Implantation of lean tools in the industry to optimize their productivity and performance. UNIDO funded program.Marter Trainer Mr John Hep

1. KURSHEED FAN
GROUP = 3
Mr Parvaz
Mr Ijaz
Mr Sarfaraz
M Hamayun
LEAN MANUFACTURING
FAN SECTOR

2. 5’S URDU VERSION

3. No. 3 Session 1 Version March 2007
HasanHaider
©2006NPO-Pakistan
Super 5 S
Kaizen

4. No. 4 Session 1 Version March 2007
HasanHaider
©2006NPO-Pakistan
Super 5 S
Kaizen

5. No. 5 Session 1 Version March 2007
HasanHaider
©2006NPO-Pakistan
Super 5 S
Kaizen

6. No. 6 Session 1 Version March 2007
HasanHaider
©2006NPO-Pakistan
Super 5 S
Kaizen

7. No. 7 Session 1 Version March 2007
HasanHaider
©2006NPO-Pakistan
Super 5 S
Kaizen

8. No. 8 Session 1 Version March 2007
HasanHaider
©2006NPO-Pakistan
Super 5 S
Kaizen
5S 8

9. No. 9 Session 1 Version March 2007
HasanHaider
©2006NPO-Pakistan
Super 5 S
Kaizen

10. No. 10 Session 1 Version March 2007
HasanHaider
©2006NPO-Pakistan
Super 5 S
Kaizen

11. No. 11 Session 1 Version March 2007
HasanHaider
©2006NPO-Pakistan
Super 5 S
Kaizen

12. No. 12 Session 1 Version March 2007
HasanHaider
©2006NPO-Pakistan
Super 5 S
Kaizen

13. No. 13 Session 1 Version March 2007
HasanHaider
©2006NPO-Pakistan
Super 5 S
Kaizen

14. No. 14 Session 1 Version March 2007
HasanHaider
©2006NPO-Pakistan
Super 5 S
Kaizen

15. No. 15 Session 1 Version March 2007
HasanHaider
©2006NPO-Pakistan
Super 5 S
Kaizen

16. No. 16 Session 1 Version March 2007
HasanHaider
©2006NPO-Pakistan
Super 5 S
Kaizen

17. No. 17 Session 1 Version March 2007
HasanHaider
©2006NPO-Pakistan
Super 5 S
Kaizen

18. No. 18 Session 1 Version March 2007
HasanHaider
©2006NPO-Pakistan
Super 5 S
Kaizen

19. No. 19 Session 1 Version March 2007
HasanHaider
©2006NPO-Pakistan
Super 5 S
Kaizen

20. PAINT PROCESS FLOW
Material
Move for
Assembly
Inspect /
Rework
Clean Paint
Heat
Treatment
Manual
Paint 1 & 2 Storage

21. PAINT PROCESS WASTE

22. PAINT PROCESS SOLUTION

23. PACKING PROCESS
Insp Body
• Fix Ring
Front Plate Capacitor
Connection
Fix Blade Test Dismantle
Blade
Lock Pin
Fix

24. PACKING PROCESS
6 screw &
Packing
Connector
Connection
&
Fix
Capacitor
Connection
Canopy Fix Poly
Packing
Carton
Packing
Tapping

25. FACTORY WASTE PICTURE

26. PACKING PROCESSING PE TAPE

27. PACKING PROCESS

28. TRASPORTATION
LOSS

29. AFTER TROLLY EFFECT
STORAGE
STORAGE
STICKER

30. PRODUCTION PLANNING & CONTROL
S # Model Colour Priority QTY Notes
1 STS W U 150 Need Al wire & Fan
2 K135 G N 250 Cu & ETC
OVER
PROCESSING

31. INVENTORY
WAITINGMOTION
DEFECT
OVER
PRODUCTION
OVER
PROCESSING

32. NON VALUE
ADDED
EMPLOYEE
ENVOLMENT

33. TEAM