service repair manual

1. Product Catalog AGRICULTURAL AGRICULTURE WHEELED LOADERS 406 01163000-01164999 Tier 2
9812/2270 D CONTROLS-MACHINE ENGINE & STEERING D01 CONTROLS, MACHINE
9812/2270 D1-3-1 VALVE SERVO JOYSTICK CONTROL 3
SPOOL & 4 SPOOL
Item Part # Change No Description Usage Code QTY
1 701/60038 Lever Control,Assy (F.N.R. with 2 Aux Buttons. 1
页码，1/2(W)
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2. 1A 331/34970 Gaiter servo control 1
2 331/61838 Plate joystick gaiter 1
3 826/10995 Screw 5
4 826/01768 Screw M6 x 25 4
5 928/60366 Superseded Valve loader control 1
5 M.S.S Multi Supersession 1
5 332/U0676 Valve loader control (Seal kit 334/C9288) 1
5 332/C2016 Adapter 1
5 1620/2051 Adaptor 1/4"BSP x 9/16"SAE 5
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3. Product Catalog AGRICULTURAL AGRICULTURE WHEELED LOADERS 406 01163000-01164999 Tier 2
9812/2270 D CONTROLS-MACHINE ENGINE & STEERING D02 CONTROLS, ENGINE
9812/2270 D2-1-1 CONTROL, THROTTLE
Item Part # Change No Description Usage Code QTY
1 335/07752 Pedal throttle control 1
1 M.S.S
Multi Supersession
Part replaced with items 1A,1B,1C,1D
1
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4. 1A 335/10852 Superseded Pedal throttle control 1
1A 335/13307 Superseded Pedal throttle control 1
1A 335/13511 Pedal throttle control 1
1B 1315/0309D Setscrew M8 x 35 mm 1
1C 1370/0201D Nut Plain M8 2
1D 1420/0007D Washer (M8) 2
2 589/10130 Pad foot throttle pedal 1
3 476/11016 Bush devol 2
4 478/00536 Pin pivot throttle pedal 1
5 1315/0108D Screw M5x30 1
6 1370/0003D Nut Lock M5 1
7 1420/0005D Washer (M5) 1
8 1370/0303D Nut Self Lock M10 1
9 1420/0008D Washer (M10) 1
10 814/00402 Spring 1
11 910/60245 Cable throttle control 1
12 :910/51601 Pin clevis 1
13 :910/51602 Pin split 1
14 331/47923 Lever throttle 1
15 335/08696 Bracket throttle reaction 1
16 1315/0203D Setscrew M6 x 16mm 4
17 1420/0006D Washer (M6) 4
18 1370/0103D Nut (M6) 2
19 814/00420 Spring throttle return 1
20 814/10128 Spring throttle 1
21 821/00464 Clip 'E' 1
22 1370/0201D Nut Plain M8 2
23 1315/0309D Setscrew M8 x 35 mm 1
24 1420/0007D Washer (M8) 2
25 335/13856 Bracket throttle cable 1
26 1315/0307D Setscrew M8 x 25 mm 2
27 1420/0007D Washer (M8) 2
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5. Product Catalog AGRICULTURAL AGRICULTURE WHEELED LOADERS 406 01163000-01164999 Tier 2
9812/2270 D CONTROLS-MACHINE ENGINE & STEERING D02 CONTROLS, ENGINE
9812/2270 D2-2-1 CONTROL, THROTTLE CREEP SPEED
Item Part # Change No Description Usage Code QTY
1 335/11517 Bracket throttle lever 1
2 331/58184 Strip support 1
3 335/11459 Bracket reaction 1
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6. 4 611/80222 Hose 1/4 x 3200mm 1
5 611/80223 Hose 1/4 x 375mm 1
6 910/60252 Throttle hand 1
7 1370/0103D Nut (M6) 2
8 1420/0006D Washer (M6) 10
9 1315/3213D Bolt M6 x 55 2
10 1620/2050 Adaptor 1/4BSP x 7/16SAE 2
11 1406/0011 Washer Bonded (1/4") 4
12 1604/0002 Adapter 4
13 928/60346 Valve 1
14 928/60108 Valve needle 1
15 814/10128 Spring throttle 1
16 331/28912 Knob throttle lever ORANGE 1
17 1315/0105D Setscrew M5 x 20 mm 4
18 1370/0003D Nut Lock M5 4
19 1420/0005D Washer (M5) 4
20 335/11573 Plate heater & creep speed 1
20 335/11968
Plate Heater,canopy build creep speed
Canopy build
1
22 1370/0201D Nut Plain M8 2
23 1412/0002D Washer (5/16" Large) 3
24 817/18387 Decal creep speed 1
26 701/80571 Switch creep low high 1
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7. Product Catalog AGRICULTURAL AGRICULTURE WHEELED LOADERS 406 01163000-01164999 Tier 2
9812/2270 D CONTROLS-MACHINE ENGINE & STEERING D03 COLUMN, STEERING
9812/2270 D3-1-5 STEERING COLUMN TILT
Item Part # Change No Description Usage Code QTY
1 331/31826 Column Steering Tilt Only 1
2 162/03203 Lever Clamp 1
3 160/13861 Bearing Thrust Assy 1
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8. 4 2102/0422 Pin tension 1
5 913/10214 Pin Clevis 2
6 821/00211 Clip safety fastener 2
7 123/00161 Plate Retainer 1
8 331/32144 Insert Mounting,Centre Bond 4
9 1315/0408D Setscrew M10 x 30 4
10 823/00326 Washer M10 X 30mm 2
12 821/00190 Clip 'E' 1
14 ****
'See Remark'
See C3-11-1
1
15 ****
'See Remark'
See E3-8-1
1
16 331/25693 Wheel steering splined hub 1
17 331/27487 Cap Steering Wheel 1
18 331/27411 Knob Spinner 1
页码，2/2(W)
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9. Product Catalog AGRICULTURAL AGRICULTURE WHEELED LOADERS 406 01163000-01164999 Tier 2
9812/2270 D CONTROLS-MACHINE ENGINE & STEERING D03 COLUMN, STEERING
9812/2270 D3-1-10 STEERING COLUMN TILT AND
TELESCOPE
Item Part # Change No Description Usage Code QTY
1 331/31827 Column Steering Tilt and Telescope 1
页码，1/2(W)
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10. 2 162/03203 Lever Clamp 1
3 160/13861 Bearing Thrust Assy 1
4 2102/0422 Pin tension 1
5 913/10214 Pin Clevis 2
6 821/00211 Clip safety fastener 2
7 123/00161 Plate Retainer 1
8 331/32144 Insert Mounting,Centre Bond 4
9 1315/0408D Setscrew M10 x 30 4
10 823/00326 Washer M10 X 30mm 2
12 821/00190 Clip 'E' 1
14 ****
'See Remark'
See C3-11-1
1
15 ****
'See Remark'
See E3-8-1
1
16 331/25693 Wheel steering splined hub 1
17 331/27487 Cap Steering Wheel 1
18 331/27411 Knob Spinner 1
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11. Product Catalog AGRICULTURAL AGRICULTURE WHEELED LOADERS 406 01163000-01164999 Tier 2
9812/2270 D CONTROLS-MACHINE ENGINE & STEERING D03 COLUMN, STEERING
9812/2270 D3-2-1 STEERING COLUMN COVERS
页码，1/2(W)
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12. Item Part # Change No Description Usage Code QTY
1 331/33070 Cover Steer Column Upper 1
2 331/33069 Cover Steer Column Upper 1
3 331/32927 Cover Steer Column Lower 1
4 160/13921 Mounting bracket inc. riv-nuts 1
5 1315/0100Z Setscrew M5x10mm 2
6 1414/0011D Washer plain 2BA 4
7 826/01406 Screw M5 x 20 6
8 331/33688
Blank Rubber Steer Column Switch
Not fitted
1
9 1315/0101D Setscrew M5 x 12mm 2
页码，2/2(W)
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13. Product Catalog AGRICULTURAL AGRICULTURE WHEELED LOADERS 406 01163000-01164999 Tier 2
9812/2270 E HYDRAULICS & AIR INCLUDING STEERING E01 HOSE & PIPEWORK
9812/2270 E1-0-1 HYDRAULICS ASSEMBLIES PRIORITY
VALVE AND IN LINE CHECK VALVE
Item Part # Change No Description Usage Code QTY
1 635/35400 Hose 3/4"BSP x 375mm 1
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14. 3 25/975400 Valve check, 2 bar 1
4 1604/2055 Adaptor 1
5 **** Valve priority assembly 1
6 1406/0021 Washer Bonded 2
7 647/02610 Sheathing PVC hose (Black) 2
页码，2/2(W)
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15. Product Catalog AGRICULTURAL AGRICULTURE WHEELED LOADERS 406 01163000-01164999 Tier 2
9812/2270 E HYDRAULICS & AIR INCLUDING STEERING E01 HOSE & PIPEWORK
9812/2270 E1-0-10 HYDRAULICS DRIVE MOTOR AND
TRANSMISSION PUMP ASSEMBLIES
Item Part # Change No Description Usage Code QTY
1 **** Assembly drive motor 1
页码，1/2(W)
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16. 2 **** Assembly transmission pump fittings 1
页码，2/2(W)
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17. Product Catalog AGRICULTURAL AGRICULTURE WHEELED LOADERS 406 01163000-01164999 Tier 2
9812/2270 E HYDRAULICS & AIR INCLUDING STEERING E01 HOSE & PIPEWORK
9812/2270 E1-0-20 STEERING ASSEMBLIES
Item Part # Change No Description Usage Code QTY
1 **** Assembly steer ram 1
2 **** Assembly steering hydraulics 1
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18. Product Catalog AGRICULTURAL AGRICULTURE WHEELED LOADERS 406 01163000-01164999 Tier 2
9812/2270 E HYDRAULICS & AIR INCLUDING STEERING E01 HOSE & PIPEWORK
9812/2270 E1-1-1 HOSE AND PIPEWORK RETURN TO TANK
Item Part # Change No Description Usage Code QTY
1 635/35400 Hose 3/4"BSP x 375mm 1
3 25/975400 Valve check, 2 bar 1
4 1604/2055 Adaptor 1
页码，1/2(W)
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19. 5 ****
'See Remark'
SEE E1-6-1
1
6 1406/0021 Washer Bonded 2
7 647/02611
Tube 2.475 metres
2 x 1000mm approx required
1
11 25/905500 Valve check 2
12 816/90001 Adapter tee M/M/M 1
13 1604/2053 Adapter 2
14 1406/0018 Washer Bonded (1/2" BSP) 4
15 1620/2055 Adaptor 39.5mm Long. M/M 1/2"BSP x 7/8"SAE 1
16 613/20200 Hose 1/2 BSP x 520 LG 1
17 613/43200 Hose 1/2"BSP x 615mm 1
18 613/29900 Hose 1
19 821/00184 Clamp Base 2
20 821/00185 Insert Clamp 2
21 1370/0203D Nut Lock M8 2
22 1420/0007D Washer (M8) 4
23 1315/0307D Setscrew M8 x 25 mm 2
24 821/00183 Clamp Top 2
页码，2/2(W)
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20. Product Catalog AGRICULTURAL AGRICULTURE WHEELED LOADERS 406 01163000-01164999 Tier 2
9812/2270 E HYDRAULICS & AIR INCLUDING STEERING E01 HOSE & PIPEWORK
9812/2270 E1-1-2 HOSE AND PIPEWORK RETURN TO TANK
Item Part # Change No Description Usage Code QTY
1 635/35400 Hose 3/4"BSP x 375mm 1
3 25/975400 Valve check, 2 bar 1
4 1604/2055 Adaptor 1
页码，1/2(W)
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21. 5 ****
'See Remark'
SEE E1-6-1
1
6 1406/0021 Washer Bonded 2
7 647/02611
Tube 2.475 metres
2 x 1000mm approx required
1
11 25/223262 Valve check 1
12 613/31900
Hose 1/2"BSP x 620mm lg.
Manual valve
1
12 613/43200
Hose 1/2"BSP x 615mm
Servo valve
1
13 613/43200 Hose 1/2"BSP x 615mm 1
14 477/01184 Hose 1/2"BSP x 430mm 1
15 1620/2055 Adaptor 39.5mm Long. M/M 1/2"BSP x 7/8"SAE 4
16 1420/0007D Washer (M8) 2
17 1315/3315D Bolt (M8 x 65) 2
18 1370/0203D Nut Lock M8 2
页码，2/2(W)
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22. Product Catalog AGRICULTURAL AGRICULTURE WHEELED LOADERS 406 01163000-01164999 Tier 2
9812/2270 E HYDRAULICS & AIR INCLUDING STEERING E01 HOSE & PIPEWORK
9812/2270 E1-2-1 HOSE AND PIPEWORK AUXILIARY
Item Part # Change No Description Usage Code QTY
1 612/80302
Hose 4250mm long
1st auxiliary
2
1 612/80301
Hose 4750mm long
2
页码，1/2(W)
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23. 2nd auxiliary
1 612/80371
Hose 3/8BSPx3850mm
Servo build
1
1 612/80370
Hose 3/8BSPx3980mm
Servo build
1
2 1620/2053
Adaptor 3/8BSPx3/4SAE
1st auxiliary
2
2 1620/2053
Adaptor 3/8BSPx3/4SAE
2nd auxiliary
2
3 612/80304
Hose 1550mm long wire guarded
1st auxiliary
2
4 1406/0011 Washer Bonded (1/4") 2
5 1315/3313D Bolt M8 x 55mm 2
6 1420/0007D Washer (M8) 18
7 1370/0203D Nut Lock M8 6
8 816/90057
Adaptor bulkhead M/M
1st auxiliary
1
8 816/90057
Adaptor bulkhead M/M
2nd auxiliary
2
8A :1356/0203Z Nut backing 1
9 821/00347 Clamp Twin 12
10 821/00169 Plate Cover 10
11 1315/0309D Setscrew M8 x 35 mm 4
11 1315/3314D Bolt M8 x 60mm 2
12 1315/3316D Bolt M8 x 70mm 4
13 1612/2059
Adapter reducer 1/4"MBSPx3/8"FBSP
1st auxiliary
1
14 25/201400
Valve ball
1st auxiliary Manual quickhitch isolation
1
15 611/80205
Hose 1500mm long wire guarded
1st auxiliary
1
16 816/50107 Adapter 3/8BSP tee 1
16A :1356/0203Z Nut backing 1
18 1604/2051
Adaptor
1st auxiliary
1
21 45/910700
Coupling 3/8" BSP Male Quick Hitch
2nd auxiliary
2
22 1406/0015
Washer Bonded 3/8"
2nd auxiliary
2
23 331/54368 Superseded Plate solenoid cover 1
23 332/U4831 Plate solenoid cover 1
24 1315/0212D Screw 2
25 1370/0103D Nut (M6) 2
26 1420/0006D Washer (M6) 8
27 25/993000 <M1163088
Valve servo cut-out
Electrical quickhitch isolation
A 201
27 25/223108
Valve servo cut-out
Electrical quickhitch isolation
1
27A :25/939801 Valve solenoid A 1
27B :25/993001 Solenoid A 1
28 826/01453 Tie cable Double Head 0
页码，2/2(W)
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24. Product Catalog AGRICULTURAL AGRICULTURE WHEELED LOADERS 406 01163000-01164999 Tier 2
9812/2270 E HYDRAULICS & AIR INCLUDING STEERING E01 HOSE & PIPEWORK
9812/2270 E1-3-1 HOSE AND PIPEWORK DRIVE MOTOR
Item Part # Change No Description Usage Code QTY
A 20/925573 Superseded
Motor drive
SEE E2-4-1
1
A 332/T2568
Motor drive
1
页码，1/2(W)
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26. SEE E2-4-1
B 1391/3511D
Capscrew
Replaces 1315/0511D
4
C 1420/0009D Washer (M12) 4
D 4101/0251 Sealant Threadlock 50ml 0
E 2401/0245 O Ring 1
1 274/60061 Clamp assembly 1"SAE 2
1A :1305/4812D Bolt 4
1B :828/00417 O Ring 1"SAE 1
1C :823/00390 Washer 4
2 45/908000 Adaptor Pressure Test Point 9/16-18UNF Male 1
2A :2401/0505 O Ring 1
3 1620/2057 Adaptor M/M 5/8BSPx1-1/16SAE 1
3A :2401/0508 O Ring 1
4 1620/2059 Adaptor 3/4BSP/1-1/16SAE M/M 1
4A :2401/0508 O Ring 1
5 816/90043 Adaptor tee M/M/F 1
6 635/35400
Hose 3/4"BSP x 375mm
To check valve
1
7 635/31200
Hose 3/4"BSP x 1650mm
To hydraulic cooler
1
8 634/30100
Hose
To pump drain
1
9 616/80184 Hose UHP 1" X 1570mm 1
10 616/80185 Hose UHP 1" x 1610mm 1
17 274/00779
Bracket
Replaced with items 23,24,& 25
A 2
18 821/10087 Clip P 13mm A 1
19 1420/0006D Washer (M6) A 1
20 1412/0001D Washer (1/4" Large) A 1
21 1315/0205D Setscrew M6 x 20 A 1
22 1370/0103D Nut (M6) A 1
23 264/36400 Plate Harness Tie B 1
24 331/32749 Bracket mounting B 1
25 242/00290 Tie Panel Fixing Cable B 1
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27. Product Catalog AGRICULTURAL AGRICULTURE WHEELED LOADERS 406 01163000-01164999 Tier 2
9812/2270 E HYDRAULICS & AIR INCLUDING STEERING E01 HOSE & PIPEWORK
9812/2270 E1-4-1 HOSE AND PIPEWORK DRIVE PUMP
Item Part # Change No Description Usage Code QTY
A 20/925572
Pump transmission
See also index E2 for pump components
1
B 1315/0709D Screw M16x35 long 2
页码，1/2(W)
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28. C 823/10400 Washer Nord-lock M16 2
D 4101/0251 Sealant Threadlock 50ml 0
1 210/92801 Clamp flange 3/4" 4
1A 1305/1710D Setscrew 8
1B 813/00369 Seal 2
1C 1422/0008 Washer Hardened M10 2
2 45/904100 Connector pressure test 3
2A :2401/0503 O Ring 1
3 1620/2056 Adaptor 1
3A :2401/0507 O Ring 1
4 634/30100 Hose 1
5 616/80184 Hose UHP 1" X 1570mm 1
6 616/80185 Hose UHP 1" x 1610mm 1
7 637/80084
Hose 1"BSP x 1485mm
to hyd filter
1
8 1620/2061 Adaptor M/M 1
8A :2401/0510 O Ring 1
9 701/80515 Switch oil temperature 1
10 821/00427 Body clamp 2
11 821/00428 Plate clamp cover 1
12 1315/3319D Bolt Special M8x90 1
13 1420/0007D Washer (M8) 2
14 816/90281 Adapter M10/M x 1/4"BSPM 1
14 816/13320
Adapter
Replaces 816/90281
1
15 1370/0203D Nut Lock M8 1
16 649/51184
Hose
To brake system,see G1-1-1
1
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