The document provides information on a Deutz D6D EBE2 engine, including:
- It is a 6-cylinder 4-stroke turbocharged diesel engine with cast iron block and head.
- Gears in the engine gear case are hardened helical type for quiet power transmission.
- The document contains diagrams and descriptions of engine components and systems like the cylinder head, pistons, valves, crankshaft, and connecting rods.
Volvo EC180B LC EC180BLC Excavator Service Repair Manual Instant Download.pdftepu22753653
The document provides information on an engine including:
- The engine is a 6-cylinder, 4-stroke diesel engine with cast iron block and head.
- Gears in the engine case are hardened helical type for strength and reduced noise.
- The document includes diagrams of the engine starter side view, alternator side view, top view and flywheel end view labeling parts.
Volvo EC180B LC EC180BLC Excavator Service Repair Manual Instant Download.pdfdai20nao
The document provides information on an engine including:
- The engine is a 6-cylinder, 4-stroke diesel engine with cast iron block and head.
- Gears in the engine case are hardened helical type for strength and reduced noise.
- The document includes diagrams of the engine starter side view, alternator side view, top view and flywheel end view labeling parts.
Volvo EC180B LC EC180BLC Excavator Service Repair Manual Instant Download.pdfrou774513po
The document provides information on an engine including:
- The engine is a 6-cylinder, 4-stroke diesel engine with cast iron block and head.
- Gears in the engine case are hardened helical type for strength and reduced noise.
- The document includes diagrams of the engine starter side view, alternator side view, top view and flywheel end view labeling parts.
Volvo EC180B LC EC180BLC Excavator Service Repair Manual Instant Download.pdfzhenchun51
The document provides information on an engine including:
- The engine is a 6-cylinder, 4-stroke diesel engine with cast iron block and head.
- Gears in the engine case are hardened helical type for strength and reduced noise.
- The document includes diagrams of the engine starter side, alternator side, top view and flywheel end.
Volvo EC180B LC EC180BLC Excavator Service Repair Manual Instant Download.pdff8iosedkdm3e
The document provides information on an engine including:
- The engine is a 6-cylinder, 4-stroke diesel engine with cast iron block and head.
- Gears in the engine case are hardened helical type for strength and reduced noise.
- The document includes diagrams of the engine starter side, alternator side, top view and flywheel end.
Volvo EC180B LC EC180BLC Excavator Service Repair Manual Instant Download.pdfzu0582kui
The document provides information on an engine including:
- The engine is a 6-cylinder, 4-stroke diesel engine with cast iron block and head.
- Gears in the engine case are hardened helical type for strength and reduced noise.
- The document includes diagrams of the engine starter side, alternator side, top view and flywheel end.
Volvo EC180B LC EC180BLC Excavator Service Repair Manual Instant Download.pdffijsekkkdmdm3e
The document provides information on an engine including:
- The engine is a 6-cylinder, 4-stroke diesel engine with cast iron block and head.
- Gears in the engine case are hardened helical type for strength and reduced noise.
- The document includes diagrams of the engine starter side, alternator side, top view and flywheel end.
Volvo EC180B LC EC180BLC Excavator Service Repair Manual Instant Download.pdflunrizan628
The document provides information on an engine including:
- The engine is a 6-cylinder, 4-stroke diesel engine with cast iron block and head.
- Gears in the engine case are hardened helical type for strength and reduced noise.
- The document includes diagrams of the engine starter side view, alternator side view, top view and flywheel end view labeling parts.
Volvo EC180B LC EC180BLC Excavator Service Repair Manual Instant Download.pdftepu22753653
The document provides information on an engine including:
- The engine is a 6-cylinder, 4-stroke diesel engine with cast iron block and head.
- Gears in the engine case are hardened helical type for strength and reduced noise.
- The document includes diagrams of the engine starter side view, alternator side view, top view and flywheel end view labeling parts.
Volvo EC180B LC EC180BLC Excavator Service Repair Manual Instant Download.pdfdai20nao
The document provides information on an engine including:
- The engine is a 6-cylinder, 4-stroke diesel engine with cast iron block and head.
- Gears in the engine case are hardened helical type for strength and reduced noise.
- The document includes diagrams of the engine starter side view, alternator side view, top view and flywheel end view labeling parts.
Volvo EC180B LC EC180BLC Excavator Service Repair Manual Instant Download.pdfrou774513po
The document provides information on an engine including:
- The engine is a 6-cylinder, 4-stroke diesel engine with cast iron block and head.
- Gears in the engine case are hardened helical type for strength and reduced noise.
- The document includes diagrams of the engine starter side view, alternator side view, top view and flywheel end view labeling parts.
Volvo EC180B LC EC180BLC Excavator Service Repair Manual Instant Download.pdfzhenchun51
The document provides information on an engine including:
- The engine is a 6-cylinder, 4-stroke diesel engine with cast iron block and head.
- Gears in the engine case are hardened helical type for strength and reduced noise.
- The document includes diagrams of the engine starter side, alternator side, top view and flywheel end.
Volvo EC180B LC EC180BLC Excavator Service Repair Manual Instant Download.pdff8iosedkdm3e
The document provides information on an engine including:
- The engine is a 6-cylinder, 4-stroke diesel engine with cast iron block and head.
- Gears in the engine case are hardened helical type for strength and reduced noise.
- The document includes diagrams of the engine starter side, alternator side, top view and flywheel end.
Volvo EC180B LC EC180BLC Excavator Service Repair Manual Instant Download.pdfzu0582kui
The document provides information on an engine including:
- The engine is a 6-cylinder, 4-stroke diesel engine with cast iron block and head.
- Gears in the engine case are hardened helical type for strength and reduced noise.
- The document includes diagrams of the engine starter side, alternator side, top view and flywheel end.
Volvo EC180B LC EC180BLC Excavator Service Repair Manual Instant Download.pdffijsekkkdmdm3e
The document provides information on an engine including:
- The engine is a 6-cylinder, 4-stroke diesel engine with cast iron block and head.
- Gears in the engine case are hardened helical type for strength and reduced noise.
- The document includes diagrams of the engine starter side, alternator side, top view and flywheel end.
Volvo EC180B LC EC180BLC Excavator Service Repair Manual Instant Download.pdflunrizan628
The document provides information on an engine including:
- The engine is a 6-cylinder, 4-stroke diesel engine with cast iron block and head.
- Gears in the engine case are hardened helical type for strength and reduced noise.
- The document includes diagrams of the engine starter side view, alternator side view, top view and flywheel end view labeling parts.
Volvo EC180B LC EC180BLC Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
The document provides information on an engine including:
- The engine is a 6-cylinder, 4-stroke diesel engine with cast iron block and head.
- Gears in the engine case are hardened helical type for strength and reduced noise.
- The document includes diagrams of the engine starter side, alternator side, top view and flywheel end.
Volvo EC180B LC EC180BLC Excavator Service Repair Manual Instant Download.pdffapanhe306271
The document provides information on an engine including:
- The engine is a 6-cylinder, 4-stroke diesel engine with cast iron block and head.
- Gears in the engine case are hardened helical type for strength and reduced noise.
- The document includes diagrams of the engine starter side view, alternator side view, top view and flywheel end view labeling parts.
Volvo EC140B LC EC140BLC Excavator Service Repair Manual Instant Download.pdfdai20nao
The document provides information on an engine, including:
- It is a 4-cylinder, 4-stroke engine with a cast iron block and head.
- Gears in the engine gear case are hardened helical type for quiet power transmission.
- The document includes diagrams of the engine layout and specifications for maintenance procedures like valve clearance adjustment.
Volvo EC140B LC EC140BLC Excavator Service Repair Manual Instant Download.pdftepu22753653
The document provides information on an engine, including:
- It is a 4-cylinder, 4-stroke engine with a cast iron block and cylinder head.
- Gears in the engine gear case are hardened helical type for quiet power transmission.
- The document includes diagrams of the engine layout and specifications for maintenance procedures like valve clearance adjustment.
Volvo EC140B LC EC140BLC Excavator Service Repair Manual Instant Download.pdfrou774513po
The document provides information on an engine, including:
- It is a 4-cylinder, 4-stroke engine with a cast iron block and cylinder head.
- Gears in the engine gear case are hardened helical type for quiet power transmission.
- The document contains diagrams of the engine showing components like the intake and exhaust manifolds.
Volvo EC140B LC EC140BLC Excavator Service Repair Manual Instant Download.pdfzhenchun51
The document provides information on an engine, including:
- It is a 4-cylinder, 4-stroke engine with a cast iron block and cylinder head.
- Gears in the engine gear case are hardened helical type for quiet power transmission.
- The document includes diagrams of the engine layout and specifications for maintenance procedures like valve clearance adjustment.
Volvo EC140B LC EC140BLC Excavator Service Repair Manual Instant Download.pdff8iosedkdm3e
The document provides information on an engine, including:
- It is a 4-cylinder, 4-stroke engine with a cast iron block and head.
- Gears in the engine gear case are hardened helical type for quiet power transmission.
- The document includes diagrams of the engine layout and components as well as specifications for maintenance like valve clearance adjustment.
Volvo EC140B LC EC140BLC Excavator Service Repair Manual Instant Download.pdfzu0582kui
The document provides information on an engine, including:
- It is a 4-cylinder, 4-stroke engine with a cast iron block and cylinder head.
- Gears in the engine gear case are hardened helical type for quiet power transmission.
- The document contains diagrams of the engine showing components like the intake and exhaust manifolds.
Volvo EC140B LC EC140BLC Excavator Service Repair Manual Instant Download.pdffijsekkkdmdm3e
The document provides information on an engine, including:
- It is a 4-cylinder, 4-stroke engine with a cast iron block and head.
- Gears in the engine gear case are hardened helical type for quiet power transmission.
- The document includes diagrams of the engine layout and specifications for maintenance procedures like valve clearance adjustment.
Volvo EC140B LC EC140BLC Excavator Service Repair Manual Instant Download.pdflunrizan628
The document provides information on an engine, including:
- It is a 4-cylinder, 4-stroke engine with a cast iron block and cylinder head.
- Gears in the engine gear case are hardened helical type for quiet power transmission.
- The document includes diagrams of the engine layout and specifications for maintenance procedures like valve clearance adjustment.
Volvo EC140B LC EC140BLC Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
The document provides information on an engine, including:
- It is a 4-cylinder, 4-stroke engine with a cast iron block and cylinder head.
- Gears in the engine gear case are hardened helical type for quiet power transmission.
- The document contains diagrams of the engine showing components like the intake and exhaust manifolds.
Volvo EC140B LC EC140BLC Excavator Service Repair Manual Instant Download.pdffapanhe306271
The document provides information on an engine, including:
- It is a 4-cylinder, 4-stroke engine with a cast iron block and cylinder head.
- Gears in the engine gear case are hardened helical type for quiet power transmission.
- The document contains diagrams of the engine showing components like the intake and exhaust manifolds.
Volvo EC290B LC (EC290BLC) Excavator Service Repair Manual Instant Download.pdff8iosedkdm3e
This document provides descriptions of various engine components for a Volvo D7D engine, including:
- The cylinder head is made of grey cast iron with vertically entering induction air and horizontally exiting exhaust. It uses three different thickness cylinder head gaskets.
- The engine uses wet cylinder liners sealed with two O-rings and pressure from the cylinder head.
- The pistons are made of aluminum alloy with a combustion cavity, flywheel symbol, and cooled by oil spray from nozzles. They use two compression rings and one oil control ring.
- Piston rings include two compression rings, one with a cast iron carrier, and an oil ring with a beveled edge. They are installed with
Volvo EC290B LC (EC290BLC) Excavator Service Repair Manual Instant Download.pdffijsekkkdmdm3e
The document provides information on an engine, including:
1. The engine is a 6-cylinder, 4-stroke diesel engine with a cast iron block and head. It uses direct injection, turbocharging, and aftercooling.
2. The document includes diagrams and descriptions of the engine components such as the cylinder head, liners, pistons, rings, valves, and internal exhaust gas recirculation system.
3. The document provides information and diagrams related to performing basic checks, troubleshooting, and maintenance of the engine.
Volvo EC290B LC (EC290BLC) Excavator Service Repair Manual Instant Download.pdftepu22753653
The document provides information on an engine, including:
1. The engine is a 6-cylinder, 4-stroke diesel engine with a cast iron block and head. It uses direct injection, turbocharging, and aftercooling.
2. The document includes diagrams and descriptions of the engine components such as the cylinder head, liners, pistons, rings, valves, and internal exhaust gas recirculation system.
3. Troubleshooting information and procedures are also outlined, such as checking codes, parameters, and performing basic engine tests to diagnose issues.
Volvo EC290B LC (EC290BLC) Excavator Service Repair Manual Instant Download.pdfrou774513po
The document provides information on an engine, including:
1. The engine is a 6-cylinder, 4-stroke diesel engine with a cast iron block and head. It uses direct injection, turbocharging, and aftercooling.
2. The document includes diagrams and descriptions of the engine components such as the cylinder head, liners, pistons, rings, valves, and internal exhaust gas recirculation system.
3. Troubleshooting information is also provided, with steps like checking error codes, parameters, and performing basic engine tests to diagnose issues.
Volvo EC290B LC (EC290BLC) Excavator Service Repair Manual Instant Download.pdfzhenchun51
The document provides information on an engine, including:
1. The engine is a 6-cylinder, 4-stroke diesel engine with a cast iron block and head. It uses direct injection, turbocharging, and aftercooling.
2. The document includes diagrams and descriptions of the engine components, such as the cylinder head, liners, pistons, rings, valves, and internal exhaust gas recirculation system.
3. Troubleshooting information and procedures are also outlined, such as checking codes, parameters, and performing basic engine tests to diagnose issues.
Volvo EC290B LC (EC290BLC) Excavator Service Repair Manual Instant Download.pdfzu0582kui
The document provides information on an engine, including:
1. The engine is a 6-cylinder, 4-stroke diesel engine with a cast iron block and head. It uses direct injection, turbocharging, and aftercooling.
2. The document includes diagrams and descriptions of the engine components, such as the cylinder head, liners, pistons, rings, valves, and internal exhaust gas recirculation system.
3. Troubleshooting information and procedures are also outlined, such as checking codes, parameters, and performing basic engine tests to diagnose issues.
Volvo EC290B LC (EC290BLC) Excavator Service Repair Manual Instant Download.pdflunrizan628
The document provides information on an engine, including:
1. The engine is a 6-cylinder, 4-stroke diesel engine with a cast iron block and head. It uses direct injection, turbocharging, and air-to-air cooling.
2. The document includes descriptions of various engine components like the cylinder head, liners, pistons, rings, valves, and an internal exhaust gas recirculation system.
3. It also provides an engine characteristic curve showing power, torque, and fuel consumption curves. Basic checks, troubleshooting information, and service information are outlined.
Volvo EC290B LC (EC290BLC) Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
The document provides information on an engine, including:
1. The engine is a 6-cylinder, 4-stroke diesel engine with a cast iron block and head. It uses direct injection, turbocharging, and air-to-air cooling.
2. The document includes diagrams and descriptions of the engine components, such as the cylinder head, liners, pistons, valves, and internal exhaust gas recirculation system.
3. Troubleshooting information and procedures are also outlined, such as checking codes, parameters, and performing basic engine tests to diagnose issues.
Volvo EC380D NL EC380DNL Excavator Service Repair Manual Instant Download.pdfzu0582kui
This document provides information about engines D11H, D13H, and D16H including:
- They are straight six-cylinder, four-stroke, direct-injected diesel engines equipped with a single variable geometry turbocharger and cooled external exhaust gas recirculation.
- The engines have a one-piece cylinder head with four valves per cylinder and a single overhead camshaft.
- The document provides information on engine identification, component locations, procedures for changing a non-programmed or pre-programmed ECU, and available VCADS Pro operations.
Volvo EC380D L EC380DL Excavator Service Repair Manual Instant Download.pdfzu0582kui
This document provides information about engines D11H, D13H, and D16H including:
- They are straight six-cylinder, four-stroke, direct-injected diesel engines equipped with a single variable geometry turbocharger and cooled external exhaust gas recirculation.
- The engines have a one-piece cylinder head with four valves per cylinder and a single overhead camshaft.
- The document provides information on engine identification, component locations, procedures for changing a non-programmed or pre-programmed ECU, and available VCADS Pro operations.
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The document provides information on an engine including:
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The document provides information on an engine, including:
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The document provides information on an engine, including:
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The document provides information on an engine, including:
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- The document includes diagrams of the engine layout and specifications for maintenance procedures like valve clearance adjustment.
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The document provides information on an engine, including:
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- The document includes diagrams of the engine layout and components as well as specifications for maintenance like valve clearance adjustment.
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The document provides information on an engine, including:
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- The document contains diagrams of the engine showing components like the intake and exhaust manifolds.
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The document provides information on an engine, including:
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The document provides information on an engine, including:
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- The document provides information on engine identification, component locations, procedures for changing a non-programmed or pre-programmed ECU, and lists available VCADS Pro operations.
Volvo EC300D NL EC300DNL Excavator Service Repair Manual Instant Download.pdfzu0582kui
The document provides service information about an engine. It describes the engine as a 6-cylinder 4-stroke turbocharged diesel engine that meets Tier 4 emissions standards. It has features like a common rail fuel system and exhaust aftertreatment system. The document provides information on removing the engine, which involves draining fluids, removing hoses, disconnecting electrical connections, and removing mounting hardware.
Volvo EC300D LR EC300DLR Excavator Service Repair Manual Instant Download.pdfzu0582kui
The document provides information about the cooling system of an excavator, including:
1. The cooling system uses a pump to circulate coolant throughout the engine and radiator to transfer heat.
2. A thermostat regulates coolant flow and a fan cools the radiator through airflow.
3. Procedures are provided for checking coolant levels and replacing components like hoses, the radiator, expansion tank, and thermostat.
Volvo EC300D L (EC300DL) Excavator Service Repair Manual Instant Download.pdfzu0582kui
The document provides service information for an engine. It describes the engine as a 6-cylinder turbocharged diesel engine that meets Tier 4 emissions standards. It also summarizes the engine's fuel, exhaust, cooling, and electronic control systems. The document then provides instructions for removing the engine, which involves draining fluids, disconnecting hoses and electrical connections, and removing mounting hardware.
Volvo EC290C NL EC290CNL Excavator Service Repair Manual Instant Download.pdfzu0582kui
The document provides technical service information about an engine, including:
1. A description of the D7E engine as a four-stroke, six-cylinder turbocharged diesel with charge air cooling and wet cylinder liners.
2. Details on the identification plate containing the engine model, serial number, and performance data located on the cylinder head cover.
3. A table listing tightening torques for various engine components.
Volvo EC290C LR (EC290CLR) Excavator Service Repair Manual Instant Download.pdfzu0582kui
The document provides technical specifications and descriptions for various engine components of the D7E engine, including:
- The cylinder head is made of grey cast iron with vertical air intake and horizontal exhaust outlets. It uses three different thickness cylinder head gaskets.
- The cylinder block is cast in one piece with wet, replaceable cylinder liners. Combustion pressure is directed to the main bearings.
- The cylinder liner is sealed at the bottom by two O-rings and at the top by the cylinder head gasket and clamping force.
- The pistons are made of special alloy aluminum with an eccentric combustion compartment position.
Volvo EC290C LD (EC290CLD) Excavator Service Repair Manual Instant Download.pdfzu0582kui
This document provides information on the D7E engine configuration used in Volvo excavators, including:
- The D7E engine is a four-stroke, straight six cylinder turbocharged diesel with charge air cooling and wet cylinder liners.
- It uses a Common Rail fuel system and IEGR to reduce emissions without exhaust aftertreatment.
- The cylinders are numbered beginning at the flywheel end and the engine rotates counterclockwise.
Volvo EC290C L (EC290CL) Excavator Service Repair Manual Instant Download.pdfzu0582kui
This document provides technical specifications and descriptions for engine components of an EC290C L excavator including:
1. The cylinder head is made of grey cast iron and has vertically entering induction air and horizontally exiting exhaust.
2. The cylinder block is cast in one piece with wet, replaceable cylinder linings.
3. The engine uses cylinder head gaskets of varying thicknesses to meet emissions standards.
Volvo EC290B NLC EC290BNLC Excavator Service Repair Manual Instant Download.pdfzu0582kui
The document provides information on an engine, including:
1. The engine is a 6-cylinder, 4-stroke diesel engine with a cast iron block and head. It uses direct injection, turbocharging, and air-to-air cooling.
2. The document describes various engine components like the cylinder head, pistons, valves, and an internal exhaust gas recirculation system.
3. It also provides engine specifications, diagrams, and instructions for basic checks, troubleshooting, and maintenance of the engine.
Volvo EC290B LR (EC290BLR) Excavator Service Repair Manual Instant Download.pdfzu0582kui
The document provides information on an engine, including:
1. The engine is a 6-cylinder, 4-stroke diesel engine with a cast iron block and head. It uses direct injection, turbocharging, and air-to-air cooling.
2. The document includes descriptions of various engine components like the cylinder head, liners, pistons, rings, valves, and an internal exhaust gas recirculation system.
3. It also provides an engine characteristic curve showing power, torque, and fuel consumption curves. Basic checks, troubleshooting information, and service information are outlined.
Volvo EC290B FX (EC290BFX) Excavator Service Repair Manual Instant Download.pdfzu0582kui
The document provides information on an engine, including:
1. The engine is a 6-cylinder, 4-stroke diesel engine with a cast iron block and head. It uses direct injection, turbocharging, and aftercooling.
2. The document includes diagrams and descriptions of the engine components such as the cylinder head, liners, pistons, rings, valves, and internal exhaust gas recirculation system.
3. The basic check procedures for the engine are also outlined, including compression checks, sensor tests, and measuring fuel pressure. Troubleshooting information and strategies are provided.
Volvo EC290 Excavator Service Repair Manual Instant Download.pdfzu0582kui
This document provides information on an engine, including its description, specifications, and maintenance procedures. It describes a 6-cylinder diesel engine that is water-cooled, turbocharged, and direct injected. It provides details on the engine's components, lubrication system, and fuel injection system. The document also includes specifications, diagrams, and instructions for adjusting the engine's valves and other maintenance tasks.
Volvo EC250D NL (EC250DNL) Excavator Service Repair Manual Instant Download.pdfzu0582kui
The document provides service information about an engine. It describes the engine as a 6-cylinder turbocharged diesel engine that meets Tier 4 emissions standards. It also summarizes the engine's electronic control system, exhaust aftertreatment system, and various protective functions. Procedures are provided for removing the engine, which involve draining fluids, disconnecting hoses and electrical connections, and removing mounting hardware.
Volvo EC250D LR (EC250DLR) Excavator Service Repair Manual Instant Download.pdfzu0582kui
The document provides service information for an engine. It describes the engine as a straight six-cylinder turbocharged diesel engine that meets Tier 4 emissions standards. It also summarizes the key components of the engine, including the common rail fuel system and exhaust aftertreatment system. Procedures are provided for removing the engine, which involve draining fluids, disconnecting hoses and electrical connections, and removing mounting hardware.
Volvo EC250D L EC250DL Excavator Service Repair Manual Instant Download.pdfzu0582kui
The document provides service information for an engine. It includes:
- A description of the engine as a 6-cylinder turbocharged diesel meeting Tier 4 emissions standards, with common rail fuel injection and an exhaust aftertreatment system.
- The location of engine components and diagrams identifying parts.
- Procedures for replacing the electronic control unit (ECU) on the engine, whether a new or pre-programmed unit.
- A list of diagnostic operations available in the VCADS Pro computer program for testing engine functions.
- An engine characteristic curve showing power and torque outputs relative to engine speed.
- Step-by-step instructions for removing the engine from the machine.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Ever been troubled by the blinking sign and didn’t know what to do?
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Save them for later and save the trouble!
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Volvo EC160B LC EC160BLC Excavator Service Repair Manual Instant Download.pdf
1. Service Information
Document Title: Function Group: Information Type: Date:
Engine, description (Deutz
D6D EBE2)
200 Service Information 2015/3/11
Profile:
EXC, EC160B LC [GB]
Engine, description (Deutz D6D EBE2)
The engine is a 6–cylinder, 4–stroke, direct injected, turbocharged, aftercooled with a cast iron block and cylinder head.
Gears in the engine gear case are hardened helical type for strength and reduced noise, arranged to provide quiet, smooth
transmission of power.
The cylinder block and head are designed with internal passages forming galleries for both lubricating oil and coolant.
The fan belt is a poly type V-belt for improved performance and an auto tension adjuster maintains belt tension.
Starter side view
Figure 1
Engine, starter side view
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Coolant inlet (from radiator)
Coolant outlet (to radiator)
Coolant make up port
Air inlet (from air cleaner)
Turbocharger
Intake manifold
Exhaust manifold
Starter
Poly-V belt
Lube oil pipe (supply)
Lube oil pipe (return)
2. 12. Engine oil pan
Alternator side view
Figure 2
Engine, alternator side view
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Air inlet (from charge air cooler)
Lifting eye (front)
Alternator
Fuel feed pump
Coolant pump
Belt tensioner
Air outlet (to charge air cooler)
Fan drive pulley
Air conditioner compressor pulley
Pulley with vibration damper
Top view
3. Figure 3
Engine, top view
1 Fuel suction port 9 Coolant make up port
2 Engine oil filter 10 Coolant outlet (to radiator)
3 Fuel filter 11 Blowby gas pipe
4 Unit injection pump 12 Air inlet (from air cleaner)
5 Emission label 13 Turbocharger
6 Engine name plate 14 Exhaust gas outlet
7 Power take off device (option) 15 Exhaust manifold
8 Fan drive 16 Intake manifold
Flywheel end view
Figure 4
Engine, flywheel end view
1.
2.
3.
4.
Flywheel
Lifting eye (rear)
Crankcase breather
Coolant temperature sensor port
4. Service Information
Document Title: Function Group: Information Type: Date:
Engine characteristic curve 210 Service Information 2015/3/11
Profile:
EXC, EC160B LC [GB]
Engine characteristic curve
Engine characteristics
Item Specification
Maximum power (Net) 109 HP (81 kW, 110 PS) / 1900 rpm
Maximum torque (Net) 50.9 kgf·m (367.5 lbf·ft, 498.8 N·m) / 1450 rpm
Minimum fuel consumption 160 g / PS·h
Rated fuel consumption 165 g / PS·h
6. Service Information
Document Title: Function Group: Information Type: Date:
Basic check, Engine 210 Service Information 2015/3/11
Profile:
EXC, EC160B LC [GB]
Basic check, Engine
WARNING
Certain tests and checks are performed with unlocked control lockout lever. Make sure that the machine cannot
operate unexpectedly when the control lockout lever is unlocked.
Purpose of the basic check
The purpose of the basic check is to provide fast and accurate information about the general condition of the engine.
The basic check should be performed and evaluated according to instructions in the PC-tool VCADS Pro.
Tests included in the basic check
The basic check which is divided into the following tests should be performed after reading out error codes and checking
parameters.
Tests:
1.
2.
3.
4.
Cylinder compression, test
The purpose of the test is to show if any cylinder has a deviating compression pressure. The test replaces the old
pressure check method but does not give any absolute values.
Cylinder balancing, test
The purpose of the test is to show if there is any deviation in the fuel injection to a cylinder.
Feed pressure, test
The purpose of the test is to check that the feed pressure is as per specification.
Sensor, test
The purpose of the test is to check the function of all sensors.
7. Service Information
Document Title: Function Group: Information Type: Date:
Troubleshooting 210 Service Information 2015/3/11
Profile:
EXC, EC160B LC [GB]
Troubleshooting
When a malfunction is suspected or has been confirmed, it is important to identify the cause as soon as possible.
The starting point for all troubleshooting is that there is some type of trouble symptom or malfunction.
Malfunctions can be indicated by:
generation of error codes
detection of a malfunction symptom.
Troubleshooting work
The first step in troubleshooting is to gather information from the operator concerning the malfunction symptoms, refer to
the Section 3:3, Collection of basic data. Then, attempt to pin-point the cause by checking in a certain order, for more
information, refer to the Section 3:3, troubleshooting strategy.
The different checking steps are:
Check error codes
Check parameters
Perform basic check
Troubleshooting information
The following is included in Section 3:3 and is used when troubleshooting:
1.
2.
3.
4.
5.
6.
7.
8.
9.
Troubleshooting strategy
Describes troubleshooting work, step by step.
Troubleshooting, assistive devices
Brief summary of the assistive devices that are available for troubleshooting.
Functional checks and tests, VCADS Pro
Brief description of VCADS Pro. For a detailed description, refer to the VCADS Pro User’s Manual.
Error code information
Contains information regarding error code design, lists of all error codes and error code information about each
error code.
Components, troubleshooting and specifications
Contains methods and measuring values for troubleshooting of components. Also includes wiring diagrams and
certain specifications.
Parameters
Incorrectly set parameters may cause malfunction symptoms. The parameter list includes all limit and command
values for parameters.
Control units, functional description
Describes the functions of the control units, inputs and outputs as well as communication between the various
control units.
Control units, active and passive measuring
Contains measuring values for active and passive measuring of the ACAS.
Software functions
Describes the prerequisite conditions for the control and monitoring functions that are performed by the software
in the ACAS.
8. Service Information
Document Title: Function Group: Information Type: Date:
Cylinder head, description 211 Service Information 2015/3/11
Profile:
EXC, EC160B LC [GB]
Cylinder head, description
The cylinder head of the D6D engine is made of grey cast iron and designed as block type head. The combustion air enters
vertically and the exhaust air is discharged laterally. Inlet and outlet are located on one side of the cylinder head.
9. Service Information
Document Title: Function Group: Information Type: Date:
Determining cylinder head
gasket
211 Service Information 2015/3/11
Profile:
EXC, EC160B LC [GB]
Determining cylinder head gasket
The thickness of the cylinder head gasket is responsible for the correct piston crown clearance of the engine. The
piston crown clearance (0.65 mm) essentially influences the combustion and thus:
Power
Fuel consumption
Exhaust emission
The piston crown clearance is adjusted by determining the piston projection and the thickness of the cylinder head
gasket.
Measuring piston projection
A dial gauge with a fixture is needed to measure the piston projection.
The piston is in its TDC position above the cylinder block face.
Figure 1
Piston projection, measurement
10. 1.
2.
3.
Dial gauge
Bridge
Two spacer plates
A.
B.
C.
Set the dial gauge on the level of the cylinder block face to “zero”.
Position the dial gauge at measuring points (C), at the piston pin axis on the piston and determine the
maximum projection.
Measuring points on the piston.
Distance X = 90 mm
This measurement is performed on each piston. The maximum measured piston projection determines the thickness of the
cylinder head gasket (see table). There are 3 different gasket thicknesses identified by bores (4):
1 bore = 1.2 mm
2 bores = 1.3 mm
3 bores = 1.4 mm
Piston projection
Piston projection Identification of cylinder head gasket
0.33 ~ 0.55 mm 1 bore
0.56 ~ 0.65 mm 2 bores
0.66 ~ 0.76 mm 3 bores
11. Service Information
Document Title: Function Group: Information Type: Date:
Fitting cylinder head 211 Service Information 2015/3/11
Profile:
EXC, EC160B LC [GB]
Fitting cylinder head
Prior to fitting the cylinder head onto the crankcase, the sealing surfaces for the cylinder head gasket must be clean
and free from oil. Pay attention to dowel sleeves.
Lightly oil the cylinder head bolts.
It is absolutely necessary to observe the bolt tightening order in the adjacent schematic.
Tightening order
Figure 1
Tightening order (exhaust manifold side)
Tightening specification:
1st step: 30 N·m (22.2 lbf·ft, 3.1 kgf·m)
2nd step: 80 N·m (59 lbf·ft, 8.2 kgf·m)
3rd step: 90° turn
12. Service Information
Document Title: Function Group: Information Type: Date:
Cylinder, description 213 Service Information 2015/3/11
Profile:
EXC, EC160B LC [GB]
Cylinder, description
Figure 1
Cylinder liner
1 Cylinder liner
2 Crankcase
3 Liner projection: 0.07 - 0.12 mm
D6D engine with a bore about 98 mm (3.86 in) is provided with dry, plateau-honed slip-fit cylinder liners. In case of damage,
the cylinders of the D6D series are repaired by replacing the slip-fit liners.
13. Service Information
Document Title: Function Group: Information Type: Date:
Pistons, description 213 Service Information 2015/3/11
Profile:
EXC, EC160B LC [GB]
Pistons, description
The pistons of the D6D engine are made of a special aluminium alloy. The piston bowl has a small amount of
eccentricity to the piston axis.
The piston must be installed so that flywheel symbol (1) on the piston top faces the flywheel.
The pistons are equipped with 3 piston rings. The 1st ring has a ring carrier (2) of cast iron.
The cross section of the 1st piston ring is asymmetrical. The cross section of the 2nd piston ring is conical
(compression ring). When installing the piston, the TOP mark at the ring gap must point upwards. The 3rd ring is
the bevelled-edge oil control ring.
14. Service Information
Document Title: Function Group: Information Type: Date:
Piston cooling 213 Service Information 2015/3/11
Profile:
EXC, EC160B LC [GB]
Piston cooling
Figure 1
Piston cooling
The piston is cooled by spraying lube oil against the inside of the piston top.
The 2-hole piston cooling nozzles made of plastic are fitted in the main bearing pedestals.
15. Service Information
Document Title: Function Group: Information Type: Date:
Valves, description 214 Service Information 2015/3/11
Profile:
EXC, EC160B LC [GB]
Valves, description
The engine is provided with one inlet and one exhaust valve per cylinder. The valve guides are shrunk in the
cylinder head. The valve seat inserts are made of high-quality steel and are also shrunk in the cylinder head.
The valves are turned by eccentric actuation through the rocker arms. The new compressed cone connection
permits easy turning of the valve despite stress load.
NOTE!
The valve springs of the D6D have a special installation direction. The colored mark on the spring must show to the
bottom.
Rocker arm lubrication is integrated in the lube oil circuit. The oil is supplied via tappets and push rods.
Valve seat angle
Inlet Exhaust
30° 45°
16. Service Information
Document Title: Function Group: Information Type: Date:
Valves, adjusting 214 Service Information 2015/3/11
Profile:
EXC, EC160B LC [GB]
Valves, adjusting
The valve clearance must be checked and adjusted at specified intervals. To do this, the engine oil temperature must be
between 20 °C (68 °F) and 80 °C (176 °F).
Valve clearance adjustment
Item mm inch
Inlet valve 0.3 0.012
Exhaust valve 0.5 0.020
Adjustment
Figure 1
Valve clearance, adjustment
1.
2.
3.
4.
Remove rocker cover.
Turn crankshaft until both valves in cylinder 1 overlap (Exhaust valve about to close, inlet valve about to open).
Adjust clearance of valves marked in black in figure. Mark respective rocker arm with chalk to show that adjustment
has been done.
Figure 2
Lock nut, tightening
Tighten down the lock nut to 20 N·m (15 lbf·ft) check the adjustment again with a feeler gauge.
17. 5.
6.
Figure 3
Valve clearance, adjustment
Turn crankshaft one full revolution (360°). Now adjust clearance of valves marked black in figure.
Install the valve cover together with a new gasket and tighten down the screws.
Tightening torque: 9 N·m (6.6 lbf·ft)
18. Service Information
Document Title: Function Group: Information Type: Date:
Crankshaft, description 216 Service Information 2015/3/11
Profile:
EXC, EC160B LC [GB]
Crankshaft, description
The forged crankshaft of the D6D engine is provided with integrated balance weights. The drive gear for the timing
gears and the flywheel flange are shrunk on.
Figure 2
Fillet radii on the bearing journal
The material microstructure of the fillet radii on the bearing journals is strengthened by rolling.
Remachining of the fillet radii is therefore not permissible.
Figure 3
Allowable repair limit
In case of repair, there is available one undersize of 0.25 mm (referred to the diameter) for the crank pins and main
bearing journals.
Figure 4
Allowable thrust bearing face repair limit
The thrust bearing face can only be remachined once (oversize: 0.4 mm, 0.2 mm each side).
Thrust bearing clearance of the crankshaft in installed condition: 0.1 to 0.28 mm (0.004 to 0.011 in).
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20. Service Information
Document Title: Function Group: Information Type: Date:
Connecting rod,
description
216 Service Information 2015/3/11
Profile:
EXC, EC160B LC [GB]
Connecting rod, description
The connecting rod of forged steel is fitted at the big end bearing bore with a balance weight (1) in order to
compensate the manufacturing tolerances with regard to weight and position of the center of gravity.
The number markings (A) on the big end eye and the bearing cap must be on one side and identical.
Locating lugs (2) are provided in the lower and upper bearing shells to prevent the bearing shells from rotating in
their seat; these lugs engage in oblong shaped grooves in the big end eye and big end bearing cap.
The piston must be so installed that the flywheel symbol (B) on the piston top faces the flywheel.
When assembling connecting rod and piston, the centering pins (3) for locating the connecting rod bearing cap
must be fitted on the upper face of the piston on the side of the flywheel symbol (B).
Figure 1
Connecting rod