This document provides an index and overview of sections for a service manual on a Toyota 7FBMF 16-50 forklift. The General section includes exterior views of models, vehicle specifications, frame numbers, operational tips, component weights, lubrication charts, and maintenance schedules. Sections cover the drive motor, pump motor, power steering motor, and other components. The manual explains procedures, specifications, components, removal/installation, and disassembly/inspection/reassembly of parts.
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This document is a service manual for an SKID STEER LOADER. It contains safety precautions and instructions for servicing the loader. The safety section emphasizes operating the loader safely and preventing accidents by following basic safety rules. It lists 29 specific safety rules for operating and servicing the loader, such as wearing protective equipment, keeping bystanders away, and not allowing passengers. The document also includes an index of sections covering general information, engines, fuel systems, electrical components, power trains, hydraulics, mounted equipment, and schematics.
Fiat kobelco sl30 b skid steer loader service repair manualfhsejkdkme
This document is a service manual for an SKID STEER LOADER. It contains safety precautions and instructions for servicing the loader. The safety section emphasizes operating the loader safely and preventing accidents by following basic safety rules. It lists 29 specific safety rules for operating and servicing the loader, such as wearing protective equipment, keeping bystanders away, and not allowing passengers. The document also includes an index of sections covering general information, engines, fuel systems, electrical components, power trains, hydraulics, mounted equipment, and schematics.
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This document provides safety precautions for operating an excavator. It outlines general safety rules such as reading the operator's manual, understanding safety signs, wearing proper protective equipment, keeping the operator compartment clear, and following rules for starting, operating, stopping and maintaining the machine. It emphasizes the importance of authorized and careful operation to prevent accidents.
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This document provides safety precautions and general guidelines for disassembling and repairing machines:
- Proper preparation is key, including cleaning the machine, recording inspection details, and arranging the work area. Safety gear should be worn and the machine secured before starting.
- Hydraulic systems require special care when disassembling. Relieve pressures, drain fluids, clean parts thoroughly, and replace seals before reassembly. Match marks and special tools ensure correct part placement.
- General precautions include using lifting equipment for heavy parts, blocking raised components, and never forcing removal of stuck parts. Removed fasteners must be replaced with identical parts. Thorough cleaning and inspection detects issues before reassembly.
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This document provides specifications and component information for an excavator model. It includes sections on machine dimensions, specifications and performance, machine and component weights, transportation requirements, crawler shoe and bucket types, and engine specifications including a performance curve. The document lists key components such as the engine, hydraulic pump, slewing motor, and travel motor. It also provides diagrams of machine dimensions and a table of weights for transportation planning.
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This document provides safety precautions and general guidelines for repairing construction machinery. It discusses preparing for disassembly, safety during disassembly and assembly, handling hydraulic and electrical equipment, welding repairs, and environmental measures. Specific safety topics covered include cleaning machines before work, using proper protective equipment, relieving pressures in systems, and properly supporting lifted or raised components. Guidelines are provided for disassembling and assembling hydraulic systems and components.
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This document provides specifications and component information for an excavator model. It includes sections on machine dimensions, specifications and performance, machine and component weights, transportation requirements, crawler shoe and bucket types, and engine specifications including a performance curve. The document lists key components such as the engine, hydraulic pump, slewing motor, and travel motor. It also provides diagrams of machine dimensions and a table of weights.
Fiat kobelco e35.2 sr mini crawler excavator service repair manualfhsejkdkme
This document provides specifications and component information for an excavator model E30.2SR - E35.2SR. It includes:
1. A list of major components with corresponding numbers for identification.
2. Dimensions and performance specifications for the excavator, including machine weight, transport information, and bucket/shoe types.
3. Engine specifications, including performance curves for the model.
4. Sections on hydraulic, electrical and cooling systems, maintenance standards, and troubleshooting guides for components.
The document appears to be a workshop manual intended to support maintenance and repairs for the excavator models E30.2SR - E35.2SR. It provides detailed technical specifications, component
Fiat kobelco e30.2 sr mini crawler excavator service repair manualfhsejkdkme
This document provides specifications and component information for an excavator model E30.2SR - E35.2SR. It includes:
1. A list of major components with corresponding numbers.
2. Dimensions, specifications, performance data, and weights for the excavator and its components.
3. Information on the type of tracks and buckets available.
4. Engine specifications including performance curves.
5. Sections on transportation requirements and international unit conversion standards.
The document serves as a reference for technicians, providing essential technical data to support maintenance and repairs for the excavator. Specifications cover the excavator's components, size, capabilities, engine details, and transportation guidelines.
Fiat kobelco e25 sr mini crawler excavator service repair manualfhsejkdkme
This document provides safety guidelines and procedures for repairing heavy machinery:
- Technicians should thoroughly read manuals, clean machines, identify necessary parts, and document inspections before disassembling.
- Proper protective equipment like gloves, shoes, and glasses should be worn. Warning signs should be posted and engines stopped before work.
- Hydraulic and electrical systems need to be depressurized and disconnected from power sources. Guards and shields must be reinstalled after repairs.
- Welding, if required, should only be done by trained personnel. Fuel and hydraulic lines must be carefully inspected for damage.
- Procedures describe escaping from enclosed cabs and towing machines if necessary. Conversions between
Fiat kobelco e22 sr mini crawler excavator service repair manualfhsejkdkme
This document provides safety precautions and instructions for working on and operating machinery. It states that most accidents are preventable by being aware of safety risks and addressing them proactively. Key safety rules include never cleaning, oiling or adjusting a machine while it is in motion, and ensuring equipment is lowered to the ground before servicing, adjusting or repairing it. Proper use of safety equipment and understanding operating procedures are emphasized.
Fiat kobelco e20 sr mini crawler excavator service repair manualfhsejkdkme
This document provides safety guidelines and procedures for repairing heavy machinery:
- Technicians should thoroughly prepare and clean the machine before disassembly to prevent damage and ensure safety. All necessary parts and tools should be obtained in advance.
- Proper protective equipment like gloves, shoes, helmet and glasses must be worn during disassembly and assembly work. Warning signs should be posted and the engine stopped to avoid accidents.
- Hydraulic and electrical systems require special precautions when servicing to avoid burns or electrical shocks. Fuel, oil and hydraulic lines should be carefully inspected for leaks or damage.
- Welding and other repairs should only be done by trained personnel, and proper ventilation is needed when working with hazardous
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The document is a service manual that provides instructions for disassembling and assembling components of a drive axle. It describes how to drain fluids, remove parts like hub assemblies and axle shafts, and disassemble the axle housing and hub. Safety precautions are provided, such as using lifting equipment with adequate capacity and supporting heavy components. Detailed steps are given for tasks like removing brake pistons and installing new seals.
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This document is a service manual for Clark NP/NS 300 C&D trucks. It contains safety information and instructions for maintenance tasks. The manual is divided into groups by component (e.g. battery, brakes, hydraulic system). Each section provides procedures for inspection, repair, and maintenance. Technicians are instructed to follow all safety procedures and recommendations to ensure safe operation and maintenance of the trucks.
Clark epx 16 20 s forklift service repair manualfhsejkdkme
This document provides instructions for safely maintaining electric forklifts. It discusses:
1. Identifying safety signs and messages and outlining safe maintenance practices such as blocking the wheels before working under the truck.
2. Procedures for lifting parts of the truck, including raising the drive wheels, chaining the upright, and jacking the rear or entire truck.
3. Instructions for securely tying down the truck for shipping.
Clark cmp50 75s dl forklift service repair manualfhsejkdkme
The document is a service manual that provides instructions for servicing a transmission. It begins with general information about the transmission components and operation. It then provides a step-by-step process to disassemble the transmission, with pictures showing how to remove each part in the proper order. The disassembly instructions list over 30 individual parts and components to remove from the transmission.
Clark cmp15 20 sdlg forklift service repair manualfhsejkdkme
This 3-sentence summary provides the high-level and essential information from the document:
This service manual provides technical information for repair and maintenance of various models of forklifts, including safety precautions, general repair procedures, and standards conversions. It is divided into sections covering each main system, with chapters addressing topics like the engine, electrical system, and safety protocols. Technicians are directed to use the appropriate tools and follow safety guidelines when working to prevent injury.
Fiat kobelco ex95 w mini wheel excavator service repair manualfhsejkdkme
This document provides safety precautions for operating an excavator. It outlines general safety rules such as reading the operator's manual, understanding safety signs, wearing proper protective equipment, keeping the operator compartment clear, and following rules for starting, operating, stopping and maintaining the machine. It emphasizes the importance of authorized and careful operation to prevent accidents.
Fiat kobelco e80 mini crawler excavator service repair manualfhsejkdkme
This document provides safety precautions and general guidelines for disassembling and repairing machines:
- Proper preparation is key, including cleaning the machine, recording inspection details, and arranging the work area. Safety gear should be worn and the machine secured before starting.
- Hydraulic systems require special care when disassembling. Relieve pressures, drain fluids, clean parts thoroughly, and replace seals before reassembly. Match marks and special tools ensure correct part placement.
- General precautions include using lifting equipment for heavy parts, blocking raised components, and never forcing removal of stuck parts. Removed fasteners must be replaced with identical parts. Thorough cleaning and inspection detects issues before reassembly.
Fiat kobelco e50.2 sr mini crawler excavator service repair manualfhsejkdkme
This document provides specifications and component information for an excavator model. It includes sections on machine dimensions, specifications and performance, machine and component weights, transportation requirements, crawler shoe and bucket types, and engine specifications including a performance curve. The document lists key components such as the engine, hydraulic pump, slewing motor, and travel motor. It also provides diagrams of machine dimensions and a table of weights for transportation planning.
Fiat kobelco e45.2 sr mini crawler excavator service repair manualfhsejkdkme
This document provides safety precautions and general guidelines for repairing construction machinery. It discusses preparing for disassembly, safety during disassembly and assembly, handling hydraulic and electrical equipment, welding repairs, and environmental measures. Specific safety topics covered include cleaning machines before work, using proper protective equipment, relieving pressures in systems, and properly supporting lifted or raised components. Guidelines are provided for disassembling and assembling hydraulic systems and components.
Fiat kobelco e40.2 sr mini crawler excavator service repair manualfhsejkdkme
This document provides specifications and component information for an excavator model. It includes sections on machine dimensions, specifications and performance, machine and component weights, transportation requirements, crawler shoe and bucket types, and engine specifications including a performance curve. The document lists key components such as the engine, hydraulic pump, slewing motor, and travel motor. It also provides diagrams of machine dimensions and a table of weights.
Fiat kobelco e35.2 sr mini crawler excavator service repair manualfhsejkdkme
This document provides specifications and component information for an excavator model E30.2SR - E35.2SR. It includes:
1. A list of major components with corresponding numbers for identification.
2. Dimensions and performance specifications for the excavator, including machine weight, transport information, and bucket/shoe types.
3. Engine specifications, including performance curves for the model.
4. Sections on hydraulic, electrical and cooling systems, maintenance standards, and troubleshooting guides for components.
The document appears to be a workshop manual intended to support maintenance and repairs for the excavator models E30.2SR - E35.2SR. It provides detailed technical specifications, component
Fiat kobelco e30.2 sr mini crawler excavator service repair manualfhsejkdkme
This document provides specifications and component information for an excavator model E30.2SR - E35.2SR. It includes:
1. A list of major components with corresponding numbers.
2. Dimensions, specifications, performance data, and weights for the excavator and its components.
3. Information on the type of tracks and buckets available.
4. Engine specifications including performance curves.
5. Sections on transportation requirements and international unit conversion standards.
The document serves as a reference for technicians, providing essential technical data to support maintenance and repairs for the excavator. Specifications cover the excavator's components, size, capabilities, engine details, and transportation guidelines.
Fiat kobelco e25 sr mini crawler excavator service repair manualfhsejkdkme
This document provides safety guidelines and procedures for repairing heavy machinery:
- Technicians should thoroughly read manuals, clean machines, identify necessary parts, and document inspections before disassembling.
- Proper protective equipment like gloves, shoes, and glasses should be worn. Warning signs should be posted and engines stopped before work.
- Hydraulic and electrical systems need to be depressurized and disconnected from power sources. Guards and shields must be reinstalled after repairs.
- Welding, if required, should only be done by trained personnel. Fuel and hydraulic lines must be carefully inspected for damage.
- Procedures describe escaping from enclosed cabs and towing machines if necessary. Conversions between
Fiat kobelco e22 sr mini crawler excavator service repair manualfhsejkdkme
This document provides safety precautions and instructions for working on and operating machinery. It states that most accidents are preventable by being aware of safety risks and addressing them proactively. Key safety rules include never cleaning, oiling or adjusting a machine while it is in motion, and ensuring equipment is lowered to the ground before servicing, adjusting or repairing it. Proper use of safety equipment and understanding operating procedures are emphasized.
Fiat kobelco e20 sr mini crawler excavator service repair manualfhsejkdkme
This document provides safety guidelines and procedures for repairing heavy machinery:
- Technicians should thoroughly prepare and clean the machine before disassembly to prevent damage and ensure safety. All necessary parts and tools should be obtained in advance.
- Proper protective equipment like gloves, shoes, helmet and glasses must be worn during disassembly and assembly work. Warning signs should be posted and the engine stopped to avoid accidents.
- Hydraulic and electrical systems require special precautions when servicing to avoid burns or electrical shocks. Fuel, oil and hydraulic lines should be carefully inspected for leaks or damage.
- Welding and other repairs should only be done by trained personnel, and proper ventilation is needed when working with hazardous
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Clark sf12 20 sdlg forklift service repair manualfhsejkdkme
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Clark ns246 forklift service repair manualfhsejkdkme
This document is a service manual for Clark NP/NS 300 C&D trucks. It contains safety information and instructions for maintaining and repairing components of the trucks. The manual is divided into groups that cover topics like planned maintenance, batteries, brakes, hydraulic systems, and specifications. Safety practices are outlined, emphasizing following manufacturer procedures and turning off power sources before working on trucks.
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This document is a service manual for Clark NP/NS 300 C&D trucks. It contains safety information and instructions for maintenance tasks. The manual is divided into groups by component (e.g. battery, brakes, hydraulic system). Each section provides procedures for inspection, repair, and maintenance. Technicians are instructed to follow all safety procedures and recommendations to ensure safe operation and maintenance of the trucks.
Clark epx 16 20 s forklift service repair manualfhsejkdkme
This document provides instructions for safely maintaining electric forklifts. It discusses:
1. Identifying safety signs and messages and outlining safe maintenance practices such as blocking the wheels before working under the truck.
2. Procedures for lifting parts of the truck, including raising the drive wheels, chaining the upright, and jacking the rear or entire truck.
3. Instructions for securely tying down the truck for shipping.
Clark cmp50 75s dl forklift service repair manualfhsejkdkme
The document is a service manual that provides instructions for servicing a transmission. It begins with general information about the transmission components and operation. It then provides a step-by-step process to disassemble the transmission, with pictures showing how to remove each part in the proper order. The disassembly instructions list over 30 individual parts and components to remove from the transmission.
Clark cmp15 20 sdlg forklift service repair manualfhsejkdkme
This 3-sentence summary provides the high-level and essential information from the document:
This service manual provides technical information for repair and maintenance of various models of forklifts, including safety precautions, general repair procedures, and standards conversions. It is divided into sections covering each main system, with chapters addressing topics like the engine, electrical system, and safety protocols. Technicians are directed to use the appropriate tools and follow safety guidelines when working to prevent injury.
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Toyota 7 fbmf20 forklift service repair manual
1. SECTION INDEX
NAME SECTION
GENERAL 0
BATTERY 1
CONTROLLER 2
MULTI-DISPLAY FUNCTIONS 3
TROUBLESHOOTING 4
MOTOR 5
DRIVE UNIT 6
FRONT AXLE 7
REAR AXLE 8
STEERING 9
BRAKE 10
BODY 11
MATERIAL HANDLING SYSTEM 12
MAST 13
CYLINDER 14
OIL PUMP 15
OIL CONTROL VALVE 16
SAS FUNCTIONS 17
APPENDIX 18
TOYOTA 7FBMF 16-50
< Tillbaka till IndexNew Model Features
OPS fr.o.m 2006
2. 0-1
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
GENERAL
Page
EXTERIOR VIEWS........................... 0-2
VEHICLE MODELS.......................... 0-4
FRAME NUMBER............................. 0-4
HOW TO USE THIS
MANUAL .......................................... 0-5
EXPLANATION METHOD ................. 0-5
TERMINOLOGY................................. 0-6
ABBREVIATIONS.............................. 0-6
OPERATIONAL TIPS ...................... 0-7
JACK-UP POINT .............................. 0-8
HOISTING THE VEHICLE.............. 0-9
CAUTION FOR TOWING................ 0-9
PARKING BRAKE RELEASE
METHOD.......................................... 0-9
ATTENTIVE POINTS ON SAS.... 0-10
CIRCUIT TESTER .......................... 0-11
STANDARD BOLT & NUT
TIGHTENING TORQUE.............. 0-13
BOLT STRENGTH TYPE
IDENTIFICATION METHOD.......... 0-13
TIGHTENING TORQUE TABLE...... 0-14
PRECOATED BOLTS ................... 0-15
HIGH PRESSURE HOSE
FITTING TIGHTENING
TORQUE......................................... 0-15
WIRE ROPE SUSPENSION
ANGLE LIST.................................. 0-16
Page
SAFE LOAD FOR EACH WIRE
ROPE SUSPENSION
ANGLE............................................ 0-16
COMPONENTS WEIGHT ............. 0-17
RECOMMENDED LUBRICANT
QUANTITY & TYPES .................. 0-18
LUBRICATION CHART ................ 0-19
PERIODIC MAINTENANCE......... 0-21
PERIODIC REPLACEMENT
OF PARTS AND
LUBRICANTS ............................... 0-25
Totaldokument, service...........0-26
5. 0-4
VEHICLE MODELS
FRAME NUMBER
Model code Load capacity Vehicle model Voltage
16 1.6 ton 7FBMF16 80 V/72 V
18 1.8 ton 7FBMF18 ↑
20 2.0 ton 7FBMF20 ↑
25 2.5 ton 7FBMF25 ↑
30 3.0 ton 7FBMF30 ↑
35 3.5 ton 7FBMF35 ↑
40 4.0 ton 7FBMF40 ↑
45 4.5 ton 7FBMF45 ↑
50 5.0 ton 7FBMF50 ↑
Vehicle model Punching format Frame No. punching position
)%0)
)%0)
)%0)
)%0)
)%0)
)%0)
)%0)
)%0)
)%0)
)%0)
)%0) )%0)
)%0)
Punching position
6. 0-5
HOW TO USE THIS MANUAL
EXPLANATION METHOD
1. Operation procedure
(1) The operation procedure is described in either pattern A or pattern B below.
Pattern A:Explanation of each operation step with illustration.
Pattern B:Explanation of operation procedure by indicating step numbers in one illustration,
followed by explanation of cautions and notes summarized as point operations.
Example of description in pattern B
DISASSEMBLY INSPECTION REASSEMBLY
Tightening torque unit T = N⋅m (kgf⋅cm) [ft⋅lbf]
• •
Disassembly Procedure
1 Remove the cover. [Point 1]
2 Remove the bushing [Point 2] Operation explained later
3 Remove the gear.
Point Operations Explanation of key point for operation with an illustration
[Point 1]
Disassembly:
Put a match mark when removing the pump cover.
[Point 2]
Inspection:
Measure the bushing inside diameter.
Limit: 19.12 mm (0.7528 in)
T = 46.1 ~ 48.1
(470 ~ 490)
[34.0 ~ 35.5]
• Step Nos. are sometimes partially
omitted in illustrations.
• When a part requiring tightening
torque instruction is not indicated
in the illustration, the part name is
described in the illustration frame.
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
7. 0-6
2. How to read components figures (Example)
3. Matters omitted in this manual
(1) This manual omits description of the following jobs, but they should be performed in the actual
operation:
(a) Cleaning and washing of removed parts as required
(b) Visual inspection (partially described)
TERMINOLOGY
Caution:
Important matters of which negligence may cause hazards to the human body. Be sure to observe
them.
Note:
Important items of which negligence may cause breakage or breakdown, or matters in operation
procedure requiring special attention.
Standard: Values showing the allowable range for inspections and adjustments.
Limit: Maximum or minimum allowable value for inspections or adjustments.
ABBREVIATIONS
Abbreviation (code) Meaning Abbreviation (code) Meaning
ASSY Assembly SAE
Society of Automotive
Engineers (USA)
ATT Attachment SAS System of active stability
CHPS
Central hydraulic
power steering
SST Special service tool
LH Left hand STD Standard
L/ Less T = Tightening torque
OPT Option T Number of teeth ( )
O/S Oversize U/S Undersize
PS Power steering W/ With
RH Right hand
3201
FIG number in parts catalog
(1) The components figure uses the illustration
in the parts catalog for the vehicle model.
Please refer to the catalog to check the part
name.
The number at the top right of each
components figure indicates the Fig.
number in the parts catalog.
11. 5-4
REMOVAL INSTALLATION
T = N·m (kgf·cm) [ft·lbf]
Removal Procedure
1 Remove the drive unit drive motor W/front axle ASSY. (See page 6-6.)
2 Remove the drive motor sensor bracket, terminal bracket, and sensor cover.
3 Place match marks between the end bracket, stator ASSY, and gear case.
4 Remove the nuts and through bolts. [Point 1]
5 Remove the end bracket. [Point 2]
6 Remove the stator ASSY W/rotor ASSY.
Installation Procedure
The installation procedure is the reverse of the removal procedure.
Note:
Apply MP grease to the rotor ASSY spline.
•
4
2
5
2 6
T = 45.0 ~ 55.0 (460 ~ 560)
[33.3 ~ 40.5]
12. 5-5
Point Operations
[Point 1]
Removal:
After removing the through bolts, use a hoist to lift the yoke
ASSY.
Installation:
After tightening the through bolts until they touch bottom,
tighten the nuts in the order shown in the figure.
Installation:
When replacing the motor with a new one, be sure to re-
move the stopper bolt and spacer installed in the center of
the end bracket. (They are not installed hereafter.)
[Point 2]
Removal:
Use a plastic hammer to tap lightly on the end bracket to
remove it.
Installation:
Use a plastic hammer to tap lightly on the end bracket to
install it.
Installation:
Align the speed sensor harness with the notch in the end
bracket and install the end bracket.
When doing this, do not forget to install the wave washer.
2
4
1
3
Spacer
Stopper bolt
Wave
washer
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
13. OBS! Lager finns som separat reservdel. P/N på sensorlagret:
5-6
DISASSEMBLY INSPECTION REASSEMBLY
Note:
• Do not apply a shock to the bearing W/speed sensor.
Disassembly Procedure
1 Remove the rotor ASSY W/bearing. [Point 1]
2 Remove the bearing. [Point 2]
Reassembly Procedure
The reassembly procedure is the reverse of the disassembly procedure.
• •
2
2
1
7FBMF 16-35 = 14160-F9802-71
7FBMF 40-50 = 14160-F9801-71
14. 5-7
Point Operations
[Point 1]
Inspection:
Measure the stator ASSY insulation resistance.
Measurement locations: Between the stator and each ter-
minal (U, V, W)
Standard: 1 MΩ or more
Inspection:
Measure the speed sensor insulation resistance.
Measurement locations: Between the stator and the speed
sensor connector terminals (4 locations)
Standard: ∞ Ω
Inspection:
Measure the temperature sensor insulation resistance.
Measurement locations: Between the stator and the tem-
perature sensor connector terminals (2 locations).
Standard: ∞ Ω
Measurement locations: Between the temperature sensor
connector terminals
Standard: 0.5 ~ 1.0 kΩ
[Point 2]
Disassembly:
SST 09950-76014-71
(SST 09950-40011)
SST
15. 5-8
Reassembly:
Use the following procedure to install the bearing.
1. Install the bearing (L/speed sensor).
SST 09370-20270-71
2. Install the bearing (W/speed sensor).
Tapping on the bearing could damage the sensor. Use
a press to install the bearing.
SST 09411-41800-71
SST
L/speed sensor
SST
W/speed sensor
19. 5-12
REMOVAL INSTALLATION
T = N·m (kgf·cm) [ft·lbf]
16 ~ 35 model
40 ~ 50 model
•
T = 16.2 ~ 37.8
(165 ~ 385)
[11.9 ~ 27.9]
8 T = 39.0 ~ 91.0
(398 ~ 928)
[28.8 ~ 67.1]
8
T = 16.2 ~ 37.8
(165 ~ 385)
[11.9 ~ 27.9]
8 T = 39.0 ~ 91.0
(398 ~ 928)
[28.8 ~ 67.1]
8
9
9
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your reading. Please Click
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21. 5-13
Removal Procedure
1 Remove the battery. (See page 13-10.)
2 Remove the counterweight. (See page 11-10.)
3 Remove the motor cable.
4 Disconnect the speed sensor and temperature sensor connectors.
5 Remove the oil pump set bolts and separate the oil pump from the pump motor.
6 Disconnect the swing lock solenoid connector.
7 Remove the lock cylinder cover.
8 Remove the lock cylinder lower pin and slide the swing lock cylinder to the left. [Point 1]
9 Remove the pump motor. [Point 2]
Installation Procedure
The installation procedure is the reverse of the removal procedure.
Note:
Apply lock agent (08833-76001-71 (08833-00070)) to the threads of the lock cylinder lower pin set
bolt and tighten the bolt.
Point Operations
[Point 1]
Removal•
Installation:
Jack up the rear axle and support the frame on wooden
blocks.
[Point 2] (40 ~ 50 model)
Removal•
Installation:
To prevent the right rear insulator bolt from being dam-
aged, connect shackles to the two left side wire ropes, and
then tilt and raise up the pump motor.
Installation:
Apply lock agent (08833-76002-71 (08833-00080)) to the
threads of the right rear insulator bolts and tighten the
bolts.Apply lock
agent here
22. 5-14
DISASSEMBLY INSPECTION REASSEMBLY
Note:
• Do not apply a shock to the bearing W/speed sensor.
• The minimum unit of the parts supply for the bearing consists of “Rotor ASSY W/bearing” even
though the bearing is seperable on actual service.
T = N·m (kgf·cm) [ft·lbf]
Disassembly Procedure
1 Remove the end bracket (terminal side). [Point 1]
2 Remove the rotor ASSY W/bearing. [Point 2]
3 Remove the bearing. [Point 3]
4 Remove the stator ASSY. [Point 4]
Reassembly Procedure
The reassembly procedure is the reverse of the disassembly procedure.
• •
1
2
3
3
16 ~ 35 model:
T = 22.5 ~ 27.5 (229 ~ 280)
[16.6 ~ 20.3]
4
40 ~ 50 model:
T = 45 ~ 55 (459 ~ 561)
[33.2 ~ 40.6]
23. 5-15
Point Operations
[Point 1]
Disassembly:
Put match marks between the end bracket, stator ASSY,
and end bracket (terminal side).
Reassembly:
Align the match marks when installing.
Reassembly:
Align the speed sensor harness with the slot in the end
bracket (terminal side) and install the end bracket.
[Point 2]
Inspection:
Measure the speed sensor insulation resistance.
Measurement locations: Between the stator and the speed
sensor connector terminals (4 locations).
Standard: ∞ Ω
[Point 3]
Disassembly:
SST 09950-76014-71 ............(1)
(SST 09950-40011)
SST 09950-76018-71 ............(2)
(SST 09950-60010)
Reassembly:
Use the following procedure to install the bearing.
1. Install the bearing (L/speed sensor).
SST 09370-20270-71
Match marks
SST (1)
SST (2)
SST
L/speed sensor