JCB 415 Wheeled Loader Parts Catalogue Manual (Serial Number 00520843-00523000).pdf

Product Catalog AGRICULTURAL AGRICULTURE WHEELED LOADERS 415 00520843-00523000 9802/2220 F
AXLES WHEELS & TRANSMISSION F01 AXLE/PROPSHAFT/WHEEL/TYRE
9802/2220 F1-2-2 AXLE ASSEMBLY REAR
Item Part # Change No Description Usage Code QTY
1 451/19700 Superseded
Axle assembly
18.295 : 1
1
1 451/21400 Superseded Axle assembly 1
页码，1/2(W)
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1 451/24500 Axle 18.295:1 1
2 451/20301 <M521125 Housing 2
2 451/21501 Housing 2
3 451/08202 Shaft half 2
4 826/00558 Stud 16
5 106/40001 Nut Wheel, 3/4"UNF 16
6 451/08205 Guard dirt 2
7 904/07700 Seal oil 140 x 110 x 13 2
8 451/08204 Housing 2
9 907/03800 Bearing 2
10 451/08203 Gear 46T 2
11 826/00698 Nut 2
12 826/00439 Dowel 4
13 451/01707 Gear pinion 11T 2
14 907/04100 Bearing 4
15 1315/0509 Bolt 16
16 ****
'See Remark'
See index G for brake components
2
17 4102/0500 Sealant gasket,high strength 0
页码，2/2(W)
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9802/2220 F1-3-1 DIFFERENTIAL HOUSING ASSEMBLY
FRONT AXLE
1 451/12800
Differential assembly
18.295 : 1
1
页码，1/2(W)
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2 :451/07301 Housing 1
3 :451/04501 Plate cover 1
4 :4102/0500 Sealant gasket,high strength 1
5 :1315/0405 Screw M10x20mm 14
6 :816/80011 Plug 3/4BSP 1
7 :823/00308 Washer 2
8 :826/80012 Plug drain magnetic 1
9 :451/08102 Housing 2
10 :921/00501 Shim 0.15 0
10 :921/00502 Shim 0.20 0
10 :921/00503 Shim 0.25 0
10 :921/00504 Shim 0.50 0
10 :921/00505 Shim 1.00 0
11 :1315/3509 Bolt 16
12 :450/00101 Cap breather metal, 5mm hole 1
13 :921/00101 Spacer 10.575 0
13 :921/00102 Spacer 10.625 0
13 :921/00103 Spacer 10.626 0
13 :921/00104 Spacer 10.650 0
13 :921/00105 Spacer 10.675 0
13 :921/00106 Spacer 10.700 0
13 :921/00107 Spacer 10.725 0
13 :921/00108 Spacer 10.750 0
13 :921/00109 Spacer 10.775 0
13 :921/00110 Spacer 10.800 0
13 :921/00111 Spacer 10.825 0
13 :921/00112 Spacer 10.850 0
13 :921/00113 Spacer 10.875 0
13 :921/00114 Spacer 10.900 0
13 :921/00115 Spacer 10.925 0
13 :921/00116 Spacer 10.950 0
13 :921/00117 Spacer 10.975 0
13 :921/00118 Spacer 11.00 0
13 :921/00119 Spacer 11.025 0
13 :921/00120 Spacer 11.050 0
13 :921/00121 Spacer 11.075 0
13 :921/00122 Spacer 11.100 0
13 :921/00123 Spacer 11.125 0
14 :907/04800 Bearing 1
15 :904/05100 Seal 1
16 :451/12801 Flange drive 1
17 :1420/0015 Washer 1
18 :826/00538 Nut M30 1
19 ****
'See Remark'
See section F1 Index - C/W & Pinion
1
20 259/02002 Spacer disc brake 1
21 259/02001 Disc parking brake 4 hole 1
22 451/03401 Plate baffle 1
23 1315/0307 Bolt M8 x 25 1
24 1370/0203 Nut Lock Nut (M8) 1
页码，2/2(W)
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9802/2220 F1-4-1 DIFFERENTIAL HOUSING ASSEMBLY
REAR AXLE
页码，1/4(W)
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1 451/19600 Differential assembly 18.295 : 1 1
2 :451/19602 Housing 1
3 :451/07700 Plate cover 1
4 :4102/0500 Sealant gasket,high strength 1
5 :1315/0407 Setscrew (M10 x 25) 14
页码，2/4(W)
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6 :816/80011 Plug 3/4BSP 1
7 :823/00308 Washer 2
8 :826/80012 Plug drain magnetic 1
9 :451/08102 Housing 2
10 :921/00501 Shim 0.15 0
10 :921/00502 Shim 0.20 0
10 :921/00503 Shim 0.25 0
10 :921/00504 Shim 0.50 0
10 :921/00505 Shim 1.00 0
11 :1315/3509 Bolt 16
12 :450/00101 Cap breather metal, 5mm hole 1
13 :921/00101 Spacer 10.575 0
13 :921/00102 Spacer 10.625 0
13 :921/00103 Spacer 10.626 0
13 :921/00104 Spacer 10.650 0
13 :921/00105 Spacer 10.675 0
13 :921/00106 Spacer 10.700 0
13 :921/00107 Spacer 10.725 0
13 :921/00108 Spacer 10.750 0
13 :921/00109 Spacer 10.775 0
13 :921/00110 Spacer 10.800 0
13 :921/00111 Spacer 10.825 0
13 :921/00112 Spacer 10.850 0
13 :921/00113 Spacer 10.875 0
13 :921/00114 Spacer 10.900 0
13 :921/00115 Spacer 10.925 0
13 :921/00116 Spacer 10.950 0
13 :921/00117 Spacer 10.975 0
13 :921/00118 Spacer 11.00 0
13 :921/00119 Spacer 11.025 0
13 :921/00120 Spacer 11.050 0
13 :921/00121 Spacer 11.075 0
13 :921/00122 Spacer 11.100 0
13 :921/00123 Spacer 11.125 0
14 :907/04800 Bearing 1
15 :904/05100 Seal 1
16 :451/07001 Flange drive 24.494:1 1
17 :1420/0015 Washer 1
18 :826/00538 Nut M30 1
19 ****
'See Remark'
See Index Crown wheel & pinion
1
20 811/60001 Pin pivot 1
21 1305/0610 Bolt 2
22 120/16902 Plate Rebound 2
23 823/00365 Washer special 2
23A 2401/0030 O Ring 2
24 813/00248 Seal V 2
25 819/00033 Shim 0
26 1410/0007 Washer 0
27 808/00178
Bush
Refer to TI F112/H Bronze
2
Bush steel
页码，3/4(W)
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27 809/00099 Steel alternative 2
页码，4/4(W)
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9802/2220 F1-5-1 CROWN WHEEL & PINION
页码，1/2(W)
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A 990/71300 Differential assembly 1
B :990/98300 Kit-gear differential 1
1 :990/71301 Housing 1
2 ::N.S.P. None serviced part 2
3 ::808/00180 Washer 2
4 ::N.S.P. None serviced part 2
6 ::808/00181 Washer 2
7 ::451/08103 Pin 1
8 :451/08105 Pin lock 1
9 451/02000 Gear crownwheel/pinion 35T/8T 1
10 907/05500 Bearing 1
11 921/00601 Shim 0.15 0
11 921/00602 Shim 0.20 1
11 921/00603 Shim 0.25 0
11 921/00604 Shim 0.50 0
11 921/00605 Shim 1.00 0
14 826/00439 Dowel 2
15 823/00194 Washer tab 6
16 1315/0508 Bolt M12 x 30mm 12
16A 826/00921
Bolt
use when bolt is not drilled for dowel
12
17 907/07400 Bearing 1
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9802/2220 F1-6-1 AXLE PIVOT REAR
9 260/39502
Clamp pivot
412
1
9 260/39501
Clamp pivot
1
页码，1/2(W)
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415
10 1305/3634Z
Bolt
412
2
10 826/00826
Stud
415
2
11 823/00352 Superseded Washer 2
11 823/00603 Washer hardened M16 2
12 1340/0603Z
Nut lock
415 (Item not illustrated)
2
20 811/60001 Pin pivot 1
21 1305/0610 Bolt 2
22 120/16902 Plate Rebound 2
23 823/00365 Washer special 2
23A 2401/0030 O Ring 2
24 813/00248 Seal V 2
25 819/00033 Shim 0
26 1410/0007 Washer 0
页码，2/2(W)
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9802/2220 F1-7-1 PROPSHAFTS TRANSMISSION
页码，1/2(W)
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1 914/32600
Shaft propeller front
412/415
1
1 :914/32603 Joint universal, double with centring device 1
2 914/23002 Kit-spider 1
2A 914/31701 Kit-spider cap D=42mm 2
3 1340/0403 Nut 8
4 826/00737 Stud 4
4 1315/0511
Setscrew (M12 x 45)
Metric use with item 14
4
5 1315/0511 Setscrew (M12 x 45) 4
6 914/34000
Propshaft
412/415 Standard
1
7 914/30901 Kit-spider cap D=35mm x 125 2
8 1340/0403 Nut 8
9 1305/0410 Bolt 8
10 914/34200
Propshaft
412/415 Disconnect
1
10A :914/47901 Yoke flange 2
11 914/30901 Kit-spider cap D=35mm x 125 2
12 1340/0403 Nut 8
13 1305/0410 Bolt 8
14 1370/0401
Nut
Metric use with item 4
8
页码，2/2(W)
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9802/2220 F1-8-1 WHEELS & TYRES
页码，1/2(W)
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1 259/25400
Wheel & tyre assembly Michelin XRA
415
4
1 259/33200
Wheel & tyre assembly Michelin XRDNA
415
1
1 190/29100
Wheel & tyre assembly Goodyear
412/415
1
1 259/24700
Wheel & tyre assembly 15.5 x 25 - 12 ply
415
1
1 259/47900
Wheel & tyre assembly Goodyear
415
1
1 259/50700
Wheel & tyre assembly Firestone
415
1
2 42/102100
Tyre 15.5-25 1 star Michelin XRA
415
1
2 42/102800
Tyre L3 15.5-25 1star XRDNA
415
1
2 42/404000
Tyre Goodyear Sure Grip 15.5/80-24x10pr
412/415
1
2 42/405700
Tyre 15.5 x 25 x 12 PLY L2T/ LESS
415
1
2 42/303600
Tyre 15.5-25x12 ply Firestone
415
1
2 42/303300
Tyre 15.5x25 12pr Firestone
415
1
3 41/903200
Wheel 12 x 25 8 stud
415
1
3 41/906300
Wheel centre W14Lx24
412/415 use with 15.5-80-24 only
1
4 151/05201 Valve Tyre 1
5 832/00035
Tube inner
412/415
1
页码，2/2(W)
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9802/2220 F1-9-1 AXLE BREATHER, FRONT OPTIONAL
页码，1/2(W)
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1 816/00094 Adapter 1
2 4101/0602 Fluid locking 0
3 816/00464 Adapter elbow - male/female 1
4 649/08800 Superseded Hose breather 1
4 631/11100 Hose 1
5 259/42900 Bracket 1
6 450/00101 Cap breather metal, 5mm hole 1
7 1305/0206Z Setscrew (3/8" UNF x1") 1
8 1340/0203Z Nut Lock 3/8" UNF 1
9 926/08300
Strip Edging
160mm
0
页码，2/2(W)
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AXLES WHEELS & TRANSMISSION F02 TRANSMISSION
9802/2220 F2-1-2 TRANSMISSION & CONVERTER
HOUSING GROUP
1 04/103800 Transmission standard emergency steer P/Ex 1
页码，1/3(W)
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1 04/103900 Transmission emergency steer disconnect 1
1A 801979 Kit gasket converter 1
1B 801981 Kit gasket transmission 1
2 ****
'See Remark'
See F index housing-converter
1
3 :5C/620 Bolt with washer 4
4 :234908 Ring location 1
5 :234327 Bracket bearing 2
6 :223878 Ring retaining 1
7 :710047 Bearing 1
9 :237276 Gear drive auxiliary pump 1
10 ****
'See Remark'
See F index Charging pump assy
1
13 :236583 Gear idler pump drive 1
14 :710047 Bearing 2
17 :234248 Shaft stub 1
17A :10J/08 Ball lock 1
18 :240598 Shaft turbine 1
19 :239742 Bearing 1
20 :234230 Washer location 1
22 :223085 Ring piston 1
23 :234229 Ring snap 1
24 :1C/616 Screw 6
24A :4E/06 Washer 6
25 :241038 Superseded Bracket stator 1
25 :246842 Stator support 1
26 :237378 Spring expanding 1
27 :237377 Ring piston 1
28 :235593 Superseded Seal oil 1
28 :4204710 Seal 1
29 :234362 Baffle assembly oil 1
30 :231624 Bearing 1
31 :236582 Gear 1
32 :234973 O Ring 1
33 :234238 Impellor 12.2 1
34 :234210 Washer tab lock 4
35 :18C/612 Bolt 8
36 :234226 Spacer 1
37 :239776 Converter reaction member 12.2 1
38A :664141 Ring retaining 1
39 :239775 Turbine complete 11.2 1
40 ::239626 Turbine complete 12.2 1
41 ::234210 Washer tab lock 4
42 ::209313 Bolt 12
43 ::215909 Washer 12
页码，2/3(W)
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45 :234215 Bearing 1
46 :235591 Washer retaining 1
47 :232535 O Ring 12.9 1
48 :239577 Cover impeller 12.2 1
50 :60K/30114 O Ring 1
51 :223015 Plug 1
52 :1321234 Superseded Ring retaining 1
53 :235334 Superseded Plate drive assy 1
53 :244994 Superseded Plate drive assy 1
53 :246428 Plate drive 1
54 :235333 Plate drive 3
55 :234286 Ring backing 1
56 :5C/612 Bolt with washer 10
57 :233128 Bolt assembly 24
58 :237276 Gear drive auxiliary pump 1
59 :238885 Bearing forward idler 1
60 :238887 Gear forward idler 1
61 :234309 Pin 1
62 :238884 Shaft 1
63 :234299 Plate retaining 1
64 :234918 Plate lock 1
65 :18C/744 Bolt 3
67 18C/716 Bolt 3
68 4E/07 Washer 3
页码，3/3(W)
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9802/2220 F2-2-2 TORQUE CONVERTER HOUSING
1 239043 Housing assembly 1
2 :4E/05 Washer 1
3 :1C/510 Bolt 1
页码，1/2(W)
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4 :237441 Tube lower 1
5 :60K/30016 O Ring 1
6 :237515 Clip 1
7 219373 Gasket 1
8 231390 Strainer 1
9 234265 Sleeve 1
10 239244 Plug 1
11 11F/08 Plug 1
12 239245 Plug 1
13 238535 Breather air 1
14 ****
'See Remark'
See Index F Control valve
1
15 11F/08 Plug 1
16 239244 Plug 1
17 1C/720 Bolt 16
18 4E/07 Washer 16
页码，2/2(W)
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9802/2220 F2-3-2 TRANSMISSION HOUSING & REAR
COVER GROUP
1 237890 Housing assembly 1
页码，1/2(W)
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2 :6H/24 Clip 1
3 :1C/712 Bolt 1
4 :4E/07 Washer 1
5 :60K/40104 O Ring 1
6 :236623 Tube assembly 1
7 :4E/05 Washer 2
8 :1C/510 Bolt 2
9 :237860 Pipe 1
10 :236624
Pipe
3rd Speed
1
11 :221871 Sleeve 1
12 :222067 Sleeve 1
13 :222067 Sleeve 1
14 :222067 Sleeve 1
15 :234157
Pipe
Low Speed Clutch
1
16 :222067 Sleeve 1
17 60K/40026 O Ring 1
18 214295 Dowel pin 1
19 60K/40104 O Ring 1
20 236637 Plug 1
21 60K/40026 O Ring 1
22 60K/40026 O Ring 1
23 60K/30018 O Ring 1
24 60K/40026 O Ring 1
25 235297 Gasket 1
26 239245 Plug 1
27 16F/06 Plug 1
28 215757 Plug drain 1
29 215757 Plug drain 1
30 236651 Baffle oil 1
31 236646 Gasket 1
32 214295 Dowel pin 2
33 236620 Cover assembly rear 1
34 :239244 Plug 1
35 4E/07 Washer 20
36 1C/724 Bolt 20
37 260/30200 Tube assembly 1
38 260/30300 Dipstick 1
页码，2/2(W)
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9802/2220 F2-4-2 GEAR TRAIN REVERSE
1 235763 Bearing 1
2 237669 Ring snap 1
3 247656 Kit retainer 1
页码，1/2(W)
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JCB 415 Wheeled Loader Parts Catalogue Manual (Serial Number 00520843-00523000).pdf

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JCB 415 Wheeled Loader Parts Catalogue Manual (Serial Number 00520843-00523000).pdf