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page *
Six Sigma Strategy for Business Excellence
Six Sigma
Is a
Breakthrough Management Strategy
page *
Six Sigma Strategy for Business Excellence
SigmaGuru
will help you put it in practice
page *
Six Sigma Strategy for Business Excellence
My name is Vidyut Bapat
page *
Six Sigma Strategy for Business Excellence
Six Sigma is about money
page *
Six Sigma Strategy for Business Excellence
SigmaGuru
will help you to get this money!
In crores!
page *
Six Sigma Strategy for Business Excellence
Six Sigma is where
science, technology,
Quality
and profitability meet.
- Dr Mikel Harry
page *
Six Sigma Strategy for Business Excellence
See example of a sixsigma project -
milk packaging / distribution business
Packing 200 ml bags
Volume of milk in Earlier process –
206 ml average (process sigma of 2 ml)
Volume with New Improved process -
203 ml average (process sigma of 1 ml)
A single project Gives
1.5% extra turnover as profit
page *
Six Sigma Strategy for Business Excellence
Turnover increased
by 1.5%,
with single project in one week
page *
Six Sigma Strategy for Business Excellence
Six Sigma Strategy Implementation
is
A 3 step process
Gains Make Money Businesses gain
Practice Implemention
Theory Training
page *
Six Sigma Strategy for Business Excellence
Gains Make Money Businesses gain
Practice Implemention
Theory Training
Step 1
Training Top Management Team
Why Six Sigma?
Training others
How Six Sigma?
page *
Six Sigma Strategy for Business Excellence
Gains Make Money Businesses gain
Practice Implemention
Theory Training
Step 2
How SixSigma
Carry out Improvement Projects
Improve Project by Project
Train more and carry out more projects
page *
Six Sigma Strategy for Business Excellence
Gains Make Money Businesses gain
Practice Implemention
Theory Training
Step 3
Result
Six Sigma Quality brings World Class Profits to
the business
Putting competition to the dust
page *
Six Sigma Strategy for Business Excellence
Sigmaguru takes all 3 steps,
at the same time –
Training /
Implementation /
Get results
page *
Six Sigma Strategy for Business Excellence
training ,
followed by implementation session
in the afternoon.
This way training becomes very
effective
what you learn in the morning is
implemented in the afternoon.
page *
Six Sigma Strategy for Business Excellence
Here is how one organisation achieved
success
International One
SigmaGuru Consultant spent
Only one week, every month at the
client site.
page *
Six Sigma Strategy for Business Excellence
Week / month 1
First group of 20, including CEO trained
in basics of six sigma principles and
philosophy.
20 projects assigned and started.
By end of day 5,
first project to improve the most critical
business process
yielded significant clues for improvement.
SigmaGuru follows
Learn before lunch, Implement after lunch - practice.
page *
Six Sigma Strategy for Business Excellence
Week / month 2
Second group of 20, including those in
top management team who missed the
first session, are trained .
20 more projects assigned and started.
First project gave significant results.
40 projects are in the area of
manufacturing , maintenance, quality,
finance, marketing, accounts, HR,
planning, MIS.
Projected benefits of 40 projects
- equal to 7 % turnover
page *
Six Sigma Strategy for Business Excellence
Week / month 3 / 4 / 5
Breakthrough a few more projects,
No 2,3 and 4.
Success spreads to other similar,
parallel projects.
Most Projects nearing completion.
Retraining and project support continues
page *
Six Sigma Strategy for Business Excellence
Week / month 6
Gains of implemented projects -
equal to 3.5 % turnover
( in this case USD 1.5mn)
All Projects closed.
page *
Six Sigma Strategy for Business Excellence
Summary
Six sigma quality leads to highest profits.
page *
Six Sigma Strategy for Business Excellence
Summary
Measurement and reduction in variation is the
universal method of improvement.
page *
Six Sigma Strategy for Business Excellence
Key requirements –
Vision,
Skills,
Incentives,
Resources And
Action Plan.
page *
Six Sigma Strategy for Business Excellence
Summary
ShaininDOE (design of experiments)
is a powerful tool for sigma reduction.
page *
Six Sigma Strategy for Business Excellence
Everyone needs to be trained in ShaininDOE.
page *
Six Sigma Strategy for Business ExcellenceMore training
and
higher number of projects
lead to faster progress
page *
Six Sigma Strategy for Business Excellence Summary
Three years
can transform a company
to the best in class level.
page *
Six Sigma Strategy for Business Excellence
FAQ
How much does it cost to implement the six sigma
strategy?
As we saw the GE story, it is not a question of
how much it costs, but how much you will gain by
using the strategy.
GE made 2000 millions in the first 2 years /
spent 100 million in first year.
A black belt is expected to return 1 million a
year to the organization, he is typically paid
100 k a year.
One can safely say,
one can get back 10, while spending 1.
page *
Six Sigma Strategy for Business Excellence
FAQ….
When can I start?
You can start now!
Nobody is going to stop you.
Earlier you start, earlier you gain!
Many decision makers say, they will start next
year / they will start after present lean
initiative is over, some say we are doing TPM
now… They are losing on the gains of six
sigma!!!
Six sigma is not exclusive in any sense.
It is inclusive of all other initiatives.
page *
Six Sigma Strategy for Business Excellence
FAQ… ….
We have 5 certified black belts,
but we have not gained much so far?
Having certified black belts is not the end in
itself.
Unless the CEO is seized of the needs of the
organisation and urgency to solve the critical
problems faced, things will not happen.
Black belts sitting in the corporate offices do
not help, they must have the right problems to
attack, they must be on the gemba - get their
hands dirty as they say, and they will deliver
results.
Focus on the process, not on the means.
page *
Six Sigma Strategy for Business Excellence
FAQ…… ….
Can we start tomorrow?
Yes, absolutely.
You are welcome to start… from tomorrow.
We will help you start in the right way.
page *
Six Sigma Strategy for Business Excellence
Get in touch
for
Six Sigma Strategy Implementation at your plant
Vidyut Bapat
sigmaguru@gmail.com
www.sigmaguru.com

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whysigmaguru oct15

  • 1. page * Six Sigma Strategy for Business Excellence Six Sigma Is a Breakthrough Management Strategy
  • 2. page * Six Sigma Strategy for Business Excellence SigmaGuru will help you put it in practice
  • 3. page * Six Sigma Strategy for Business Excellence My name is Vidyut Bapat
  • 4. page * Six Sigma Strategy for Business Excellence Six Sigma is about money
  • 5. page * Six Sigma Strategy for Business Excellence SigmaGuru will help you to get this money! In crores!
  • 6. page * Six Sigma Strategy for Business Excellence Six Sigma is where science, technology, Quality and profitability meet. - Dr Mikel Harry
  • 7. page * Six Sigma Strategy for Business Excellence See example of a sixsigma project - milk packaging / distribution business Packing 200 ml bags Volume of milk in Earlier process – 206 ml average (process sigma of 2 ml) Volume with New Improved process - 203 ml average (process sigma of 1 ml) A single project Gives 1.5% extra turnover as profit
  • 8. page * Six Sigma Strategy for Business Excellence Turnover increased by 1.5%, with single project in one week
  • 9. page * Six Sigma Strategy for Business Excellence Six Sigma Strategy Implementation is A 3 step process Gains Make Money Businesses gain Practice Implemention Theory Training
  • 10. page * Six Sigma Strategy for Business Excellence Gains Make Money Businesses gain Practice Implemention Theory Training Step 1 Training Top Management Team Why Six Sigma? Training others How Six Sigma?
  • 11. page * Six Sigma Strategy for Business Excellence Gains Make Money Businesses gain Practice Implemention Theory Training Step 2 How SixSigma Carry out Improvement Projects Improve Project by Project Train more and carry out more projects
  • 12. page * Six Sigma Strategy for Business Excellence Gains Make Money Businesses gain Practice Implemention Theory Training Step 3 Result Six Sigma Quality brings World Class Profits to the business Putting competition to the dust
  • 13. page * Six Sigma Strategy for Business Excellence Sigmaguru takes all 3 steps, at the same time – Training / Implementation / Get results
  • 14. page * Six Sigma Strategy for Business Excellence training , followed by implementation session in the afternoon. This way training becomes very effective what you learn in the morning is implemented in the afternoon.
  • 15. page * Six Sigma Strategy for Business Excellence Here is how one organisation achieved success International One SigmaGuru Consultant spent Only one week, every month at the client site.
  • 16. page * Six Sigma Strategy for Business Excellence Week / month 1 First group of 20, including CEO trained in basics of six sigma principles and philosophy. 20 projects assigned and started. By end of day 5, first project to improve the most critical business process yielded significant clues for improvement. SigmaGuru follows Learn before lunch, Implement after lunch - practice.
  • 17. page * Six Sigma Strategy for Business Excellence Week / month 2 Second group of 20, including those in top management team who missed the first session, are trained . 20 more projects assigned and started. First project gave significant results. 40 projects are in the area of manufacturing , maintenance, quality, finance, marketing, accounts, HR, planning, MIS. Projected benefits of 40 projects - equal to 7 % turnover
  • 18. page * Six Sigma Strategy for Business Excellence Week / month 3 / 4 / 5 Breakthrough a few more projects, No 2,3 and 4. Success spreads to other similar, parallel projects. Most Projects nearing completion. Retraining and project support continues
  • 19. page * Six Sigma Strategy for Business Excellence Week / month 6 Gains of implemented projects - equal to 3.5 % turnover ( in this case USD 1.5mn) All Projects closed.
  • 20. page * Six Sigma Strategy for Business Excellence Summary Six sigma quality leads to highest profits.
  • 21. page * Six Sigma Strategy for Business Excellence Summary Measurement and reduction in variation is the universal method of improvement.
  • 22. page * Six Sigma Strategy for Business Excellence Key requirements – Vision, Skills, Incentives, Resources And Action Plan.
  • 23. page * Six Sigma Strategy for Business Excellence Summary ShaininDOE (design of experiments) is a powerful tool for sigma reduction.
  • 24. page * Six Sigma Strategy for Business Excellence Everyone needs to be trained in ShaininDOE.
  • 25. page * Six Sigma Strategy for Business ExcellenceMore training and higher number of projects lead to faster progress
  • 26. page * Six Sigma Strategy for Business Excellence Summary Three years can transform a company to the best in class level.
  • 27. page * Six Sigma Strategy for Business Excellence FAQ How much does it cost to implement the six sigma strategy? As we saw the GE story, it is not a question of how much it costs, but how much you will gain by using the strategy. GE made 2000 millions in the first 2 years / spent 100 million in first year. A black belt is expected to return 1 million a year to the organization, he is typically paid 100 k a year. One can safely say, one can get back 10, while spending 1.
  • 28. page * Six Sigma Strategy for Business Excellence FAQ…. When can I start? You can start now! Nobody is going to stop you. Earlier you start, earlier you gain! Many decision makers say, they will start next year / they will start after present lean initiative is over, some say we are doing TPM now… They are losing on the gains of six sigma!!! Six sigma is not exclusive in any sense. It is inclusive of all other initiatives.
  • 29. page * Six Sigma Strategy for Business Excellence FAQ… …. We have 5 certified black belts, but we have not gained much so far? Having certified black belts is not the end in itself. Unless the CEO is seized of the needs of the organisation and urgency to solve the critical problems faced, things will not happen. Black belts sitting in the corporate offices do not help, they must have the right problems to attack, they must be on the gemba - get their hands dirty as they say, and they will deliver results. Focus on the process, not on the means.
  • 30. page * Six Sigma Strategy for Business Excellence FAQ…… …. Can we start tomorrow? Yes, absolutely. You are welcome to start… from tomorrow. We will help you start in the right way.
  • 31. page * Six Sigma Strategy for Business Excellence Get in touch for Six Sigma Strategy Implementation at your plant Vidyut Bapat sigmaguru@gmail.com www.sigmaguru.com