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Mechanical InjectorsMechanical Injectors
Injectors equipmentInjectors equipment
MarbedBook2011 Mechanical Injectors
PROFESSIONAL DIESEL SERVICE TOOLS
www.marbed.comwww.marbed.com
Mechanical InjectorsMechanical Injectors
Injectors equipment
MECHANICAL INJECTORS
Wrenches for pipes
Injector pullers
Injector clamps
Tools for nozzle replacement
Wrenches for injectors
Wrenches for ring nut
Two handles wrenches
Flat wrenches
Nozzle cleaning tools
Hand operated injector tester
Calibrating shims
Flame dampers
Other tools
Reamers
Tools for high pressure pipes
3 - 4
5 - 7
8 - 11
12 - 18
19 - 21
22 - 23
24 - 25
26
27 - 33
34 - 38
39 - 40
41 - 42
43
44
45 - 46
PROFESSIONAL DIESEL SERVICE TOOLS
9061-A
9059
9061
9060
9749-B
9749-A
9403
9508
9693
9693-B
mm 17 m 450mm
m 450mm
m 450mm
m 450mm
m 230mm
m 250mm
m 250mm
mm 17
mm 19
mm 19
mm 14
mm 17
mm 17
mm 17
mm 17
mm 17
19 mm box T wrench
450 mm lenght for pipe nuts
17 mm hexagon T wrench
450 mm lenght for pipe nuts
19 mm hexagon T wrench
450 mm lenght for pipe nuts
17 mm box T wrench
450 mm lenght for pipe nuts
14 mm T wrench
230 mm lenght for pipe nuts
MERCEDES 190-D
17 mm hexagonal head wrench
250 mm lenght for cars pipe nuts
Wrench with sliding rod
250 mm lenght hexagon 17 mm
for cars pipe nuts
17 mm hexagon wrench
270 mm lenght for trucks pipe nuts (e.g. FIAT 190)
17 mm hexagon wrench
240 mm lenght for coach pipe nuts (e.g. FIAT 370)
17 mm hexagon wrench
180 mm lenght for cars pipe nuts (e.g. FIAT RITMO)
Wrenches for pipesWrenches for pipes
310.R01 - 3
PROFESSIONAL DIESEL SERVICE TOOLS
9073-B
9073-C
9073-D
9071
9073-A
17
19
WRENCHES FOR PIPES
Open box wrench
for pipe nuts 17/19
Triplex use wrench 13 mm
Triplex use wrench 14 mm
Triplex use wrench 17 mm
Triplex use wrench 19 mm
310.R01 - 4
www.marbed.comwww.marbed.com
9510-A510-A
95109510
9469
9047
9468
9470
9603
9049
9258
9050
9051
1
1
1
1
1
1
1
1
1
8096-A 1
8096 1
9050-A 1
9510 9510-A
Reduction for 9047
Reduction for 9047
Puller
Reduction for 9047
Reduction for 9047
Reduction for 9047
Reduction for 9047
Reduction for 9047
Reduction for 9047
Pieces
Box with sliding hammer pullers
and reductions
for all nozzle holders
(9 articles- 10 pieces)
th puller and reductions
for all nozzle holders
(12 articles- 13pieces)
95109510-A-BOXWITHPULLERFORNOZZLEHOLDERS95109510-A-BOXWITHPULLERFORNOZZLEHOLDERS
Reduction for 9047
Reduction for 9047
Reduction for 9047
310.R01 - 5
PROFESSIONAL DIESEL SERVICE TOOLS
9469
9047
9468
9470
9603
9049
9258
9050
9051
9050-A
8096
8096-A
14 x 1,5 mm
14 x 1,5 mm
14 x 1,5 mm
14 x 1,5 mm
14 x 1,5 mm
14 x 1,5 mm
14 x 1,5 mm
14 x 1,5 mm
14 x 1,5 mm
14 x 1,5 mm
14 x 1,5 mm
16 x 1,5 mm
22 x 1,5 mm
14 x 1,5 mm
8 x 0,75 mm
8 x 1,25 mm
8 x 1 mm
14 x 1,5 mm
Ø 22
9510 9510-A
14 x 1,5 mm
12,5 x 1,5 mm12 5 x 1 5 mm
Reduction for 9047
for IVECO nozzle holders - 8 x 1,25
Reduction for 9047
for IVECO nozzle holders - 8 x 1
with joint head
Reduction for 9047
for IVECO nozzle holders - 16 x 1,5
Reduction for 9047
for SCANIA nozzle holders
14 x 1,5 (female)
Reduction for 9047
for CAVnozzle holders - 8 x 0,75
Reduction for 9047
for nozzle holder precombustion chamber
MERCEDES - Ø 22
Reduction for 9047
for SIGMA RM-RMS nozzle holder - 22 x 1,5
Reduction for 9047
for nozzle holders on tractors
9510 9510-A - BOXES WITH PULLER FOR NOZZLE HOLDERS
Reduction for nozzle holder hammer puller 9047
precombustion chamber MERCEDES 250 TD
Reduction for 9047
for OPEL 2000 nozzle holders
Reduction for 9047
for common rail nozzle holders
310.R01 - 6
PROFESSIONAL DIESEL SERVICE TOOLS
9039
9046
9899
9044-A
9044
9044-B
A
B
B
A
9899-A
20 x 1
Nozzle holder puller 20x1,5 mm
(SIGMA, FB)
Strong tensile stress puller
for FB, OMT, OMAP nozzle holder
on FIAT IVECO
(after the disassembly of the exhausting union)
Injector
pullers
Injector
pullers
Very high traction steel puller for
bar nozzle holders on
IVECO, MERCEDES, MAN, FIAT, RENAULT,
VOLVO, SCANIA ecc..
consisting of a threaded pin 14x1,5
and one 12x1,5
Nozzle holder puller for STANADYNE, CATERPILLAR
and FORD TRANSIT
STANADYNE nozzle holder puller (JOHN DEERE)
Reduction for CATERPILLAR and FORD TRANSIT
Very high traction mini-puller for bar nozzle holders
on FIAT DUCATO ID, DAILY ID, FORD TRANSIT ID and
for all those nozzle holders where there is an hindrance
in extraction area: connectors, pipes,
preheater and so on
consisting of a threaded pin 14x1,5 and one 12x1,5
REMARK: Nozzle holders always blocked in their
housing due to fouling and rust caused by water
310.R01 - 7
PROFESSIONAL DIESEL SERVICE TOOLS
9024
9023
8026
9022
9021
9340-A
9340
PERKINS, FORD TRANSIT
SCANIA
MERCEDES MAN
FIAT UNIC
(SIGMA nozzle holder on OM 150)
FIAT
(690, 697, BV etc.)
SAME Tractors
ClampsClamps
Clamps for the dismounting of nozzle
holders nuts
FIAT OM (615)
old type
310.R01 - 8
PROFESSIONAL DIESEL SERVICE TOOLS
9365
9363
9355
IVECO (50 NC, OM 40)
9509
9397-A
9512-A
9512
MERCEDES, OPEL,
VOLKSWAGEN,
FIAT (127, REGATA,...),
VOLVO, AUDI, ...
OPEL
FORD 5000
FIAT CROMA
22 mm
24 mm
27 mm
24 mm
1,5
BOSCH KBAL Z 150S67 nozzle holder
on ISOTTA FRASCHINI engines
CLAMPS
FIAT SOFIM ENGINES 131 - 132
RITMO, VM (ALFETTA)
310.R01 - 9
PROFESSIONAL DIESEL SERVICE TOOLS
9571-C
9571-D
9571-E
9571-A
9571-B
9535
9571
22 mm
28 mm
17 mm
22 mm
25 mm
27 mm
17 mm
22 mm
11 mm
10 mm
19 mm
27 mm
FIAT 130, OM 100, OM 120
(BOSCH KBAL 82S166/4 nozzle holder on
CP3 - CO3 engines)
GOLF TD
(BOSCH nozzle holder, slot 28 mm)
VW POLO, MERCEDES
(ISUZU nozzle holder, hexag. 22 mm)
ALFA ROMEO VM, ROVER
(BOSCH nozzle holder, hexag. 28 mm)
NISSAN
(MITSUBISHI nozzle holder,
hexag. 19 mm and 22 mm)
MERCEDES SPRINZER, DEUTZ
(BOSCH nozzle holder,
hexag. 10 mm and 11 mm)
VW GOLF, PEUGEOT TABLOT, ...
(CAV nozzle holders)
CLAMPS
310.R01 - 10
PROFESSIONAL DIESEL SERVICE TOOLS
9571-F
9787
9788
9725
9786
LAND ROVER, LEYLAND
9784
BOSCH COMMON RAIL
22 mm
28 mm
26 mm
15 mm
13 mm
IVECO
(OMAP OMT nozzle holder on FIAT 170, 190...)
MERCEDES SCANIA
(trucks and coaches)
MENARINI coaches
(BOSCH KBAL 103P21 nozzle holder
on MERCEDES engines)
CLAMPS
CITROEN (BX, CX), FIAT 242
CITROEN ENGINE
310.R01 - 11
www.marbed.comwww.marbed.com
PROFESSIONAL DIESEL SERVICE TOOLS
10019-Series10019-Series
10019-SERIES10019-SERIESPROFESSIONALTOOLSFORNOZZLEREPLACEMENT.PROFESSIONALTOOLSFORNOZZLEREPLACEMENT.
10019-KD 10019-KA 10019-K
COMMON RAIL
TWO SPRING
UNIT INJECTORS
ANALOGIC LIGHT
ESSENTIAL TO PRESERVE
THE ALIGNMENT PINS
TURN
SAFE
TURNTURN
310.R01 - 12
PROFESSIONAL DIESEL SERVICE TOOLS
PRESERVING THE ALIGNMENT PINS
Common rail and two-spring injectors
nozzles are designed with the top face
completely flat.
To align the fuel hoses between the injector
body and nozzle, two pins are introduced.
10019 SERIES10019 SERIES
Screwing and unscrewing the nut,
the nozzle tends to be dragged into rotation
and the two pins can be truncated.
The damage is not limited to the pins only:
it can affect the body and the nozzle as well.
10019-KA and 10019-KD preserve the
integrity of all the components, by pressing
the nozzle on the body.
At the right pressure, the nozzle position is
locked on the body and the nut rotation is
free and secured.
ESSENTIAL TO PRESERVE
THE ALIGNMENT PINS
TURN
SAFE
TURNURN
310.R01 - 13
PROFESSIONAL DIESEL SERVICE TOOLS
T S
NEW
09/2010
10019 SERIES10019 SERIES
2 Nozzle size
adapters provided
The clockwise rotation of
the easy to use handle
presses the nozzle on the
injector body
Instead of reading the applied
force on the analogic angle
graduation disk the display
gives immediate and accurate
indication of the applied force.
The picture illustrates 10019-KD
integrated with 10019-AR device,
applied on unit injector
(no adapter plate is requested).
10019-KD
SIMILAR TO 0 986 613 400 + 0 986 612 997
Professional tool with digital torque to open/assemble the nozzle nut
on common rail, two-spring injectors and unit injectors.
10019-KD is the modular solution obtained by adding
10019-TC (digital sensor) to the basic analogical tool 10019-KA.
10019-TC
Digital torque calculator for 10019-KA.
To accurately calculate the force applied to the nozzle on the injector body,
10019-TC is the option which can be installed only on 10019-KA.
10019-TC is composed by a lcd display, with integrated
commands and a loading cell.
KA+TC=KD
9 size plates
provided
SIMILAR TO 0 986 612 997
310.R01 - 14
PROFESSIONAL DIESEL SERVICE TOOLS
T S
NEW
09/2010
10019 SERIES10019 SERIES
Rotate the graduated disk until the zero angle
position corresponds to the arrow index.
Continuing the handle rotation, the angle
displacement is the indirect indication of the
applied force.
The sliding central body allows
to hold unit injectors
(no plate required)
and any other injectors
(by the proper plate).
9 size plates
provided
2 Nozzle size
adapters provided
SIMILAR TO 0 986 613 400
10019-K
10019-KA represents the primary device which
can be implemented by adding 10019-AR or 10019-TC.
10019-KA
Professional tool with analogical torque to open/assemble the nozzle nut
on common rail, two-spring injectors and unit injectors.
Any existing 10019-K
can be implemented adding 10019-AR.
Professional tool with analogical torque to open/close the nozzle nut
on common rail and two-spring injectors.
The clockwise rotation of
the easy to use handle
presses the nozzle on the
injector body
0 986 610 130
310.R01 - 15
PROFESSIONAL DIESEL SERVICE TOOLS
NEW
09/2010
10019-AR
Angular torque gauge for 10019-K.
For the common rail injectors, manufacturers are specifying both
torque and angle settings. With this gauge, Diesel Injection
Specialists can meet the demands of the new specifications: to
tighten the nuts a specified number of degrees after initial torque
is set. The gauge is composed by two elements: the easy-to-read
circular gauge to be installed on 10019-K, 10019-KA, 10019-KD
and the indicator to be installed on the dynamometric wrench.
360° angle scale-clearly marked in 2° increments,
and in intervals of 10 and 30.
Adjustable arm keeps angle scale stationary.
10019-12
Clamping system for injectors.
For component inspection and dismount or reassembly
injectors, this device is very versatile using the same plates
of 10019-KA, 10019-KD, 10019-K. The clamping system
requires to be installed on a standard workbench vice.
It can be implemented adding clamping adapters.
Definition of torque + angle specification:
If a torque + angle specification is given as 50 Nm + 70°,
the nut is first tightened to 50 Nm torque; then it is turned 70°.i
10019 SERIES10019 SERIES
310.R01 - 16
PROFESSIONAL DIESEL SERVICE TOOLS
1313
1212
1919
1717
1616
1515
1414
2222
1111
14,514,5
1
2
6
7
8
9
10
11
12
13
5
3
4
10019-1
10019-2
10019-6
10019-8
10019-9
10019-7
10019-11
10019-22
10019-20
10019-10H
10019-5
10019-4
10019-3
HEUI ISUZU
VOLKSWAGEN
ADAPTERS NOTES
10019 Series
K KA KD 12
HEUI WITH 2 BOBBINES
10019 SERIES10019 SERIES
= Included = On request
310.R01 - 17
PROFESSIONAL DIESEL SERVICE TOOLS
1
2
6
7
8
9
10
11
12
13
5
3
4
8101-13
8101-17
8101-19
8101-21
8101-18
8101-22
8101-24
8101-27
8101-30
8101-32
8101-16
8101-15
8101-14
27 1813
a a ab
17
19
21
18
22
24
27
30
32
16
15
14
8101-R8101-8170
8101-8175
27 17
a aab
27 17,5
8101-82027 20
Nozzle nut opening/closingNozzle nut opening/closing
9785-C
Dynamometrical wrench
20 - 200 Nm
15 - 150 lbf.ft
1 Nm - Scale
± 3% tolerance of the scale set torque.
Double scale with graduation Nm/lbf.ft on handle below a window with a
magnifying-glass effect that makes reading easier. Adjustment obtained
by rotating the ergonomically shaped nylon handgrip, safety lock at the
extremity. For controlled bi-directional tightening. Supplied with test
certificate as per DIN ISO 6789. With end fitting frontal connection.
9785-C1
Insert for 1/2" square drive
AccessoriesAccessories
code code code
Wrench Toothed nut adapterOctagonal nut adapter
Teeth
310.R01 - 18
PROFESSIONAL DIESEL SERVICE TOOLS
9031
9354
8104
9697
14 mm
19 mm
20 mm
22 mm
27 mm
mm 22 x 19
mm 22 x 24,5
mm 20x22
mm 19
9785-A
15 - 70 NM
15 - 50 LB FFT
80 mm.
288
175 mm.
11
Chiave da 27 a tubo
lunghezza: 280 mm
MERCEDES
Chiave per portainiettori su autocarri MERCEDES
esagono mm 30
lunghezza: 175 mm
Chiavi per iniettoriChiavi per iniettori
Chiave smontaggio portainiettori
su MITSUBISHI TD, TOYOTA COROLLA
mm 21
Cassetta completa di 9 chiavi:
Esagono
Asola
Chiave dinamometrica
0,5-7 kgm
fresata aperta
310.R01 - 19
PROFESSIONAL DIESEL SERVICE TOOLS
9589
9536-C
9536-B1
9536-A
9536-B
9536
9514
22 mm. 150 mm.
150 mm.
160 mm.
80 mm.
Chiave esagonale in quota corta
per smontaggio portainiettori ISUZU su OPEL
esagono mm 22
Chiave esagonale smontaggio portainiettore
strumentato su PEUGEOT 106 e MERCEDES
esagono 22 mm
Chiave prolungata per portainiettore
MERCEDES serie C
esagono 22mm
lunghezza: 150 mm
Chiave di smontaggio del primo portainiettore
strumentalizzato munito di sensore
collegato alla centralina (su MERCEDES C)
esagono mm 22
Chiave per portainiettori VW POLO
esagono mm 22 - quadro 1/2''
lunghezza: 80 mm
Chiave per portainiettori su BEDFORD, FIAT 127
esag. mm 27 con quadro 1/2''
lunghezza: 160 mm
Chiave per portainiettori su SCANIA
esagono 28 mm - quadro 1/2''
lunghezza: 150 mm
CHIAVI INIETTORI
310.R01 - 20
PROFESSIONAL DIESEL SERVICE TOOLS
9755
9737
9755-AR
9755-A
9755-B
9755-N
80 mm.
80 mm.
Chiave aperta per portainiettori su BMW TD
poligonale 27 mm - quadro 1/2''
lunghezza: 80 mm
Chiave per portainiettori su VW GOLF TD, FIAT RITMO
esagono 27 mm - quadro 1/2''
lunghezza: 80 mm
Chiave esagonale rinforzata aperta per
portainiettore BOSCH munito di sensore su
ALFA ROMEO VM, ROVER
28 mm
CHIAVI INIETTORI
Chiave esagonale per portainiettori strumentale
con guida minorata per motori VM ROVER
mm 28
Chiave rinforzata aperta per portainiettore
BOSCH munito di sensore, su BMW, FIAT, LANCIA K
esagonale 27 mm
Chiave smontaggio portainiettore NISSAN
mm 27
310.R01 - 21
PROFESSIONAL DIESEL SERVICE TOOLS
9147
8025
8025-A
9147-A
8117
9147-B
Ø 24 mm.
9 mm.
Ø 24 mm.
5 mm.
Puller for disassembly of BOSCH nozzle
holders with electronic adjustment
on MERCEDES MAN trucks
Original wrench for disassembly of
BOSCH nozzle holders on
MERCEDES MAN trucks
4 teeth wrench for disassembly
of fixed nut in FIAT DOBLO
injector holder pre-camber
WRENCHES FOR INJECTORS - WRENCHES FOR RING NUT
Hook wrench for fixed nut on precombustion chamber
nozzle holders on FIAT BRAVO and BRAVA
Assembling and disassembling wrench of the fixing
ring of precombustion chamber on MERCEDES
Assembling and disassembling wrench of the fixing
ring of precombustion chamber on FIAT (127/D, UNO D etc)
310.R01 - 22
PROFESSIONAL DIESEL SERVICE TOOLS
9415-A
9415
9536.M1
9536-M
9528
9537
9886
9885
200 mm.
80 mm.
85 mm.
135 mm.
Ø 27 mm.
Ø 27 mm.
Ø 30 mm.
Ø 29 mm.
Toothed wrench for ring nut nozzle holder locking
on MERCEDES, MAN trucks with 1/2'' square
Toothed wrench for ring nut nozzle holder locking
on MERCEDES, MAN trucks
Toothed wrench for ring nut nozzle holder locking
on MERCEDES, MAN trucks with 1/2'' square
Wrench for disassembling fixed ring nut of nozzle holder
on MERCEDES trucks 11.13
Ø 31,5 mm
Toothed wrench for ring nut nozzle holder locking
on FIAT, CROMA T.D. - I.D. with 1/2'' square
WRENCHES FOR INJECTORS - WRENCHES FOR RING NUT
Toothed wrench to remove and extract metal ring
and nozzle holder on MERCEDES trucks
Removing wrench for the precombustion chamber ring
on MERCEDES 250 D
Wrench for disassembly fixed ring nut of nozzle holder
on MERCEDES trucks
Ø 26
310.R01 - 23
PROFESSIONAL DIESEL SERVICE TOOLS
9351
9352
20 mm
19 mm
17 mm
A
A
BB
C
22 mm
19 mm
22 mm
A
B
C
17 mmD
C
9353-A
24 mm
27 mm
22 mm
A
A
BB
C
C
A
B
C
D
9353
20 mm
25 mm
A
B
A
B
Hexag.g
Hexag
Hexag.
Eyelet
Eyelet
Hexag.
Hexag.g
Eyelet
Eyelety
Two handles spanners
Eyelety
Hexag.g
Eyelet
WRENCHES FOR INJECTORS - TWO HANDLES SPANNERS
310.R01 - 24
PROFESSIONAL DIESEL SERVICE TOOLS
9056
9404
9400
9400-A
9400-B
20 mm. 19 mm. 17 mm.
22 mm. 20 mm. 19 mm.
17 mm. 19 mm. 15 mm.
Locking nozzle nut wrench
for CUMMINS nozzle holders
Wrench to dismount the nozzle holder on
CATERPILLAR D4, D6, D7, D8 etc
Patended wrench to demount
the nozzle holder check nuts
IVECO, MERCEDES, MAN
slot 19mm - slot 20mm - slot 22mm
Patended wrench to demount
the nozzle holder check nuts
FIAT DUCATO TD, DAILY, FORD TRANSIT D.I.
hex 17mm - hex 19mm - hex 20mm
Patended wrench to the check nozzle nuts,
the inlet and the exhaust unions
of IVECO nozzle holders
hex 17mm - hex 19mm - hex 20mm
WRENCHES FOR INJECTORS
310.R01 - 25
PROFESSIONAL DIESEL SERVICE TOOLS
9325-A
9070
9325
9072
9324
9323
9785-A
9785
17 mm
19 mm
24 mm
25 mm
23 mm
22 mm
Dynamometrical wrench
0,5-7 kgm
15-70 NM
10-50 LBFTT
Dynamometrical wrench
7-13 kgm
30-40 NM
20-100 LBFTT
1/2'' square wrenches
WRENCHES FOR INJECTORS
To be used with
our art 9785-A
310.R01 - 26
PROFESSIONAL DIESEL SERVICE TOOLS
9698-VL3
9698-A
9698-C
9896
Biodegradable fluid
for diesel and electronic components
in a 0,5 litres bottle
Stainless steel plate
for electro-nozzles
Biodegradable fluid
for diesel and electronic components
in a 5 litres jug
Transistorized ultrasonic cleaning
machine with automatic setting.
The container is supplied with a heater,
timer and with an inox stainless
basket to contain parts, and with
4 special fluid bottles
Made in the usa
Ultrasonic
Cleaner
Ultrasonic
Cleaner
310.R01 - 27
PROFESSIONAL DIESEL SERVICE TOOLS
www.marbed.comwww.marbed.com
9700
97009700
Nozzle cleaning tools kit
(17 articles - 19 pieces)
9700-NOZZLECLEANINGTOOLINKIT9700-NOZZLECLEANINGTOOLINKIT
310.R01 - 28
PROFESSIONAL DIESEL SERVICE TOOLS
97009700
9003
9691
9002
9004
9005
9008
9007
9006
9252
9009
1
1
1
1
1
1
1
1
1
2
9689
9688
9013
9014
9018
9017
9015
1
1
1
1
1
1
1
Pieces
Nozzle
cleaningcleaning
tools kittools kit
Hair brush
Couple of twist drills
Little brass brush
Piano wire
10 stubs conical needle
Steel wire brush
Spindle
Spindle
Spindle
Zero closing pliers
Polishing and emery paste
Magnifying lens
Enveloped lens
Polishing and emery paste
Polishing and emery paste
Lapping paste
Lapping paste
310.R01 - 29
PROFESSIONAL DIESEL SERVICE TOOLS
9003
9002
9691
9252
9008
9005
9004
9006
9007
(A)
(A) 9256
(A) 9257(A)
9009
9700 - NOZZLE CLEANING TOOLS KIT
Piano wire packet for nozzle holders
in three sizes
0,20 - 0,30 - 0,50
Couple of twist drills
for the cleaning of the nozzle cup
1,2 mm
Little brass bush for nozzles
Zero closing pliers
for 9007 e 9009
Spindle with zero closing for piano wire
and Stubs needles
Steel brush to clean the nozzle stop nuts
Little case with 9 conical Stubs needles
in different sizes
3x 0,05 - 3x 0,07 - 3x 0,10
Hair brush for nozzle cleaning
Heavy head spindle
with pliers Ø 3 mm
New spindle Nozzles (last type)
(MERCEDES, VOLVO, BMW)
with pliers Ø 2,2 mm
310.R01 - 30
PROFESSIONAL DIESEL SERVICE TOOLS
9018
9688
9689
9013
9014
9017
9015
90161000
9700 - NOZZLE CLEANING TOOLS KIT
Lapping compound
Chrome Green
net weight 5 grs.
Polishing and emery paste
grain 320
peso netto 5 gr.
Polishing and emery paste
grain 400
net weight 5 grs.
Polishing and emery paste
grain 600
net weight 5 grs.
Polishing and emery paste
grain 1000
net weight 5 grs.
Magnifying lens
Enveloped lens for nozzle inspection
Lapping compound
Paris Red original Diamant
net weight 5 grs.
IN THE KIT
310.R01 - 31
PROFESSIONAL DIESEL SERVICE TOOLS
www.marbed.comwww.marbed.com
9700-A
9700-A9700-A
9700-3
9700-1
9700-2
9700-4
9008
9700-7
9700-6
1
1
1
1
1
1
1
Pieces
Kit of special tools for nozzle cleaning
(KDEP 2900
BH 0 986 611 140
HH 99-50)
Inserting pin tools
Cleaning pin
Cleaning pin
Cleaning pin
Metal brush
Pin vice
12 pins set
9700-A-KITOFSPECIALTOOLSFORNOZZLECLEANING9700-A-KITOFSPECIALTOOLSFORNOZZLECLEANING
310.R01 - 32
PROFESSIONAL DIESEL SERVICE TOOLS
9700-3
9700-2
9700-1
9008
9700-4
9700-6
9700-7
3x Ø 3 Ø 2,6 Ø 2 Ø 1
9700-3
9700-2
9700-1
9008
9700-4
9700-6
9700-7
9700-A - KIT OF SPECIAL TOOLS FOR NOZZLE CLEANING
Inserting pins tool
Cleaning pin
Cleaning pin
Cleaning pin
Metal brush
Pin vice
12 pins set
310.R01 - 33
PROFESSIONAL DIESEL SERVICE TOOLS
9375
9375-SL
TP03
9375-S
9375-F
9148-S
9375-T
9148
9375
9375-S
9375-SL
0-400 BAR -0-400 BAR -
Ø 1000-600 BAR gliceroil -0-600 BAR gliceroil - Ø 100
BH 1 687 231 006BH 1 687 231 006
EFEP 60H
BH 0 681 200 502
0-600 BAR gliceroil, inox0-600 BAR gliceroil, inox
Hand injetor similar BOSCH tester
with isolating manometric valve
Supplied with different manometers
(see the table below)
9375-HANDINJECTORTESTER9375-HANDINJECTORTESTER
FILTERTANKMANOMETERPUMP
Spare parts
Electronic add on unit
to test 2 spring
and traditional injectors
Hand
injector tester
Hand
injector tester
Double scaleDouble scale
(BAR-PSI)(BAR-PSI)
310.R01 - 34
PROFESSIONAL DIESEL SERVICE TOOLS
1
2
6
5
3
4
9032
9033
9034
9259
9228
9227
SIGMA RM-RMS 22 x 1,5
CATERPILLAR (last type)
JOHN DEERE, CATERPILLAR
SIGMA, F.B.
SIGMA, F.B.
Ø 20
x 1,5 mm.
Ø 20
x 1,5 mm.
4
9375 - HAND INJECTOR TESTER - ADAPTER
CODE NOTES APPLICATION
Injector tester
adapter
Injector tester
adapter
Injector tester
Injector tester
Injector tester
Pipe for injection test pump
Injector test pump reduction
Injector tester
UNIVERSAL
310.R01 - 35
PROFESSIONAL DIESEL SERVICE TOOLS
1
2
5
6
3
4
9227-A
9227-D
9227-C
9227-E
9227-B
8 x 1,25
NO
NO
24
26
27,5
29
32
9227-S1
NO26 TECTOR
MERCEDES ACTROS
MAN
RENAULT PREMIUM
CODE Ø PULLER
in inches
GM on RENAULT MACK trucks
GM on RENAULT MACK 480 trucks
APPLICATION
Injector tester
adapter
Injector tester
adapter
9375 - HAND INJECTOR TESTER - ADAPTER
in inches
310.R01 - 36
PROFESSIONAL DIESEL SERVICE TOOLS
9148-B
9148-C
9148-D
9053-A
Patented quick connection for
injectors with thread 12 x 1,5 and 14 x 1,5
for test injector pump
Patented quick connection for
injectors with thread 16 x 1,5 and 20 x 1,5
for test injector pump
Patented quick connection for
injectors with thread 18 x 1,5 and 22 x 1,5
for test injector pump
Spare parts
Set of 10x nylon head for quick connections 9148-B
Quick
connection
for pump tester
Quick
connection
for pump tester
WAY OF USE
Approach
the tool head
Lock the
tool ring
Rotate clockwise
the handle tool
to secure
Rotate anticlockwise
and release the
tool ring
310.R01 - 37
PROFESSIONAL DIESEL SERVICE TOOLS
BH 1 687 222 048
EFEP 435B
9883-A
DELIVERY START
It is suitable determining the delivery
start of pumps. Pressure is taken
throught pumping, by connecting the
pipe-added to the delivery valve of the pump
without removing the pump
PORTABLE INJECTOR TESTER
It can be used as a portable pump for testing injectors.
It is equipped with manometer 315 BAR. It has got pumping
element and valve, connecting pipe, additional tank.
All is packed in a case with handle
DUAL PURPOSE
310.R01 - 38
PROFESSIONAL DIESEL SERVICE TOOLS
9
13
14
12
10
11
15
2
6
7
5
3
4
8
16
17
24
23
22
21
19
20
18
1
11,5
5,2
9,8
4,1
0,80 9791-1
9791 9792
(480 PZ.)
9792-21
9792-22
9792-23
9792-24
9792-1
9792-2
9792-3
9792-4
9792-5
9792-6
9792-7
9792-8
9792-9
9792-10
9792-11
9792-12
9792-13
9792-14
9792-15
9792-16
9792-17
9792-18
9792-19
9792-20
0,85 9791-2
0,90 9791-3
0,95 9791-4
1,00 9791-5
1,05 9791-6
9791-7
9791-8
9791-9
9791-10
9791-11
9791-12
9791-13
9791-14
9791-15
9791-16
9791-17
9791-19
9791-20
9791-21
9791-22
9791-23
9791-18
9791-24
1,10
1,15
1,20
1,25
1,30
1,35
1,40
1,45
1,50
1,55
1,60
1,65
1,70
1,75
1,80
1,85
1,90
1,95
Boxes
of calibrated
washers for
Boxes
of calibrated
washers for
nozzle holdersnozzle holders
BOSCH
nozzle holders
wide type
CAV
nozzle holders
narrow type
310.R01 - 39
PROFESSIONAL DIESEL SERVICE TOOLS
1
2
6
5
3
4
7
8
9
15
14
13
12
11
10
9372 - 01
11,5 5,1 0,05
9372 - 02
11,5 5,1 0,1
9372 - 03
11,5 5,1 0,2
0,05
0,1
0,2
0,05
0,1
0,2
0,05
0,1
0,2
0,05
0,1
0,2
9372 - 07
9 4,2
9372 - 08
9 4,2
9372 - 04
10 3
9372 - 05
10 3
9372 - 06
10 3
9372 - 09
9 4,2
9372 - 10
11 7
9372 - 11
11 7
9372 - 12
11 7
9372 - 13
7,5 3,6
9372 - 14
7,5 3,6
9372 - 15
7,5 3,6
9372
Box
with mixed
distance spacers
for nozzle holders
Box
with mixed
distance spacers
for nozzle holders
CODE APPLICATION
Box with 1500 mixed
distance spacers for nozzle holders
Nozzle holders FIAT car
Nozzle holders BOSCH car
(e.g. MERCEDES)
Nozzle holders NIPPONDENSO
and ZEXEL
Nozzle holders CAV car
Nozzle holders BOSCH car
310.R01 - 40
PROFESSIONAL DIESEL SERVICE TOOLS
1
2
6
5
3
4
7
8
9
14
13
12
11
10
9793 - 01
9793 - 01
9793 - 02
9793 - 04
9793 - 11
9793 - 12
9793 - 08
9793 - 07
9793 - 03
9793 - 06
9793 - 05
9793 - 09
9793 - 10
9793 - 13
9793 - 14
20,5 5,5 diff. 0,5
9793 - 02
20,5 5,5 diff. 0,2
9793 - 03
17,5 h. 13
9793 - 07 14 5 1,1
9793 - 08 14 5 1,1
9793 - 04 20,5 8 diff. 0,5
9793 - 05 16 h. 13
9793 - 06 17,3 h. 14
9793 - 09
9793 - 10
9793 - 11 21 17 1,5
9793 - 12
9793 - 13 6
9793 - 14 8
9793
CODE NOTES
9793 - flame damper9793 - flame damper
Box with flame dampers
and washers for nozzle holders
(512 pieces)
Flame damper FIAT UNO DIESEL
Flame damper VW GOLF
Flame damper VM (ALFA)
Plate flame trap FORD
Plate flame trap OPEL
Flame damper MERCEDES
Flame damper FIAT SOFIM - RITMO
Flame damper OPEL
Brass flame damping washer SOFIM
Brass flame damping washer
OPEL, VM, MERCEDES
Brass washer for nozzle base (BMW ecc.)
Iron rubber plug for nozzle holder
drain terminal (BOSCH-CAV)
Brass washers
Brass washers
310.R01 - 41
PROFESSIONAL DIESEL SERVICE TOOLS
14 x 1,5 mm.
15 x 1,5 mm.
9794
9794-A
9794-B
9794-A
Sliding hammer puller for flame dampers
Male
Conical reduction for sliding
hammer puller for flame damper
after the notching of the thread
when the extraction is difficult
9793 - FLAME DAMPER
310.R01 - 42
PROFESSIONAL DIESEL SERVICE TOOLS
9236-A
9790
9796-A
9796-B
9263
9414-A
Light probe with magnifing lens
for the inspection of the injector body
Tools for injectorsTools for injectors
Toolk-kit to insert and pull the nozzle holder dowel bolt
It enables a right extraction of the old broken
bolt and the insertion of the new one at fixed level
It includes:
Drill die
Drilling die
Drill table
Inserting pin for nozzle dowel bolts
Elastic nozzle dowel bolts (10 pieces)
Centering bushes in three interchangeable
sizes for nozzle holders
Store-box for 8 cyl. components parts
while disassembling nozzle holders and pumps
Store-box for rotative pumps component parts
while disassembling nozzle holders and pumps
Injector protrusion gauge
Expansion bend for nozzle holder
copper jackets
9789
310.R01 - 43
PROFESSIONAL DIESEL SERVICE TOOLS
9000
9000-A
9640
9640
9640-A
9524
9524-A
Ø 5 mm20,5
Ø 2 mm22
Ø 2 mm22
Ø 2 mm22
9000-B
Ø mm21
Motoring ReamerMotoring Reamer
Reamer with helical conical miller and
Ø 0,20 mm shimming aluminium washers
for FIAT-IVECO Ø 22 nozzle copper cases
Reamer with helical conical millers and
Ø 0,20 mm shimming aluminium washers
for nozzle copper cases
Conical miller - IVECO - Ø 22 mm (2 pieces in box)
Reamer with conical miller for nozzle copper cases
(Fiat Ducato T.D.-Fiat Daily)
and steel plane reamer for body injector cleaning
on Ford Transit I.D.-Fiat Croma I.D.
Conical miller - IVECO - Ø 22 mm (2 pieces in box)
Conical miller - IVECO 115/17 - Ø 20,5 mm
Conical miller - IVECO 50NC - 90NC - Ø 22 mm
Conical miller - VOLVO - MAN - Ø 21 mm
310.R01 - 44
PROFESSIONAL DIESEL SERVICE TOOLS
www.marbed.comwww.marbed.com
9093
9376
93769376
91029093 9093
9102
-A
-F
-E
-D
1 2 3
4 5 6
-C
-B
9102
WB 5
WB 6
WB 7
WB 8
WB 9
WB 34
WB 29
WB 30
WB 31
WB 32
( )
C
h. 10-12 mm.
C
B
D
C
A
B
D
C
E
D
C
E
D
Press with partial hydraulic up setting
for pipe delivery diesel oil cone
it includes the kit for Ø 6 mm cones (9093)
Presure up to 50 quintals
To apply to the bench vice
Matrix die kit for 6 mm pipe
6 mm pipe 8 mm pipe
Matrix die kit for 8 mm pipe
Spare parts
Matrix die for pipe
Pipe slide
Sleeve
Spacer
Loosening sleeve
OR kit for hydraulic oil seal
Press
for pipe delivery
diesel oil cones
Press
for pipe delivery
diesel oil cones
Embrace the Pipe
with the 2 cone halfs (B)
Introduce the Pipe
and 2 halfs into C
Remove D ring and press A on B
to form the cone on the pipe.
To unlock the 2 halfs from B,
insert D ring on the bottom
of B and cover C with E.
Mount D ring and press A on D
to lock the 2 halfs and pipe into C.
Press A on E.
The pipe is now free
and ready to use.
310.R01 - 45
PROFESSIONAL DIESEL SERVICE TOOLS
1
2
6
5
3
4
7
8
9
10
8037/A
HH AHP114
12/126 1,75 330
8074
BH 1 680 750 085
12/146 2,2 350
8039/A
HH AHP133
12/146 2,125 450
8071
BH 1 680 750 073
HH AHP120
12/146 2 450
8072/A
BH 1 680 750 015
HH AHP121
14/146 1,5 600
8072/B
BH 1 680 750 014
HH AHP117
12/146 2 600
8072
BH 1 680 750 008
HH AHP119
14/146 2 600
8038/A
HH AHP134
12/146 2,25 710
8073
BH 1 680 750 017
HH AHP118
12/146 2 840
8075/A
BH 1 680 750 075
HH AHP124
14/148 2,5
2,5
1,6
1,75
2
3
2
2
2,5
2
3 1000
CODE APPLICATIONNUT
ISO normative 4093/1986 pipes for test benches with
tested welded cones in special high resistant steel.
The pipes are equipped with antioil rubber coating
to reduce vibrations and to decrease noise of 50%.
Test bench oil remains in temperature, shape set
at the beginning remains the same all over the time.
Rubber covered steel pipes
VE direct injection
(Audi - Ford Transit)
DP200 pumps
VE direct injector DPCN LUCAS
(BMW-Daily - Kangoo - Marea)
PE(S) ...P Pumps Bosch
over 11 mm
K, A, M, MW
DPC, DPS
PE(S) ...P Pumps Bosch
up to 11mm
DP200 pumps
VA VE DPS MW
direct injection
PE(S) ...P Pumps Bosch
over 11mm
ISO 4093 high pressure pipesISO 4093 high pressure pipes
EPIC (PSA)
pumps
310.R01 - 46
PROFESSIONAL DIESEL SERVICE TOOLS
1
2
6
5
3
4
7
8
9
10
17
16
15
11
12
13
14
8076
BH 1 680 750 082
12/146 2,25 267
9927-M
BH 1 680 750 102
14/146 2 845
8037
HH AHP114
12/126 1,75 330
9982
BH 1 680 750 085
12/146 2,2 350
8039
HH AHP133
12/146 2,125 450
9923
BH 1 680 750 073
HH AHP120
12/146 2 450
9930/A
BH 1 680 750 015
HH AHP121
14/146 1,5 600
9925
BH 1 680 750 014
HH AHP117
12/146 2 600
9925/A
BH 1 680 750 008
HH AHP119
14/146 2 600
9930/B
BH 1 680 750 089
14/148 2,5 600
8038
HH AHP134
12/146 2,25 710
9927
BH 1 680 750 017
HH AHP118
12/146 2 840
9927/A
BH 1 680 750 028
14/146 2 840
9929
BH 1 680 750 075
HH AHP124
14/148 2,5 1000
9926-M
BH 1 680 750 103
12/146 2 450
9982-M
BH 1 680 750 100
12/146 1,9 350
9923-M
BH 1 680 750 101
14/146 1,9
1,5
2
2,5
1,6
1,75
2
3
2
2
3
1,5
2
2
3
2
2,2
2,2 450
VP29/30
VP44
(AUDI, BMW, FORD, NISSAN)
VP29/30
(FORD, ROVER)
VP44 (CUMMINS, J.DEERE,
NISSAN, VOLVO)
CODE APPLICATIONNUT
ISO normative 4093/1986 pipings for test benches
with tested welded cones in special high resistant steel
Steel pipingsp p g
VE direct injection
(Audi - Ford Transit)
DP200 pumps
DP200 pumps
VE direct injection
(Audi - Ford Transit)
VE direct injector DPCN
(BMW-Daily - Kangoo - Marea
Fiat Croma, Fiat Ducato)
PE(S) ...P Pumps Bosch
up to 11 mm
K, A, M, MW
DPC, DPS
PE(S) ...P Pumps Bosch
up to 11mm
(Scania)
PE(S) ...P Pumps Bosch
over 11mm
VA, VE, DPA, DPS, MW
direct injection
(Ford Transit)
VA
DPA
PE(S) ...P Pumps Bosch
over 11mm
ISO 4093 HIGH PRESSURE PIPE
PFR 1K (similar)
SAME - DEUTZ
310.R01 - 47
www.marbed.comwww.marbed.com
MARBED Srl - Piazza Novelli, 4 - 20129 Milano - Italy
Tel. +39 02.71.49.84 - Fax +39 02.70.10.26.67
e-mail info@marbed.com
www.marbed.com
PROFESSIONAL DIESEL SERVICE TOOLS
This catalog is, to all intents, protected
by copyright, so the reproduction in part or in full
of photos, drawings, etc.. is prohibited.
Original part numbers listed in this catalog
are given for reference.
The data and information, shown in this
technical catalog, replace the previous
edition that is now obsolete.
All specifications, dimensions, weights
in this catalog are subject to change
without notice.
The illustrations are not binding.
MARBED BOOK 2011
©2011 MARBED S.r.l. - Italy

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Web 310 en

  • 1. Mechanical InjectorsMechanical Injectors Injectors equipmentInjectors equipment MarbedBook2011 Mechanical Injectors
  • 2. PROFESSIONAL DIESEL SERVICE TOOLS www.marbed.comwww.marbed.com Mechanical InjectorsMechanical Injectors Injectors equipment MECHANICAL INJECTORS Wrenches for pipes Injector pullers Injector clamps Tools for nozzle replacement Wrenches for injectors Wrenches for ring nut Two handles wrenches Flat wrenches Nozzle cleaning tools Hand operated injector tester Calibrating shims Flame dampers Other tools Reamers Tools for high pressure pipes 3 - 4 5 - 7 8 - 11 12 - 18 19 - 21 22 - 23 24 - 25 26 27 - 33 34 - 38 39 - 40 41 - 42 43 44 45 - 46
  • 3. PROFESSIONAL DIESEL SERVICE TOOLS 9061-A 9059 9061 9060 9749-B 9749-A 9403 9508 9693 9693-B mm 17 m 450mm m 450mm m 450mm m 450mm m 230mm m 250mm m 250mm mm 17 mm 19 mm 19 mm 14 mm 17 mm 17 mm 17 mm 17 mm 17 19 mm box T wrench 450 mm lenght for pipe nuts 17 mm hexagon T wrench 450 mm lenght for pipe nuts 19 mm hexagon T wrench 450 mm lenght for pipe nuts 17 mm box T wrench 450 mm lenght for pipe nuts 14 mm T wrench 230 mm lenght for pipe nuts MERCEDES 190-D 17 mm hexagonal head wrench 250 mm lenght for cars pipe nuts Wrench with sliding rod 250 mm lenght hexagon 17 mm for cars pipe nuts 17 mm hexagon wrench 270 mm lenght for trucks pipe nuts (e.g. FIAT 190) 17 mm hexagon wrench 240 mm lenght for coach pipe nuts (e.g. FIAT 370) 17 mm hexagon wrench 180 mm lenght for cars pipe nuts (e.g. FIAT RITMO) Wrenches for pipesWrenches for pipes 310.R01 - 3
  • 4. PROFESSIONAL DIESEL SERVICE TOOLS 9073-B 9073-C 9073-D 9071 9073-A 17 19 WRENCHES FOR PIPES Open box wrench for pipe nuts 17/19 Triplex use wrench 13 mm Triplex use wrench 14 mm Triplex use wrench 17 mm Triplex use wrench 19 mm 310.R01 - 4
  • 5. www.marbed.comwww.marbed.com 9510-A510-A 95109510 9469 9047 9468 9470 9603 9049 9258 9050 9051 1 1 1 1 1 1 1 1 1 8096-A 1 8096 1 9050-A 1 9510 9510-A Reduction for 9047 Reduction for 9047 Puller Reduction for 9047 Reduction for 9047 Reduction for 9047 Reduction for 9047 Reduction for 9047 Reduction for 9047 Pieces Box with sliding hammer pullers and reductions for all nozzle holders (9 articles- 10 pieces) th puller and reductions for all nozzle holders (12 articles- 13pieces) 95109510-A-BOXWITHPULLERFORNOZZLEHOLDERS95109510-A-BOXWITHPULLERFORNOZZLEHOLDERS Reduction for 9047 Reduction for 9047 Reduction for 9047 310.R01 - 5
  • 6. PROFESSIONAL DIESEL SERVICE TOOLS 9469 9047 9468 9470 9603 9049 9258 9050 9051 9050-A 8096 8096-A 14 x 1,5 mm 14 x 1,5 mm 14 x 1,5 mm 14 x 1,5 mm 14 x 1,5 mm 14 x 1,5 mm 14 x 1,5 mm 14 x 1,5 mm 14 x 1,5 mm 14 x 1,5 mm 14 x 1,5 mm 16 x 1,5 mm 22 x 1,5 mm 14 x 1,5 mm 8 x 0,75 mm 8 x 1,25 mm 8 x 1 mm 14 x 1,5 mm Ø 22 9510 9510-A 14 x 1,5 mm 12,5 x 1,5 mm12 5 x 1 5 mm Reduction for 9047 for IVECO nozzle holders - 8 x 1,25 Reduction for 9047 for IVECO nozzle holders - 8 x 1 with joint head Reduction for 9047 for IVECO nozzle holders - 16 x 1,5 Reduction for 9047 for SCANIA nozzle holders 14 x 1,5 (female) Reduction for 9047 for CAVnozzle holders - 8 x 0,75 Reduction for 9047 for nozzle holder precombustion chamber MERCEDES - Ø 22 Reduction for 9047 for SIGMA RM-RMS nozzle holder - 22 x 1,5 Reduction for 9047 for nozzle holders on tractors 9510 9510-A - BOXES WITH PULLER FOR NOZZLE HOLDERS Reduction for nozzle holder hammer puller 9047 precombustion chamber MERCEDES 250 TD Reduction for 9047 for OPEL 2000 nozzle holders Reduction for 9047 for common rail nozzle holders 310.R01 - 6
  • 7. PROFESSIONAL DIESEL SERVICE TOOLS 9039 9046 9899 9044-A 9044 9044-B A B B A 9899-A 20 x 1 Nozzle holder puller 20x1,5 mm (SIGMA, FB) Strong tensile stress puller for FB, OMT, OMAP nozzle holder on FIAT IVECO (after the disassembly of the exhausting union) Injector pullers Injector pullers Very high traction steel puller for bar nozzle holders on IVECO, MERCEDES, MAN, FIAT, RENAULT, VOLVO, SCANIA ecc.. consisting of a threaded pin 14x1,5 and one 12x1,5 Nozzle holder puller for STANADYNE, CATERPILLAR and FORD TRANSIT STANADYNE nozzle holder puller (JOHN DEERE) Reduction for CATERPILLAR and FORD TRANSIT Very high traction mini-puller for bar nozzle holders on FIAT DUCATO ID, DAILY ID, FORD TRANSIT ID and for all those nozzle holders where there is an hindrance in extraction area: connectors, pipes, preheater and so on consisting of a threaded pin 14x1,5 and one 12x1,5 REMARK: Nozzle holders always blocked in their housing due to fouling and rust caused by water 310.R01 - 7
  • 8. PROFESSIONAL DIESEL SERVICE TOOLS 9024 9023 8026 9022 9021 9340-A 9340 PERKINS, FORD TRANSIT SCANIA MERCEDES MAN FIAT UNIC (SIGMA nozzle holder on OM 150) FIAT (690, 697, BV etc.) SAME Tractors ClampsClamps Clamps for the dismounting of nozzle holders nuts FIAT OM (615) old type 310.R01 - 8
  • 9. PROFESSIONAL DIESEL SERVICE TOOLS 9365 9363 9355 IVECO (50 NC, OM 40) 9509 9397-A 9512-A 9512 MERCEDES, OPEL, VOLKSWAGEN, FIAT (127, REGATA,...), VOLVO, AUDI, ... OPEL FORD 5000 FIAT CROMA 22 mm 24 mm 27 mm 24 mm 1,5 BOSCH KBAL Z 150S67 nozzle holder on ISOTTA FRASCHINI engines CLAMPS FIAT SOFIM ENGINES 131 - 132 RITMO, VM (ALFETTA) 310.R01 - 9
  • 10. PROFESSIONAL DIESEL SERVICE TOOLS 9571-C 9571-D 9571-E 9571-A 9571-B 9535 9571 22 mm 28 mm 17 mm 22 mm 25 mm 27 mm 17 mm 22 mm 11 mm 10 mm 19 mm 27 mm FIAT 130, OM 100, OM 120 (BOSCH KBAL 82S166/4 nozzle holder on CP3 - CO3 engines) GOLF TD (BOSCH nozzle holder, slot 28 mm) VW POLO, MERCEDES (ISUZU nozzle holder, hexag. 22 mm) ALFA ROMEO VM, ROVER (BOSCH nozzle holder, hexag. 28 mm) NISSAN (MITSUBISHI nozzle holder, hexag. 19 mm and 22 mm) MERCEDES SPRINZER, DEUTZ (BOSCH nozzle holder, hexag. 10 mm and 11 mm) VW GOLF, PEUGEOT TABLOT, ... (CAV nozzle holders) CLAMPS 310.R01 - 10
  • 11. PROFESSIONAL DIESEL SERVICE TOOLS 9571-F 9787 9788 9725 9786 LAND ROVER, LEYLAND 9784 BOSCH COMMON RAIL 22 mm 28 mm 26 mm 15 mm 13 mm IVECO (OMAP OMT nozzle holder on FIAT 170, 190...) MERCEDES SCANIA (trucks and coaches) MENARINI coaches (BOSCH KBAL 103P21 nozzle holder on MERCEDES engines) CLAMPS CITROEN (BX, CX), FIAT 242 CITROEN ENGINE 310.R01 - 11
  • 12. www.marbed.comwww.marbed.com PROFESSIONAL DIESEL SERVICE TOOLS 10019-Series10019-Series 10019-SERIES10019-SERIESPROFESSIONALTOOLSFORNOZZLEREPLACEMENT.PROFESSIONALTOOLSFORNOZZLEREPLACEMENT. 10019-KD 10019-KA 10019-K COMMON RAIL TWO SPRING UNIT INJECTORS ANALOGIC LIGHT ESSENTIAL TO PRESERVE THE ALIGNMENT PINS TURN SAFE TURNTURN 310.R01 - 12
  • 13. PROFESSIONAL DIESEL SERVICE TOOLS PRESERVING THE ALIGNMENT PINS Common rail and two-spring injectors nozzles are designed with the top face completely flat. To align the fuel hoses between the injector body and nozzle, two pins are introduced. 10019 SERIES10019 SERIES Screwing and unscrewing the nut, the nozzle tends to be dragged into rotation and the two pins can be truncated. The damage is not limited to the pins only: it can affect the body and the nozzle as well. 10019-KA and 10019-KD preserve the integrity of all the components, by pressing the nozzle on the body. At the right pressure, the nozzle position is locked on the body and the nut rotation is free and secured. ESSENTIAL TO PRESERVE THE ALIGNMENT PINS TURN SAFE TURNURN 310.R01 - 13
  • 14. PROFESSIONAL DIESEL SERVICE TOOLS T S NEW 09/2010 10019 SERIES10019 SERIES 2 Nozzle size adapters provided The clockwise rotation of the easy to use handle presses the nozzle on the injector body Instead of reading the applied force on the analogic angle graduation disk the display gives immediate and accurate indication of the applied force. The picture illustrates 10019-KD integrated with 10019-AR device, applied on unit injector (no adapter plate is requested). 10019-KD SIMILAR TO 0 986 613 400 + 0 986 612 997 Professional tool with digital torque to open/assemble the nozzle nut on common rail, two-spring injectors and unit injectors. 10019-KD is the modular solution obtained by adding 10019-TC (digital sensor) to the basic analogical tool 10019-KA. 10019-TC Digital torque calculator for 10019-KA. To accurately calculate the force applied to the nozzle on the injector body, 10019-TC is the option which can be installed only on 10019-KA. 10019-TC is composed by a lcd display, with integrated commands and a loading cell. KA+TC=KD 9 size plates provided SIMILAR TO 0 986 612 997 310.R01 - 14
  • 15. PROFESSIONAL DIESEL SERVICE TOOLS T S NEW 09/2010 10019 SERIES10019 SERIES Rotate the graduated disk until the zero angle position corresponds to the arrow index. Continuing the handle rotation, the angle displacement is the indirect indication of the applied force. The sliding central body allows to hold unit injectors (no plate required) and any other injectors (by the proper plate). 9 size plates provided 2 Nozzle size adapters provided SIMILAR TO 0 986 613 400 10019-K 10019-KA represents the primary device which can be implemented by adding 10019-AR or 10019-TC. 10019-KA Professional tool with analogical torque to open/assemble the nozzle nut on common rail, two-spring injectors and unit injectors. Any existing 10019-K can be implemented adding 10019-AR. Professional tool with analogical torque to open/close the nozzle nut on common rail and two-spring injectors. The clockwise rotation of the easy to use handle presses the nozzle on the injector body 0 986 610 130 310.R01 - 15
  • 16. PROFESSIONAL DIESEL SERVICE TOOLS NEW 09/2010 10019-AR Angular torque gauge for 10019-K. For the common rail injectors, manufacturers are specifying both torque and angle settings. With this gauge, Diesel Injection Specialists can meet the demands of the new specifications: to tighten the nuts a specified number of degrees after initial torque is set. The gauge is composed by two elements: the easy-to-read circular gauge to be installed on 10019-K, 10019-KA, 10019-KD and the indicator to be installed on the dynamometric wrench. 360° angle scale-clearly marked in 2° increments, and in intervals of 10 and 30. Adjustable arm keeps angle scale stationary. 10019-12 Clamping system for injectors. For component inspection and dismount or reassembly injectors, this device is very versatile using the same plates of 10019-KA, 10019-KD, 10019-K. The clamping system requires to be installed on a standard workbench vice. It can be implemented adding clamping adapters. Definition of torque + angle specification: If a torque + angle specification is given as 50 Nm + 70°, the nut is first tightened to 50 Nm torque; then it is turned 70°.i 10019 SERIES10019 SERIES 310.R01 - 16
  • 17. PROFESSIONAL DIESEL SERVICE TOOLS 1313 1212 1919 1717 1616 1515 1414 2222 1111 14,514,5 1 2 6 7 8 9 10 11 12 13 5 3 4 10019-1 10019-2 10019-6 10019-8 10019-9 10019-7 10019-11 10019-22 10019-20 10019-10H 10019-5 10019-4 10019-3 HEUI ISUZU VOLKSWAGEN ADAPTERS NOTES 10019 Series K KA KD 12 HEUI WITH 2 BOBBINES 10019 SERIES10019 SERIES = Included = On request 310.R01 - 17
  • 18. PROFESSIONAL DIESEL SERVICE TOOLS 1 2 6 7 8 9 10 11 12 13 5 3 4 8101-13 8101-17 8101-19 8101-21 8101-18 8101-22 8101-24 8101-27 8101-30 8101-32 8101-16 8101-15 8101-14 27 1813 a a ab 17 19 21 18 22 24 27 30 32 16 15 14 8101-R8101-8170 8101-8175 27 17 a aab 27 17,5 8101-82027 20 Nozzle nut opening/closingNozzle nut opening/closing 9785-C Dynamometrical wrench 20 - 200 Nm 15 - 150 lbf.ft 1 Nm - Scale ± 3% tolerance of the scale set torque. Double scale with graduation Nm/lbf.ft on handle below a window with a magnifying-glass effect that makes reading easier. Adjustment obtained by rotating the ergonomically shaped nylon handgrip, safety lock at the extremity. For controlled bi-directional tightening. Supplied with test certificate as per DIN ISO 6789. With end fitting frontal connection. 9785-C1 Insert for 1/2" square drive AccessoriesAccessories code code code Wrench Toothed nut adapterOctagonal nut adapter Teeth 310.R01 - 18
  • 19. PROFESSIONAL DIESEL SERVICE TOOLS 9031 9354 8104 9697 14 mm 19 mm 20 mm 22 mm 27 mm mm 22 x 19 mm 22 x 24,5 mm 20x22 mm 19 9785-A 15 - 70 NM 15 - 50 LB FFT 80 mm. 288 175 mm. 11 Chiave da 27 a tubo lunghezza: 280 mm MERCEDES Chiave per portainiettori su autocarri MERCEDES esagono mm 30 lunghezza: 175 mm Chiavi per iniettoriChiavi per iniettori Chiave smontaggio portainiettori su MITSUBISHI TD, TOYOTA COROLLA mm 21 Cassetta completa di 9 chiavi: Esagono Asola Chiave dinamometrica 0,5-7 kgm fresata aperta 310.R01 - 19
  • 20. PROFESSIONAL DIESEL SERVICE TOOLS 9589 9536-C 9536-B1 9536-A 9536-B 9536 9514 22 mm. 150 mm. 150 mm. 160 mm. 80 mm. Chiave esagonale in quota corta per smontaggio portainiettori ISUZU su OPEL esagono mm 22 Chiave esagonale smontaggio portainiettore strumentato su PEUGEOT 106 e MERCEDES esagono 22 mm Chiave prolungata per portainiettore MERCEDES serie C esagono 22mm lunghezza: 150 mm Chiave di smontaggio del primo portainiettore strumentalizzato munito di sensore collegato alla centralina (su MERCEDES C) esagono mm 22 Chiave per portainiettori VW POLO esagono mm 22 - quadro 1/2'' lunghezza: 80 mm Chiave per portainiettori su BEDFORD, FIAT 127 esag. mm 27 con quadro 1/2'' lunghezza: 160 mm Chiave per portainiettori su SCANIA esagono 28 mm - quadro 1/2'' lunghezza: 150 mm CHIAVI INIETTORI 310.R01 - 20
  • 21. PROFESSIONAL DIESEL SERVICE TOOLS 9755 9737 9755-AR 9755-A 9755-B 9755-N 80 mm. 80 mm. Chiave aperta per portainiettori su BMW TD poligonale 27 mm - quadro 1/2'' lunghezza: 80 mm Chiave per portainiettori su VW GOLF TD, FIAT RITMO esagono 27 mm - quadro 1/2'' lunghezza: 80 mm Chiave esagonale rinforzata aperta per portainiettore BOSCH munito di sensore su ALFA ROMEO VM, ROVER 28 mm CHIAVI INIETTORI Chiave esagonale per portainiettori strumentale con guida minorata per motori VM ROVER mm 28 Chiave rinforzata aperta per portainiettore BOSCH munito di sensore, su BMW, FIAT, LANCIA K esagonale 27 mm Chiave smontaggio portainiettore NISSAN mm 27 310.R01 - 21
  • 22. PROFESSIONAL DIESEL SERVICE TOOLS 9147 8025 8025-A 9147-A 8117 9147-B Ø 24 mm. 9 mm. Ø 24 mm. 5 mm. Puller for disassembly of BOSCH nozzle holders with electronic adjustment on MERCEDES MAN trucks Original wrench for disassembly of BOSCH nozzle holders on MERCEDES MAN trucks 4 teeth wrench for disassembly of fixed nut in FIAT DOBLO injector holder pre-camber WRENCHES FOR INJECTORS - WRENCHES FOR RING NUT Hook wrench for fixed nut on precombustion chamber nozzle holders on FIAT BRAVO and BRAVA Assembling and disassembling wrench of the fixing ring of precombustion chamber on MERCEDES Assembling and disassembling wrench of the fixing ring of precombustion chamber on FIAT (127/D, UNO D etc) 310.R01 - 22
  • 23. PROFESSIONAL DIESEL SERVICE TOOLS 9415-A 9415 9536.M1 9536-M 9528 9537 9886 9885 200 mm. 80 mm. 85 mm. 135 mm. Ø 27 mm. Ø 27 mm. Ø 30 mm. Ø 29 mm. Toothed wrench for ring nut nozzle holder locking on MERCEDES, MAN trucks with 1/2'' square Toothed wrench for ring nut nozzle holder locking on MERCEDES, MAN trucks Toothed wrench for ring nut nozzle holder locking on MERCEDES, MAN trucks with 1/2'' square Wrench for disassembling fixed ring nut of nozzle holder on MERCEDES trucks 11.13 Ø 31,5 mm Toothed wrench for ring nut nozzle holder locking on FIAT, CROMA T.D. - I.D. with 1/2'' square WRENCHES FOR INJECTORS - WRENCHES FOR RING NUT Toothed wrench to remove and extract metal ring and nozzle holder on MERCEDES trucks Removing wrench for the precombustion chamber ring on MERCEDES 250 D Wrench for disassembly fixed ring nut of nozzle holder on MERCEDES trucks Ø 26 310.R01 - 23
  • 24. PROFESSIONAL DIESEL SERVICE TOOLS 9351 9352 20 mm 19 mm 17 mm A A BB C 22 mm 19 mm 22 mm A B C 17 mmD C 9353-A 24 mm 27 mm 22 mm A A BB C C A B C D 9353 20 mm 25 mm A B A B Hexag.g Hexag Hexag. Eyelet Eyelet Hexag. Hexag.g Eyelet Eyelety Two handles spanners Eyelety Hexag.g Eyelet WRENCHES FOR INJECTORS - TWO HANDLES SPANNERS 310.R01 - 24
  • 25. PROFESSIONAL DIESEL SERVICE TOOLS 9056 9404 9400 9400-A 9400-B 20 mm. 19 mm. 17 mm. 22 mm. 20 mm. 19 mm. 17 mm. 19 mm. 15 mm. Locking nozzle nut wrench for CUMMINS nozzle holders Wrench to dismount the nozzle holder on CATERPILLAR D4, D6, D7, D8 etc Patended wrench to demount the nozzle holder check nuts IVECO, MERCEDES, MAN slot 19mm - slot 20mm - slot 22mm Patended wrench to demount the nozzle holder check nuts FIAT DUCATO TD, DAILY, FORD TRANSIT D.I. hex 17mm - hex 19mm - hex 20mm Patended wrench to the check nozzle nuts, the inlet and the exhaust unions of IVECO nozzle holders hex 17mm - hex 19mm - hex 20mm WRENCHES FOR INJECTORS 310.R01 - 25
  • 26. PROFESSIONAL DIESEL SERVICE TOOLS 9325-A 9070 9325 9072 9324 9323 9785-A 9785 17 mm 19 mm 24 mm 25 mm 23 mm 22 mm Dynamometrical wrench 0,5-7 kgm 15-70 NM 10-50 LBFTT Dynamometrical wrench 7-13 kgm 30-40 NM 20-100 LBFTT 1/2'' square wrenches WRENCHES FOR INJECTORS To be used with our art 9785-A 310.R01 - 26
  • 27. PROFESSIONAL DIESEL SERVICE TOOLS 9698-VL3 9698-A 9698-C 9896 Biodegradable fluid for diesel and electronic components in a 0,5 litres bottle Stainless steel plate for electro-nozzles Biodegradable fluid for diesel and electronic components in a 5 litres jug Transistorized ultrasonic cleaning machine with automatic setting. The container is supplied with a heater, timer and with an inox stainless basket to contain parts, and with 4 special fluid bottles Made in the usa Ultrasonic Cleaner Ultrasonic Cleaner 310.R01 - 27
  • 28. PROFESSIONAL DIESEL SERVICE TOOLS www.marbed.comwww.marbed.com 9700 97009700 Nozzle cleaning tools kit (17 articles - 19 pieces) 9700-NOZZLECLEANINGTOOLINKIT9700-NOZZLECLEANINGTOOLINKIT 310.R01 - 28
  • 29. PROFESSIONAL DIESEL SERVICE TOOLS 97009700 9003 9691 9002 9004 9005 9008 9007 9006 9252 9009 1 1 1 1 1 1 1 1 1 2 9689 9688 9013 9014 9018 9017 9015 1 1 1 1 1 1 1 Pieces Nozzle cleaningcleaning tools kittools kit Hair brush Couple of twist drills Little brass brush Piano wire 10 stubs conical needle Steel wire brush Spindle Spindle Spindle Zero closing pliers Polishing and emery paste Magnifying lens Enveloped lens Polishing and emery paste Polishing and emery paste Lapping paste Lapping paste 310.R01 - 29
  • 30. PROFESSIONAL DIESEL SERVICE TOOLS 9003 9002 9691 9252 9008 9005 9004 9006 9007 (A) (A) 9256 (A) 9257(A) 9009 9700 - NOZZLE CLEANING TOOLS KIT Piano wire packet for nozzle holders in three sizes 0,20 - 0,30 - 0,50 Couple of twist drills for the cleaning of the nozzle cup 1,2 mm Little brass bush for nozzles Zero closing pliers for 9007 e 9009 Spindle with zero closing for piano wire and Stubs needles Steel brush to clean the nozzle stop nuts Little case with 9 conical Stubs needles in different sizes 3x 0,05 - 3x 0,07 - 3x 0,10 Hair brush for nozzle cleaning Heavy head spindle with pliers Ø 3 mm New spindle Nozzles (last type) (MERCEDES, VOLVO, BMW) with pliers Ø 2,2 mm 310.R01 - 30
  • 31. PROFESSIONAL DIESEL SERVICE TOOLS 9018 9688 9689 9013 9014 9017 9015 90161000 9700 - NOZZLE CLEANING TOOLS KIT Lapping compound Chrome Green net weight 5 grs. Polishing and emery paste grain 320 peso netto 5 gr. Polishing and emery paste grain 400 net weight 5 grs. Polishing and emery paste grain 600 net weight 5 grs. Polishing and emery paste grain 1000 net weight 5 grs. Magnifying lens Enveloped lens for nozzle inspection Lapping compound Paris Red original Diamant net weight 5 grs. IN THE KIT 310.R01 - 31
  • 32. PROFESSIONAL DIESEL SERVICE TOOLS www.marbed.comwww.marbed.com 9700-A 9700-A9700-A 9700-3 9700-1 9700-2 9700-4 9008 9700-7 9700-6 1 1 1 1 1 1 1 Pieces Kit of special tools for nozzle cleaning (KDEP 2900 BH 0 986 611 140 HH 99-50) Inserting pin tools Cleaning pin Cleaning pin Cleaning pin Metal brush Pin vice 12 pins set 9700-A-KITOFSPECIALTOOLSFORNOZZLECLEANING9700-A-KITOFSPECIALTOOLSFORNOZZLECLEANING 310.R01 - 32
  • 33. PROFESSIONAL DIESEL SERVICE TOOLS 9700-3 9700-2 9700-1 9008 9700-4 9700-6 9700-7 3x Ø 3 Ø 2,6 Ø 2 Ø 1 9700-3 9700-2 9700-1 9008 9700-4 9700-6 9700-7 9700-A - KIT OF SPECIAL TOOLS FOR NOZZLE CLEANING Inserting pins tool Cleaning pin Cleaning pin Cleaning pin Metal brush Pin vice 12 pins set 310.R01 - 33
  • 34. PROFESSIONAL DIESEL SERVICE TOOLS 9375 9375-SL TP03 9375-S 9375-F 9148-S 9375-T 9148 9375 9375-S 9375-SL 0-400 BAR -0-400 BAR - Ø 1000-600 BAR gliceroil -0-600 BAR gliceroil - Ø 100 BH 1 687 231 006BH 1 687 231 006 EFEP 60H BH 0 681 200 502 0-600 BAR gliceroil, inox0-600 BAR gliceroil, inox Hand injetor similar BOSCH tester with isolating manometric valve Supplied with different manometers (see the table below) 9375-HANDINJECTORTESTER9375-HANDINJECTORTESTER FILTERTANKMANOMETERPUMP Spare parts Electronic add on unit to test 2 spring and traditional injectors Hand injector tester Hand injector tester Double scaleDouble scale (BAR-PSI)(BAR-PSI) 310.R01 - 34
  • 35. PROFESSIONAL DIESEL SERVICE TOOLS 1 2 6 5 3 4 9032 9033 9034 9259 9228 9227 SIGMA RM-RMS 22 x 1,5 CATERPILLAR (last type) JOHN DEERE, CATERPILLAR SIGMA, F.B. SIGMA, F.B. Ø 20 x 1,5 mm. Ø 20 x 1,5 mm. 4 9375 - HAND INJECTOR TESTER - ADAPTER CODE NOTES APPLICATION Injector tester adapter Injector tester adapter Injector tester Injector tester Injector tester Pipe for injection test pump Injector test pump reduction Injector tester UNIVERSAL 310.R01 - 35
  • 36. PROFESSIONAL DIESEL SERVICE TOOLS 1 2 5 6 3 4 9227-A 9227-D 9227-C 9227-E 9227-B 8 x 1,25 NO NO 24 26 27,5 29 32 9227-S1 NO26 TECTOR MERCEDES ACTROS MAN RENAULT PREMIUM CODE Ø PULLER in inches GM on RENAULT MACK trucks GM on RENAULT MACK 480 trucks APPLICATION Injector tester adapter Injector tester adapter 9375 - HAND INJECTOR TESTER - ADAPTER in inches 310.R01 - 36
  • 37. PROFESSIONAL DIESEL SERVICE TOOLS 9148-B 9148-C 9148-D 9053-A Patented quick connection for injectors with thread 12 x 1,5 and 14 x 1,5 for test injector pump Patented quick connection for injectors with thread 16 x 1,5 and 20 x 1,5 for test injector pump Patented quick connection for injectors with thread 18 x 1,5 and 22 x 1,5 for test injector pump Spare parts Set of 10x nylon head for quick connections 9148-B Quick connection for pump tester Quick connection for pump tester WAY OF USE Approach the tool head Lock the tool ring Rotate clockwise the handle tool to secure Rotate anticlockwise and release the tool ring 310.R01 - 37
  • 38. PROFESSIONAL DIESEL SERVICE TOOLS BH 1 687 222 048 EFEP 435B 9883-A DELIVERY START It is suitable determining the delivery start of pumps. Pressure is taken throught pumping, by connecting the pipe-added to the delivery valve of the pump without removing the pump PORTABLE INJECTOR TESTER It can be used as a portable pump for testing injectors. It is equipped with manometer 315 BAR. It has got pumping element and valve, connecting pipe, additional tank. All is packed in a case with handle DUAL PURPOSE 310.R01 - 38
  • 39. PROFESSIONAL DIESEL SERVICE TOOLS 9 13 14 12 10 11 15 2 6 7 5 3 4 8 16 17 24 23 22 21 19 20 18 1 11,5 5,2 9,8 4,1 0,80 9791-1 9791 9792 (480 PZ.) 9792-21 9792-22 9792-23 9792-24 9792-1 9792-2 9792-3 9792-4 9792-5 9792-6 9792-7 9792-8 9792-9 9792-10 9792-11 9792-12 9792-13 9792-14 9792-15 9792-16 9792-17 9792-18 9792-19 9792-20 0,85 9791-2 0,90 9791-3 0,95 9791-4 1,00 9791-5 1,05 9791-6 9791-7 9791-8 9791-9 9791-10 9791-11 9791-12 9791-13 9791-14 9791-15 9791-16 9791-17 9791-19 9791-20 9791-21 9791-22 9791-23 9791-18 9791-24 1,10 1,15 1,20 1,25 1,30 1,35 1,40 1,45 1,50 1,55 1,60 1,65 1,70 1,75 1,80 1,85 1,90 1,95 Boxes of calibrated washers for Boxes of calibrated washers for nozzle holdersnozzle holders BOSCH nozzle holders wide type CAV nozzle holders narrow type 310.R01 - 39
  • 40. PROFESSIONAL DIESEL SERVICE TOOLS 1 2 6 5 3 4 7 8 9 15 14 13 12 11 10 9372 - 01 11,5 5,1 0,05 9372 - 02 11,5 5,1 0,1 9372 - 03 11,5 5,1 0,2 0,05 0,1 0,2 0,05 0,1 0,2 0,05 0,1 0,2 0,05 0,1 0,2 9372 - 07 9 4,2 9372 - 08 9 4,2 9372 - 04 10 3 9372 - 05 10 3 9372 - 06 10 3 9372 - 09 9 4,2 9372 - 10 11 7 9372 - 11 11 7 9372 - 12 11 7 9372 - 13 7,5 3,6 9372 - 14 7,5 3,6 9372 - 15 7,5 3,6 9372 Box with mixed distance spacers for nozzle holders Box with mixed distance spacers for nozzle holders CODE APPLICATION Box with 1500 mixed distance spacers for nozzle holders Nozzle holders FIAT car Nozzle holders BOSCH car (e.g. MERCEDES) Nozzle holders NIPPONDENSO and ZEXEL Nozzle holders CAV car Nozzle holders BOSCH car 310.R01 - 40
  • 41. PROFESSIONAL DIESEL SERVICE TOOLS 1 2 6 5 3 4 7 8 9 14 13 12 11 10 9793 - 01 9793 - 01 9793 - 02 9793 - 04 9793 - 11 9793 - 12 9793 - 08 9793 - 07 9793 - 03 9793 - 06 9793 - 05 9793 - 09 9793 - 10 9793 - 13 9793 - 14 20,5 5,5 diff. 0,5 9793 - 02 20,5 5,5 diff. 0,2 9793 - 03 17,5 h. 13 9793 - 07 14 5 1,1 9793 - 08 14 5 1,1 9793 - 04 20,5 8 diff. 0,5 9793 - 05 16 h. 13 9793 - 06 17,3 h. 14 9793 - 09 9793 - 10 9793 - 11 21 17 1,5 9793 - 12 9793 - 13 6 9793 - 14 8 9793 CODE NOTES 9793 - flame damper9793 - flame damper Box with flame dampers and washers for nozzle holders (512 pieces) Flame damper FIAT UNO DIESEL Flame damper VW GOLF Flame damper VM (ALFA) Plate flame trap FORD Plate flame trap OPEL Flame damper MERCEDES Flame damper FIAT SOFIM - RITMO Flame damper OPEL Brass flame damping washer SOFIM Brass flame damping washer OPEL, VM, MERCEDES Brass washer for nozzle base (BMW ecc.) Iron rubber plug for nozzle holder drain terminal (BOSCH-CAV) Brass washers Brass washers 310.R01 - 41
  • 42. PROFESSIONAL DIESEL SERVICE TOOLS 14 x 1,5 mm. 15 x 1,5 mm. 9794 9794-A 9794-B 9794-A Sliding hammer puller for flame dampers Male Conical reduction for sliding hammer puller for flame damper after the notching of the thread when the extraction is difficult 9793 - FLAME DAMPER 310.R01 - 42
  • 43. PROFESSIONAL DIESEL SERVICE TOOLS 9236-A 9790 9796-A 9796-B 9263 9414-A Light probe with magnifing lens for the inspection of the injector body Tools for injectorsTools for injectors Toolk-kit to insert and pull the nozzle holder dowel bolt It enables a right extraction of the old broken bolt and the insertion of the new one at fixed level It includes: Drill die Drilling die Drill table Inserting pin for nozzle dowel bolts Elastic nozzle dowel bolts (10 pieces) Centering bushes in three interchangeable sizes for nozzle holders Store-box for 8 cyl. components parts while disassembling nozzle holders and pumps Store-box for rotative pumps component parts while disassembling nozzle holders and pumps Injector protrusion gauge Expansion bend for nozzle holder copper jackets 9789 310.R01 - 43
  • 44. PROFESSIONAL DIESEL SERVICE TOOLS 9000 9000-A 9640 9640 9640-A 9524 9524-A Ø 5 mm20,5 Ø 2 mm22 Ø 2 mm22 Ø 2 mm22 9000-B Ø mm21 Motoring ReamerMotoring Reamer Reamer with helical conical miller and Ø 0,20 mm shimming aluminium washers for FIAT-IVECO Ø 22 nozzle copper cases Reamer with helical conical millers and Ø 0,20 mm shimming aluminium washers for nozzle copper cases Conical miller - IVECO - Ø 22 mm (2 pieces in box) Reamer with conical miller for nozzle copper cases (Fiat Ducato T.D.-Fiat Daily) and steel plane reamer for body injector cleaning on Ford Transit I.D.-Fiat Croma I.D. Conical miller - IVECO - Ø 22 mm (2 pieces in box) Conical miller - IVECO 115/17 - Ø 20,5 mm Conical miller - IVECO 50NC - 90NC - Ø 22 mm Conical miller - VOLVO - MAN - Ø 21 mm 310.R01 - 44
  • 45. PROFESSIONAL DIESEL SERVICE TOOLS www.marbed.comwww.marbed.com 9093 9376 93769376 91029093 9093 9102 -A -F -E -D 1 2 3 4 5 6 -C -B 9102 WB 5 WB 6 WB 7 WB 8 WB 9 WB 34 WB 29 WB 30 WB 31 WB 32 ( ) C h. 10-12 mm. C B D C A B D C E D C E D Press with partial hydraulic up setting for pipe delivery diesel oil cone it includes the kit for Ø 6 mm cones (9093) Presure up to 50 quintals To apply to the bench vice Matrix die kit for 6 mm pipe 6 mm pipe 8 mm pipe Matrix die kit for 8 mm pipe Spare parts Matrix die for pipe Pipe slide Sleeve Spacer Loosening sleeve OR kit for hydraulic oil seal Press for pipe delivery diesel oil cones Press for pipe delivery diesel oil cones Embrace the Pipe with the 2 cone halfs (B) Introduce the Pipe and 2 halfs into C Remove D ring and press A on B to form the cone on the pipe. To unlock the 2 halfs from B, insert D ring on the bottom of B and cover C with E. Mount D ring and press A on D to lock the 2 halfs and pipe into C. Press A on E. The pipe is now free and ready to use. 310.R01 - 45
  • 46. PROFESSIONAL DIESEL SERVICE TOOLS 1 2 6 5 3 4 7 8 9 10 8037/A HH AHP114 12/126 1,75 330 8074 BH 1 680 750 085 12/146 2,2 350 8039/A HH AHP133 12/146 2,125 450 8071 BH 1 680 750 073 HH AHP120 12/146 2 450 8072/A BH 1 680 750 015 HH AHP121 14/146 1,5 600 8072/B BH 1 680 750 014 HH AHP117 12/146 2 600 8072 BH 1 680 750 008 HH AHP119 14/146 2 600 8038/A HH AHP134 12/146 2,25 710 8073 BH 1 680 750 017 HH AHP118 12/146 2 840 8075/A BH 1 680 750 075 HH AHP124 14/148 2,5 2,5 1,6 1,75 2 3 2 2 2,5 2 3 1000 CODE APPLICATIONNUT ISO normative 4093/1986 pipes for test benches with tested welded cones in special high resistant steel. The pipes are equipped with antioil rubber coating to reduce vibrations and to decrease noise of 50%. Test bench oil remains in temperature, shape set at the beginning remains the same all over the time. Rubber covered steel pipes VE direct injection (Audi - Ford Transit) DP200 pumps VE direct injector DPCN LUCAS (BMW-Daily - Kangoo - Marea) PE(S) ...P Pumps Bosch over 11 mm K, A, M, MW DPC, DPS PE(S) ...P Pumps Bosch up to 11mm DP200 pumps VA VE DPS MW direct injection PE(S) ...P Pumps Bosch over 11mm ISO 4093 high pressure pipesISO 4093 high pressure pipes EPIC (PSA) pumps 310.R01 - 46
  • 47. PROFESSIONAL DIESEL SERVICE TOOLS 1 2 6 5 3 4 7 8 9 10 17 16 15 11 12 13 14 8076 BH 1 680 750 082 12/146 2,25 267 9927-M BH 1 680 750 102 14/146 2 845 8037 HH AHP114 12/126 1,75 330 9982 BH 1 680 750 085 12/146 2,2 350 8039 HH AHP133 12/146 2,125 450 9923 BH 1 680 750 073 HH AHP120 12/146 2 450 9930/A BH 1 680 750 015 HH AHP121 14/146 1,5 600 9925 BH 1 680 750 014 HH AHP117 12/146 2 600 9925/A BH 1 680 750 008 HH AHP119 14/146 2 600 9930/B BH 1 680 750 089 14/148 2,5 600 8038 HH AHP134 12/146 2,25 710 9927 BH 1 680 750 017 HH AHP118 12/146 2 840 9927/A BH 1 680 750 028 14/146 2 840 9929 BH 1 680 750 075 HH AHP124 14/148 2,5 1000 9926-M BH 1 680 750 103 12/146 2 450 9982-M BH 1 680 750 100 12/146 1,9 350 9923-M BH 1 680 750 101 14/146 1,9 1,5 2 2,5 1,6 1,75 2 3 2 2 3 1,5 2 2 3 2 2,2 2,2 450 VP29/30 VP44 (AUDI, BMW, FORD, NISSAN) VP29/30 (FORD, ROVER) VP44 (CUMMINS, J.DEERE, NISSAN, VOLVO) CODE APPLICATIONNUT ISO normative 4093/1986 pipings for test benches with tested welded cones in special high resistant steel Steel pipingsp p g VE direct injection (Audi - Ford Transit) DP200 pumps DP200 pumps VE direct injection (Audi - Ford Transit) VE direct injector DPCN (BMW-Daily - Kangoo - Marea Fiat Croma, Fiat Ducato) PE(S) ...P Pumps Bosch up to 11 mm K, A, M, MW DPC, DPS PE(S) ...P Pumps Bosch up to 11mm (Scania) PE(S) ...P Pumps Bosch over 11mm VA, VE, DPA, DPS, MW direct injection (Ford Transit) VA DPA PE(S) ...P Pumps Bosch over 11mm ISO 4093 HIGH PRESSURE PIPE PFR 1K (similar) SAME - DEUTZ 310.R01 - 47
  • 48. www.marbed.comwww.marbed.com MARBED Srl - Piazza Novelli, 4 - 20129 Milano - Italy Tel. +39 02.71.49.84 - Fax +39 02.70.10.26.67 e-mail info@marbed.com www.marbed.com PROFESSIONAL DIESEL SERVICE TOOLS This catalog is, to all intents, protected by copyright, so the reproduction in part or in full of photos, drawings, etc.. is prohibited. Original part numbers listed in this catalog are given for reference. The data and information, shown in this technical catalog, replace the previous edition that is now obsolete. All specifications, dimensions, weights in this catalog are subject to change without notice. The illustrations are not binding. MARBED BOOK 2011 ©2011 MARBED S.r.l. - Italy