Elcoteq Manaus
Receiving Materials process
August/2011
Warehouse Management
Elcoteq Presentation / Company Overview
DI process Time
Information:
• Data from DI 2011.xls;
• From fiscal we use just 20 DI’s as reference because we didn’t
have updated information in worksheet.
May/2011 – 46 DI’s
Area Logistic Cost Finance WH Fiscal
Total
Time
Average
time
5:22 4:16 26:48 24:18 2:12 62:56
Higher time 09:21 22:03 69:43 41:33 17:45 N/N
Elcoteq Presentation / Company Overview
DI process Time
June/2011 45 DI’s
Area Logistic Cost Finance Receiving Fiscal
Total
Time
Average
time
12:56 N/N N/N 14:31 1:43 117:23
Higher
Time
66:00 N/N N/N 134:41 08:15 -
• Logistic Increasing: 1 DI had problems to be updated by system
because we had a Power Outage – they update just 6 DI’s during
the whole June;
• Cost and Finance has anyone DI data updated in the system.
Elcoteq Presentation / Company Overview
DI process Time
July/2011 – 57 DI’s
Area Logistic Cost Finance Receiving Fiscal
Total
Time
Average
time
5:52 7:02 35:45 17:48 20:21 86:48
Higher time 31:00 72:00 120:00 120:06 121:03 N
• Cost and Finance were measured by days cause we continue not
having information about their times.
July 2010Elcoteq Presentation / Company Overview 5
Time reduction:
• by new system of scanning.
• New packing list
created to check
materials
No barcode Barcode in use
Improvements in July
Two important improves were implemented to speed up the entry process:
1 – Mobile stations for checking parts and create label to avoid unnecessary movements or wasting
time during normal stations be on the office, this mobile stations provide more flexibility to material
handlers action beside of pallets and no need to going and back to get new labels;
2 – For SMT parts we received importation process in advance and generate a spreadsheet to
create labels in advance, this way Logistic, Cost and Finance team can anticipate their entry data in
the system before parts arrive in receiving area.
Elcoteq Presentation / Company Overview
DI process Time
July/2011 – 57 DI’s
• With scanners, and new docs received in advance we could
implement significant waiting time improvement in Receiving
process, because steps of Logistics, Cost and Finance were done
before receiving parts arriving.
Area Logistic Cost Finance Receiving Fiscal Total Time
Actual Time 4:12 3:02 6:45 6:32 7:19 27:50:00
Before 5:52 7:02 35:45:00 17:48 20:21 86:48:00
Diference 1:40 4:00 5:00 9:00 10:00 58:58:00
Your Life Cycle Service Partner

Warehouse process time reduction project

  • 1.
    Elcoteq Manaus Receiving Materialsprocess August/2011 Warehouse Management
  • 2.
    Elcoteq Presentation /Company Overview DI process Time Information: • Data from DI 2011.xls; • From fiscal we use just 20 DI’s as reference because we didn’t have updated information in worksheet. May/2011 – 46 DI’s Area Logistic Cost Finance WH Fiscal Total Time Average time 5:22 4:16 26:48 24:18 2:12 62:56 Higher time 09:21 22:03 69:43 41:33 17:45 N/N
  • 3.
    Elcoteq Presentation /Company Overview DI process Time June/2011 45 DI’s Area Logistic Cost Finance Receiving Fiscal Total Time Average time 12:56 N/N N/N 14:31 1:43 117:23 Higher Time 66:00 N/N N/N 134:41 08:15 - • Logistic Increasing: 1 DI had problems to be updated by system because we had a Power Outage – they update just 6 DI’s during the whole June; • Cost and Finance has anyone DI data updated in the system.
  • 4.
    Elcoteq Presentation /Company Overview DI process Time July/2011 – 57 DI’s Area Logistic Cost Finance Receiving Fiscal Total Time Average time 5:52 7:02 35:45 17:48 20:21 86:48 Higher time 31:00 72:00 120:00 120:06 121:03 N • Cost and Finance were measured by days cause we continue not having information about their times.
  • 5.
    July 2010Elcoteq Presentation/ Company Overview 5 Time reduction: • by new system of scanning. • New packing list created to check materials No barcode Barcode in use Improvements in July Two important improves were implemented to speed up the entry process: 1 – Mobile stations for checking parts and create label to avoid unnecessary movements or wasting time during normal stations be on the office, this mobile stations provide more flexibility to material handlers action beside of pallets and no need to going and back to get new labels; 2 – For SMT parts we received importation process in advance and generate a spreadsheet to create labels in advance, this way Logistic, Cost and Finance team can anticipate their entry data in the system before parts arrive in receiving area.
  • 6.
    Elcoteq Presentation /Company Overview DI process Time July/2011 – 57 DI’s • With scanners, and new docs received in advance we could implement significant waiting time improvement in Receiving process, because steps of Logistics, Cost and Finance were done before receiving parts arriving. Area Logistic Cost Finance Receiving Fiscal Total Time Actual Time 4:12 3:02 6:45 6:32 7:19 27:50:00 Before 5:52 7:02 35:45:00 17:48 20:21 86:48:00 Diference 1:40 4:00 5:00 9:00 10:00 58:58:00
  • 7.
    Your Life CycleService Partner