly (21). Install bolts (22). Tighten bolts (22) to a torque
of 50 ± 10 N·m (37 ± 7 lb ft).
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13. Illustration 29 g03355353
28. Install coupling assembly (21). Install bolts (20). Tighten bolts (20) to a torque of
60 ± 7 N·m (44 ± 5 lb ft).
Illustration 30 g03355350
29. Install seal ring (19) into piston (18).
Illustration 31 g03355310
30. Install piston (18).
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14. Illustration 32 g03355307
31. Install O-ring seal (17). Install bushing (16) into housing assembly (15).
Illustration 33 g03355853
32. Install housing assembly (15) into the torque converter.
Illustration 34 g03355265
33. Install bolts (13). Tighten bolts (13) to a torque of 60 ± 7 N·m (44 ± 5 lb ft). Install seal
(14).
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15. Illustration 35 g03355259
34. Position torque converter (12) as shown.
Illustration 36 g03356180
35. Use Tooling (B) in order to install bearing (11) in pump drive gear (9).
Illustration 37 g03355946
36. Attach Tooling (A) and a suitable lifting device to torque converter housing (10). The
weight of torque converter housing (10) is approximately 100 kg (220 lb). Use Tooling (A)
and the suitable lifting device in order to install torque converter housing (10) over the
torque converter.
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16. Illustration 38 g02139389
37. Install pump drive gear (9) and drive gear shaft (8).
38. Install bolt (7) and the washer that holds drive gear shaft (8) to the torque converter housing.
Tighten bolt (7) to a torque of 240 ± 40 N·m (180 ± 30 lb ft).
Illustration 39 g03356370
39. Install pump drive flange (6) and bolts (62). Tighten bolts (62) to a torque of 60 ± 12 N·m
(44 ± 9 lb ft).
Illustration 40 g02139369
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17. 40. Install bolts (4) and the washers that hold the torque converter to the torque converter
housing. Tighten bolts (4) to a torque 50 ± 10 N·m (37 ± 7 lb ft).
41. Install O-ring seal (5).
Illustration 41 g03569473
42. Install gear (3). Tighten bolt (63) to a torque of 120 ± 20 N·m (90 ± 15 lb ft).
43. Install torque converter speed sensor (2), the seal, and the washer. Tighten torque converter
speed sensor (2) to a torque of 25 ± 5 N·m (18 ± 4 lb ft).
End By:
a. Connect the torque converter to the transmission and the output transfer gears.
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Apr 6 17:06:57 UTC+0800 2021
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18. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 972M WHEEL LOADER JPR
Configuration: 972M Wheel Loader JPR00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
966M and 972M Wheel Loaders Power Train
Media Number -UENR0378-12 Publication Date -01/09/2015 Date Updated -05/10/2017
i06909789
Transmission from Output Transfer Gears - Separate
SMCS - 3002-076
Separation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 439-3938 Link Bracket 3
B 154-6181 Forcing Screw 3
Start By:
a. Separate the torque converter from the transmission.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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19. Illustration 1 g03367331
1. Remove bolts (1) and tube assembly (2).
Illustration 2 g03367336
2. Disconnect harness assemblies (3).
Illustration 3 g03367344
3. Attach Tooling (A) and a suitable lifting device to transmission (4). The weight of
transmission (4) is approximately 425 kg (936 lb).
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20. Illustration 4 g02161929
Illustration 5 g02162314
4. Remove bolts (5) and (6) that connect transmission (4) with output transfer gears (7).
Illustration 6 g02162331
5. Use Tooling (B) to separate transmission (4) from output transfer gears (7).
6. Remove transmission (4).
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Tue Apr 6 17:07:54 UTC+0800 2021
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21. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 972M WHEEL LOADER JPR
Configuration: 972M Wheel Loader JPR00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
966M and 972M Wheel Loaders Power Train
Media Number -UENR0378-12 Publication Date -01/09/2015 Date Updated -05/10/2017
i06909951
Transmission Planetary - Disassemble
SMCS - 3160-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 439-3940 Bracket As 3
C 1P-0520 Driver Gp 1
D 8B-7551 Bearing Puller 1
Start By:
a. Separate the transmission from the output transfer gears.
Note: Cleanliness is an important factor. Before the disassembly procedure, clean the exterior of
the component . Cleaning will help to prevent dirt from entering the internal mechanism.
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22. Illustration 1 g03371891
1. Remove O-ring seal (1) from the housing.
2. Remove bolt (2). Remove drive gear (3) from the end of the input shaft.
Illustration 2 g02146314
3. Remove plate (4).
Illustration 3 g03368860
4. Attach Tooling (B) and a suitable lifting device to the transmission, as shown. The weight
of the transmission is approximately 425 kg (936 lb).
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23. 5. Carefully position the transmission on the opposite end so that No. 6 clutch housing (5) is
facing upward, as shown.
Illustration 4 g03371894
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
6. Remove retaining ring (6) from output shaft assembly (7). Remove bolts (8) and No. 6
clutch housing (5). Mark the location of the long bolts.
Illustration 5 g02146318
7. Remove clutch piston (9) from No. 6 clutch housing (5).
8. Remove seal rings (10) and (11) from clutch piston (9).
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24. Illustration 6 g02146333
9. Remove clutch plate (12), springs (13), and the pins.
Illustration 7 g02146353
10. Remove clutch plates (12) and friction discs (14). Remove dowels (15).
Illustration 8 g02146354
11. Remove ring gear (16).
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25. Illustration 9 g02146356
12. Remove carrier assembly (17). Remove bolts (18).
Illustration 10 g02146358
13. Remove metal seal ring (19) from carrier assembly (17).
Illustration 11 g03369514
14. Push the spring pins (20) through carrier assembly (17) and into planetary shafts (21).
Remove planetary shafts (21) from carrier assembly (17).
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26. Illustration 12 g02146362
15. Remove thrust discs (22), planetary gears (23), and bearings (24) from the carrier assembly.
Remove spring pins (20) from planetary shafts (21).
Illustration 13 g03369518
16. Disconnect the harness assemblies (26) which are attached to transmission modulating
valves (25). Remove transmission modulating valves (25) from the transmission housing.
Illustration 14 g02146368
17. Remove retaining ring (27) and (28).
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27. Illustration 15 g03368870
18. Use Tooling (B) and a suitable lifting device to remove housing assembly (29). The weight
of housing assembly (29) is approximately 88 kg (195 lb).
Illustration 16 g02146402
19. Remove bearing (30) from housing assembly (29).
Illustration 17 g03369527
20. Remove retaining ring (33) and clutch assembly (31). Remove springs (32) and rods (34)
(not shown).
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28. Illustration 18 g03369533
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
21. Use steel spacers and a suitable press to install retainer plate (35). Remove retaining ring
(36) from the clutch assembly (31).
Illustration 19 g03369538
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29. Illustration 20 g03369542
22. Separate retaining ring (36), retainer plate (35), and five coned disc springs (37). Remove
seal rings (39) from clutch piston (38). Remove seal rings (41) from clutch housing (40).
Illustration 21 g03368881
23. Remove friction discs (42) and clutch plates (43). Remove dowels (44).
Illustration 22 g03368887
24. Remove retaining ring (45) from output shaft assembly (7). Remove sun gear (46).
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30. Illustration 23 g03368894
25. Remove friction discs (47) and clutch plates (48).
Illustration 24 g03368903
26. Remove ring gear (49).
Illustration 25 g03368911
27. Remove retaining ring (50). Remove plate (51) from ring gear (49).
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31. Illustration 26 g03368917
28. Remove clutch piston (53). Remove O-ring seal (52). Use Tooling (B) and a suitable lifting
device to remove housing (54). The weight of housing (54) is approximately 54 kg (119 lb).
Note: Remove the clutch piston in the bottom of housing (54). The clutch piston may be
stuck in housing (54). As housing (54) is removed, the other clutch piston may fall.
Illustration 27 g03368958
29. Remove seal rings (55) and (56) from clutch pistons (53).
Illustration 28 g03368965
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32. 30. Remove dowels (57). Remove O-ring seal (58). Remove clutch plate (59). Remove springs
(60).
31. Remove friction discs (61) and clutch plates (59).
Illustration 29 g03368978
32. Remove carrier assembly (62).
Illustration 30 g03368982
33. Use several small steel rods (64) ( 3.175 mm (0.1250 inch) diameter and one pointed tip) to
compress the retaining ring that holds carrier assembly (62) to ring gear (65).
34. Remove carrier assembly (62) from ring gear (65). Remove ring seal (63).
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33. Illustration 31 g03368984
35. Remove retaining ring (66) from carrier assembly (62).
Illustration 32 g03368986
36. Use a suitable punch to push spring pins (67) (not shown) through carrier assembly (62) and
into planetary shafts (68).
Illustration 33 g03368993
37. Remove thrust discs (69), planetary gears (70), and bearings (71) from the carrier assembly.
Remove spring pins (67) from planetary shafts (68).
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34. Illustration 34 g03368998
38. Remove retaining ring (72). Remove output shaft assembly (7).
Illustration 35 g03368999
39. Remove retaining ring (75). Remove sun gear (74). Remove bearing (73). Remove bearings
(76) from each end of output shaft assembly (7).
Illustration 36 g03369002
Illustration 37 g03369004
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35. 40. Remove bolts (78). Use Tooling (B) and a suitable lifting device to remove housing (77).
The weight of housing (77) is approximately 61 kg (135 lb).
Note: Remove clutch piston (79) in the bottom of housing (77). Clutch piston (79) may be
stuck in housing (77). As housing (77) is removed, clutch piston (79) may fall.
41. Remove seal rings (80) from clutch piston (79).
Illustration 38 g03369196
42. Remove plate (81). Remove springs (82). Remove dowels (83). Remove friction discs (84)
and clutch plates (85).
Illustration 39 g03369203
43. Remove retaining ring (87). Use two people to remove carrier assembly (86). The weight of
carrier assembly (86) is approximately 29 kg (65 lb)
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36. Illustration 40 g03369312
44. Remove ring gear (88) from carrier assembly (86).
Illustration 41 g03369218
45. Use several small steel rods (89) ( 2.36 mm (0.093 inch) diameter and one pointed tip) to
compress the retaining ring that holds carrier assembly (86) to ring gear (90) together.
46. Remove ring gear (90) from carrier assembly (86).
Illustration 42 g03369321
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37. 47. Use a suitable punch to push spring pins (91) through carrier assembly (86) and into
planetary shafts (92).
Illustration 43 g03369333
48. Use a suitable punch to remove planetary shafts (92) from carrier assembly (86).
Illustration 44 g03369340
49. Open retaining ring (93) into slots in the planetary shaft holes. Use Tooling (C) to remove
bearing (94) and sun gear (95) from carrier assembly (86). Remove thrust disc (96).
Illustration 45 g03369356
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38. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
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GET MORE OTHER MANUALS https://www.aservicemanualpdf.com/
39. 50. Remove thrust discs (97), planetary gears (98), and bearings (99) from the carrier assembly.
51. Remove spring pins (91) from planetary shafts (92).
Illustration 46 g03369388
52. Remove O-ring seal (100). Remove plate (101).
Illustration 47 g03369404
53. Remove O-ring seal (102). Remove friction discs (103) and clutch plates (104).
Illustration 48 g03369414
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40. 54. Remove ring carrier (105) and carrier assembly (106).
Illustration 49 g03369415
55. Use a suitable punch to push spring pins (107) through carrier assembly (106) and into
planetary shafts (108).
Illustration 50 g03369423
56. Remove thrust discs (109), planetary gears (110), and bearings (111) from the carrier
assembly. Remove spring pins (107) from planetary shafts (108).
Illustration 51 g03369430
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41. 57. Remove coupling (112). Remove sun gear (113).
Illustration 52 g03369437
58. Remove clutch piston (114).
Illustration 53 g03369478
59. Remove seal rings (115) and (116) from clutch piston (114).
Illustration 54 g03369487
60. Remove retaining ring (117) to remove input shaft (119) from housing (118).
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