This manual covers service procedures for Toyota forklifts with pneumatic and cushion tires. It details removal and installation procedures, inspection methods, and adjustments for various components. Reference manuals are also listed for engine repair. The manual sections include general information, the engine, transmission, axles, steering, brakes, mast, hydraulic systems and more.
This manual covers service procedures for Toyota forklifts with pneumatic and cushion tires. It details removal and installation procedures, inspection methods, and adjustments for various components. Reference manuals are also listed for engines and other relevant components. The manual provides specifications, torque values, and other technical information needed for repair and maintenance of these vehicles.
This document provides an overview of servicing procedures for a Toyota forklift transmission. It includes sections on removal and installation of the torque converter and transmission assembly, disassembly and inspection of the torque converter, and disassembly of the transmission assembly. Procedures are outlined in steps and key points are called out, such as match marking parts during removal and selection of spacer thickness. Standard torque specifications are provided throughout.
This manual covers service procedures for Toyota forklifts with pneumatic and cushion tires. It details removal and installation procedures, inspection methods, and adjustments for various components. Reference manuals are also listed for engine repair. The manual sections include general information, the engine, transmission, axles, steering, brakes, mast, hydraulic systems and more.
This manual covers service procedures for Toyota forklifts with pneumatic and cushion tires. It details removal and installation procedures, inspection methods, and adjustments for various components. Reference manuals are also listed for engine repair. The manual sections include general information, the engine, transmission, axles, steering, brakes, mast, hydraulic systems and more.
This manual covers service procedures for Toyota forklifts with pneumatic and cushion tires. It details removal and installation procedures, inspection methods, and adjustments for various components. Reference manuals are also listed for engines and other relevant components. The manual provides specifications, torque values, and other technical information needed for repair and maintenance of these vehicles.
This manual covers service procedures for Toyota forklifts with pneumatic and cushion tires. It details removal and installation procedures, inspection methods, and adjustments for various components. Reference manuals are also listed for engines and other relevant components. The manual provides specifications, torque values, and other technical information needed for repair and maintenance of these vehicles.
1. This manual covers service procedures for Toyota forklifts including engine, transmission, steering, and brake systems.
2. It provides illustrations and descriptions to guide technicians through removal, inspection, and reinstallation of components.
3. The manual also includes specifications, torque values, and periodic maintenance schedules.
Massey ferguson mf165 tractors parts catalogue manualfujsjefjkskfmsme
This document provides part numbers and descriptions for components related to engines, electrical equipment, alternators, generators, and starters for Massey Ferguson tractors models MF 165, 168, 185, and 188. It includes 42 items that make up the engine installation for these tractor models, with part numbers, quantities, descriptions and comments for each item. It also provides similar listings for the electrical equipment, alternator, generator, and starter for the tractors.
This manual covers service procedures for Toyota forklifts with pneumatic and cushion tires. It details removal and installation procedures, inspection methods, and adjustments for various components. Reference manuals are also listed for engines and other relevant components. The manual provides specifications, torque values, and other technical information needed for repair and maintenance of these vehicles.
This document provides an overview of servicing procedures for a Toyota forklift transmission. It includes sections on removal and installation of the torque converter and transmission assembly, disassembly and inspection of the torque converter, and disassembly of the transmission assembly. Procedures are outlined in steps and key points are called out, such as match marking parts during removal and selection of spacer thickness. Standard torque specifications are provided throughout.
This manual covers service procedures for Toyota forklifts with pneumatic and cushion tires. It details removal and installation procedures, inspection methods, and adjustments for various components. Reference manuals are also listed for engine repair. The manual sections include general information, the engine, transmission, axles, steering, brakes, mast, hydraulic systems and more.
This manual covers service procedures for Toyota forklifts with pneumatic and cushion tires. It details removal and installation procedures, inspection methods, and adjustments for various components. Reference manuals are also listed for engine repair. The manual sections include general information, the engine, transmission, axles, steering, brakes, mast, hydraulic systems and more.
This manual covers service procedures for Toyota forklifts with pneumatic and cushion tires. It details removal and installation procedures, inspection methods, and adjustments for various components. Reference manuals are also listed for engines and other relevant components. The manual provides specifications, torque values, and other technical information needed for repair and maintenance of these vehicles.
This manual covers service procedures for Toyota forklifts with pneumatic and cushion tires. It details removal and installation procedures, inspection methods, and adjustments for various components. Reference manuals are also listed for engines and other relevant components. The manual provides specifications, torque values, and other technical information needed for repair and maintenance of these vehicles.
1. This manual covers service procedures for Toyota forklifts including engine, transmission, steering, and brake systems.
2. It provides illustrations and descriptions to guide technicians through removal, inspection, and reinstallation of components.
3. The manual also includes specifications, torque values, and periodic maintenance schedules.
Massey ferguson mf165 tractors parts catalogue manualfujsjefjkskfmsme
This document provides part numbers and descriptions for components related to engines, electrical equipment, alternators, generators, and starters for Massey Ferguson tractors models MF 165, 168, 185, and 188. It includes 42 items that make up the engine installation for these tractor models, with part numbers, quantities, descriptions and comments for each item. It also provides similar listings for the electrical equipment, alternator, generator, and starter for the tractors.
Massey ferguson mf158 tractor parts catalogue manualfujsjefjkskfmsme
This document provides a parts list and diagrams for the engine and various electrical components of Massey Ferguson 155/158 tractors. It includes over 30 items related to the engine with part numbers and descriptions. The alternator, generator, starter motor and electrical equipment sections list additional parts with numbers and comments. Diagrams show the layout and connections of components on the engine and relevant systems.
Massey ferguson mf155 tractor parts catalogue manualfujsjefjkskfmsme
This document provides a parts list and diagrams for the engine and various electrical components of Massey Ferguson 155/158 tractors. It includes over 30 items related to the engine with part numbers and descriptions. The alternator, generator, starter motor and other electrical equipment are also detailed with multiple parts listed for each component. Diagrams show the layout and connections of systems on the tractor.
Massey ferguson mf140 tractor parts catalogue manualfujsjefjkskfmsme
This document contains parts lists and descriptions for engines, starters, generators, and other accessories for Massey Ferguson 133, 135, and 140 tractors. It includes over 30 parts with descriptions and part numbers. Notes provide additional details about the parts and which tractor models or engine types they are for.
Massey ferguson mf135 tractor parts catalogue manualfujsjefjkskfmsme
This document contains parts lists and descriptions for engines, starters, generators, and other accessories for Massey Ferguson 133, 135, and 140 tractors. It includes over 30 parts with descriptions and part numbers. Notes provide additional details about the parts and which tractor models or engine types they are for.
Massey ferguson mf133 tractor parts catalogue manualfujsjefjkskfmsme
This document contains parts lists and descriptions for engines, starters, generators, and other accessories for Massey Ferguson 133, 135, and 140 tractors. It includes over 30 parts with descriptions and part numbers. Notes provide additional details on the parts and which tractor models or engine types they are for.
Massey ferguson mf super 90 tractor parts catalogue manualfujsjefjkskfmsme
This document contains a parts list for a Massey Ferguson MF Super 90 tractor engine. It includes 38 items categorized as engine gasket sets for both gas and LP fuel types. The gasket sets include various cylinder head, block, valve cover, and crankcase gaskets and seals to replace worn parts and ensure proper sealing when servicing the engine.
Massey ferguson mf 6713 r tractor (eco4 tier 2 3 ; br) parts catalogue manualfujsjefjkskfmsme
This document contains a table of contents and parts list for an MF 6713R tractor engine. The table of contents lists 19 sections that cover various engine and tractor systems. The parts lists include over 30 individual parts for assemblies like the cylinder block, crankshaft, camshaft, cylinder head, intake manifold, and turbocharger.
Massey ferguson mf 5608 tractor (c339061 h349047) parts catalogue manualfujsjefjkskfmsme
The document provides a parts list and technical specifications for the timing gear housing of a Massey Ferguson MF 5608 tractor. It includes 27 items such as the timing gear case, idler gear, crankshaft seal, various screws and pins. Notes indicate applicability based on serial number and whether items are included in a gasket set. The list is intended to support maintenance and repair of the timing gear housing component.
Massey ferguson mf 3455 cm crawler type tractor parts catalogue manualfujsjefjkskfmsme
This document provides part numbers and descriptions for components of a Massey Ferguson MF 3455 C/CF/CM crawler-type tractor engine. It includes listings for the engine assembly, short engine, cylinder block, camshaft, pistons and connecting rods, end cover, cylinder head, rocker shaft, and fuel injection equipment. The listings provide item numbers, part numbers, quantities, descriptions, and in some cases additional details like replacement information.
This document provides part numbers and descriptions for components of a Massey Ferguson MF 3455 C/CF/CFM crawler tractor engine. It includes listings of parts for the engine assembly, short engine, cylinder block, camshaft, pistons/connecting rods, end cover, cylinder head, and rocker shaft. Each item lists the part number, quantity, description, and notes whether it is a component of a larger assembly.
Massey ferguson mf 3455 cf crawler type tractor parts catalogue manualfujsjefjkskfmsme
This document provides part numbers and descriptions for components of a Massey Ferguson MF 3455 C/CF/CM crawler-type tractor engine. It includes listings for the engine assembly, short engine, cylinder block, camshaft, pistons and connecting rods, end cover, cylinder head, rocker shaft, and fuel injection equipment. The listings provide item numbers, part numbers, quantities, descriptions, and in some cases additional details like replacement information.
This document provides part numbers and descriptions for components of a Massey Ferguson MF 3455 C/CF/CFM crawler tractor engine. It includes listings of parts for the engine assembly, short engine, cylinder block, camshaft, pistons/connecting rods, end cover, cylinder head, and rocker shaft. Each item lists the part number, quantity, description, and notes whether it is a component of a larger assembly.
Daewoo doosan dl250 wheel loader service repair manual (serial number 5001 an...fujsjefjkskfmsme
The document is a shop manual for a Doosan DL250 wheel loader. It provides instructions for disassembling and reassembling the transmission and torque converter. Key steps include marking installation positions before disassembly, removing covers and housing components, checking parts for damage, and reassembling using the correct components, gaskets, screws and torques. Periodic maintenance of transmission components is recommended by consulting distributor documentation.
Daewoo doosan dl200 tc wheel loader service repair manual (serial number 5001...fujsjefjkskfmsme
This document provides maintenance information for a Doosan DL200 wheel loader. It contains sections on safety, specifications, general maintenance procedures, drive train components, brakes, steering, frame, tanks, hydraulics, and electrical systems. Instructions are provided for servicing components like the priority valve, steering unit, cylinders, and pumps. Illustrations, part numbers, and specifications support the maintenance and repair procedures. Periodic maintenance is recommended to keep equipment in good working order.
Daewoo doosan dl200 wheel loader service repair manual (serial number 5001 an...fujsjefjkskfmsme
The document is a shop manual for Doosan wheel loaders that provides safety, specification, maintenance, and repair information. It details the operation of the priority valve that controls flow between the steering system and loader functions. It also describes the steering unit, which uses a gerotor pump for manual steering if the engine is off. The manual provides exploded views, specifications, torque values and procedures for disassembly and repair of the priority valve and steering unit.
Caterpillar cat 303.5 mini hydraulic excavator (prefix dch) service repair ma...fujsjefjkskfmsme
This document provides disassembly instructions for a piston motor travel component in 46 steps. It begins by having the user remove identification marks and plug lines before disassembling external components like covers, wires, gears, and seals. Internal components are then removed, including carriers, pistons, springs, valves, and seals. Precise tools and cleanliness are emphasized throughout to facilitate reassembly.
Caterpillar cat 303.5 mini hydraulic excavator (prefix afw) service repair ma...fujsjefjkskfmsme
The document provides disassembly instructions for the piston motor (travel) of a 303.5 Mini Hydraulic Excavator. It lists 48 steps to fully disassemble the travel motor. The steps include removing covers, gears, bearings, seals, pins, springs, and other internal components. Tools required are also listed. Cleanliness during disassembly is emphasized to prevent contamination of parts.
Caterpillar cat 301.8 c mini hydraulic excavator (prefix jsb) service repair ...fujsjefjkskfmsme
The document provides instructions for removing and installing various components of 301.6C and 301.8C mini hydraulic excavators, including:
- Removing and installing the front idler by removing bolts and supports and reinstalling with thread lock compound.
- Removing and installing hydraulic track adjusters by removing seals, plates, and bolts, and reinstalling by applying thread lock compound.
- Removing the sprocket by removing bolts and installing the sprocket back on with thread lock compound.
- Removing the final drive and travel motor by draining fluids, disconnecting hoses, removing bolts, and lifting the component out using lifting tools.
Caterpillar cat 301.8 c mini hydraulic excavator (prefix jbb) service repair ...fujsjefjkskfmsme
The document provides instructions for removing and installing various components of 301.6C and 301.8C mini hydraulic excavators, including:
- Recoil spring removal and installation procedures involving compressing the spring using a tool and slowly releasing tension.
- Front idler removal and installation using bolts and applying thread lock compound.
- Hydraulic track adjuster removal and installation involving seals, rings, plates and grease fittings.
- Sprocket removal and installation using bolts and thread lock compound.
- Final drive and travel motor removal requiring draining fluids, disconnecting hoses, and lifting the component out.
Caterpillar cat 301.8 mini hydraulic excavator (prefix bfa) service repair ma...fujsjefjkskfmsme
This document provides instructions for removing and installing fuel injection lines, the fuel shutoff solenoid, and the fuel injection pump on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators. The procedures describe disconnecting fuel lines, removing parts, cleaning, installing with new seals or O-rings, and reconnecting lines while following proper safety and contamination prevention measures.
Massey ferguson mf158 tractor parts catalogue manualfujsjefjkskfmsme
This document provides a parts list and diagrams for the engine and various electrical components of Massey Ferguson 155/158 tractors. It includes over 30 items related to the engine with part numbers and descriptions. The alternator, generator, starter motor and electrical equipment sections list additional parts with numbers and comments. Diagrams show the layout and connections of components on the engine and relevant systems.
Massey ferguson mf155 tractor parts catalogue manualfujsjefjkskfmsme
This document provides a parts list and diagrams for the engine and various electrical components of Massey Ferguson 155/158 tractors. It includes over 30 items related to the engine with part numbers and descriptions. The alternator, generator, starter motor and other electrical equipment are also detailed with multiple parts listed for each component. Diagrams show the layout and connections of systems on the tractor.
Massey ferguson mf140 tractor parts catalogue manualfujsjefjkskfmsme
This document contains parts lists and descriptions for engines, starters, generators, and other accessories for Massey Ferguson 133, 135, and 140 tractors. It includes over 30 parts with descriptions and part numbers. Notes provide additional details about the parts and which tractor models or engine types they are for.
Massey ferguson mf135 tractor parts catalogue manualfujsjefjkskfmsme
This document contains parts lists and descriptions for engines, starters, generators, and other accessories for Massey Ferguson 133, 135, and 140 tractors. It includes over 30 parts with descriptions and part numbers. Notes provide additional details about the parts and which tractor models or engine types they are for.
Massey ferguson mf133 tractor parts catalogue manualfujsjefjkskfmsme
This document contains parts lists and descriptions for engines, starters, generators, and other accessories for Massey Ferguson 133, 135, and 140 tractors. It includes over 30 parts with descriptions and part numbers. Notes provide additional details on the parts and which tractor models or engine types they are for.
Massey ferguson mf super 90 tractor parts catalogue manualfujsjefjkskfmsme
This document contains a parts list for a Massey Ferguson MF Super 90 tractor engine. It includes 38 items categorized as engine gasket sets for both gas and LP fuel types. The gasket sets include various cylinder head, block, valve cover, and crankcase gaskets and seals to replace worn parts and ensure proper sealing when servicing the engine.
Massey ferguson mf 6713 r tractor (eco4 tier 2 3 ; br) parts catalogue manualfujsjefjkskfmsme
This document contains a table of contents and parts list for an MF 6713R tractor engine. The table of contents lists 19 sections that cover various engine and tractor systems. The parts lists include over 30 individual parts for assemblies like the cylinder block, crankshaft, camshaft, cylinder head, intake manifold, and turbocharger.
Massey ferguson mf 5608 tractor (c339061 h349047) parts catalogue manualfujsjefjkskfmsme
The document provides a parts list and technical specifications for the timing gear housing of a Massey Ferguson MF 5608 tractor. It includes 27 items such as the timing gear case, idler gear, crankshaft seal, various screws and pins. Notes indicate applicability based on serial number and whether items are included in a gasket set. The list is intended to support maintenance and repair of the timing gear housing component.
Massey ferguson mf 3455 cm crawler type tractor parts catalogue manualfujsjefjkskfmsme
This document provides part numbers and descriptions for components of a Massey Ferguson MF 3455 C/CF/CM crawler-type tractor engine. It includes listings for the engine assembly, short engine, cylinder block, camshaft, pistons and connecting rods, end cover, cylinder head, rocker shaft, and fuel injection equipment. The listings provide item numbers, part numbers, quantities, descriptions, and in some cases additional details like replacement information.
This document provides part numbers and descriptions for components of a Massey Ferguson MF 3455 C/CF/CFM crawler tractor engine. It includes listings of parts for the engine assembly, short engine, cylinder block, camshaft, pistons/connecting rods, end cover, cylinder head, and rocker shaft. Each item lists the part number, quantity, description, and notes whether it is a component of a larger assembly.
Massey ferguson mf 3455 cf crawler type tractor parts catalogue manualfujsjefjkskfmsme
This document provides part numbers and descriptions for components of a Massey Ferguson MF 3455 C/CF/CM crawler-type tractor engine. It includes listings for the engine assembly, short engine, cylinder block, camshaft, pistons and connecting rods, end cover, cylinder head, rocker shaft, and fuel injection equipment. The listings provide item numbers, part numbers, quantities, descriptions, and in some cases additional details like replacement information.
This document provides part numbers and descriptions for components of a Massey Ferguson MF 3455 C/CF/CFM crawler tractor engine. It includes listings of parts for the engine assembly, short engine, cylinder block, camshaft, pistons/connecting rods, end cover, cylinder head, and rocker shaft. Each item lists the part number, quantity, description, and notes whether it is a component of a larger assembly.
Daewoo doosan dl250 wheel loader service repair manual (serial number 5001 an...fujsjefjkskfmsme
The document is a shop manual for a Doosan DL250 wheel loader. It provides instructions for disassembling and reassembling the transmission and torque converter. Key steps include marking installation positions before disassembly, removing covers and housing components, checking parts for damage, and reassembling using the correct components, gaskets, screws and torques. Periodic maintenance of transmission components is recommended by consulting distributor documentation.
Daewoo doosan dl200 tc wheel loader service repair manual (serial number 5001...fujsjefjkskfmsme
This document provides maintenance information for a Doosan DL200 wheel loader. It contains sections on safety, specifications, general maintenance procedures, drive train components, brakes, steering, frame, tanks, hydraulics, and electrical systems. Instructions are provided for servicing components like the priority valve, steering unit, cylinders, and pumps. Illustrations, part numbers, and specifications support the maintenance and repair procedures. Periodic maintenance is recommended to keep equipment in good working order.
Daewoo doosan dl200 wheel loader service repair manual (serial number 5001 an...fujsjefjkskfmsme
The document is a shop manual for Doosan wheel loaders that provides safety, specification, maintenance, and repair information. It details the operation of the priority valve that controls flow between the steering system and loader functions. It also describes the steering unit, which uses a gerotor pump for manual steering if the engine is off. The manual provides exploded views, specifications, torque values and procedures for disassembly and repair of the priority valve and steering unit.
Caterpillar cat 303.5 mini hydraulic excavator (prefix dch) service repair ma...fujsjefjkskfmsme
This document provides disassembly instructions for a piston motor travel component in 46 steps. It begins by having the user remove identification marks and plug lines before disassembling external components like covers, wires, gears, and seals. Internal components are then removed, including carriers, pistons, springs, valves, and seals. Precise tools and cleanliness are emphasized throughout to facilitate reassembly.
Caterpillar cat 303.5 mini hydraulic excavator (prefix afw) service repair ma...fujsjefjkskfmsme
The document provides disassembly instructions for the piston motor (travel) of a 303.5 Mini Hydraulic Excavator. It lists 48 steps to fully disassemble the travel motor. The steps include removing covers, gears, bearings, seals, pins, springs, and other internal components. Tools required are also listed. Cleanliness during disassembly is emphasized to prevent contamination of parts.
Caterpillar cat 301.8 c mini hydraulic excavator (prefix jsb) service repair ...fujsjefjkskfmsme
The document provides instructions for removing and installing various components of 301.6C and 301.8C mini hydraulic excavators, including:
- Removing and installing the front idler by removing bolts and supports and reinstalling with thread lock compound.
- Removing and installing hydraulic track adjusters by removing seals, plates, and bolts, and reinstalling by applying thread lock compound.
- Removing the sprocket by removing bolts and installing the sprocket back on with thread lock compound.
- Removing the final drive and travel motor by draining fluids, disconnecting hoses, removing bolts, and lifting the component out using lifting tools.
Caterpillar cat 301.8 c mini hydraulic excavator (prefix jbb) service repair ...fujsjefjkskfmsme
The document provides instructions for removing and installing various components of 301.6C and 301.8C mini hydraulic excavators, including:
- Recoil spring removal and installation procedures involving compressing the spring using a tool and slowly releasing tension.
- Front idler removal and installation using bolts and applying thread lock compound.
- Hydraulic track adjuster removal and installation involving seals, rings, plates and grease fittings.
- Sprocket removal and installation using bolts and thread lock compound.
- Final drive and travel motor removal requiring draining fluids, disconnecting hoses, and lifting the component out.
Caterpillar cat 301.8 mini hydraulic excavator (prefix bfa) service repair ma...fujsjefjkskfmsme
This document provides instructions for removing and installing fuel injection lines, the fuel shutoff solenoid, and the fuel injection pump on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators. The procedures describe disconnecting fuel lines, removing parts, cleaning, installing with new seals or O-rings, and reconnecting lines while following proper safety and contamination prevention measures.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
1. This manual covers the service procedures of the TOYOTA FORKLIFT
7FGU/7FDU15-32seriesand 7FGCU20-32series.Pleaseusethismanual
for providing quick, correct servicingof the correspondingforklift mode;&.
Thismanualdeals withthe above modelsas of October 1999.Pleaseunder-
standthat disagreementcantakeplacebetweenthedescriptionsinthemanual
and actual vehicles due to change in designand specifications. Any change
or modifications thereafter will be informed by Toyota Industrial Equipment
Parts & Service News.
For the service proceduresof the mounted engine, read the repair manuals
listedbelow as referencetogether with this manual.
(Reference)
Repair manuals relatedto this manual are as follows:
TOYOTAINDUSTRIAL EQUlPMENT4YENGINE
REPAIRMANUAL (NO. CE602-1)
TOYOTAINDUSTRIALEQUIPMENT1DZ-I1ENGINE
REPAIRMANUAL (NO. CE618-1)
TOYOTA Material Handling Company
A Division of TOYOTA INWSRIESCORPORATION
2. SECTIONINDEX
I W E 1 SECTIONI
GENERAL
ENGINE
TORQUE CONVERTER&
TRANSMISSION
PROPELLER SHAFT
DIFFERENTIAL
FRONT AXLE
REAR AXLE
STEERING
BRAKE
BODY
yI
MAST
CYLINDER
OIL PUMP
OIL CONTROL VALVE
$3
3. GENERAL
Page
EXTERIOR VIEWS ........................................................ 0-2
VEHICLEMODEL .........................................................0-3
FRAMENUMBER ...........................................................0-4
HOW TO USE THIS MANUAL ....................................0-5
EXPLANATIONMETHOD ................................................0-5
TERMINOLOGY..............................................................0-6
ABBREVIATIONS ............................................................0-6
OPERATIONAL TIPS ....................................................0-7
HOISTING THE VEHICLE...........................................0-8
ATTENTIVE POINTS ON SAS .................................... 0-8
CIRCUIT TESTER ............................................ 0-9
STANDARD BOLT & NUT TIGHTENING
TORQUE ............................................................ 0-11
BOLTSTRENGTHTYPEIDENTIFICATIONMETHOD ......0-11
TIGHTENINGTORQUETABLE ........................................0-12
PRECOAT BOLTS ........................................................0-13
HIGHPRESSURE HOSE FITTING
TIGHTENING TORQUE ............................................0-13
WIRE ROPE SUSPENSION ANGLE LIST ...............0-14
SAFE LOAD FOR EACH WlRE ROPE
SUSPENSIONANGLE............................................... 0-14
COMPONENTS WEIGHT.............................................0-15
RECOMMENDEDLUBRICANT
QUANTITY & TYPES ................................................. 0-16
LUBRICATIONCHART .................................................0-18
..........................................PERIODIC MAINTENANCE 0-19
PERIODIC REPLACEMENT OF PARTS AND
LUBRICANTS...............................................................0-25
5. 0-3
VEHICLEMODEL
Pneumatic Tire Models (Pn)
Cushion Tire Models (Cu)
Classificatron
*: USA and CANADA Only
Load Capaclty
3000 Ibs
3500 Ibs
4000 Ibs
5000 Ibs
6000 Ibs
6500 Ibs
Series
Pnl ton series
Pn2ton series
Pn3 ton series
Model
Pn15
Pn18
Pn20
-
Pn25
Pn30
Pn32
Classification
VehicleModel
7FGU15
7FDU15
7FGU18
7FDU18
7FGU20
7FDU20
7FGU25
7FDU25
7FGU30
7FDU30
*7FGU32
*7FDU32
Load Capacity
4000 Ibs
5000 Ibs
6000 Ibs
Series
Cu2ton series
Cu3ton series
Model
Cu20
Cu25
Cu30
TransmissionType
TC
TIC
T/C
TIC
TIC
TK;
TK;
TK;
TIC
T/C
T/C
T/C
Cu32 1 6500 lbs / *7FGCU32 TIC
VehicleModel
7FGCU20
7FGCU25
7FGCU30
I
4Y
Engine
TransmissionType
TIC
TIC
TIC
Gasoline
Engine
4Y
1DZ-ll
4Y
1DZ-ll
4Y
1DZ-ll
4Y
1DZ-11
4Y
1DZ-ll
4Y
1DZ-ll
4Y
4Y
4Y
Gasoline
Diesel
Gasoline
Diesel
Gasoline
Diesel
Gasoline
Diesel
Gasoline
Diesel
Gasoline
Diesel
Gasoline
Gasoline
Gasoline
6. FRAMENUMBER
Frame No. Punching Position
Pneumatictire
Cushiontire
Series
1 ton series
Engine
2 ton series
3 ton series
4Y
1DZ-ll
4Y
Vehiclemodel
7FGU15
4Y
*: EEC spec.
Punchingformat
.
7FGU18
7FDU20
7FDU25
7FGU30
2 ton series
3 ton series
7FGU18-60011
7FGU25
7FDU25-60011
7FGU32-60011
7FGU25-60011
1DZ-ll
4Y
4Y
7FDU30
7FDU32
7FGCU20
7FGCU25
7FGCU30
I
7FDU32-60011
7FGCU25-60011
I 7FGCU25@60011
7FGCU32-60011
7. HOW TO USE THIS MANUAL
EXPLANATIONMETHOD
1. Operationprocedure
(1) The operationprocedure is describedin either patternA or patternB below.
PatternA: Explanationof eachoperation stepwithillustration.
Pattern B: Explanation of operation procedure by indicating step numbers in one illustration, fol-
lowed by explanation of cautions and notes summarized as point operations.
Example of descriptionin pattern B
Step Nos. are partially sometimes
omitted in illustrations.
When a part requiring tightening
torque instructionis not indicatedin
the illustration,the part name is de-
scribed in the illustrationframe.
T= 46.1 -48.1
(470 -490)
r34.0-35.5)
8
DISASSEMBLY-INSPECTION-REASSEMBLY Tghteningtorqueunit T= N.m(kgf-cm)[ft-lbfl
DisassemblyProcedure
1 Remove the cover. [Point 11
2 Remove the bushing[Point 21 C Operation explained later
3 Remove the gear.
Point Operations Explanationof key point for operationwith an illustration
[Point 11
LL
Disassembly: Put a match mark when removing the pump cover.
[Point 21
Inspection: Measurethe bush inside diameter.
Limit: 19.12 mm(0.7528 in)
8. 2. How to read components figures (Example)
(1) Thecomponentsfigureusestheillustration
in the parts catalog for the vehicle model.
Please refer to the catalog for checkingthe
part name.
The number at the right shoulder of each
components figure indicates the Fig. num-
ber in the parts catalog.
FIGnumber inpartscatalog
3. Matters omitted inthis manual
(1) This manual omits description of the following jobs, but perform them in actual operation:
@ Cleaning and washing of removedparts as required
@ Visualinspection(partially described)
TERMINOLOGY
Caution:
lmportantmattersnegligenceof whichmaycausephysicaldamage. Be sure to observethem.
Note:
lmportant items negligence of which may cause breakage or breakdown. And operation pro-
cedure requiring special attention.
Standard: Values showing allowable range in inspection and adjustment.
Limit: Maximum or minimum allowable value in inspection or adjustment.
Abbreviation(code)
ASSY
Meaning Abbreviation(code) Meaning
Assembly
Cu Cushiontiremodels
--
LH Lefthand
SAE
SAS
SST
5-m
T =
TK;
O O T
U/S
W/
U
U C
M/T
Societyof Automotive
Engineers (USA)
System of active stability
Specialservicetool
Standard
Tighteningtorque
Torqueconverter &
transmission
Number of teeth (00)
Undersize
With
Less
Longlifecoolant
--
Manualtransmission
--
No-loadmaximum
speed
OPT
01s
Pn
PS
QFV
Option
Oversize
Pneumatic tiremodels
Power steering
4-stagemast
(Quadruple)
11. 1-3
MAJOR SPECIFICATIONS
Gasoline Engines
Diesel Engines
4Y (Pn3 ton series)
t
t
t
t
t
t
c
Gasoline :43 (58)/2600
GasolinelLPG :38 (52)/2600
LPG :40 (54)/2600
t
t
t
I 2800
Item
Engine type
Numberofcylindersanda@gpr~tent- -
. -
Combustionchambertype
Valvemechanism
Bore x stroke mm(in)
Totaldisplacement cm3(in3
)
Compressionratio
Maximumpower kW(PS)lrpm
Maximumtorque N.m (kgf-m)lrpm
Minimum specific fuel
consumption g/kW-h(g/PS-h)/rpm
Serviceweight kg(Ib)
No-load maximum rpm Tm
Note:
For 2.3 ton series 1DZ-I1 models equipped with vehicle speed control system (OPT), the spec.
figures and performance curve are same with those of 1 ton series 1DZ-II models.
Pnl.2 ton series
Cu2-3ton series
Gasolinek y c l e
lnline4 cylinders
longitudinal
Wedgetype
OHV-chaindriven
91.0 x 86.0
(3.583 x 3.386)
2237(136.51)
8.8
Gasoline :40 (54)/2400
GasolinelLPG :35 (48)/2400
LPG :37 (50)/2400
Gasoline :I62 (16.5)11800
GasolinelLPG :I47 (15.0)11600
LPG :I57 (16.0)11800
Gasoline :272 (200)/2300
GasolinelLPG :258 (190)/2400
LPG :252 (185)/2400
134 (295)
2600
Enginetype
Numberofcylindersandarrangement
Combustionchamber type
Valvemechanism
Bore x stroke mm(in)
Totaldisplacement cm3(in3
)
Compressionratio
Maximumpower kW (PS)lrpm
Maximumtorque N.m (kgf-m)lrpm
Minimum specificfuel
consumption glkW-h(g/PS-h)/rpm
Serviceweight kg (Ib)
No-loadmaximum rpm rpm
1DZ-11(Pnl ton series)
Diesel4-cycle
lnline 4cylinderslongitudinal
Whirlchamber type
OHV-geardriven
86.0 x 107.0
(3.386 x 4.213)
2486 (151.71)
21.5
40 (55)/2400
167 (17.0)/1600
252(185)/1400
162(357)
2600
1DZ-I1(Pn2-3tonseries)
t
t
t
t
C
t
t
44 (60)/2600
t
t
t
2800
12. Point Operations
[Point 11
Removal:
Put a match marks on the fuel hose and the coupler.
[Point 21
Removal:
Put a match mark on the radiator and torque converter
cooler hose.
[Point 31
Removal-Installation:
SST 09010-20111-71 -- GI
09010-23320-71 -4
Removal:
Tentatively hoist up until the mounting bolt completely
comes out from the hole in the frame.
[Point 41
Removal:
Use a straight-edge screwdriver for separation. If the fit-
ting is too tight, change the SST hook position and adjust
the engine angle for easier separation.
13. AIR BLEEDING FROM FUEL SYSTEM
(DIESEL VEHICLE)
1. Operate the hand pump of the fuel filter until the pump
operatingforce becomes heavy.
ENGINE SPEED INSPECTION AND ADJUSTMENT
Note:
Warm up the engine, set the vehicle to the following conditions, and conduct inspection and ad-
justment.
Coolant temperature: 80°C (176OF)or more, engine oil: 70°C (158'F) or more, operating oil tem-
perature: 50°C (122OF)or more, auto choke in release state (4Y engine)
B
tor
4YENGINE
Idling speed and idle up speed inspection and adjust-
ment
<Gasoline Vehicle>
1. Install the engine speedometer.
2. Disconnect the idle up actuator and inspect the idle up
speed.
Standard: 1000 a 30rpm
3. If the measured value is out of the specifiedrange, ad-
just by turning adjusting screw B.
4. Connect the idleup actuator.
5. Check the idling speed.
Standard: 800+ 5rpm
6. If the measuredvalue is out of the specified range, ad-
just by adjusting screw A.
7. If the speed is still higher after adjustment in 3 above,
adjust usingthe followingprocedure:
14. A
Regulator
(1) If the autochoke cam is contactingalthoughthe cool-
ant temperature is as specified above, replace the
auto choke.
(2) If the idle up actuator rod and adjusting screw B are
incontactwitheachother, turnadjustingscrew 6coun-
terclockwise.
<LPG/Gasolineor LPG>
1. Install the engine speedometer.
2. Disconnect the idle up actuator and inspect the idle up
speed.
Standard:
LPGIGasoline: 1000 2 30 rpm
3. Check theidlingspeed.
Standard:
LPGIGasoline: 800 :,sarpm
LPG: 800 :,50 rpm
4. If themeasuredvalueis out of the specifiedrange, make
adjustment according to the followingprocedure:
(1) Make adjustment by turning adjusting screw B (LPG
vehicle) or C (LPGIgasolinevehicle).
(Iflessthanthe standard, turnadjustingscrewAcoun-
terclockwisebeforehand.)
(2) Slowly turn adjusting screw A clockwise or counter-
clockwise until the maximum speed is obtained.
(3) Determine the positions of adjusting screws B and C
by repeating steps (1)and (2)untilthe value obtained
in step (2) satisfies the standard.
(4) Slowly turn adjusting screw A clockwiseuntil the CO
concentrationbecomes 2 to 3%, and then turn it 45
degreescounterclockwisefrom thepositionwherethe
speed begins to drop.
15. No-load Maximum Speed Inspection-Adjustment
<Gasoline, LPG or LPGlGasolineVehicle>
1. Install the engine speedometer.
2. Inspect and adjust the no-load static maximum speed.
(1) Measure thespeedwhen the acceleratorpedalis fully
depressed.
Standard:
4Y engine:
Pnl-2 ton series: ..........2600 f 50 rpm
Cu2-3ton series: ..........2600 f 50 rpm
Pn3 ton series: ............. 2800 f 50 rpm
(2) If the measured value does not satisfy the
standard,make adjustment as follows:
Remove the seal and loosen the lock bolt.
@ Fully depressthe accelerator pedal.
@ Turn the bushing for adjustment, while holding the
adjustingscrew of the air governorimmovablewith
a straight-edgescrewdriver.
3. Check and adjust relief down.
(1) Operate the tilt lever fully backward with the engine
runningat the maximum speed, and measure the de-
crease in speed (relief down) upon full relief.
Standard: Within 300 rpm
(2) If the measured value is out of the standard range,
make adjustment according to the following proce-
dure:
@ Turn the adjusting screw counterclockwise to de-
crease relief down.
@ Returnthe screwby 1110 of a turnto eliminatetwist-
ing of the spring in the air governor.
@ Adjust the no-loadmaximum speed.
@ Repeatsteps @, @and @untilthemeasuredvalue
satisfies the standard.
4. Check and adjust hunting.
(1) Check for hunting upon tilt relief at the no-load maxi-
mum speed.
(2) If hunting occurs a few times or more, make adjust-
ment according to the following procedure:
@ Turn the adjusting screw clockwise by 112 of a turn
or more.
@ Returnthe screwcounterclockwiseby 114 of a turn.
@ Finally,.tumit by 1110 of a turnto eliminatetwisting
of the spring in the air governor.
@ Adjust the no-loadmaximum speed.
@ Repeat steps @through@until hunting occurs no
more.
5. Repeat adjustmentsin steps 2 to4 until respectivestan-
dards are satisfied.
6. Seal the lock bolt.
16. 1DZ-llENGINE
Idle Speed Inspection.Adjustrnent
1. Install the engine speedometer.
2. Check the idle speed.
Standard: 750 f 25 rpm
3. If the measuredvalueis out of the standard,loosen the
locknut andmake adjustmentby turningadjustingscrew
A.
No-load Maximum Speed Inspection.Adjustment
1. Install the engine speedometer.
2. Inspect and adjust the no-load maximum speed.
(1) Measurethe speedwhen the acceleratorpedalis fully
depressed.
Standard:
1DZ-ll engine:
....................1 ton series: 2600 f 50 rpm
Vehicle speed control
..............system spec.: 2600 f 50 rpm
2.3 ton series: .................2800 f50 rpm
(2) If the measured value does not satisfy the standard,
make adjustment as follows:
@ Remove the seal and loosen the lock nut.
@ Make adjustment by turning adjusting screw B.
3. Check and adjust relief down.
(1) Operate the tilt lever fully backward with the engine
running at the maximum speed and measure the de-
crease in speed (relief down) upon full relief.
Standard: Within 200 rpm
4. Seal the adjusting screws after the end of adjustment.
18. Vehicle without
AIR CLEANER CLEANING-INSPECTION
1. Open the engine hood.
2. Remove the element.
Note: -
In case of the double element type (OPT), do not remove
the inner element for other than replacement.
3. Clean the element.
(1) For ordinarycleaning,blow with compressedair [690
kPa (7kgflcm2) [I00 psi] or less] vertically along the
pleats from the inside of the element.
If heavily contaminated, washing is possible.
(2) Element washing method
Dissolveneutraldetergentintepidwater (approx. 40°C
(104°F)) and immerse the element in it for about 30
minutes. Then, rinse the element well with clear wa-
ter. [Water pressure:275 kPa(2.8 kgflcm2
)[40 psi] or
less]
After washing, naturally dry the element or dry the
element with a dryer (cold air).
Note:
Do not damage the element during washing.
Never use compressed air or hot air for drying.
4. Clean the evacuator valve (dust discharge valve).
(7) Holdthe tip end of the evacuator valve and discharge
dust and dirt from the inside of the valve.
5. Inspect the element.
(1) After cleaning,place an electricbulbin theelement to
inspect any damage in the element. If any pinhole,
tear or damage is found, replace it witti a new ele-
ment.
6. Element replacement
Replace the elementafter it is washed six times or gen-
erally at intervals of 12 months.
7. Installthe element.
(1) Install the evacuator valve in the illustrated direction.
19. CLOGGING WARNING SYSTEM INSPECTION
1. Warning lamp inspection
(1) See thattheair cleanerwarninglampcomeson when
the ignition switch is turned ON and goes out when
the,enginestarts.
2. Individualinspection
(1) Use a mity vac to apply a negative pressure to the
vacuum switch, and inspect conduction.
Standard
Gasoline models:
2942 2 294 Pa (300 2 30 mm H20)
(22.1 f 2.2 mmHg) [11.81 f 1.18 in H,O]
[0.870 2 0.087 in Hg]: Conduction
Diesel models:
7473 f 569 Pa (762 2 58 mm H,O)
(56.0 2 4.3 mmHg) r30.00 +2.28 in H20]
[2.205 f 0.169 in Hg]: Conduction
RADIATOR
COMPONENTS
20. SPECIFICATIONS
COOLANT CAPACIN AND ANTIFREEZE TABLE Unit: e(US gal)
Type
Fin type
Coolantcapacity(inradiator)
Capopeningpressure kPa(kgflcm2
)[psi]
Others
Crossflow
Cormgatedfin
See thetablebelow
88 i 14.7 (0.9 i0.15) [13 f 2.11
Builtintorqueconvertercooler
Note:
The total amount of coolant does not include the capacity of the reservoir tank.
Reservoir tank capacity: 0.6t (0.16 US gal) (at FULL mark position)
Radiator
capacity
Total
amountof
coolant
8.5 (2.24)
8.5 (2.24)
9.6 (2.53)
9.6(2.53)
8.5 (2.24)
Pnl ton series
Pn2.3 ton series
Cu2.3 ton series
LLC mixing
ratio at 30%
(to-15OC
(5OF))
2.6 (0.69)
2.6 (0.69)
2.9 (0.77)
2.9 (0.77)
2.6 (0.69)
4Y
lDZ-Il
4Y
1DZ-II
4Y
2.7 (0.71)
2.7 (0.71)
3.7 (0.98)
3.7 (0.98)
2.7 (0.71)
LLC mixing
ratio at 50%
(to-35OC
(-31°F))
4.3 (1.14)
4.3 (1.14)
4.8 (1.27)
4.8 (1.27)
4.3 (1.14)
Antirust
mixing at
5%
0.4 (0.11)
0.4 (0.11)
0.5 (0.13)
0.5 (0.13)
0.4 (0.11)
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22. MUFFLER & EXHAUST PIPE
COMPONENTS
Gasoline model 1702
1702-362A
Diesel model
(UL-DS)
1702-361A
23. Note:
The muffler can be removed by either of the two methods shown below.
@ Remove the muffler after removing the counterweight.
@ Remove the muffler after removing the radiator Wlcounterweight.
Here, method @is explained.
RemovalProcedure
1 Remove the counterweight. (See p. 9-7.)
2 Disconnect the exhaust pipe.
3 Remove the muffler Witail pipe.
4 Disconnect the tail pipe from the muffler.
Installation Procedure
The installationprocedure is the reverse of the removal procedure.
CATALYTIC MUFFLER MAINTENANCE
Replace the muffler ASSY every year (2000 hours) on either the gasoline or diesel engine vehicle.
24. BATTERY
COMPONENTS
SPECIFICATIONS
Battery type list (The battery is selected according to the equipped engine.)
1DZ-ll
STD
GR35 GR24R
(JIS55D23L) (JIS80D26L)
GR24R
(JIS80D26L)
c
55
c
19.0 (41.9)
GR35
(JIS 55D23L)
Voltage V
5-hour rate capacity Ah
Specific gravity of battery
fluidinuse (at 20°C (68°F))
Battery weight kg (Ib)
12
48
1.280
16.2 (35.7)