The document provides information on replacing the track unit and track gearbox cover of an excavator. It outlines 14 steps for replacing the track unit, including removing the track chain, sprocket, motor cover, hoses and fittings before lifting the track unit off with a hoist. It then describes 8 steps for replacing the track gearbox cover, which involves draining the oil, removing screws and separating the cover using set screws before cleaning and reapplying the surface.
Volvo EC210B LC EC210BLC Excavator Service Repair Manualjfkksefmmsem
This is the Highly Detailed factory service repair manual for theVOLVO EC210B LC EC210BLC EXCAVATOR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.VOLVO EC210B LC EC210BLC EXCAVATOR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Safety
0 General
1 Standard Parts, Service
2 Engine with Mounting and Equipment
3 Elec. System, Warning System, Information System, Instruments
4 Power Transmission
5 Brake
6 Frame and Crawler Unit
7 Machinery House, Cab, Exterior Trim Parts Anywhere
8 Hydraulic System, Digging, Handling, Grading Equipment, Misc Equipment
Hydraulic and Electric schematics
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveVOLVO EC210B LC EC210BLC EXCAVATOR Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
Volvo EC210B LC EC210BLC Excavator Service Repair Manualjfkksefmmsem
This is the Highly Detailed factory service repair manual for theVOLVO EC210B LC EC210BLC EXCAVATOR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.VOLVO EC210B LC EC210BLC EXCAVATOR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Safety
0 General
1 Standard Parts, Service
2 Engine with Mounting and Equipment
3 Elec. System, Warning System, Information System, Instruments
4 Power Transmission
5 Brake
6 Frame and Crawler Unit
7 Machinery House, Cab, Exterior Trim Parts Anywhere
8 Hydraulic System, Digging, Handling, Grading Equipment, Misc Equipment
Hydraulic and Electric schematics
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveVOLVO EC210B LC EC210BLC EXCAVATOR Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
2004 JEEP GRAND CHEROKEE Service Repair Manualfujdfjkkemmd
This is the Highly Detailed factory service repair manual for the2004 JEEP GRAND CHEROKEE, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.2004 JEEP GRAND CHEROKEE Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Introduction
0 Lubrication & Maintenance
2 Suspension
3 Differential & Driveline
5 Brakes
7 Cooling
8A Audio/Video
8B Chime/Buzzer
8E Electronic Control Modules
8F Engine Systems
8G Heated Systems
8H Horn
8I Ignition Control
8J Instrument Cluster
8L Lamps
8M Message Systems
8N Power Systems
8O Restraints
8P Speed Control
8Q Vehicle Theft Security
8R Wipers/Washers
8W Wiring
9 Engine
11 Exhaust System
13 Frame & Bumpers
14 Fuel System
19 Steering
21 Transmission and Transfer Case
22 Tires/Wheels
23 Body
24 Heating & Air Conditioning
25 Emissions Control 4.0L/4.7L
Component and System Index
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to have2004 JEEP GRAND CHEROKEE Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
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Thanks for visiting!
Complete professional technical service and repair manual written for your Mack MP8 Diesel Engine. This is the same type of service manual your local dealer will use when doing a repair. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also. It saves to your hard-drive and can be burned to CD. No scanned-in or bootlegged copy, this manual is made in high resolution, so when you print the pages you need, they are all in great quality!
2004 JEEP GRAND CHEROKEE Service Repair Manualfujdfjkkemmd
This is the Highly Detailed factory service repair manual for the2004 JEEP GRAND CHEROKEE, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.2004 JEEP GRAND CHEROKEE Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Introduction
0 Lubrication & Maintenance
2 Suspension
3 Differential & Driveline
5 Brakes
7 Cooling
8A Audio/Video
8B Chime/Buzzer
8E Electronic Control Modules
8F Engine Systems
8G Heated Systems
8H Horn
8I Ignition Control
8J Instrument Cluster
8L Lamps
8M Message Systems
8N Power Systems
8O Restraints
8P Speed Control
8Q Vehicle Theft Security
8R Wipers/Washers
8W Wiring
9 Engine
11 Exhaust System
13 Frame & Bumpers
14 Fuel System
19 Steering
21 Transmission and Transfer Case
22 Tires/Wheels
23 Body
24 Heating & Air Conditioning
25 Emissions Control 4.0L/4.7L
Component and System Index
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to have2004 JEEP GRAND CHEROKEE Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
Complete professional technical service and repair manual written for your Mack MP8 Diesel Engine. This is the same type of service manual your local dealer will use when doing a repair. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also. It saves to your hard-drive and can be burned to CD. No scanned-in or bootlegged copy, this manual is made in high resolution, so when you print the pages you need, they are all in great quality!
What Does the Active Steering Malfunction Warning Mean for Your BMWTanner Motors
Discover the reasons why your BMW’s Active Steering malfunction warning might come on. From electrical glitches to mechanical failures and software anomalies, addressing these promptly with professional inspection and maintenance ensures continued safety and performance on the road, maintaining the integrity of your driving experience.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
What Exactly Is The Common Rail Direct Injection System & How Does It WorkMotor Cars International
Learn about Common Rail Direct Injection (CRDi) - the revolutionary technology that has made diesel engines more efficient. Explore its workings, advantages like enhanced fuel efficiency and increased power output, along with drawbacks such as complexity and higher initial cost. Compare CRDi with traditional diesel engines and discover why it's the preferred choice for modern engines.
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
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• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
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• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
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To be eligible:
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3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
Core technology of Hyundai Motor Group's EV platform 'E-GMP'Hyundai Motor Group
What’s the force behind Hyundai Motor Group's EV performance and quality?
Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
Discover more about Hyundai Motor Group’s EV platform ‘E-GMP’!
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
Things to remember while upgrading the brakes of your car
Volvo ec210 c ld ec210cld excavator service repair manual
1. Service Information
Document Title: Function Group: Information Type: Date:
Power transmission,
description
400 Service Information 2015/5/11
Profile:
EXC, EC210C LD [GB]
Power transmission, description
The excavator's power transmission is a generic name of all components that transmit motive force to perform the various
functions of the excavator. The mechanical power from the engine transmitted via the pump coupling is converted to
hydraulic power by the main pumps. Hydraulic power from the main pump goes to the travel motors, slew motor and
hydraulic cylinders via the main control valve, where it is converted back to mechanical power, that actuates the travel
action, slew action and attachments. The reduction gears of the planetary mechanisms convert the high speed rotation of
the hydraulic motor into low speed, high torque rotating force, at the track unit / sprocket for travel, and at the slew unit /
ring gear for slewing. The center passage 360° rotating unit allows high pressure hydraulic flow from the main control valve
to the track motors. The unit rotates with the superstructure without twisting hoses therefore oil flow is not obstructed by
slewing.
2. Service Information
Document Title: Function Group: Information Type: Date:
Function description Service Information 2015/5/11
Profile:
EXC, EC210C LD [GB]
Function description
Track gearbox consists of a two stage planetary mechanism that converts the high speed rotation of the hydraulic motor,
into low speed, high torque rotating force at the sprocket hub.
See .
990 Hydraulic diagram, travel
Gearbox, torque flow
The power transmitted from the hydraulic motor output shaft is transmitted to the 1st stage sun gear → spline of 1st carrier
→ 2nd sun gear → 2nd planetary gear → ring gear.
At this time, the reduction ratio of reduction gear is as follows :
Reduction ratio
1st reduction ratio
i1 = ((Zs1 + Zr) · (Zs2 + Zr) / (Zs1 · Zs2)) - 1
Figure 1
Track gearbox, torque flow
Zs1 = No. of tooth of 1st sun gear
Zs2 = No. of tooth of 2nd sun gear
Zr = No. of tooth of ring gear
3. Service Information
Document Title: Function Group: Information Type: Date:
Track gearbox, description Service Information 2015/5/11
Profile:
EXC, EC210C LD [GB]
Track gearbox, description
Track gearbox consists of a two stage planetary mechanism that converts the high speed rotation of the hydraulic motor,
into low speed, high torque rotating force at the sprocket hub.
Figure 1
2 stage planetary gearbox
1.
2.
3.
4.
Track motor
No.1 planetary gear assembly
No.2 planetary gear assembly
Ring gear
4. Figure 2
Port connections
1.
2.
3.
4.
5.
Oil filling port (PF 3/4)
Oil level check port (PF 3/4)
Oil drain port (PF 3/4)
High speed
Low speed
Port connections
Port symbol Port size Port
(A), (B) 1-5/16-12UN Oil supply (Return)
(P2), (P3) PT 1/4 Pressure check
(P5) PT 1/8 Brake release pressure
(P) 7/16-20UNF Displacement changeover valve oil supply
(D1), (D2) 3/4-16UNF Motor drain
Rotational direction
View from E axis Inlet Outlet
Clockwise A B
Counterclockwise B A
6. Figure 4
Track gearbox, exploded view
The power transmitted from the hydraulic motor output shaft is transmitted to the 1st stage sun gear (27) → spline of 1st
carrier (19) → 2nd sun gear (20) → 2nd planetary gear (12) → ring gear (8).
Figure 5
Track gearbox, torque flow
At this time, the reduction ratio of reduction gear is as follows:
(1) 1st reduction ratio
i1 = ((Zs1 + Zr) · (Zs2 + Zr) / (Zs1 · Zs2)) - 1
Zs1 = No. of tooth of 1st sun gear
Zs2 = No. of tooth of 2nd sun gear
Zr = No. of tooth of ring gear
7. Service Information
Document Title: Function Group: Information Type: Date:
Track gearbox,
troubleshooting
Service Information 2015/5/11
Profile:
EXC, EC210C LD [GB]
Track gearbox, troubleshooting
Track gearbox, troubleshooting
Gearbox does not rotate. Motor overloaded. Reduce the load.
Gearbox is damaged. Replace the gearbox.
Oil leakage from mating joint
surfaces.
Liquid gasket improperly applied. Disassembly and re-apply.
Mating surface damaged. Repair or replace.
Loosen screws. Tighten to specified torque.
Loosen plug. Tighten to specified torque.
Casing leakage. Cracks or pin holes. Replace the housing.
Cover damaged. Replace the cover.
Track gearbox, troubleshooting
Floating seal leakage. Sliding surface worn. Replace the floating seal
assembly.
O-ring distorted.
Abnormal operating temperature. Insufficient gear oil. Refill to specified level.
8. Gear or bearing damaged. Replace the gearbox.
Hydraulic and gear oil mixed. Replace the motor oil seal.
Abnormal operating sound. Gearbox is damaged. Replace the gearbox.
9. Service Information
Document Title: Function Group: Information Type: Date:
Track gearbox,
maintenance standard
Service Information 2015/5/11
Profile:
EXC, EC210C LD [GB]
Track gearbox, maintenance standard
Track gearbox, maintenance standard
The parts are precision finished and must be handled carefully.
Keep the parts of the planetary carrier (s) together, do not mix the bearings, gears, pins and thrust washers.
Seals
Replace the seals and O-rings, although they appear not damaged.
Part replacement criteria
Replace all parts that appear damaged or are not within the allowable value.
Replace some parts in sets, i.e. gears, bearings, pins and thrust washers.
Remove air in the track motor before operating.
1.
2.
3.
4.
5.
6.
7.
Check that the gearbox axis is horizontal. Rotate the gearbox housing until the drain plug is on the bottom of the
vertical axis of the end cover.
The gearbox is supplied with oil plugs (draining, filling and level) equipped with an hole that allows the air to bleed.
NOTE!
Remove the oil plugs with care. When the gearbox is warm, the air inside can be pressurized and this can cause
their strongly expulsion towards the worker.
Loose with caution the plugs (2~3 rounds) counterclockwise.
Clean the plug to be sure that the air bleed hole is not obstructed.
Wait a few seconds to allow the pressurized air to bleed from the gearbox.
Remove the plugs and let the oil flow in a large enough container; in order to facilitate the draining must be oil still
warm.
Wait a few minutes until all the oil is drained and then proceed to screw on the plugs.
Proceed with the oil fill-up following the procedures given.
NOTE!
Never mix mineral oils with synthetic oils and vice versa.
Do not dispose of the oil in the natural environment but be careful to eliminate it in compliance with the relative rules and
regulations that govern locally.
Tightening torque plug. See track gearbox, description.
Part replacement criteria
No. Part Condition Allowable value
8
12
20
22
27
Ring gear
No.2 planetary gear
No.2 sun gear
No.1 planetary gear
No.1 sun gear
The tooth surface is pitted or non uniformly
worn.
The gear is cracked.
Area rate: within 5%
23 Needle bearing Fitting/flaking of the balls, rollers or races.
10. 13
2
Needle bearing
Angular bearing
Does not rotate smoothly by hand.
3 Seal Rust or damage on sliding face.
O-ring distorted or damaged.
15
25
No.2 pin
No.1 pin
The pin is cracked, galled or pitted.
24
14
Thrust washer Excessively worn on the face area.
General tools
General tools
No. Item Size Quantity
1 Socket wrench 19 mm (0.75 inch) 1
2 L wrench 5 mm (0.2 inch)
10 mm (0.39 inch)
12 mm (0.47 inch)
1
3 Torque wrench 39 ~ 177 Nm (29 ~ 130 lbf ft) 1
4 Eye bolt PF 3/4
M10
M12
2
5 Plastic hammer Approximately L = 300 ~ 500 mm (11.8 ~ 19.7 inch) 1
6 Screwdriver Approximately L = 200 mm (7.9 inch) 1
7 Depth gauge
(Vernier calliper)
Range approximately 300 mm (11.8 inch)
Minimum scale 0.01 mm (0.00039 inch)
1
Track gearbox, precautions for operation
Installation
Figure 2
Mounting location
A.
B.
Main body mounted area
Sprocket mounted area
Check that the mating mount surfaces are clean.
Check that the motor is positioned correctly in the frame.
If the gearbox to frame fit is tight, draw the assembly into the frame evenly with the mounting screws.
Tighten the screws in a crisscross pattern in several stages to the specified torque.
Apply these same precautions when mounting the sprocket.
Tightening torque
Tightening torque
11. Item Quantity Thread size Tightening torque
Reduction screw (A) 30 M16 (P2.0) 265 ±29.4 Nm (195 ±22 lbf ft)
Sprocket screw (B) 22 M16 (P2.0) 265 ±29.4 Nm (195 ±22 lbf ft)
NOTE!
The screws must be 10.9 KS strength classification or above.
Lubricating oil
NOTICE
Prior to operating the travel function, fill the gearbox with the specified oil to the correct level.
NOTE!
Gear oil specification
Use a gear oil equivalent to API classification GL–4 or GL–5, SAE 90.
Gear oil replacement period
First (initial) oil replacement: 500 operating hours
Subsequent oil replacement: 2000 operating hours
After maintenance (initial): 250 operating hours
NOTE!
Regardless of the operating hours the gear oil must be replaced at least once per year.
NOTE!
Do not mix different types, classifications or brands of oil.
NOTE!
Drain the gear oil while it is still warm to flush out any contaminants.
Gear oil replacement procedure
Figure 3
Oil replacement location
1.
2.
3.
Fill port
Level check port
Drain port
Rotate the gearbox until the drain plug and the fill plug are on the vertical axis.
Remove the 3 plugs in the end cover and drain the oil into a suitable container.
Ensure that the drain plug O-ring is not damaged, then install the plug and torque to specification.
Refill the gearbox through the fill port until oil exits from the level check port.
12. Ensure that the O-ring on each plug is not damaged, then install the plugs and torque to specification.
NOTE!
Oil capacity: see .
4311 Track gearbox, specifications
Operating checks
Check the oil level prior to operating the travel function.
Check for oil leakage on the gearbox assembly.
Check for loose mounting screws.
Check for abnormal sound or vibration while rotating.
Check for any abnormal temperature increase after operating for a short time.
WARNING
The temperature of the case is high just after running. Use a thermometer to measure. Do not touch directly by hand
to prevent a burn injury.
NOTE!
The temperature of the case must be lower than 90 °C, during continuous operation.
13. Service Information
Document Title: Function Group: Information Type: Date:
Track unit, replacing Service Information 2015/5/11
Profile:
EXC, EC210C LD [GB]
Track unit, replacing
Op nbr 431-127
1. Park the machine in the service position F, see .
091 Service positions
2.
When the engine is running, the hydraulic line is under high pressure. Stop the engine, and remove the
residual pressure inside the hydraulic line by operating the control lever smoothly for 3 ~ 4 times with
ignition switch at "ON" position.
Remove the residual pressure inside the hydraulic tank by pressing the air breather on the hydraulic tank.
After disconnecting the hose, install a plug to prevent oil leakage and contamination.
3. Remove the track shoes over the master pin and remove the pin to split the track chain. Insert a bar into the track
link to guide the track assembly. Rotate the track backward to remove the track chain from the drive sprocket.
See to remove the master pin and the track chain.
7753 Track chain assembly, removing
4. Raise sprocket (4) and insert block (3) between track frame (2) and link (1) to support the undercarriage.
Figure 1
Removal, sprocket
1.
2.
3.
4.
5.
Track link
Track frame
Wood block
Sprocket
Screws
5. Remove screws (5) rotating sprocket (4) and remove sprocket (4) carefully.
6. Remove screws (1) and motor cover (2).
14. Figure 2
Removal, motor cover
1.
2.
Screws
Motor cover
7. Remove track motor high pressure hoses (1).
Figure 3
Removal, hoses
1.
2.
3.
High pressure hoses
Drain hose
2nd speed hose
8. Remove track motor drain hose (2).
9. Remove track motor 2nd speed hose (3).
10. Remove fittings (1).
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your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
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please download the PDF
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16. Figure 4
Removal, fittings
1. Fittings
11. Hold the track unit with hoist (1) and remove mounting screws (2) of the track unit from track frame (3).
Figure 5
Removal, mounting screws
1.
2.
3.
Hoist
Screws
Track frame
12. Lift track unit (2) with hoist (1), and lower to the workbench safely.
Figure 6
Removal, track unit
1. Hoist
17. 2. Track unit
13. Install a new track unit in reverse order of the removal procedure.
14. Lift the track chain onto the drive sprocket, insert a bar into the track link to guide the track assembly. Rotate the
track forward until the master pin link is at the idler. Install the master pin and the track shoes.
See to install the master pin and the track chain.
7753 Track chain assembly, installing
18. Service Information
Document Title: Function Group: Information Type: Date:
Track gearbox, replacing
cover
Service Information 2015/5/11
Profile:
EXC, EC210C LD [GB]
Track gearbox, replacing cover
Op nbr 431-117
1. Park the machine in the service position B, see .
091 Service positions
Rotate the gearbox until the drain plug and fill plug are on the vertical axis.
2. Remove the 3 plugs on the cover and drain the oil into a suitable container.
NOTE!
Oil capacity: 5.8 liters (1.5 US gal)
Figure 1
Removal, plugs
1.
2.
3.
Fill port
Level check port
Drain port
3. Remove gearbox cover screws (1).
Figure 2
Removal, screws
1. Screw
4. Thread two screws (2) into gearbox (3) to hold fall cover (4).
19. Tighten two set-screws (1) to separate cover (4) from track gearbox (3).
Figure 3
Removal, gearbox cover
1.
2.
3.
4.
Set-screw
Screw
Track gearbox
Track gearbox cover
5. Remove gearbox cover (4) from track gearbox (3).
NOTE!
Thoroughly clean the mounting surface.
6. Install the two set-screws to a new gearbox cover.
7. Install the new gearbox cover to the track gearbox.
NOTE!
Before replacing cover (1), apply sealing compound (2) to the mounting surface.
Figure 4
Applying, sealing compound
1.
2.
Track gearbox cover
Sealing compound
8. Install drain plug (1) and tighten it to the specified torque.
20. Figure 5
Installation, drain plug
1. Drain plug
9. Fill the oil through the fill port until oil exits from the level check port.
10. Install the fill and level check plug and tighten them to the specified torque.
21. Service Information
Document Title: Function Group: Information Type: Date:
Track gearbox (removed),
replacing floating seal
Service Information 2015/5/11
Profile:
EXC, EC210C LD [GB]
Track gearbox (removed), replacing floating seal
Op nbr 431-115
14633157 Drift
14599552 Measuring plate
1. Remove the 3 plugs on the cover and drain the oil into a suitable container.
Figure 1
Removal, cover
1.
2.
3.
4.
5.
Fill port
Level check port
Drain port
Screw
Cover
NOTE!
Oil capacity. See .
4311 Track gearbox, specifications
2. Remove the screws and cover.
3. Remove the No.1 planetary gear assembly.