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Vessel: SELF ELEVATING MODU
Name: DCl-1
Client: DRILLING COMPANY INTERNATIONAL
Class: CLASS NK
Scope: FULL CONDITION SURVEY
Period: 11.04. - 02.05.2015.
Location: OFFSHORE
Ref . No.: 2016-0401_DCl-1
Project: 16003_DCl-1
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VDLUME 5
SAFETY, LIFE SAVING APLIENCES AND
FIRE/GAS PROTECTION
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A I DOCUMENT DETAILS
DCl-1/FULL CONDITION SURVEY
Document title: DCl-1- FULL CONDITION SURVEY
Vessel:
Name:
Class:
Scope:
Period:
Location:
Ref. No.:
Revision:
Date:
Client:
Author:
SELF ELEVATING MOBILE OFFSHORE DRILLING UNIT
DCl-1
CLASS NK
FULL CONDITION SURVEY
11.04.2016. - 02.05.2016. OFFSHORE,
SOUTH PARS PHASE 20 2016-
0401_DCl-1
A
16/05/2016.
DRILLING COMPANY INTERNATIONAL
Global Offshore Engineering (Split Office)
Issue record:
Date Rev
First issue
Reason for issue Checked Approved
16.05.16. A
B I RECOMMENDATIONS PRIORITY LABELS
DCl-1/FULL CONDITION SURVEY
For easier prioritizing of jobs all findings and recommendation will be categorized in 3 categories:
With critical recommendation will be labelled all findings that can lead to health or life
threatening situation and/or major failure of equipment. Critical findings are to be rectified
as soon as possible.
Class related items will also be marked as critical with notation "CLASS"
Items to be cleared before wet tow will be marked with notation "WET TOW"
With medium recommendation will be marked all findings that can lead to failure of
equipment or serious repair but in some longer period of time. Also all suspicious areas
will be marked as important which after closer examination can be label as critical later.
These findings are highly recommended to be rectified as soon as possible but it is up to
owner to decide about priority of this task.
MEDIUM
Minor recommendation is the one where Class is not involved and it is up to owner to
accept this recommendation. This recommendation will not cause any sudden equipment
failure but it will make job easier and simpler and can extend lifetime of involved
equipment.
MINO
R
C I PROJECT CONTENT
DCl-1/FULL CONDITION SURVEY
VOLUME 0: SURVEY INFO AND WORKSCOPE LIST
VOLUME 1: MARINE AND HULL
VOLUME 2: DRILLING
VOLUME 3: MACHINERY
VOLUME 4: ELECTRICAL AND COMMUNICATIONS (incl. Thermography) VOLUM E 5:
SAFETY, LIFE SAVING APPLIANCES AND FIRE/GAS PROTECTION VOLUME 6:
RISK ASSESTM ENT
VOLUME 7: MANAGEM ENT AND DOCUMENTATION
VOLUME 8: UPGRADE RECOMENDATION
VOLUME 9: DROPPED OBJECT SURVEY REPORT
VOLUME 10: DIAGNOSTIC MEASUREM ENT REPORT
VOLUME 11: ENGINE EMISSIONS REPORT
VOLUME 12: RECAPITULATION OF NOT FINDINGS AND NOT REPORTS
Contents
LIFE SAVING EIIUIPMENT ..................................................................................................................................................................3
1.1 LIFE BOATS .......................................................................................................................................................................4
1.1.1- PORTSIDE LIFEBOAT ........................................................................................................................................................4
1.1.2 - STBD LIFEBOAT ................................................................................................................................................................ 7
1.2 LIFE BOAT DAVITS ..........................................................................................................................................................9
1.2.1- PORTSIDE LIFEBOAT DAVIT ............................................................................................................................................ 9
1.2.2 - STBD LIFEBOAT DAVIT ................................................................................................................................................. 10
1.3 FAST RESCUE CRAFT .................................................................................................................................................11
1.4 FAST RESCUE CRAFT DAVIT ....................................................................................................................................12
1.5 LIFE RAFTS .....................................................................................................................................................................13
1.5.1- PORT LIFERAFTS ........................................................................................................................................................... 13
1.5.2 - STBD LIFERAFTS ............................................................................................................................................................14
1.6 LIFE BUOYS ....................................................................................................................................................................15
1.7 PILOT LADDERS ............................................................................................................................................................16
1.8 LINE THROWER ............................................................................................................................................................17
1.9 LIFE JACKETS AND IMMERSION SUITS .................................................................................................................18
1.10 EYE WASHERS ..............................................................................................................................................................20
1.11 FIRST AID BOXES .........................................................................................................................................................21
2 FIRE FIGTHING EIIUIPMENT ........................................................................................................................................................... 22
2.1 FIRE WATER PUMPS ..................................................................................................................................................23
2.2 DELUGE FOAM PUMP ................................................................................................................................................25
2.3 FIRE WATER RING LINE ............................................................................................................................................26
2.4 SPRINKLER SYSTEM ..................................................................................................................................................27
2.5 DRILL FLOOR DELUGE SYSTEM .............................................................................................................................28
2.6 MUD PIT ROOM EMERGENCY FIRE DAMPERS ..................................................................................................28
2.7 GALLEY WET CHEMICAL AND FIRE SHUTIER SYSTEM ...................................................................................29
2.8 FIRE FIGHTING ON HELIDECK .................................................................................................................................30
2.9 WATER CURTAIN ON MAIN DECK ............................................................................................................................34
2.10 WATER CURTAIN ON LIFEBOAT PLATFORM .......................................................................................................35
2.11 FIRE STATIONS ............................................................................................................................................................36
3 ESCAPE ROUTES .......................................................................................................................................................................... 46
3.1 ESCAPE ROUTE ON 4th LEVEL DECK ....................................................................................................................47
3.2 ESCAPE ROUTE ON MAIN DECK ............................................................................................................................48
3.3 ESCAPE ROUTE ON MACHINERY DECK ..............................................................................................................52
4 LIFTING GEAR ............................................................................................................................................................................... 53
VOLUME 5
4.1 TROLEY BEAMS ............................................................................................................................................................54
4.2 PADEYES .......................................................................................................................................................................56
4.3 LIFTING GEAR ..............................................................................................................................................................67
4.3.1. - SOFT SLINGS ................................................................................................................................................................. 67
4.3.2. - WIRE SLINGS ...................................................................................................................................................................68
4.3.3. - SHACKLES ..................................................................................................................................................................... 69
4.4 MAN RIDING BASKETS ................................................................................................................................................70
5 PLATFORMS, STAIRS AND HANDRAILS ...........................................................................................................................................72
5.1 HANDRAIL. .....................................................................................................................................................................73
5.2 STAIRS FROM PIPE RACK DECK ON CANTILEVER TO DRILL FLOOR - STBD ............................................75
5.3 EXPLOSIVES PLATFORM ...........................................................................................................................................76
5.4 RADIOACTIVE MATERIAL STORAGE ......................................................................................................................77
5.5 KICKPLATES ...................................................................................................................................................................78
5.6 BOP WORKING PLATFORM .......................................................................................................................................79
VOLUME 5 2
1 LIFE SAVINGE[lUIPMENT
Vessel: Self Elevating MODU
Name: DCl-1
Class: ClassNK
Scope: Full condition survey
Ref. No.: 2016-0401_DCl-1
Revision: A
Date: 16/05/2016.
VOLUME 5 3
1.1 ILIFE BOATS
DCl-1/FULL CONDITION SURVEY
1.1.1- PORTSIDE LIFEBOAT
VOLUME 5 4
PS LIFEBOAT
Manufacturer JAINGYIN WOLONG F.R.P. BOAT CO. LTD
Type JY102-F
Fire protection YES
Capacity (person) 120
Engine Yanmar 30hp
Size 10,28x3,5x1,30
Measured voltage in batteries:
BATTERY 1 13,3 pass
BATTERY 2 13,7 pass
LB function test: done
Davit function test done
Flares cert. valid (Jan. 2017)
VOLUME 5 5
FINDINGS RECOMMENDATION I PRIORITY
Sign of recent lifeboat repair - apparently lifeboat was
damagedby flaring heat
Closer inspection duringnext SPS I MINOR
Engine control panel with wires sticking out Rectify I MINOR
Charging wire not properly insulated Rectify I MINOR
Bilge with oily water Clean bilge andfindreasonfor oil leakage (it I MINOR could
be simply from oil change in gearbox
and engine)
Oxygen bottles corroded Oxygen bottles to berecertified andreplaced I MINOR if
necessary.
Drain water from lifeboats
Release and retrieval system As per SOLAS 111/1,5and ClassNK noteit is
required to inspect andpossibly modify
lifeboat release and retrieval system
NOTATION For next SPS lifeboat is to be inspectedand
certified by authorized 3'd party approved by
Class
NOTATION VHF radio not found inside lifeboat. Confirm
with crew that procedure is set-upto pick-up at
least 2 handheld VHF
VOLUME 5 6
1.1.2 - STBD LIFEBOAT
VOLUME 5 7
STBD LIFEBOAT
Manuf acturer JAINGYIN WO LONG F.R.P. BOAT CO. LTD
Ty pe JV102-F
Fire protection YES
Capacity (person) 120
Engine Yanmar 30hp
Size 10,28x3,5xl,30
Measured voltage in batteries:
BATTERY 1 13,
4
pas
s
BATTERY 2 pass*
12,8
* indicates that no charging device connected
LB function test: done
Davit function test done
Flares cert. valid (Jan. 2017)
FINDINGS RECOMMENDATION I PRIORITY
Engine control panel with wires sticking out Rectify I MINOR
Charging wire not properly insulated Rectify I MINOR
Battery source switch broken Replace sourceswitch
Replace missing hatchet I MINOR
Hatchet is missing
Oxygen bottles corroded Oxygen bottles to berecertified andreplaced I MINOR if
necessary.
Drain water from lifeboats
Battery charger malfunction Replace battery charger or install electronic
battery separator
MEDIUM
Release and retrieval system As per SOLAS 111/1,5and ClassNK noteit is
required to inspect andpossibly modify
lifeboat release and retrieval system
"Supreme driller"name foundonlifeboat Change to DC/-1
NOTATION For next SPS lifeboat is to be inspectedand
certified by authorized 3'd party approved by
Class
NOTATION VHF radio not found inside lifeboat. Confirm
with crew that procedure is set-upto pick-up at
least 2 handhe/d VHF
VOLUME 5 8
1.2 ILIFE BOAT DAVITS
DCl-1/FULL CONDITION SURVEY
FINDINGS RECOMMENDATION [JDIQ C
Wire ropes to exchange on next SPS To exchange on next SPS CRITICAL
CLASS
CRITICAL
CLASS
CRITICAL
CLASS
Load test For next SPS lifeboat davitat 1,1x capacity is
required
NOTATION For next SPS lifeboat is to be inspectedand
certified by authorized s" party approved by
Class
VOLUME 5 9
1.2.2-STBD LIFEBOAT DAVIT
Wire ropes to exchange on next SPS To exchange on next SPS
..•.
CRITICAL
CLASS
CRITICAL
CLASS
FINDINGS RECOMMENDATION
Load test For next SPS lifeboat davit at 1,lx capacity is
required
VOLUME 5 1
0
1.3 IFAST RESCUE CRAFT
DCl-1/FULL CONDITION SURVEY
FINDINGS RECOMMENDATION PRIORITY
Charging socked wrapped with nylonbag Rectify MINOR
Damages in FRC hull foundon fixing points Rectify MEDIUM
FAST RESCUE BOAT
Manufacturer Green Seas Maritime
Type Shaft propelled
Capacity (person) 6P
VOLUME 5 1
1
1.4 IFAST RESCUE CRAFT DAVIT
DCl-1/FULL CONDITION SURVEY
Wire ropes to exchange on next SPS To exchange on next SPS
..•.
CRITICAL
CLASS
CRITICAL
CLASS
FINDINGS RECOMMENDATION
Load test For next SPS lifeboat davit at 1,lx capacity is
required
VOLUME 5 1
2

1.5 ILIFE RAFTS
DCl-1/FULL CONDITION SURVEY
1.5.1- PORT LIFERAFTS
••..t••·····
•.. ,,..... cut off the 1apes
•••.
118 llfllraft Is put on the lhel!.
PS LIFE RAFTS
QTY 2
Manufacturer China
Capacity (person) 25
FINDINGS RECOMMENDATION PRIORITY
NOTATION Inspected on 18/04/2016, due date expired
14/04/2016.
Day after liferafts were replaced with new
one, old ones sent for recertification.
It is recommended to have 2 spare liferafts
so it they could be exchanged in rotational
base.
Hydrostatic release hooks will expire in 2017.
It is recommended to have spare hooks for
fast exchange
Transport tape not cut off from liferafts Transport tape is to be cut off after raft is MEDIUM
placed on the shelf
VOLUME 5 1
3
1.5.2 - STBD LIFERAFTS
PS LIFE RAFTS
QTY 3
Manufacturer China
Capacity (person) 25
FINDINGS RECOMMENDATION PRIORITY
NOTATION Inspected on 18/04/2016, due date expired
14/04/2016.
Day after liferafts were replaced with new
one, old ones sent for recertification.
It is recommended to have 2 spare liferafts
so it they could be exchanged in rotational
base.
Hydrostatic release hooks will expire in 2017.
It is recommended to have spare hooks for
fast exchange
Transport tape not cut off from liferafts Transport tape is to be cut off after raft is MEDIU M
placed on the shelf
VOLUM E 5 1
4
1.6 ILIFE BUOYS
DCl-1/FULL CONDITION SURVEY
Lifebuoys found to be in order:
PORT STBD
With lifeline 2 3
With light 4 4
TOTAL: 6 6
VOLUME 5 1
5
1.7 IPILOT LADDERS
DCl-1/FULL CONDITION SURVEY
• in order
VOLUME 5 1
6
1.8 I LINE THROWER
DCl-1/FULL CONDITION SURVEY
• line throw ers found to be in order
VOLUME 5 17
1.9 ILIFE JACKETS AND IMMERSION SUITS
DCl-1/FULL CONDITION SURVEY
Below table showslocationsand quantity of lifejacketsand immersionsuitsaccording to safety plan.
Location Life jacket (pcs.) Immersion suit (pcs.)
Pump room 2 2
Sack store 2 2
Engine room PORT 2 2
Electrical workshop 2 2
Drillerscabin 4 4
Drill floor PORT 2 2
Hospital 4 4
Emergency gen. room 2 2
Laundry 6 2
Mess room 6 2
Level 2 rooms 72 72
Level 3 rooms 38 38
Life boat STBD 20 -
Life boat PORT 20 3
Radio room 2 2
Jacking control room 2 2
Helicopter waiting room 6 4
TOTAL 192 145
8
VOLUME 5 1
8
FINDINGS RECOMMENDATION
1 No life jackets and immersion suits in at any
location in pump room
Place life jackets and immersion suits
according safety plan
2 No life jackets and immersion suits in at any
location in sack store
Place life jackets and immersion suits
according safety plan
3 No life jackets and immersion suits in at any
location in engine room PORT
Place life jackets and immersion suits
according safety plan
4 Life jackets and immersion suits placed in SCR room Place life jackets and immersion suits in
electrical workshop
5 No life jackets and immersion suits in at any
location in Drillers cabin
Place life jackets and immersion suits
according safety plan
6 Drill floor PORT - found 4 life jackets and no
immersion suits
Place life jackets and immersion suits
according safety plan
7 Only two life jackets found in laundry - according
safety plan six is required
Place life jackets according safety plan
8 Only four life jackets found in mess room -
according safety plan six is required
Place life jackets according safety plan
9 Room 229 missing one life jacket and immersion
suit
Place life jackets and immersion suits
according safety plan
10 Life boat STBD - 3 7 Life jackets fund and 6
immersion suits
• Replace 17 lifejackets where
missing
Replace 6 immersion suits
where missing
•
1
1
Life boat STBD - 30 Life jackets fund and 6
immersion suits safety
• Replace 10 lifejackets where
missing
Replace 3 immersion suits
where missing
•
1
2
Jacking control room - one life jacket found Place life jackets according safety plan
13 Helicopter waiting room - no life jackets; five
immersion suits
Place life jackets and immersion suits
according safety plan
VOLUME 5
PRIORITY
CRITICAL
CLASS
CRITICAL
CLASS
CRITICAL
CLASS
CRITICAL
CLASS
CRITICAL
CLASS
CRITICAL
CLASS
CRITICAL
CLASS
CRITICAL
CLASS
CRITICAL
CLASS
CRITICAL
CLASS
CRITICAL
CLASS
CRITICAL
CLASS
CRITICAL
CLASS
1
9
1.10 IEvE WASHERS
DCl-1/FULL CONDITION SURVEY
FINDINGS RECOMMENDATION PRIORITY
Shaker area eye washer not working To be overhauled/replaced MEDIUM
Cement unit area eye washer not working To be overhauled/rep/aced MEDIUM
Sack store area eye washer not working To be overhauled/rep/aced MEDIUM
Drill floor eye washer working properly - -
Mud pits eye washer working properly - -
VOLUME 5 2
0
1.11 IFIRST AID BOXES
DCl-1/FULL CONDITION SURVEY
Below table showslocationsof first aid boxesaccording to safety plan.
Location First aid boxes(pcs.)
Sack store 1
Electrical workshop 1
Galley 1
Jacking control room 1
FINDINGS RECOMMENDATION PRIORITY
No first aid box in sack store Place first aid box according safety plan MEDIUM
VOLUME 5 21
2 FIREFIGTHINGEDUIPMENT
Vessel: Self Elevating MODU
Name: DCl-1
Class: ClassNK
Scope: Full condition survey
Ref. No.: 2016-0401_DCl-1
Revision: A
Date: 16/05/2016.
VOLUME 5 22
2.1 I FIRE WATER PUMPS
DCl-1/FULL CONDITION SURVEY
FINDINGS RECOMMENDATION PRIORITY
Performed visual inspection on fire water pump in Perform general overhauling on pump
Pump room, run test performed impeller, wear plate, replace bearings,
MEDIUM
mechanical seal, el. motor to be
overhauled and replace bearings
Suction and discharge ends without flexible joint Install flex joints to both suction and
MEDIUM
discharge ends
Priming system in poor condition Replace pump priming system MEDIUM
Valves difficult to open or close Open for inspection and overhaul all
MEDIUM
valves or replace if required
Overhaul check valves MEDIUM
Install new pressure gauges MEDIUM
Check condition of pressure relieve valve,
MEDIUM
overhaul and set to required pressure
Install proper marking on valves MEDIUM
FINDINGS RECOMMENDATION PRIORITY
Performed visual inspection on fire water pump in Perform general overhauling on pump
Mud Pump room, run test performed bad noise impeller, wear plate, replace bearings, MEDIUM
noticed mechanical seal, el. motor to be
overhauled and replace bearings
Suction and discharge ends without flexible joint Install flex joints to both suction and
MEDIUM
discharge ends
Priming system in poor condition Replace pump priming system MEDIUM
Valves difficult to open or close Open for inspection and overhaul all
MEDIUM
valves or replace if required
VOLUME 5 2
3
Overhaul check valves MEDIUM
Open and check condition of main gate
MEDIUM
valve
Install new pressure gauges MEDIUM
Check condition of pressure relieve valve,
MEDIUM
overhaul and set to required pressure
Inspect and clean sea water strainer,
MEDIUM
inspect sea chest and anodes
Properly mark all pipes MEDIUM
VOLUME 5 24
2.2 I DELUGE FOAM PUMP
DCl-1/FULL CONDITION SURVEY
FINDINGS RECOMMENDATION PRIORITY
Performed visual inspection on deluge foam pump in Perform general overhauling on pump
Pump room, run test performed impeller, wear plate, replace bearings,
MEDIUM
mechanical seal, el. motor to be
overhauled and replace bearings
Pressure relieve valve for Sprinkler system supply is Connect pressure relieve to overboard
not connected to Overboard, pipe is open to manifold MEDIUM
discharge in Pump room bilge
Valves with gearboxes facing each other difficult to Rearrange direction of stems on MEDIUM
operate gearboxes to enable easier operation
Valves difficult to open or close Open for inspection and overhaul all
MEDIUM
valves or replace if required
Overhaul check valves MEDIUM
Install new pressure gauges MEDIUM
Check condition of pressure relieve valve,
MEDIUM
overhaul and set to required pressure
Discharge line without pressure regulating valve Install pilot operated pressure regulating
MEDIUM
valve
VOLUME 5 2
5
2.3 I FIRE WATER RING LINE
DCl-1/FULL CONDITION SURVEY
FINDINGS RECOMMENDATION PRIORITY
Fire water ring line found to be in good visual Perform UTG to check exact condition
MEDIUM
condition
Main isolation valves difficult to access for actuation Open, check condition of valves, overhaul
or maintenance if required, install markings on valves,
MEDIUM
design tool for operating valves on hard
to reach location
Fire lines painted white and marked with labels Paint all fire lines in red colour, mark after
MEDIUM
painting
VOLUME 5 2
6
2.4 I SPRINKLER SYSTEM
DCl-1/FULL CONDITION SURVEY
FINDINGS RECOMMENDATION
Discharge valve after sprinkler hydrophore found
closed, mechanic has informed that they have
problem with el. control system
System to be overhauled and make to be in
good working condition, perform hydrostatic
pressure testing on system Rectify problems
with el. control system, overhaul valves,
perform recertification of safety relieve
valve, hydrophore tank and pressure switch
Check condition of sprinkler pump,
perform function test
Jockey pump and main sprinkler pump have suction
from potable water tank 115
MEDIUM
Check condition of Jockey pump, perform
function test
Foam pump is connected to sprinkler system as
backup via isolation valve operated by electric
actuator
Check condition of electric actuator and
isolation valve MEDIUM
Modify accommodation sprinkler water
drain valves on each level to be easier to
access, properly marked, system should be
regularly tested
MEDIUM
Replace and calibrate all pressure gauges MEDIUM
Check potable water tank low level sensor
and alarm to ensure that there is enough
water f_or sprinkler system at all time
MEDIUM
VOLUME 5 27
2.5 I DRILL FLOOR DELUGE SYSTEM
DCl-1/FULL CONDITION SURVEY
FINDINGS RECOMMENDATION
Main isolation valve operated with el. actuator
seized, tested to open valve by manual
Overhaul main isolation valve, perform
function test and check nozzles
Deluge line painted white Line to be painted red
2.6 I MUD PIT ROOM EMERGENCY FIRE DAMPERS
DCl-1/FULL CONDITION SURVEY
FINDINGS RECOMMENDATION
CRITIC AL
(CLASS ITEM)
Emergency fire dampers in all three mud pit
compartments seized and not working
Open valves for inspection and
overhauling, inspect, overhaul or replace
actuators if required
VOLUME 5 2
8
2.7 I GALLEY WET CHEMICAL AND FIRE SHUTTER SYSTEM
DCl-1/FULL CONDITION SURVEY
FINDINGS IRECOMMENDATION
Wet chemical system installed but not in operational Overhaul system, bring into working
condition condition and replace pressure vessel,
perform function test
Galley ESD not working Overhaul system and bring into working
condition, perform function test, ESD
system should in case of emergency shut
down ventilation and close dampers, bring
in working condition ESD alarm system
Local fan shut down system in working condition
FINDINGS RECOMMENDATION I PRIORITY
Galley fire shutter system not working, during
function test activation handle was pulled and
removed as it was not connected to system that
should in case of emergency lower galley fire
shutters
Overhaul galley fire shutter system, get it to
working condition and perform function test
CRITIC AL
(CLASS ITEM)
VOLUME 5 2
9
2.8 I FIRE FIGHTING ON HELIDECK
DCl-1/FULL CONDITION SURVEY
VOLUME 5 3
0
Foam system:
Fire monitors:
YES
2
Crash kit:
Due date:
found only on port side
valid
Foam system:
Foam system capacity not marked. As per CAP437 required foam solution is:
Application rate= 6.0 x n: x r2 (6.0 x 3.142 x 11.1 x 11.1) = 2322 litres per minute. 1%
solution: 2322 x 1% x 5 = 116 litres of foam
3% solution: 2322 x 3% x 5 = 348 litres of foam
Foam tank: as per draw ing DOM-H197-HF-08-02-PID-01 is 266 gallons= 1006 lit
Measured dimensions 80x140x120 = 1000 lit
Foam analysis certifikate:
Result:
FOUND, tested 14.03.2016.
pass
VOLUME 5 31
RESCUE EQUIPMENT
TOOL PRESENT
Adjustable w rench found
Rescue axe, large (non w edge or aircraft type) found
Cutters, bolt found
Crow bar, large found
Hook, grab or salving found
Hacksaw heavy duty and six spare blades found
Blanket, fire resistant found
Ladder (tw o-piece)* not found
Life line (5 cm circumference x 15 m in length) plus found
rescue harness found
Pliers, side cutting (tin snips) found
Set of assorted screw drivers found
Harness knife and sheath not found
Gloves, fire resistant found
Self-contained breathing apparatus (complete) not found
Pow er cutting tool not found
VOLUME 5 3
2
FINDINGS RECOMMENDATION I PRIORITY
Manual call point Reinstall manual call paint I MINOR
Rescue equipment not in accordance to CAP 437
Helideck foam system run tested
Purchase missing rescue equipment I MINOR
System self-priming not working immediately,
took couple minutes to get it to work, open
foam pump for inspection, perform overhauling
and function test
Concentrate supply regulating valve not operational Perform valve overhauling
Duplex gauge not operational Recalibrate duplex gauge
Overhaul isolation valves
Recertify safety relieve valve
Send foam sample for analysis
Recalibrate pressure gauge
Open ejector for inspection and cleaning
Open tank for cleaning and clean sight glass
VOLUM E 5
CRITIC AL
(CLASS ITEM)
CRITICAL
CRITICAL
CRITICAL
CRITICAL
CRITICAL
CRITICAL
CRITIC AL
I MEDIUM
3
3
2.9 I WATER CURTAIN ON MAIN DECK
DCl-1/FULL CONDITION SURVEY
 w ater curtain w as not function tested because drill w ater supply w as very low (for freshw ater w ashing the
deck after testing)
Water curtain connected to International Firewater
Connection on port side
Keep fire fighting connection free, find
another solution to connect water curtain
FINDINGS I RECOMMENDATION
Spool improvised: no elbows used for piping Redo spool with 45° elbows I MINOR
Flexible hose used to loop stbd and port curtain Consider option for fixed loop (piping should I MINOR go
on aft sideshe/1)
VOLUME 5 34
2.10 I WATER CURTAIN ON LIFEBOAT PLATFORM
DCl-1/FULL CONDITION SURVEY
 w ater curtain w as not function tested because drill w ater supply w as very low (for freshw ater w ashing the deck
after testing)
 as per discussion w ith safety officer number of nozzles are not suffice for adequate protection (port lifeboat w as
damaged during flaring)
 liferafts are not protected, as per discussion w ith safety officer liferafts w as melted inside during flaring
FINDINGS RECOMMENDATION PRIORITY
As per discussion with safety officer number of nozzles Install additional nozzles (lOpcs for each MINOR
are not suffice lifeboat) to improve protection
as per discussion with safety officer liferafts was melted Consider redesign curtain system to include MINOR
inside during flaring liferafts on both sides
VOLUME 5 35
2.11 I FIRE STATIONS
DCl-1/FULL CONDITION SURVEY
FINDINGS RECOMMENDATION PRIORITY
Main deck fire hose cabinets in poor condition To be replaced MEDIUM
Main deck fire station valves in poor condition Ta be replaced/overhauled MEDIUM
Drill floor and Koomey unit fire station valves in paar To be replaced with same size as on main deck
MEDIUM
condition (ON 50/2 in) (DN 65/2 Y, in) for case af emergency
Heli deck and 4'h level fire station valves in poor condition To be replaced/overhauled MEDIUM
VOLUME 5 3
6
MAINDECK
No. Location Recommendation Picture
1. STBD AFT Flange pow er tooling and
painting
Bolts to be replaced
Replace fire hose cabinet
2
.
STBD AFT
leg
Flange pow er tooling and
painting
Bolts to be replaced Install
valve w heelReplace fire
hose cabinet
3. STBD - Loading station Flange pow er tooling and
painting
Bolts to be replaced
Replace fire hose cabinet
4. STBD- WTD OS Flange pow er tooling and
painting
Bolts to be replaced Install
valve w heelReplace fire
hose cabinet
5
.
STBD - Emergency
generator
Flange pow er tooling and
painting
Bolts to be replaced
Replace fire hose
VOLUME 5 3
7
6. STBD - FWD leg Flange pow er tooling and
painting
Bolts to be replaced
7. PORT - FWD leg Flange pow er tooling and
painting
Bolts to be replaced
Replace fire hose cabinet
8
.
PORT - Crane pedestal Flange pow er tooling and
painting
Bolts to be replaced
Install missing hose
connection plug
9. PORT - Loading
station
Flange pow er tooling and
painting
Bolts to be replaced Place
fire hose w rench in cabinet
10
.
PORT - AFT Anchor
w inch
Flange pow er tooling and
painting
Bolts to be replaced
11
.
PORT AFT Flange pow er tooling and
painting
Bolts to be replaced
Install missing hose and
hose cabinet
VOLUME 5 38
12
.
PORT AFT
leg
Flange pow er tooling and
painting
Bolts to be replaced
Install missing valve w heel
Place fire hose w rench in
cabinet
PIPE DECK
No. Location Recommendation
13
.
Flange pow er tooling and
painting
Replace valve w ith 2 Y, in
size for case of
emergency
Install missing hose
connection plug
POR
T
14
.
Flange pow er tooling and
painting
Replace valve w ith 2 Y, in
size for case of
emergency
Replace fire hose cabinet
STB
D
DRILL
FLOOR
No. Location Recommendation
15
.
Flange pow er tooling and
painting
Replace valve w ith 2 Y, in
size for case of
emergency
Replace fire hose cabinet
POR
T
16
.
Flange pow er tooling and
painting
Replace valve w ith 2 Y, in
size for case of
emergency
Replace fire hose cabinet
Place fire hose w rench in
cabinet
VOLUME 5
STB
D
39
KOOMEYUNIT
No. Location Recommendation Picture
17
.
Flange pow er tooling and
painting
Replace valve w ith 2 Y, in
size for case of emergency
FW
D
18
.
Flange pow er tooling and
painting
Replace valve w ith 2 Y, in
size for case of emergency
Place fire nozzle and
w rench in fire hose
cabinet
AFT
UPPER MACHINERY DECK
No. Location Recommendation Picture
19
.
Mud pit room STBD Flange pow er tooling and
painting
Bolts to be replaced
Place fire nozzle and
w rench in fire hose
cabinet
20. Mud pit room PORT Flange pow er tooling and
painting
Bolts to be replaced
Place fire nozzle and
w rench in fire hose
cabinet
21. Machinery w orkshop Flange pow er tooling and
painting
Bolts to be replaced
No fire hose cabinet - to
be installed
VOLUME 5 4
0
LOWER MACHINERY DECK
No
.
Location Recommendation Picture
22. Place wrench in fire
hose cabinet
Pump room STBD
23. Flange power tooling
and painting
Bolts to be replaced
Pump room PORT
24. Mud pump room
STBD
Flange power tooling
and painting
Bolts to be replaced
25. Mud pump room
PORT
Flange power tooling
and painting
Bolts to be replaced
Place fire hose plug
26. Sack store Flange power tooling
and painting
Bolts to be replaced
Place fire hose plug
VOLUME 5 41
27. Engine room STBD Place wrench in fire
hose cabinet
28. Engine room PORT Place wrench in fire
hose cabinet
29. Auxiliary room Place wrench in fire hose
cabinet
HELi DECK
No
.
Location Recommendation
30. STB
D
Flange power tooling
and painting
Bolts to be replaced
Replace fire hose
Place wrench in fire
hose cabinet
31. POR
T
Flange power tooling
and painting
Bolts to be replaced
Place wrench in fire
hose cabinet
VOLUME 5 42
ACCOMMODATION LEVEL 1
No. ILocation Recommendation Picture
32. I STBD In good condition
33. In good condition
FWD
34. In good condition
PORT
ACCOMMODATION LEVEL 2
No. ILocation Recommendation
35. I STBD In good condition
36. I FWD In good condition
VOLUME 5 4
3
37. Replace bolts
Flange power tooling
and painting
POR
T
ACCOMMODATION LEVEL 3
No. ILocation Recommendation
38. I STBD In good condition
39. I FWD In good condition
40. I PORT Replace fire hose
VOLUME 5 4
4
ACCOMMODATION LEVEL 4
No. ILocation Picture
Recommendation
41. I STBD Flange power tooling
and painting
Bolts to be replaced
Replace fire hose
cabinet
42. PORT Flange power tooling
and painting
Bolts to be replaced
Replace fire hose
VOLUME 5 45
3 ESCAPE ROUTES
Vessel: Self Elevating MODU
Name: DCl-1
Class: ClassNK
Scope: Full condition survey
Ref. No.: 2016-0401_DCl-1
Revision: A
Date: 16/05/2016.
VOLUME 5 4
6

3.1 I ESCAPE ROUTE ON 4th LEVEL DECK
DCl-1/FULL CONDITION SURVEY
Escape routes on 4th level PORT not
FINDINGS RECOMMENDATION PRIORITY
Poor housekeeping Keep clear all escape routes fromitems all MINOR
the time
Escape routs 4tn level port Clear escape route fromobstacles MINOR
Muster stations withoutMUSTER sign Place MUSTER PORT and MUSTER STBD MINOR
signs on convenientplace
Directional arrows in accomm. should be more dense Place more directional arrows around acc. MINOR
It is recommended to renew anti slippaint MINOR
on escape routes and add directional arrows
VOLUME 5 4
7


3.2 I ESCAPE ROUTE ON MAIN DECK
DCl-1/FULL CONDITION SURVEY
Escape route blocked: MaindeckSTBD,
Escape route blocked: STBD to
VOLUME 5 4
8


Escape route blocked by anchor
winch: PORT FWD
Escape route blocked by garbage:
PORT side, fr.17 fr.18
bhd. escape route unfinished
VOLUME 5 4
9
Confusing route:STBD side,frame 14., passagewayMOS
VOLUME 5 5
0


Confusing route: STBD side,
Escape direction
on site 180 deg.
Escape direction
on site 180 deg.
On site: this is not
marked as escape path
FINDINGS RECOMMENDATION PRIORITY
Poor housekeeping Keep clear all escape routes fromitems all
the time
MEDIUM
Escape routes on main deck are not in accordancewith ER
approved plan
It is recommended to perform general
revision of escape routes, find alternative
solutions where possible.
New drawings to be made and approved by
Class or adjust escape routes as per approved
drawing.
Mistakes in design: on several locations support
structures or permanent obstacles are clashing with
escape routes.
Confusing route:STBD side, frame 14., passageway MOS I Add more visible markings anddirectional
MEDIUM
arrows
It is recommended to renew anti slippaint on
escape routes and add directional arrows
MINOR
VOLUME 5 5
1
3.3 I ESCAPE ROUTE ON MACHINERY DECK
DCl-1/FULL CONDITION SURVEY
FINDINGS RECOMMENDATION PRIORITY
Pump room: obstacle on escaperoute Repaint obstacle aroundworking bench MEDIUM
Mud pump room and engineroom: escape routes not Paint escape routes on floor or mount more MEDIUM
clearly marked directional arrows and whichare more
visible
It is recommended to renew anti slippaint MINOR
on escape routes and add directional arrows
VOLUME 5 5
2
4 LIFTING GEAR
Vessel: Self Elevating MODU
Name: DCl-1
Class: ClassNK
Scope: Full condition survey
Ref. No.: 2016-0401_DCl-1
Revision: A
Date: 16/05/2016.
VOLUME 5 53

4.1 I TROLEY BEAM S
DCl-1/FULL CONDITION SURVEY
Trolley beams in engine room:
8t x2
1t X 10
VOLUME 5 54

Trolley on top of drawwork -
FINDINGS RECOMMENDATION PRIORITY
Proper lifting register is missing It is necessary to establish proper lifting MEDIUM
register.
Trolley beam on top of drawwork without designated Designated load marking to be placed on MEDIUM
load clearly visible place on trolley beam
VOLUME 5 55

4.2 I PADEYES
DCl-1/FULL CONDITION SURVEY
abov e each mud pump room f rom mud pump room, stbd and port
VOLUME 5 5
6
VOLUME 5 5
7

to centerline shakers platf orm
Home made padey e abov e shakers
platf orm
Home made padey e abov e shakers
platf orm
VOLUME 5 58


accommodation, centreline
between fr.Iu and f r.11
water strainer, main deck, STBD water strainer, main deck, STBD
water strainer, main deck, PORT
water strainer, main deck, STBD
VOLUME 5 59
VOLUME 5 6
0

VOLUME 5
padey es, auxiliary
room, abov e
compressor No 2
61

Uncertifiedpadeye, auxiliary room, above Uncertifiedpadeye, auxiliary room, above
storage platform
VOLUME 5 6
2
VOLUME 5 6
3
VOLUME 5 6
4
VOLUME 5 6
5
FINDINGS RECOMMENDATION PRIORITY
Homemade padeyes {2pcs) found in sack store room
Unmarked padeyes in mud pump room
Homemade padeyes {8 pcs) found in mud pit room
Homemade padeyes {3pcs) found on cantilever, closeto
centerline
Homemade padeyes {4pcs) found on platform(stbd side)
above shakers (fwd of platform)
Home made padaye below accommodation, centreline
between fr.10 andfr.11
Home made padayes (2) above sea water strainer, main GENERAL ISSUE:
deck, 5TBO lifting gear register is not existing. Lot of
Home made padayes (2) above sea water strainer, main homemade padeyes and Jot of unmarked
deck, PORT padeyes.
Unmarked padayes below drill floor, 5080side4 rows of 4 Only proper marked pa de yes found for towing
small padeyes and one row of 5 larger padeyes wire handleand on derrick below water table.
Unmarked padayes below drill floor, 5080side2 pcs AFT
Unmarked padayes below drill floor, PORTside 2 pcs MEDIUM
Homemade padeye, main deck, 5TBO, outboard next to fwd GENERAL RECOMMENDATION:
stbd anchor winch Establish lifting gear register. This report can
Homemade padeye, main deck, 5TBO AFT, above auger el. be used as start point. Remove all homemade
motor padeyes and if necessary weld
Homemade padeye, main deck, 5TBO AFT, fwd side of shale Replace homemade padeyes with certified
shaker platform padeyes, performload test and establish
Homemade padeyes (2), engine room, above ME 1 register
Homemade padeyes (4), auxiliary room, above compressor
No2
Uncertified padeyes (3), auxiliary room, above compressor
No 1
Aftermarket beam and padaye on watertable
Homemade padeyes on beamabove monkeyboard (2 pairs,
one already broken)
Burner boom port: padeyes appears to be aftermarket
Burner boom stbd: padeyes appears to be aftermarket
Improper lateral fixation point of port flareboom Relocate padaye MEDIUM
VOLUME 5 6
6
4.3 I LIFTING GEAR
DCl-1/FULL CONDITION SURVEY
4.3.1. -SOFT SLINGS
FINDINGS RECOMMENDATION PRIORITY
No lifting register found, tags on soft slingare validbut GENERAL RECOMMENDATION: MEDIUM
paper trace (hard copy)could not be found Establish lifting gear register.
Soft sling certificates shouldbe part of lifting
register file
VOLUME 5 6
7
4.3.2. - WIRE SLINGS
FINDINGS RECOMMENDATION PRIORITY
No lifting register found, no tags on wire slings found, no GENERAL RECOMMENDATION: MEDIUM
paper trace (hard copy)of certificates could not be found Establish lifting gear register.
Wire sling certificates should be part of lifting
register file
VOLUME 5 6
8
4.3.3. - SHACKLES
FINDINGS RECOMMENDATION PRIORITY
No lifting register found, nopaper trace (hardcopy)of GENERAL RECOMMENDATION: MEDIUM
certificates could not be found Establish lifting gear register.
Shackle certificates shouldbe part of lifting
register file
VOLUME 5 6
9
4.4 IMAN RIDING BASKETS
DCl-1/FULL CONDITION SURVEY
VOLUME 5 7
0
FINDINGS RECOMMENDATION PRIORITY
Inspection report found only for working basket, for GENERAL RECOMMENDATION: MEDIUM
dericman basket and Billy Pugh original certificate found. Establish lifting gear register.
Derickman basket and Billy Pugh transfer
basket to be inspected as per manufacturers
recommendation.
Working basket to be inspected once per year.
Inspection reports to be kept in Lifting gear
register file
VOLUME 5 71
5 PLATFDRMS.STAIRSANDHANDRAILS
Vessel: Self Elevating MODU
Name: DCl-1
Class: ClassNK
Scope: Full condition survey
Ref. No.: 2016-0401_DCl-1
Revision: A
Date: 16/05/2016.
VOLUME 5 72

5.1 I HANDRAIL
DCl-1/FULL CONDITION SURVEY
TOTAL16m
900
035,
/
i
r-
.
~
r-
.
·- -
04813
kickplate 6mm
-----fixing point to be ..---
weld ed on beam
VOLUME 5 73
FINDINGS RECOMMENDATION PRIORITY
Railing next to stbd burner cut To be repaired MEDIUM
Railing onpipedeck(13206ABL}, stbd side to be repaired To fabricate new handrail as per sketch in MEDIUM
length of 16m. Fixationto deck to be made in
such way that section can beeasily removed
Handrail - walkway frompipe deck to leg walkway not To be repaired MEDIUM
welded
Handrail - booster pump platform(next to port leg) not To be repaired MEDIUM
welded
Handrail - port leg, chord C not welded To be repaired MEDIUM
VOLUME 5 74
5.2 isTAIRS FROM PIPE RACK DECK ON CANTILEVER TO DRILL FLOOR - STBD
DCl-1/FULL CONDITION SURVEY
FINDINGS RECOMMENDATION PRIORITY
Stairs, stbd side from drillfloor to cantilever stairs with To be repaired MEDIUM
different height which is very dangerous.
VOLUME 5 7
5
5.3 I EXPLOSIVES PLATFORM
DCl-1/FULL CONDITION SURVEY
FINDINGS RECOMMENDATION PRIORITY
Explosives platform in order but safety pins should be Instruct crew to remove safety pins to enable MEDIUM
removed once explosives box is placed on it quick release
Explosives storage platform support welded on top of It is recommended to find alternative way and MINOR
bollard. avoid welding obstructions on bollards
VOLUME 5 7
6
5.4 I RADIOACTIVE MATERIAL STORAGE
DCl-1/FULL CONDITION SURVEY
FINDINGS RECOMMENDATION PRIORITY
Radioactive material storage is on main deck It is recommended to install radioactive MINOR
material storage platform same as for
explosives
VOLUME 5 7
7
5.5 I KICKPLATES
DCl-1/FULL CONDITION SURVEY
FINDINGS RECOMMENDATION PRIORITY
Platforms on aft side of accommodation are with no It is recommended to add kickplates and MINOR
kickplates. Below is main deck and it is recommended to add backplates on stairs on aft sde of
kickplates to prevent items dropping on main deck area. accommodationstructure
VOLUME 5 7
8
5.6 isop WORKING PLATFORM
DCl-1/FULL CONDITION SURVEY
FINDINGS RECOMMENDATION PRIORITY
Improvised platform around BOP Improvised working platform without handrail MEDIUM
are serious injury risk
Platform and scaffold should be made in
accordance to safety regulations and safe to
use in general.
VOLUME 5 7
9

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Volume 5 safety

  • 1. ® E 0 u a . :::, 0 ,._ Of> (l) 0 0 0 @J 42 C GLOBAL OFFSHORE ENGINEERING w Vessel: SELF ELEVATING MODU Name: DCl-1 Client: DRILLING COMPANY INTERNATIONAL Class: CLASS NK Scope: FULL CONDITION SURVEY Period: 11.04. - 02.05.2015. Location: OFFSHORE Ref . No.: 2016-0401_DCl-1 Project: 16003_DCl-1 E 0 u a . :::, 0 ,._ 00 di 0 0 0 ; : :s : :s : ~ Rev ision: A Date: 16.05.2016. 0 Lf ) 0 m 0 0 m .- I N Lf ) 0 0 m + u.. JACK UP DRILLING UNIT DCl-1" ,, FULL CDNDITIDN SURVEY 2Dl6. VDLUME 5 SAFETY, LIFE SAVING APLIENCES AND FIRE/GAS PROTECTION Lf ) Lf ) .0 .- I Lf ) .0 .- I N Lf ) 0 0 m + i:..: (0 ·.;:: ; (0 0 ,._ u c' (0 > ·.;::; :::, V) m 0 <:I" .- I N C, z ii : w w z ( 5 z w w a: 0 ::c: V , u.. u.. 0 ....• <C cc 0 ....• C, Prepared for:
  • 2. A I DOCUMENT DETAILS DCl-1/FULL CONDITION SURVEY Document title: DCl-1- FULL CONDITION SURVEY Vessel: Name: Class: Scope: Period: Location: Ref. No.: Revision: Date: Client: Author: SELF ELEVATING MOBILE OFFSHORE DRILLING UNIT DCl-1 CLASS NK FULL CONDITION SURVEY 11.04.2016. - 02.05.2016. OFFSHORE, SOUTH PARS PHASE 20 2016- 0401_DCl-1 A 16/05/2016. DRILLING COMPANY INTERNATIONAL Global Offshore Engineering (Split Office) Issue record: Date Rev First issue Reason for issue Checked Approved 16.05.16. A
  • 3. B I RECOMMENDATIONS PRIORITY LABELS DCl-1/FULL CONDITION SURVEY For easier prioritizing of jobs all findings and recommendation will be categorized in 3 categories: With critical recommendation will be labelled all findings that can lead to health or life threatening situation and/or major failure of equipment. Critical findings are to be rectified as soon as possible. Class related items will also be marked as critical with notation "CLASS" Items to be cleared before wet tow will be marked with notation "WET TOW" With medium recommendation will be marked all findings that can lead to failure of equipment or serious repair but in some longer period of time. Also all suspicious areas will be marked as important which after closer examination can be label as critical later. These findings are highly recommended to be rectified as soon as possible but it is up to owner to decide about priority of this task. MEDIUM Minor recommendation is the one where Class is not involved and it is up to owner to accept this recommendation. This recommendation will not cause any sudden equipment failure but it will make job easier and simpler and can extend lifetime of involved equipment. MINO R
  • 4. C I PROJECT CONTENT DCl-1/FULL CONDITION SURVEY VOLUME 0: SURVEY INFO AND WORKSCOPE LIST VOLUME 1: MARINE AND HULL VOLUME 2: DRILLING VOLUME 3: MACHINERY VOLUME 4: ELECTRICAL AND COMMUNICATIONS (incl. Thermography) VOLUM E 5: SAFETY, LIFE SAVING APPLIANCES AND FIRE/GAS PROTECTION VOLUME 6: RISK ASSESTM ENT VOLUME 7: MANAGEM ENT AND DOCUMENTATION VOLUME 8: UPGRADE RECOMENDATION VOLUME 9: DROPPED OBJECT SURVEY REPORT VOLUME 10: DIAGNOSTIC MEASUREM ENT REPORT VOLUME 11: ENGINE EMISSIONS REPORT VOLUME 12: RECAPITULATION OF NOT FINDINGS AND NOT REPORTS
  • 5. Contents LIFE SAVING EIIUIPMENT ..................................................................................................................................................................3 1.1 LIFE BOATS .......................................................................................................................................................................4 1.1.1- PORTSIDE LIFEBOAT ........................................................................................................................................................4 1.1.2 - STBD LIFEBOAT ................................................................................................................................................................ 7 1.2 LIFE BOAT DAVITS ..........................................................................................................................................................9 1.2.1- PORTSIDE LIFEBOAT DAVIT ............................................................................................................................................ 9 1.2.2 - STBD LIFEBOAT DAVIT ................................................................................................................................................. 10 1.3 FAST RESCUE CRAFT .................................................................................................................................................11 1.4 FAST RESCUE CRAFT DAVIT ....................................................................................................................................12 1.5 LIFE RAFTS .....................................................................................................................................................................13 1.5.1- PORT LIFERAFTS ........................................................................................................................................................... 13 1.5.2 - STBD LIFERAFTS ............................................................................................................................................................14 1.6 LIFE BUOYS ....................................................................................................................................................................15 1.7 PILOT LADDERS ............................................................................................................................................................16 1.8 LINE THROWER ............................................................................................................................................................17 1.9 LIFE JACKETS AND IMMERSION SUITS .................................................................................................................18 1.10 EYE WASHERS ..............................................................................................................................................................20 1.11 FIRST AID BOXES .........................................................................................................................................................21 2 FIRE FIGTHING EIIUIPMENT ........................................................................................................................................................... 22 2.1 FIRE WATER PUMPS ..................................................................................................................................................23 2.2 DELUGE FOAM PUMP ................................................................................................................................................25 2.3 FIRE WATER RING LINE ............................................................................................................................................26 2.4 SPRINKLER SYSTEM ..................................................................................................................................................27 2.5 DRILL FLOOR DELUGE SYSTEM .............................................................................................................................28 2.6 MUD PIT ROOM EMERGENCY FIRE DAMPERS ..................................................................................................28 2.7 GALLEY WET CHEMICAL AND FIRE SHUTIER SYSTEM ...................................................................................29 2.8 FIRE FIGHTING ON HELIDECK .................................................................................................................................30 2.9 WATER CURTAIN ON MAIN DECK ............................................................................................................................34 2.10 WATER CURTAIN ON LIFEBOAT PLATFORM .......................................................................................................35 2.11 FIRE STATIONS ............................................................................................................................................................36 3 ESCAPE ROUTES .......................................................................................................................................................................... 46 3.1 ESCAPE ROUTE ON 4th LEVEL DECK ....................................................................................................................47 3.2 ESCAPE ROUTE ON MAIN DECK ............................................................................................................................48 3.3 ESCAPE ROUTE ON MACHINERY DECK ..............................................................................................................52 4 LIFTING GEAR ............................................................................................................................................................................... 53 VOLUME 5
  • 6. 4.1 TROLEY BEAMS ............................................................................................................................................................54 4.2 PADEYES .......................................................................................................................................................................56 4.3 LIFTING GEAR ..............................................................................................................................................................67 4.3.1. - SOFT SLINGS ................................................................................................................................................................. 67 4.3.2. - WIRE SLINGS ...................................................................................................................................................................68 4.3.3. - SHACKLES ..................................................................................................................................................................... 69 4.4 MAN RIDING BASKETS ................................................................................................................................................70 5 PLATFORMS, STAIRS AND HANDRAILS ...........................................................................................................................................72 5.1 HANDRAIL. .....................................................................................................................................................................73 5.2 STAIRS FROM PIPE RACK DECK ON CANTILEVER TO DRILL FLOOR - STBD ............................................75 5.3 EXPLOSIVES PLATFORM ...........................................................................................................................................76 5.4 RADIOACTIVE MATERIAL STORAGE ......................................................................................................................77 5.5 KICKPLATES ...................................................................................................................................................................78 5.6 BOP WORKING PLATFORM .......................................................................................................................................79 VOLUME 5 2
  • 7. 1 LIFE SAVINGE[lUIPMENT Vessel: Self Elevating MODU Name: DCl-1 Class: ClassNK Scope: Full condition survey Ref. No.: 2016-0401_DCl-1 Revision: A Date: 16/05/2016. VOLUME 5 3
  • 8. 1.1 ILIFE BOATS DCl-1/FULL CONDITION SURVEY 1.1.1- PORTSIDE LIFEBOAT VOLUME 5 4
  • 9. PS LIFEBOAT Manufacturer JAINGYIN WOLONG F.R.P. BOAT CO. LTD Type JY102-F Fire protection YES Capacity (person) 120 Engine Yanmar 30hp Size 10,28x3,5x1,30 Measured voltage in batteries: BATTERY 1 13,3 pass BATTERY 2 13,7 pass LB function test: done Davit function test done Flares cert. valid (Jan. 2017) VOLUME 5 5
  • 10. FINDINGS RECOMMENDATION I PRIORITY Sign of recent lifeboat repair - apparently lifeboat was damagedby flaring heat Closer inspection duringnext SPS I MINOR Engine control panel with wires sticking out Rectify I MINOR Charging wire not properly insulated Rectify I MINOR Bilge with oily water Clean bilge andfindreasonfor oil leakage (it I MINOR could be simply from oil change in gearbox and engine) Oxygen bottles corroded Oxygen bottles to berecertified andreplaced I MINOR if necessary. Drain water from lifeboats Release and retrieval system As per SOLAS 111/1,5and ClassNK noteit is required to inspect andpossibly modify lifeboat release and retrieval system NOTATION For next SPS lifeboat is to be inspectedand certified by authorized 3'd party approved by Class NOTATION VHF radio not found inside lifeboat. Confirm with crew that procedure is set-upto pick-up at least 2 handheld VHF VOLUME 5 6
  • 11. 1.1.2 - STBD LIFEBOAT VOLUME 5 7
  • 12. STBD LIFEBOAT Manuf acturer JAINGYIN WO LONG F.R.P. BOAT CO. LTD Ty pe JV102-F Fire protection YES Capacity (person) 120 Engine Yanmar 30hp Size 10,28x3,5xl,30 Measured voltage in batteries: BATTERY 1 13, 4 pas s BATTERY 2 pass* 12,8 * indicates that no charging device connected LB function test: done Davit function test done Flares cert. valid (Jan. 2017) FINDINGS RECOMMENDATION I PRIORITY Engine control panel with wires sticking out Rectify I MINOR Charging wire not properly insulated Rectify I MINOR Battery source switch broken Replace sourceswitch Replace missing hatchet I MINOR Hatchet is missing Oxygen bottles corroded Oxygen bottles to berecertified andreplaced I MINOR if necessary. Drain water from lifeboats Battery charger malfunction Replace battery charger or install electronic battery separator MEDIUM Release and retrieval system As per SOLAS 111/1,5and ClassNK noteit is required to inspect andpossibly modify lifeboat release and retrieval system "Supreme driller"name foundonlifeboat Change to DC/-1 NOTATION For next SPS lifeboat is to be inspectedand certified by authorized 3'd party approved by Class NOTATION VHF radio not found inside lifeboat. Confirm with crew that procedure is set-upto pick-up at least 2 handhe/d VHF VOLUME 5 8
  • 13. 1.2 ILIFE BOAT DAVITS DCl-1/FULL CONDITION SURVEY FINDINGS RECOMMENDATION [JDIQ C Wire ropes to exchange on next SPS To exchange on next SPS CRITICAL CLASS CRITICAL CLASS CRITICAL CLASS Load test For next SPS lifeboat davitat 1,1x capacity is required NOTATION For next SPS lifeboat is to be inspectedand certified by authorized s" party approved by Class VOLUME 5 9
  • 14. 1.2.2-STBD LIFEBOAT DAVIT Wire ropes to exchange on next SPS To exchange on next SPS ..•. CRITICAL CLASS CRITICAL CLASS FINDINGS RECOMMENDATION Load test For next SPS lifeboat davit at 1,lx capacity is required VOLUME 5 1 0
  • 15. 1.3 IFAST RESCUE CRAFT DCl-1/FULL CONDITION SURVEY FINDINGS RECOMMENDATION PRIORITY Charging socked wrapped with nylonbag Rectify MINOR Damages in FRC hull foundon fixing points Rectify MEDIUM FAST RESCUE BOAT Manufacturer Green Seas Maritime Type Shaft propelled Capacity (person) 6P VOLUME 5 1 1
  • 16. 1.4 IFAST RESCUE CRAFT DAVIT DCl-1/FULL CONDITION SURVEY Wire ropes to exchange on next SPS To exchange on next SPS ..•. CRITICAL CLASS CRITICAL CLASS FINDINGS RECOMMENDATION Load test For next SPS lifeboat davit at 1,lx capacity is required VOLUME 5 1 2
  • 17.  1.5 ILIFE RAFTS DCl-1/FULL CONDITION SURVEY 1.5.1- PORT LIFERAFTS ••..t••····· •.. ,,..... cut off the 1apes •••. 118 llfllraft Is put on the lhel!. PS LIFE RAFTS QTY 2 Manufacturer China Capacity (person) 25 FINDINGS RECOMMENDATION PRIORITY NOTATION Inspected on 18/04/2016, due date expired 14/04/2016. Day after liferafts were replaced with new one, old ones sent for recertification. It is recommended to have 2 spare liferafts so it they could be exchanged in rotational base. Hydrostatic release hooks will expire in 2017. It is recommended to have spare hooks for fast exchange Transport tape not cut off from liferafts Transport tape is to be cut off after raft is MEDIUM placed on the shelf VOLUME 5 1 3
  • 18. 1.5.2 - STBD LIFERAFTS PS LIFE RAFTS QTY 3 Manufacturer China Capacity (person) 25 FINDINGS RECOMMENDATION PRIORITY NOTATION Inspected on 18/04/2016, due date expired 14/04/2016. Day after liferafts were replaced with new one, old ones sent for recertification. It is recommended to have 2 spare liferafts so it they could be exchanged in rotational base. Hydrostatic release hooks will expire in 2017. It is recommended to have spare hooks for fast exchange Transport tape not cut off from liferafts Transport tape is to be cut off after raft is MEDIU M placed on the shelf VOLUM E 5 1 4
  • 19. 1.6 ILIFE BUOYS DCl-1/FULL CONDITION SURVEY Lifebuoys found to be in order: PORT STBD With lifeline 2 3 With light 4 4 TOTAL: 6 6 VOLUME 5 1 5
  • 20. 1.7 IPILOT LADDERS DCl-1/FULL CONDITION SURVEY • in order VOLUME 5 1 6
  • 21. 1.8 I LINE THROWER DCl-1/FULL CONDITION SURVEY • line throw ers found to be in order VOLUME 5 17
  • 22. 1.9 ILIFE JACKETS AND IMMERSION SUITS DCl-1/FULL CONDITION SURVEY Below table showslocationsand quantity of lifejacketsand immersionsuitsaccording to safety plan. Location Life jacket (pcs.) Immersion suit (pcs.) Pump room 2 2 Sack store 2 2 Engine room PORT 2 2 Electrical workshop 2 2 Drillerscabin 4 4 Drill floor PORT 2 2 Hospital 4 4 Emergency gen. room 2 2 Laundry 6 2 Mess room 6 2 Level 2 rooms 72 72 Level 3 rooms 38 38 Life boat STBD 20 - Life boat PORT 20 3 Radio room 2 2 Jacking control room 2 2 Helicopter waiting room 6 4 TOTAL 192 145 8 VOLUME 5 1 8
  • 23. FINDINGS RECOMMENDATION 1 No life jackets and immersion suits in at any location in pump room Place life jackets and immersion suits according safety plan 2 No life jackets and immersion suits in at any location in sack store Place life jackets and immersion suits according safety plan 3 No life jackets and immersion suits in at any location in engine room PORT Place life jackets and immersion suits according safety plan 4 Life jackets and immersion suits placed in SCR room Place life jackets and immersion suits in electrical workshop 5 No life jackets and immersion suits in at any location in Drillers cabin Place life jackets and immersion suits according safety plan 6 Drill floor PORT - found 4 life jackets and no immersion suits Place life jackets and immersion suits according safety plan 7 Only two life jackets found in laundry - according safety plan six is required Place life jackets according safety plan 8 Only four life jackets found in mess room - according safety plan six is required Place life jackets according safety plan 9 Room 229 missing one life jacket and immersion suit Place life jackets and immersion suits according safety plan 10 Life boat STBD - 3 7 Life jackets fund and 6 immersion suits • Replace 17 lifejackets where missing Replace 6 immersion suits where missing • 1 1 Life boat STBD - 30 Life jackets fund and 6 immersion suits safety • Replace 10 lifejackets where missing Replace 3 immersion suits where missing • 1 2 Jacking control room - one life jacket found Place life jackets according safety plan 13 Helicopter waiting room - no life jackets; five immersion suits Place life jackets and immersion suits according safety plan VOLUME 5 PRIORITY CRITICAL CLASS CRITICAL CLASS CRITICAL CLASS CRITICAL CLASS CRITICAL CLASS CRITICAL CLASS CRITICAL CLASS CRITICAL CLASS CRITICAL CLASS CRITICAL CLASS CRITICAL CLASS CRITICAL CLASS CRITICAL CLASS 1 9
  • 24. 1.10 IEvE WASHERS DCl-1/FULL CONDITION SURVEY FINDINGS RECOMMENDATION PRIORITY Shaker area eye washer not working To be overhauled/replaced MEDIUM Cement unit area eye washer not working To be overhauled/rep/aced MEDIUM Sack store area eye washer not working To be overhauled/rep/aced MEDIUM Drill floor eye washer working properly - - Mud pits eye washer working properly - - VOLUME 5 2 0
  • 25. 1.11 IFIRST AID BOXES DCl-1/FULL CONDITION SURVEY Below table showslocationsof first aid boxesaccording to safety plan. Location First aid boxes(pcs.) Sack store 1 Electrical workshop 1 Galley 1 Jacking control room 1 FINDINGS RECOMMENDATION PRIORITY No first aid box in sack store Place first aid box according safety plan MEDIUM VOLUME 5 21
  • 26. 2 FIREFIGTHINGEDUIPMENT Vessel: Self Elevating MODU Name: DCl-1 Class: ClassNK Scope: Full condition survey Ref. No.: 2016-0401_DCl-1 Revision: A Date: 16/05/2016. VOLUME 5 22
  • 27. 2.1 I FIRE WATER PUMPS DCl-1/FULL CONDITION SURVEY FINDINGS RECOMMENDATION PRIORITY Performed visual inspection on fire water pump in Perform general overhauling on pump Pump room, run test performed impeller, wear plate, replace bearings, MEDIUM mechanical seal, el. motor to be overhauled and replace bearings Suction and discharge ends without flexible joint Install flex joints to both suction and MEDIUM discharge ends Priming system in poor condition Replace pump priming system MEDIUM Valves difficult to open or close Open for inspection and overhaul all MEDIUM valves or replace if required Overhaul check valves MEDIUM Install new pressure gauges MEDIUM Check condition of pressure relieve valve, MEDIUM overhaul and set to required pressure Install proper marking on valves MEDIUM FINDINGS RECOMMENDATION PRIORITY Performed visual inspection on fire water pump in Perform general overhauling on pump Mud Pump room, run test performed bad noise impeller, wear plate, replace bearings, MEDIUM noticed mechanical seal, el. motor to be overhauled and replace bearings Suction and discharge ends without flexible joint Install flex joints to both suction and MEDIUM discharge ends Priming system in poor condition Replace pump priming system MEDIUM Valves difficult to open or close Open for inspection and overhaul all MEDIUM valves or replace if required VOLUME 5 2 3
  • 28. Overhaul check valves MEDIUM Open and check condition of main gate MEDIUM valve Install new pressure gauges MEDIUM Check condition of pressure relieve valve, MEDIUM overhaul and set to required pressure Inspect and clean sea water strainer, MEDIUM inspect sea chest and anodes Properly mark all pipes MEDIUM VOLUME 5 24
  • 29. 2.2 I DELUGE FOAM PUMP DCl-1/FULL CONDITION SURVEY FINDINGS RECOMMENDATION PRIORITY Performed visual inspection on deluge foam pump in Perform general overhauling on pump Pump room, run test performed impeller, wear plate, replace bearings, MEDIUM mechanical seal, el. motor to be overhauled and replace bearings Pressure relieve valve for Sprinkler system supply is Connect pressure relieve to overboard not connected to Overboard, pipe is open to manifold MEDIUM discharge in Pump room bilge Valves with gearboxes facing each other difficult to Rearrange direction of stems on MEDIUM operate gearboxes to enable easier operation Valves difficult to open or close Open for inspection and overhaul all MEDIUM valves or replace if required Overhaul check valves MEDIUM Install new pressure gauges MEDIUM Check condition of pressure relieve valve, MEDIUM overhaul and set to required pressure Discharge line without pressure regulating valve Install pilot operated pressure regulating MEDIUM valve VOLUME 5 2 5
  • 30. 2.3 I FIRE WATER RING LINE DCl-1/FULL CONDITION SURVEY FINDINGS RECOMMENDATION PRIORITY Fire water ring line found to be in good visual Perform UTG to check exact condition MEDIUM condition Main isolation valves difficult to access for actuation Open, check condition of valves, overhaul or maintenance if required, install markings on valves, MEDIUM design tool for operating valves on hard to reach location Fire lines painted white and marked with labels Paint all fire lines in red colour, mark after MEDIUM painting VOLUME 5 2 6
  • 31. 2.4 I SPRINKLER SYSTEM DCl-1/FULL CONDITION SURVEY FINDINGS RECOMMENDATION Discharge valve after sprinkler hydrophore found closed, mechanic has informed that they have problem with el. control system System to be overhauled and make to be in good working condition, perform hydrostatic pressure testing on system Rectify problems with el. control system, overhaul valves, perform recertification of safety relieve valve, hydrophore tank and pressure switch Check condition of sprinkler pump, perform function test Jockey pump and main sprinkler pump have suction from potable water tank 115 MEDIUM Check condition of Jockey pump, perform function test Foam pump is connected to sprinkler system as backup via isolation valve operated by electric actuator Check condition of electric actuator and isolation valve MEDIUM Modify accommodation sprinkler water drain valves on each level to be easier to access, properly marked, system should be regularly tested MEDIUM Replace and calibrate all pressure gauges MEDIUM Check potable water tank low level sensor and alarm to ensure that there is enough water f_or sprinkler system at all time MEDIUM VOLUME 5 27
  • 32. 2.5 I DRILL FLOOR DELUGE SYSTEM DCl-1/FULL CONDITION SURVEY FINDINGS RECOMMENDATION Main isolation valve operated with el. actuator seized, tested to open valve by manual Overhaul main isolation valve, perform function test and check nozzles Deluge line painted white Line to be painted red 2.6 I MUD PIT ROOM EMERGENCY FIRE DAMPERS DCl-1/FULL CONDITION SURVEY FINDINGS RECOMMENDATION CRITIC AL (CLASS ITEM) Emergency fire dampers in all three mud pit compartments seized and not working Open valves for inspection and overhauling, inspect, overhaul or replace actuators if required VOLUME 5 2 8
  • 33. 2.7 I GALLEY WET CHEMICAL AND FIRE SHUTTER SYSTEM DCl-1/FULL CONDITION SURVEY FINDINGS IRECOMMENDATION Wet chemical system installed but not in operational Overhaul system, bring into working condition condition and replace pressure vessel, perform function test Galley ESD not working Overhaul system and bring into working condition, perform function test, ESD system should in case of emergency shut down ventilation and close dampers, bring in working condition ESD alarm system Local fan shut down system in working condition FINDINGS RECOMMENDATION I PRIORITY Galley fire shutter system not working, during function test activation handle was pulled and removed as it was not connected to system that should in case of emergency lower galley fire shutters Overhaul galley fire shutter system, get it to working condition and perform function test CRITIC AL (CLASS ITEM) VOLUME 5 2 9
  • 34. 2.8 I FIRE FIGHTING ON HELIDECK DCl-1/FULL CONDITION SURVEY VOLUME 5 3 0
  • 35. Foam system: Fire monitors: YES 2 Crash kit: Due date: found only on port side valid Foam system: Foam system capacity not marked. As per CAP437 required foam solution is: Application rate= 6.0 x n: x r2 (6.0 x 3.142 x 11.1 x 11.1) = 2322 litres per minute. 1% solution: 2322 x 1% x 5 = 116 litres of foam 3% solution: 2322 x 3% x 5 = 348 litres of foam Foam tank: as per draw ing DOM-H197-HF-08-02-PID-01 is 266 gallons= 1006 lit Measured dimensions 80x140x120 = 1000 lit Foam analysis certifikate: Result: FOUND, tested 14.03.2016. pass VOLUME 5 31
  • 36. RESCUE EQUIPMENT TOOL PRESENT Adjustable w rench found Rescue axe, large (non w edge or aircraft type) found Cutters, bolt found Crow bar, large found Hook, grab or salving found Hacksaw heavy duty and six spare blades found Blanket, fire resistant found Ladder (tw o-piece)* not found Life line (5 cm circumference x 15 m in length) plus found rescue harness found Pliers, side cutting (tin snips) found Set of assorted screw drivers found Harness knife and sheath not found Gloves, fire resistant found Self-contained breathing apparatus (complete) not found Pow er cutting tool not found VOLUME 5 3 2
  • 37. FINDINGS RECOMMENDATION I PRIORITY Manual call point Reinstall manual call paint I MINOR Rescue equipment not in accordance to CAP 437 Helideck foam system run tested Purchase missing rescue equipment I MINOR System self-priming not working immediately, took couple minutes to get it to work, open foam pump for inspection, perform overhauling and function test Concentrate supply regulating valve not operational Perform valve overhauling Duplex gauge not operational Recalibrate duplex gauge Overhaul isolation valves Recertify safety relieve valve Send foam sample for analysis Recalibrate pressure gauge Open ejector for inspection and cleaning Open tank for cleaning and clean sight glass VOLUM E 5 CRITIC AL (CLASS ITEM) CRITICAL CRITICAL CRITICAL CRITICAL CRITICAL CRITICAL CRITIC AL I MEDIUM 3 3
  • 38. 2.9 I WATER CURTAIN ON MAIN DECK DCl-1/FULL CONDITION SURVEY  w ater curtain w as not function tested because drill w ater supply w as very low (for freshw ater w ashing the deck after testing) Water curtain connected to International Firewater Connection on port side Keep fire fighting connection free, find another solution to connect water curtain FINDINGS I RECOMMENDATION Spool improvised: no elbows used for piping Redo spool with 45° elbows I MINOR Flexible hose used to loop stbd and port curtain Consider option for fixed loop (piping should I MINOR go on aft sideshe/1) VOLUME 5 34
  • 39. 2.10 I WATER CURTAIN ON LIFEBOAT PLATFORM DCl-1/FULL CONDITION SURVEY  w ater curtain w as not function tested because drill w ater supply w as very low (for freshw ater w ashing the deck after testing)  as per discussion w ith safety officer number of nozzles are not suffice for adequate protection (port lifeboat w as damaged during flaring)  liferafts are not protected, as per discussion w ith safety officer liferafts w as melted inside during flaring FINDINGS RECOMMENDATION PRIORITY As per discussion with safety officer number of nozzles Install additional nozzles (lOpcs for each MINOR are not suffice lifeboat) to improve protection as per discussion with safety officer liferafts was melted Consider redesign curtain system to include MINOR inside during flaring liferafts on both sides VOLUME 5 35
  • 40. 2.11 I FIRE STATIONS DCl-1/FULL CONDITION SURVEY FINDINGS RECOMMENDATION PRIORITY Main deck fire hose cabinets in poor condition To be replaced MEDIUM Main deck fire station valves in poor condition Ta be replaced/overhauled MEDIUM Drill floor and Koomey unit fire station valves in paar To be replaced with same size as on main deck MEDIUM condition (ON 50/2 in) (DN 65/2 Y, in) for case af emergency Heli deck and 4'h level fire station valves in poor condition To be replaced/overhauled MEDIUM VOLUME 5 3 6
  • 41. MAINDECK No. Location Recommendation Picture 1. STBD AFT Flange pow er tooling and painting Bolts to be replaced Replace fire hose cabinet 2 . STBD AFT leg Flange pow er tooling and painting Bolts to be replaced Install valve w heelReplace fire hose cabinet 3. STBD - Loading station Flange pow er tooling and painting Bolts to be replaced Replace fire hose cabinet 4. STBD- WTD OS Flange pow er tooling and painting Bolts to be replaced Install valve w heelReplace fire hose cabinet 5 . STBD - Emergency generator Flange pow er tooling and painting Bolts to be replaced Replace fire hose VOLUME 5 3 7
  • 42. 6. STBD - FWD leg Flange pow er tooling and painting Bolts to be replaced 7. PORT - FWD leg Flange pow er tooling and painting Bolts to be replaced Replace fire hose cabinet 8 . PORT - Crane pedestal Flange pow er tooling and painting Bolts to be replaced Install missing hose connection plug 9. PORT - Loading station Flange pow er tooling and painting Bolts to be replaced Place fire hose w rench in cabinet 10 . PORT - AFT Anchor w inch Flange pow er tooling and painting Bolts to be replaced 11 . PORT AFT Flange pow er tooling and painting Bolts to be replaced Install missing hose and hose cabinet VOLUME 5 38
  • 43. 12 . PORT AFT leg Flange pow er tooling and painting Bolts to be replaced Install missing valve w heel Place fire hose w rench in cabinet PIPE DECK No. Location Recommendation 13 . Flange pow er tooling and painting Replace valve w ith 2 Y, in size for case of emergency Install missing hose connection plug POR T 14 . Flange pow er tooling and painting Replace valve w ith 2 Y, in size for case of emergency Replace fire hose cabinet STB D DRILL FLOOR No. Location Recommendation 15 . Flange pow er tooling and painting Replace valve w ith 2 Y, in size for case of emergency Replace fire hose cabinet POR T 16 . Flange pow er tooling and painting Replace valve w ith 2 Y, in size for case of emergency Replace fire hose cabinet Place fire hose w rench in cabinet VOLUME 5 STB D 39
  • 44. KOOMEYUNIT No. Location Recommendation Picture 17 . Flange pow er tooling and painting Replace valve w ith 2 Y, in size for case of emergency FW D 18 . Flange pow er tooling and painting Replace valve w ith 2 Y, in size for case of emergency Place fire nozzle and w rench in fire hose cabinet AFT UPPER MACHINERY DECK No. Location Recommendation Picture 19 . Mud pit room STBD Flange pow er tooling and painting Bolts to be replaced Place fire nozzle and w rench in fire hose cabinet 20. Mud pit room PORT Flange pow er tooling and painting Bolts to be replaced Place fire nozzle and w rench in fire hose cabinet 21. Machinery w orkshop Flange pow er tooling and painting Bolts to be replaced No fire hose cabinet - to be installed VOLUME 5 4 0
  • 45. LOWER MACHINERY DECK No . Location Recommendation Picture 22. Place wrench in fire hose cabinet Pump room STBD 23. Flange power tooling and painting Bolts to be replaced Pump room PORT 24. Mud pump room STBD Flange power tooling and painting Bolts to be replaced 25. Mud pump room PORT Flange power tooling and painting Bolts to be replaced Place fire hose plug 26. Sack store Flange power tooling and painting Bolts to be replaced Place fire hose plug VOLUME 5 41
  • 46. 27. Engine room STBD Place wrench in fire hose cabinet 28. Engine room PORT Place wrench in fire hose cabinet 29. Auxiliary room Place wrench in fire hose cabinet HELi DECK No . Location Recommendation 30. STB D Flange power tooling and painting Bolts to be replaced Replace fire hose Place wrench in fire hose cabinet 31. POR T Flange power tooling and painting Bolts to be replaced Place wrench in fire hose cabinet VOLUME 5 42
  • 47. ACCOMMODATION LEVEL 1 No. ILocation Recommendation Picture 32. I STBD In good condition 33. In good condition FWD 34. In good condition PORT ACCOMMODATION LEVEL 2 No. ILocation Recommendation 35. I STBD In good condition 36. I FWD In good condition VOLUME 5 4 3
  • 48. 37. Replace bolts Flange power tooling and painting POR T ACCOMMODATION LEVEL 3 No. ILocation Recommendation 38. I STBD In good condition 39. I FWD In good condition 40. I PORT Replace fire hose VOLUME 5 4 4
  • 49. ACCOMMODATION LEVEL 4 No. ILocation Picture Recommendation 41. I STBD Flange power tooling and painting Bolts to be replaced Replace fire hose cabinet 42. PORT Flange power tooling and painting Bolts to be replaced Replace fire hose VOLUME 5 45
  • 50. 3 ESCAPE ROUTES Vessel: Self Elevating MODU Name: DCl-1 Class: ClassNK Scope: Full condition survey Ref. No.: 2016-0401_DCl-1 Revision: A Date: 16/05/2016. VOLUME 5 4 6
  • 51.  3.1 I ESCAPE ROUTE ON 4th LEVEL DECK DCl-1/FULL CONDITION SURVEY Escape routes on 4th level PORT not FINDINGS RECOMMENDATION PRIORITY Poor housekeeping Keep clear all escape routes fromitems all MINOR the time Escape routs 4tn level port Clear escape route fromobstacles MINOR Muster stations withoutMUSTER sign Place MUSTER PORT and MUSTER STBD MINOR signs on convenientplace Directional arrows in accomm. should be more dense Place more directional arrows around acc. MINOR It is recommended to renew anti slippaint MINOR on escape routes and add directional arrows VOLUME 5 4 7
  • 52.   3.2 I ESCAPE ROUTE ON MAIN DECK DCl-1/FULL CONDITION SURVEY Escape route blocked: MaindeckSTBD, Escape route blocked: STBD to VOLUME 5 4 8
  • 53.   Escape route blocked by anchor winch: PORT FWD Escape route blocked by garbage: PORT side, fr.17 fr.18 bhd. escape route unfinished VOLUME 5 4 9
  • 54. Confusing route:STBD side,frame 14., passagewayMOS VOLUME 5 5 0
  • 55.   Confusing route: STBD side, Escape direction on site 180 deg. Escape direction on site 180 deg. On site: this is not marked as escape path FINDINGS RECOMMENDATION PRIORITY Poor housekeeping Keep clear all escape routes fromitems all the time MEDIUM Escape routes on main deck are not in accordancewith ER approved plan It is recommended to perform general revision of escape routes, find alternative solutions where possible. New drawings to be made and approved by Class or adjust escape routes as per approved drawing. Mistakes in design: on several locations support structures or permanent obstacles are clashing with escape routes. Confusing route:STBD side, frame 14., passageway MOS I Add more visible markings anddirectional MEDIUM arrows It is recommended to renew anti slippaint on escape routes and add directional arrows MINOR VOLUME 5 5 1
  • 56. 3.3 I ESCAPE ROUTE ON MACHINERY DECK DCl-1/FULL CONDITION SURVEY FINDINGS RECOMMENDATION PRIORITY Pump room: obstacle on escaperoute Repaint obstacle aroundworking bench MEDIUM Mud pump room and engineroom: escape routes not Paint escape routes on floor or mount more MEDIUM clearly marked directional arrows and whichare more visible It is recommended to renew anti slippaint MINOR on escape routes and add directional arrows VOLUME 5 5 2
  • 57. 4 LIFTING GEAR Vessel: Self Elevating MODU Name: DCl-1 Class: ClassNK Scope: Full condition survey Ref. No.: 2016-0401_DCl-1 Revision: A Date: 16/05/2016. VOLUME 5 53
  • 58.  4.1 I TROLEY BEAM S DCl-1/FULL CONDITION SURVEY Trolley beams in engine room: 8t x2 1t X 10 VOLUME 5 54
  • 59.  Trolley on top of drawwork - FINDINGS RECOMMENDATION PRIORITY Proper lifting register is missing It is necessary to establish proper lifting MEDIUM register. Trolley beam on top of drawwork without designated Designated load marking to be placed on MEDIUM load clearly visible place on trolley beam VOLUME 5 55
  • 60.  4.2 I PADEYES DCl-1/FULL CONDITION SURVEY abov e each mud pump room f rom mud pump room, stbd and port VOLUME 5 5 6
  • 62.  to centerline shakers platf orm Home made padey e abov e shakers platf orm Home made padey e abov e shakers platf orm VOLUME 5 58
  • 63.   accommodation, centreline between fr.Iu and f r.11 water strainer, main deck, STBD water strainer, main deck, STBD water strainer, main deck, PORT water strainer, main deck, STBD VOLUME 5 59
  • 65.  VOLUME 5 padey es, auxiliary room, abov e compressor No 2 61
  • 66.  Uncertifiedpadeye, auxiliary room, above Uncertifiedpadeye, auxiliary room, above storage platform VOLUME 5 6 2
  • 70. FINDINGS RECOMMENDATION PRIORITY Homemade padeyes {2pcs) found in sack store room Unmarked padeyes in mud pump room Homemade padeyes {8 pcs) found in mud pit room Homemade padeyes {3pcs) found on cantilever, closeto centerline Homemade padeyes {4pcs) found on platform(stbd side) above shakers (fwd of platform) Home made padaye below accommodation, centreline between fr.10 andfr.11 Home made padayes (2) above sea water strainer, main GENERAL ISSUE: deck, 5TBO lifting gear register is not existing. Lot of Home made padayes (2) above sea water strainer, main homemade padeyes and Jot of unmarked deck, PORT padeyes. Unmarked padayes below drill floor, 5080side4 rows of 4 Only proper marked pa de yes found for towing small padeyes and one row of 5 larger padeyes wire handleand on derrick below water table. Unmarked padayes below drill floor, 5080side2 pcs AFT Unmarked padayes below drill floor, PORTside 2 pcs MEDIUM Homemade padeye, main deck, 5TBO, outboard next to fwd GENERAL RECOMMENDATION: stbd anchor winch Establish lifting gear register. This report can Homemade padeye, main deck, 5TBO AFT, above auger el. be used as start point. Remove all homemade motor padeyes and if necessary weld Homemade padeye, main deck, 5TBO AFT, fwd side of shale Replace homemade padeyes with certified shaker platform padeyes, performload test and establish Homemade padeyes (2), engine room, above ME 1 register Homemade padeyes (4), auxiliary room, above compressor No2 Uncertified padeyes (3), auxiliary room, above compressor No 1 Aftermarket beam and padaye on watertable Homemade padeyes on beamabove monkeyboard (2 pairs, one already broken) Burner boom port: padeyes appears to be aftermarket Burner boom stbd: padeyes appears to be aftermarket Improper lateral fixation point of port flareboom Relocate padaye MEDIUM VOLUME 5 6 6
  • 71. 4.3 I LIFTING GEAR DCl-1/FULL CONDITION SURVEY 4.3.1. -SOFT SLINGS FINDINGS RECOMMENDATION PRIORITY No lifting register found, tags on soft slingare validbut GENERAL RECOMMENDATION: MEDIUM paper trace (hard copy)could not be found Establish lifting gear register. Soft sling certificates shouldbe part of lifting register file VOLUME 5 6 7
  • 72. 4.3.2. - WIRE SLINGS FINDINGS RECOMMENDATION PRIORITY No lifting register found, no tags on wire slings found, no GENERAL RECOMMENDATION: MEDIUM paper trace (hard copy)of certificates could not be found Establish lifting gear register. Wire sling certificates should be part of lifting register file VOLUME 5 6 8
  • 73. 4.3.3. - SHACKLES FINDINGS RECOMMENDATION PRIORITY No lifting register found, nopaper trace (hardcopy)of GENERAL RECOMMENDATION: MEDIUM certificates could not be found Establish lifting gear register. Shackle certificates shouldbe part of lifting register file VOLUME 5 6 9
  • 74. 4.4 IMAN RIDING BASKETS DCl-1/FULL CONDITION SURVEY VOLUME 5 7 0
  • 75. FINDINGS RECOMMENDATION PRIORITY Inspection report found only for working basket, for GENERAL RECOMMENDATION: MEDIUM dericman basket and Billy Pugh original certificate found. Establish lifting gear register. Derickman basket and Billy Pugh transfer basket to be inspected as per manufacturers recommendation. Working basket to be inspected once per year. Inspection reports to be kept in Lifting gear register file VOLUME 5 71
  • 76. 5 PLATFDRMS.STAIRSANDHANDRAILS Vessel: Self Elevating MODU Name: DCl-1 Class: ClassNK Scope: Full condition survey Ref. No.: 2016-0401_DCl-1 Revision: A Date: 16/05/2016. VOLUME 5 72
  • 77.  5.1 I HANDRAIL DCl-1/FULL CONDITION SURVEY TOTAL16m 900 035, / i r- . ~ r- . ·- - 04813 kickplate 6mm -----fixing point to be ..--- weld ed on beam VOLUME 5 73
  • 78. FINDINGS RECOMMENDATION PRIORITY Railing next to stbd burner cut To be repaired MEDIUM Railing onpipedeck(13206ABL}, stbd side to be repaired To fabricate new handrail as per sketch in MEDIUM length of 16m. Fixationto deck to be made in such way that section can beeasily removed Handrail - walkway frompipe deck to leg walkway not To be repaired MEDIUM welded Handrail - booster pump platform(next to port leg) not To be repaired MEDIUM welded Handrail - port leg, chord C not welded To be repaired MEDIUM VOLUME 5 74
  • 79. 5.2 isTAIRS FROM PIPE RACK DECK ON CANTILEVER TO DRILL FLOOR - STBD DCl-1/FULL CONDITION SURVEY FINDINGS RECOMMENDATION PRIORITY Stairs, stbd side from drillfloor to cantilever stairs with To be repaired MEDIUM different height which is very dangerous. VOLUME 5 7 5
  • 80. 5.3 I EXPLOSIVES PLATFORM DCl-1/FULL CONDITION SURVEY FINDINGS RECOMMENDATION PRIORITY Explosives platform in order but safety pins should be Instruct crew to remove safety pins to enable MEDIUM removed once explosives box is placed on it quick release Explosives storage platform support welded on top of It is recommended to find alternative way and MINOR bollard. avoid welding obstructions on bollards VOLUME 5 7 6
  • 81. 5.4 I RADIOACTIVE MATERIAL STORAGE DCl-1/FULL CONDITION SURVEY FINDINGS RECOMMENDATION PRIORITY Radioactive material storage is on main deck It is recommended to install radioactive MINOR material storage platform same as for explosives VOLUME 5 7 7
  • 82. 5.5 I KICKPLATES DCl-1/FULL CONDITION SURVEY FINDINGS RECOMMENDATION PRIORITY Platforms on aft side of accommodation are with no It is recommended to add kickplates and MINOR kickplates. Below is main deck and it is recommended to add backplates on stairs on aft sde of kickplates to prevent items dropping on main deck area. accommodationstructure VOLUME 5 7 8
  • 83. 5.6 isop WORKING PLATFORM DCl-1/FULL CONDITION SURVEY FINDINGS RECOMMENDATION PRIORITY Improvised platform around BOP Improvised working platform without handrail MEDIUM are serious injury risk Platform and scaffold should be made in accordance to safety regulations and safe to use in general. VOLUME 5 7 9