service repair manual

1. Item Part # Change No Description Usage Code QTY
1 20/925000 Pump assembly transmission 1
2 813/50041 Seal Rear 1
3 1315/3311Z Bolt (M8 X 45) 4
3A 823/00291 Washer Copper M8 4
4 904/50028 Seal ring 1
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2. 5 460/35608 Washer 1
6 828/00275 O Ring 50mm I/D 1
7 904/50031 Seal single lip 1
8 916/10001 Bearing ball 60 x 95 x 18 1
9 449/10001 Gear 48T 1
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3. Product Catalog AGRICULTURAL AGRICULTURE TELESCOPIC HANDLERS (LOADALL) 535 TELEBAT 01064599-
01185999,01232500-01232999 9802/7180 F AXLES, WHEELS & TRANSMISSION F05 TRANSMISSIONS,3 & 4 SPEED
9802/7180 F5-3-1 TRANSMISSION BEVEL,GEARBOX
COMPONENTS,80HP & 100HP
Item Part # Change No Description Usage Code QTY
A 455/01900 Gearbox Bevel G.A. 1
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4. 1 :459/30291 Casing Bevel Machining 1
1A :445/13703 Cover flywheel housing 110mm x 79mm x 17mm 2
2 :455/05300 Gear Gear & Pinion Assy 1
3 ****
'See Remark'
Included in item 2
1
4 :907/08300 Bearing Taper Roller 4
5 :921/53000 Kit Spacer 1
6 :455/00102 Carrier Bevel Bearing 2
7 :904/50023 Seal Triple Lip, To Suit 55.0/54.81 Shaft Blue 2
8 :921/52800 Spacer Seal Ring 1
9 :828/00392 O Ring Seal 1
10 :828/00391 O Ring Seal 2
11 :826/01084 Bolt 12
12 :921/52900 Shim Kit 1
13 :828/00392 O Ring Seal 1
14 :455/00103 Flange T/C Drive 1
15 :823/00331 Washer (31.3mm x 55.5mm x 4mm) 1
16 :826/01551 Nut Stake M30 (46mm Head) 1
16 :826/01648 Nut Stake M36 (55mm Head) 1
17 :1406/0018 Washer Bonded (1/2" BSP) 1
18 816/80041 Plug 1/2"BSP 25.65mm A/F 1
19 826/01343 Screw Grub, Nylon Coated 2
20 1406/0008 Seal Washer 1
21 816/60286 Adapter 1
21A :454/08305
Plug
Not required
1
22 1406/0021 Washer Bonded 1
23 :816/10164 Adapter Straight 1
24 1406/0011 Washer Bonded (1/4") 1
25 1604/0002 Adapter 1
26 816/13251 Adapter Tee 1
28 835/00156 Cap Transit 1
30 ****
'See Remark'
SERIAL PLATE
1
31 826/01231 Rivet chobert 2
36 835/00108 Cap Transit 1
37 160/00971 Mounting Rubber 2
37A 1315/4023Z Bolt M24 X 130 1
37B 1370/0901Z Nut (M24) 1
37C 1420/0014Z Washer M24 2
38 162/03080 Clip P/Clip 1
39 1406/0008 Seal Washer 1
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5. Product Catalog AGRICULTURAL AGRICULTURE TELESCOPIC HANDLERS (LOADALL) 535 TELEBAT 01064599-
01185999,01232500-01232999 9802/7180 F AXLES, WHEELS & TRANSMISSION F05 TRANSMISSIONS,3 & 4 SPEED
9802/7180 F5-4-1 TRANSMISSION BRACKETS & LIFT EYES
Item Part # Change No Description Usage Code QTY
1 161/00737 Bracket Cable W.A. 2
2 162/00511 Clip harness support 2
3 826/01580 Setscrew Flanged 1
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6. 4 911/15101 Plate Keep 1
5 826/01661 Tie Cable 2
6 826/01417 Setscrew flanged M10 x 30 3
7 2410/0207 Grommet 2
8 1420/0008Z Washer (M10) 2
9 1315/0409Z Setscrew M10 x 35 1
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7. Product Catalog AGRICULTURAL AGRICULTURE TELESCOPIC HANDLERS (LOADALL) 535 TELEBAT 01064599-
01185999,01232500-01232999 9802/7180 F AXLES, WHEELS & TRANSMISSION F05 TRANSMISSIONS,3 & 4 SPEED
9802/7180 F5-6-1 TRANSMISSION MOUNTING 3 & 4 SPEED
Item Part # Change No Description Usage Code QTY
1 161/00653 Bracket Transmission Mntg 1
2 1315/3718Z Bolt M16 x 80 2
3 1420/0011Z Washer (M16) 2
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8. 4 1370/0603 Nut LOCK NUT (M16) 2
6 160/00971 Mounting Rubber 3
6A :1315/4023Z Bolt M24 X 130 3
6B :1370/0901Z Nut (M24) 3
6C :1420/0014Z Washer M24 6
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9. Product Catalog AGRICULTURAL AGRICULTURE TELESCOPIC HANDLERS (LOADALL) 535 TELEBAT 01064599-
01185999,01232500-01232999 9802/7180 F AXLES, WHEELS & TRANSMISSION F05 TRANSMISSIONS,3 & 4 SPEED
9802/7180 F5-7-1 COOLER OIL TRANSMISSION
Item Part # Change No Description Usage Code QTY
1 30/921200 Cooler transmission oil 1
2 2201/0013 Clip Jubilee 3
3 701/80324 Switch oil temp 5/8"UNF Deutsch connector 1
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10. 4 834/10920 Hose transmission cooler 1
5 834/10921 Hose transmission cooler 1
6 821/10068 Clip Wormdrive 2
页码，2/2(W)
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11. Product Catalog AGRICULTURAL AGRICULTURE TELESCOPIC HANDLERS (LOADALL) 535 TELEBAT 01064599-
01185999,01232500-01232999 9802/7180 F AXLES, WHEELS & TRANSMISSION F05 TRANSMISSIONS,3 & 4 SPEED
9802/7180 F5-8-1 TORQUE CONVERTOR & DRIVE
PLATES,11" 80HP & 100HP
Item Part # Change No Description Usage Code QTY
1 04/501800 Converter Torque ... 1
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12. 2 04/501900 Kit Drive Plate 1
2A :04/500303 Bolt 4
2B :1316/0303 Screw Setscrew 6
3 331/34160 Damper Vibration 1
4 ****
'See Remark'
Not Applicable
1
5 826/01664 Bolt Flanged 6
6 45/916900 Coupling Drive 1
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13. Product Catalog AGRICULTURAL AGRICULTURE TELESCOPIC HANDLERS (LOADALL) 535 TELEBAT 01064599-
01185999,01232500-01232999 9802/7180 F AXLES, WHEELS & TRANSMISSION F05 TRANSMISSIONS,3 & 4 SPEED
9802/7180 F5-9-1 DIPSTICK TRANSMISSION 80HP & 100HP
ENGINES
Item Part # Change No Description Usage Code QTY
1 830/11764 Tube Filler W.A. 1
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14. 2 160/14396 Dipstick Assy 1
3 331/35390 Bracket Filler Tube 1
4 155/10600 Nut Male 1" 1
4A :904/20334 Kit-seal & ferrule 1
5 816/60299 Elbow Compact Hose End 1
6 821/00480 Clamp 1
7 648/21310
Tube
1000mm lg
1
8 1315/0401Z
Bolt M10 x 10
Fit item 3
1
12 826/01274 Cradle Cable Tie Mount 1
13 826/01144 Tie Cable 200mm 2
页码，2/2(W)
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15. Product Catalog AGRICULTURAL AGRICULTURE TELESCOPIC HANDLERS (LOADALL) 535 TELEBAT 01064599-
01185999,01232500-01232999 9802/7180 F AXLES, WHEELS & TRANSMISSION F05 TRANSMISSIONS,3 & 4 SPEED
9802/7180 F5-10-1 TRANSMISSION COMPONENTS,3/4
SPEED 80HP & 100HP
Item Part # Change No Description Usage Code QTY
1 1604/0002 Adapter 1
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16. 2 1406/0011 Washer Bonded (1/4") 1
3A 816/15178 Adapter 1
3B 1603/0001 Adapter Bundy pipe 1
4 1406/0008 Seal Washer 2
5 830/11256 Pipe assembly 4wd feeder PS750 1
7 816/15191 Adaptor 3/4"BSP x 1,3/16"JIC 1
8 455/01201 Pipe Oil Return Assy 1
11 634/32300 Hose 1
12 2201/0005 Clip Worm Drive 14/27mm 2
13 445/39300 Pipe short Layshaft feed 1
14 1603/0003 Adapter 3
15 1406/0018 Washer Bonded (1/2" BSP) 4
16 826/01661 Tie Cable 1
17 162/00511 Clip harness support 1
18 2410/0207 Grommet 1
21 1406/0018 Washer Bonded (1/2" BSP) 1
22 1406/0021 Washer Bonded 1
24 449/03702 Adapter 1
25 2401/0222 O Ring 1
26 816/13251 Adapter Tee 1
27 449/03705 Adapter block remote fitter 1
30 650/10162 Pipe Trans Cooler Assy 1
31 650/10163 Pipe Trans Cooler Assy 1
32 335/02838 Bracket Mounting W.A 1
35 816/13253 Adapter 3/4BSP x 1 3/16 UNF 1
41 1406/0011 Washer Bonded (1/4") 1
42 449/01700 Pipe Assy Mainshaft feed 1
43 1603/0001 Adapter Bundy pipe 1
45 1420/0007Z Washer (M8) 2
46 1315/0303Z Setscrew M8 x 16 1
47 1315/0307Z Setscrew M8 X 25 1
页码，2/2(W)
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17. Product Catalog AGRICULTURAL AGRICULTURE TELESCOPIC HANDLERS (LOADALL) 535 TELEBAT 01064599-
01185999,01232500-01232999 9802/7180 F AXLES, WHEELS & TRANSMISSION F06 TRANSMISSIONS,5 SPEED
9802/7180 F6-0-2 TRANSMISSIONS IDENTIFICATIONS 5
SPEED
Item Part # Change No Description Usage Code QTY
1A 455/10440
Transmission Bevel Package G.A.
F6-1-1,40KPH ELECT 2/4WD,5SPD.12.2"TC
1
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18. 1B 455/10430
Transmission Bevel Package G.A.
F6-1-2,40KPH,PER 4WD,5 SPD,12.2"TC
1
1C 455/10690
Transmission GA Bevel Package PS750,5 SPD 40KPH
F6-1-3,40KPH SR G/BOX,5 SPD,12.2"TC,130HP ENG
1
页码，2/2(W)
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19. Product Catalog AGRICULTURAL AGRICULTURE TELESCOPIC HANDLERS (LOADALL) 535 TELEBAT 01064599-
01185999,01232500-01232999 9802/7180 F AXLES, WHEELS & TRANSMISSION F06 TRANSMISSIONS,5 SPEED
9802/7180 F6-1-1 TRANSMISSION ELECTRIC 2/4 WD 5
SPEED
Item Part # Change No Description Usage Code QTY
1 449/12730 Gearbox PS750 4WD XLR 1
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20. 2 :459/30173 Housing Flywheel 5 speed - SAE3 1
3 :459/30264 <M Casing front PS750 5 speed 1
3 :459/30465 Casing front PS750 5speed 1
4 :459/10015 Casing Rear 1
5 :445/64700 <JULY 2004
Clutch unit
Transmission clutch unit. See F6-2-10
1
5 :459/10239 >JUL 2004
Clutch assembly 4WD Spring on
SEE F6-2-11
1
6 :445/04700 Kit-shim 1
7 :445/04012 Spacer 1
8 :2203/1071 Circlip 1
9 :904/50023 Seal Triple Lip, To Suit 55.0/54.81 Shaft Blue 1
10 :813/50054 Gasket 1
11 :449/10015 Cover 4wd bevel 1
12 :826/01417 Setscrew flanged M10 x 30 11
13 :445/10703 Yoke Coupling 1
14 :828/10222 O Ring 20 x 1.6mm 1
15 :826/00817 Nut STAKE NUT (M24) 1
16 :445/38601 Gear Input 4WD, 21T 1
17 :828/10222 O Ring 20 x 1.6mm 2
18 :445/38602 Gear Output 4WD 44T 1
19 :445/34400 Pipe 1
20 :445/05003 Washer thrust 1
21 :917/02600 Bearing needle roller 2
22 :907/52800 <JULY 2004 Bearing Tapper Roller 35 x 65 x 18 2
22 :907/20031 >JULY 2004 Bearing Taper Roll 35 x 65 x 18 2
23 :445/13703 Cover flywheel housing 110mm x 79mm x 17mm 1
24 716/30134 Sensor Gear Tooth Deutsch Connector 1
25 826/00792 Screw 1
26 828/00376 O Ring 5mm dia section 1
27 449/03301 Spacer 5.15mm thick 1
28 :716/25300 <M1065834
Connector 3 Speed Diode Plug
3 SPEED
1
28 :721/11009 >M1065835
Harness 5 to 3 Speed Conversion
3 SPEED
1
28 716/16100
Plug 4 way diode
4 Speed
1
31 331/16159 Bracket brake caliper mount Hayes caliper 1
32 826/01080 Bolt 1
34 331/23116 Guard speed sensor 5 speed transmission 1
35 829/30654 Spacer 1
36 1391/3208 Capscrew 1
37 1391/3201 Capscrew M6 X 10mm x 12.9 1
45 460/80251 Plug 1
46 2401/0234 O Ring 1
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21. Product Catalog AGRICULTURAL AGRICULTURE TELESCOPIC HANDLERS (LOADALL) 535 TELEBAT 01064599-
01185999,01232500-01232999 9802/7180 F AXLES, WHEELS & TRANSMISSION F06 TRANSMISSIONS,5 SPEED
9802/7180 F6-1-2 TRANSMISSION PERM 4 WD 5 SPEED
Item Part # Change No Description Usage Code QTY
1 449/12740 Gearbox PS750 4WD XLR 5 Speed 1
2 :459/30173 Housing Flywheel 5 speed - SAE3 1
3 :459/30264 <G Casing front PS750 5 speed 1
页码，1/2(W)
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23. 3 459/30465 Casing front PS750 5speed 1
4 :459/10015 Casing Rear 1
6 :921/53600 Kit-shim 65mm dia (55 various shims) 1
9 :904/50023 Seal Triple Lip, To Suit 55.0/54.81 Shaft Blue 1
10 :813/50054 Gasket 1
11 :449/10015 Cover 4wd bevel 1
12 :826/01417 Setscrew flanged M10 x 30 10
13 :445/10703 Yoke Coupling 1
14 823/00331 Washer (31.3mm x 55.5mm x 4mm) 1
15 :826/00817 Nut STAKE NUT (M24) 1
16 :445/38601 Gear Input 4WD, 21T 1
17 :828/10222 O Ring 20 x 1.6mm 2
18 :449/03201 Gear Output & shaft 44T 1
24 :716/30134 Sensor Gear Tooth Deutsch Connector 1
25 :826/00792 Screw 1
26 :828/00376 O Ring 5mm dia section 1
27 449/03301 Spacer 5.15mm thick 1
31 331/16159 Bracket brake caliper mount Hayes caliper 1
32 826/01080 Bolt 1
34 331/23116 Guard speed sensor 5 speed transmission 1
35 829/30654 Spacer 1
36 1391/3208 Capscrew 1
37 1391/3201 Capscrew M6 X 10mm x 12.9 1
页码，2/2(W)
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24. Product Catalog AGRICULTURAL AGRICULTURE TELESCOPIC HANDLERS (LOADALL) 535 TELEBAT 01064599-
01185999,01232500-01232999 9802/7180 F AXLES, WHEELS & TRANSMISSION F06 TRANSMISSIONS,5 SPEED
9802/7180 F6-1-3 TRANSMISSION,5 SPEED 40KPH,SR,ELEC
2/4WD 130HP ENGINE OPTION
Item Part # Change No Description Usage Code QTY
1 449/12870 Gearbox 4WD 5 Speed,40KPH (130HP Eng Option) 1
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25. 2 :459/30173 Housing Flywheel 5 speed - SAE3 1
3 :459/30264 <M Casing front PS750 5 speed 1
3 459/30465 Casing front PS750 5speed 1
4 :459/10015 Casing Rear 1
5 :445/64700 <JUL 2004
Clutch unit
Transmission clutch unit. See F6-2-10
1
5 459/10239 >JUL 2004
Clutch assembly 4WD Spring on
SEE F6-2-11
1
6 :445/04700 Kit-shim 1
7 :445/04012 Spacer 1
8 :2203/1071 Circlip 1
9 :904/50023 Seal Triple Lip, To Suit 55.0/54.81 Shaft Blue 1
10 :813/50045 Gasket 1
11 :449/10015 Cover 4wd bevel 1
12 :826/01417 Setscrew flanged M10 x 30 10
13 :445/10703 Yoke Coupling 1
14 :828/10222 O Ring 20 x 1.6mm 1
15 :826/00817 Nut STAKE NUT (M24) 1
16 :445/37701 Gear 4WD - 23T 1
17 :828/10222 O Ring 20 x 1.6mm 2
18 :445/32501 Gear output 44T 1
19 :445/34400 Pipe 1
20 :445/05003 Washer thrust 1
21 :917/02600 Bearing needle roller 2
22 :907/52800 <JULY 2004 Bearing Tapper Roller 35 x 65 x 18 2
22 :907/20031 >JULY 2004 Bearing Taper Roll 35 x 65 x 18 2
23 :445/13703 Cover flywheel housing 110mm x 79mm x 17mm 1
24 :716/30134 Sensor Gear Tooth Deutsch Connector 1
25 :826/00792 Screw 1
26 :828/00376 O Ring 5mm dia section 1
27 449/03301 Spacer 5.15mm thick 1
28 716/25300 <M1065834
Connector 3 Speed Diode Plug
3 SPEED
1
28 721/11009 >M1065835
Harness 5 to 3 Speed Conversion
3 SPEED
1
28 716/16100
Plug 4 way diode
4 Speed
1
31 331/16159 Bracket brake caliper mount Hayes caliper 1
32 826/01080 Bolt 1
34 331/23116 Guard speed sensor 5 speed transmission 1
35 829/30654 Spacer 1
36 1391/3208 Capscrew 1
37 1391/3201 Capscrew M6 X 10mm x 12.9 1
45 460/80251 Plug 1
46 2401/0234 O Ring 1
页码，2/2(W)
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