Preparing for Transportation Electrification: The Electric Coop Perspective
JCB 520M-4 Telescopic Handlers (Loadall) Parts Catalogue Manual (Serial Number 00500000-00519999).pdf
1. Product Catalog AGRICULTURAL AGRICULTURE TELESCOPIC HANDLERS (LOADALL) 520M-4 00500000-
00519999,00560153-00560999 9802/7300 L ENGINE 4.236 & T4.236 L01 ENGINE,BLOCK & SUB-ASSEMBLIES
9802/7300 L1-8-1 ENGINE, SHORT IMPERIAL LD BUILD
Item Part # Change No Description Usage Code QTY
1 02/101325 Engine Short imperial 1
2 ****
'See Remark'
See L 1-1-1
1
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2. 3 ****
'See Remark'
See L 1-2-1
1
4 ****
'See Remark'
See L 1-2-1
4
5 ****
'See Remark'
See L 1-2-1
4
6 ****
'See Remark'
See L 1-2-1
4
7 ****
'See Remark'
See L 1-1-1
2
8 ****
'See Remark'
See L 2-1-1
2
9 ****
'See Remark'
See L 1-1-1
6
10 ****
'See Remark'
See L 1-1-1
12
11 ****
'See Remark'
See L 1-1-1
2
12 ****
'See Remark'
See L 5-1-1 Oil Pump,not Included in item 1
1
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3. Product Catalog AGRICULTURAL AGRICULTURE TELESCOPIC HANDLERS (LOADALL) 520M-4 00500000-
00519999,00560153-00560999 9802/7300 L ENGINE 4.236 & T4.236 L02 CYLINDER HEAD & SUB-ASSEMBLIES
9802/7300 L2-1-1 CYLINDER HEAD LD BUILD
Item Part # Change No Description Usage Code QTY
1 02/101584 Superseded Head assembly, cylinder 1
1 02/101748 Superseded Head assembly, cylinder 1
1 02/102084 Head cylinder assembly 1
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4. 2 :02/100105 Superseded Plug core D=32mm 1
2 :02/100396 Plug core D=32mm 1
3 :02/100148 Plug 1
4 :823/00264 Washer Aluminium (I/D=16mm) 1
5 :02/100149 Superseded
Cover End
6 Holes 5/16"Dia.
1
5 :02/101750 <EU040235M Cover 1
5 :02/101784
Cover
4 Holes 5/16" 2 Holes 5/8"Dia.
1
6 :02/100150 Superseded
Gasket
6 Holes 5/16"Dia.
1
6 :813/00037 Gasket 1
6 :02/101785
Gasket
4 Holes 5/16" 2 Holes 3/8"Dia.
1
7 :1305/0104Z
Setscrew (5/16" UNF x 3/4")
5/16"Dia.
4
7 :1305/0104Z <EU040235M
Setscrew (5/16" UNF x 3/4")
5/16"Dia.
2
7 :1305/0204Z
Bolt 3/8"
3/8"Dia.
1
8 :1416/0005Z
Washer spring - 5/16" Zinc plated
5/16"
4
8 :1416/0005Z <EU040235M
Washer spring - 5/16" Zinc plated
5/16"
2
8 :1416/0006Z
Washer spring
3/8"
1
9 :02/100022 Superseded Valve Inlet Standard 4
9 :02/100212 Valve Inlet Standard 4
9 02/100085 <EU040235M
Valve Inlet Oversize - .003inch
See Note 1
0
9 02/100086 <EU040235M
Valve Inlet Oversize - .015inch
See Note 1
0
9 02/100087 <EU040235M
Valve Inlet Oversize - .030inch
See Note 1
0
10 :02/100668 Seal valve 4
10A :02/100668 Seal valve 4
10B :02/100026
O Ring
Used only with Cylinder Head 02/101584
4
11 :02/100023 Superseded Valve Exhaust Standard 4
11 :02/101607 Valve exhaust standard 4
11 02/100088 <EU040235M
Valve Exhaust Oversize - .003inch
See Note 1
0
11 02/100089 <EU040235M
Valve Exhaust Oversize - .015inch
See Note 1
0
11 02/100090 <EU040235M
Valve Exhaust Oversize - .030inch
See Note 1
0
12 :02/100019
Spring valve outer
L=45.20mm (7.5coils)
8
12A :02/101968
Spring Valve outer
L=35.80mm (5.5coils)
8
13 :02/100018 Superseded
Spring valve, inner
L=39.07mm (9coils)
8
13 :02/102071 Spring valve, inner 8
13A :02/101969
Spring Valve inner
L=34.04mm (7coils)
8
14 :02/100020 <EU040235M
Seat spring
Used only with Cylinder Head 02/101584
8
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5. 14A :02/100638 Seat spring 8
15 :02/100021
Holder Collet
Used only with Cylinder Head 02/101584
8
15A :02/101970
Holder Collet
Used only with items 13A & 14A
8
16 :02/100024 Collet 8
17 02/100621 Insert valve seat exhaust 0
18 02/100157
Plate lifting
Rear
1
19 02/100157
Plate lifting
Front
1
20 1305/0205Z
Bolt
Rear plate bottom
1
20A 1305/0206Z
Setscrew (3/8" UNF x1")
Rear plate top
1
20B 1305/0210Z
Bolt
Front plate
2
21 1416/0005Z Washer spring - 5/16" Zinc plated 4
22 02/100015 <EU874811J Nut 2
23 :02/101788 Superseded
Guide Inlet valve
See Note 2
4
23 :02/101883 >EU040236M Guide inlet valve 4
24 :02/101789 Superseded
Guide exhaust valve
See Note 2
4
24 :02/101884 >EU040236M Guide exhaust valve 4
Note 1: Oversize valves can only be used with cylinder heads when valve guides are not fitted.
Note 2: Used only with cylinder heads machined to accommodate valve guides,
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7. 1 02/101885 Superseded Shaft assembly, rocker 1
1 02/101180 Shaft assembly, rocker 1
2 :02/100027 Superseded Shaft rocker 1
2 :02/101886 Shaft rocker 1
3 ::02/100152 Plug core D=11mm 2
4 :02/100332 Superseded Washer 2
4 :02/101889 Washer 2
5 :02/100287 Circlip 2
6 :02/100028 Spring long 2
7 :02/100029 Spring short 2
8 :02/100153 Superseded Bracket 4
8 :02/200456 Superseded Bracket rocker shaft 4
8 :N.L.A
No longer available
Part N.L.A use item 8A in ENGINE SET ONLY
See Note 1
4
8A 02/200069 Bracket 4
9 :02/100031 Superseded Lever rocker, right hand 4
9 :02/200216 Lever rocker, right hand 4
9A :02/192050
Bush
Used only with lever 02/200216
1
10 :02/100030 Superseded Lever rocker, left hand 4
10 :02/200217 Lever rocker, left hand 4
10A :02/192050
Bush
Used only with lever 02/200217
1
11 :02/100154 Superseded Pipe Rocker feed 1
11 :M.S.S
Multi Supersession
Part N.L.A use 11A with items 12A & 24
1
11A :02/101713 Superseded Pipe rocker feed 1
11A :M.S.S
Multi Supersession
Part N.L.A use 11B with item 12B
1
11B :02/200756 Pipe rocker feed 1
12 :826/00124
Screw
Used only with 11
1
12A :02/101714
Screw
Used only with 11A
1
12B :02/291142
Screw
Used only with 11B
1
13 :02/100032 Screw 8
14 :02/101203 Nut lock 8
15 822/00121 <EU948359L
Stud
Deleted see item 21
4
16 02/100034 Superseded
Nut
Deleted see item 21
4
16 1340/0301 <EU948359L Nut 41
17 1410/0004 Washer 4
18 02/100044 Tappet 8
19 02/100043 Rod push 8
20 02/100321 Superseded Olive 1
20 816/60170 Olive 1
21 1305/3314 >EU948360L Bolt 4
22 02/101804
Shim
Used only with 11A & 11B
2
Note 1: REFER TO SERVICE WORKSHOP MANUAL FOR BOLTS TORQUE SETTING.
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8. Product Catalog AGRICULTURAL AGRICULTURE TELESCOPIC HANDLERS (LOADALL) 520M-4 00500000-
00519999,00560153-00560999 9802/7300 L ENGINE 4.236 & T4.236 L03 INDUCTION & EXHAUST SYSTEMS
9802/7300 L3-4-13 FILTER, AIR LD BUILD
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9. Item Part # Change No Description Usage Code QTY
1 32/205800 Superseded Filter assembly, air 1
1 32/208600 Filter assembly, air 1
2 :N.S.P.
None serviced part
Body
1
3 :32/203702 Element air-primary 1
4 :32/203703 Element air-safety 1
5 :32/203704 Valve dust 1
6 :32/203705 Cover 1
7 :32/203706 Nut with gasket 2
8 32/206500 Band air filter mounting 2
9 :1305/0110Z Bolt 1
10 :1340/0103Z Nut 5/16" UNF 1
11 153/55601 Bracket air filter mounting 1
12 658/00737 Spacer Steel 2
13 153/55602 Bracket air filter steady 1
14 1305/0206Z Setscrew (3/8" UNF x1") 4
15 1410/0003Z Washer (3/8" Small) 5
16 1340/0203Z Nut Lock 3/8" UNF 4
17 834/00168 Hose air induction 1
18 2201/0013 Clip Jubilee 1
19 2201/0014 Clip Worm Drive 1
20 153/59800 Pipe air induction 1
21 647/01800
Hose Roll
425mm Length required
1
22 926/01800 Superseded
Strip Feet
300mm Length required
1
22 926/01804 Strip sealing 1
23 701/09100 Superseded Switch Vacuum 1
23 701/15700 Superseded Switch vacuum sensor 1
23 701/29900 Switch vacuum sensor 1
24 816/35003
Adapter
Used only with 32/205800
1
25 1305/0210Z Bolt 2
26 926/01100
Strip sealing
540mm Length required
1
27 1305/4818 Bolt 2
28 823/00303 Washer spring 2
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10. Product Catalog AGRICULTURAL AGRICULTURE TELESCOPIC HANDLERS (LOADALL) 520M-4 00500000-
00519999,00560153-00560999 9802/7300 L ENGINE 4.236 & T4.236 L03 INDUCTION & EXHAUST SYSTEMS
9802/7300 L3-4-14 FILTER, AIR LJ BUILD
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11. Item Part # Change No Description Usage Code QTY
1 32/205500 Superseded Filter assembly A 1
1 M.S.S
Multi Supersession
Part N.L.A use 1A with item 11A
1
1A 32/208700 Superseded Filter assembly, air B 1
1A 333/C3435 Filter air assembly C 1
2 :N.S.P.
None serviced part
Body
1
3 :32/202602 Element air, primary A,B 1
3 :333/C3449 Filter main element C 1
4 :32/202601 Element air-safety A,B,C 1
5 :32/203706 Nut with gasket 2
6 :32/203704 Valve dust 1
7 :32/204403 Cover 1
8 32/200600 Superseded Band air filter mounting 2
8 32/208000 Band mounting 1
9 :1305/3112Z Bolt 1
9A :1315/0310Z
Setscrew M8x40
Used only with 32/208000
1
10 :1340/0103Z Nut 5/16" UNF 1
10A :1370/0203Z
Nut Nut M8
Used only wit 32/208000
1
11 816/60101 Cap Blanking 1
11A 816/83005
Plug
Used only with item 1A
1
12 834/00184 Hose 1
13 153/64100 <M501469 Pipe air induction 1
13A 153/72800 >M501470 Pipe air induction 1
14 2201/0013 Clip Jubilee 3
15 1305/0106Z Bolt 5/16"UNF x 1" long 4
16 1340/0103Z Nut 5/16" UNF 4
17 1411/0002Z Superseded Washer (5/16" Medium) 4
17 1420/0007Z Washer (M8) 4
18 701/09100 Superseded Switch Vacuum A,B 1
18 701/15700 Superseded Switch vacuum sensor A,B 1
18 701/29900 <M501469 Switch vacuum sensor A,B 1
18A 701/00500 >M501470 Switch vacuum sensor A,B 1
18A 333/C3436 Switch vacuum C 1
19 32/206700 Cap Stack 1
20 648/01302
Hose
6in. Long
1
21 2201/0016 Clip Worm Drive 91-114mm 1
22 706/44800 <M501469 Wire Earth 1
22 706/21000 Wire Earth 1
23 1430/0202 Screw No 8x1/2" 1
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12. Product Catalog AGRICULTURAL AGRICULTURE TELESCOPIC HANDLERS (LOADALL) 520M-4 00500000-
00519999,00560153-00560999 9802/7300 L ENGINE 4.236 & T4.236 L03 INDUCTION & EXHAUST SYSTEMS
9802/7300 L3-4-17 FILTER, AIR LD BUILD
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14. Product Catalog AGRICULTURAL AGRICULTURE TELESCOPIC HANDLERS (LOADALL) 520M-4 00500000-
00519999,00560153-00560999 9802/7300 L ENGINE 4.236 & T4.236 L03 INDUCTION & EXHAUST SYSTEMS
9802/7300 L3-4-24 FILTER, AIR LD BUILD
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