new approach for manufacturing and marketing.

1. Digital
Woven
Material
Aug.
2015,
by
Erin

2. Colorful Design

3. Different denier of yarns for patterns / structures

4. No limitation for Graphic Design

5. Single layer vs. double layer
Double layer
with backer
Single layer
Front side (left)
Back side (right)
Softer backer for lining

6. TPU H/F Welding & TPU Film Hot Melting

7. Different 3D Texture on the Top

8. Color Fading/ Gradient effect

9. Color Shifting (radiant yarn)

10. Metallic & Recycle yarns
Recycled yarn

11. Reflective yarn

12. Double Face Design

13. Stretch vs. Non-stretch Comparison

14. Zonal Stretchy
3D Weft Stretchy (Zonal Stretchy)
Two Color Design
Less stretchyLarge stretchy
Zonal Stretchy
Non-stretch
Non-stretch
Large stretch
Less stretch

15. Mesh-like stretchy
Weft & warp stretch
Weft stretch

16. 3D & Stretchy

17. Samples
front
back

18. Shoes in Market (Bernhard Willhelm X Camper)

19. Shoes in Market (Nfinity)

20. Post - Treatment
ò 1. Avoid shrinkage issue
ò 2. Cutting die available
(no frayed edge & better seam strength result )

21. How to Start ? : Whole package
Effects
2 layers (see through)
3D raised
Weft stretch
.AI file with shell pattern Clear color way map

22. Material limitations
ò Maximum 12-color design (backing color is included)
ò 120cm maximum width for non-stretch design
120cm (weft)
warp
weft

23. Lead-time
ò Sample lead-time : 2-3 weeks
- Total new design with existing 216 color yarns
- We need 2 more weeks if samples need customized color yarn
ò Production lead-time : 4-6 weeks (depends on the quantity)
- Forecast is needed for us to prepare color yarn

24. MOQ
ò MOQ:
§ For one piece upper: 2,000 pairs per article per color
§ For continuous/random pattern: 1,000 yards
à 3 continuous sizes should share one upper/ shape
Example: size M6.5#, M7#, M7.5# => use the same upper/ shape 1
size M8#, M8.5#, M9# => use the same upper/ shape 2
size M 9.5#, M10#, M10.5# => use the same upper/ shape 3
à So we’ll offer 3 shapes (shape 1,2,3) for 9 sizes (M6.5#~ M10.5#)
² We must receive all shapes (for all sizes) and correct colors to prepare
samples for your confirmation 6-8 weeks before production.

25. Capacity
ò Current: 37 machines (1 machine = 100Y/day)
Daily capacity: 3,700Y (1Y= 3 pairs )
à We plan to have 61 machines by the end of 2015.
450,000 pairs/ month (calculated by 25 working days)

26. The End