This 3-page service manual provides information on servicing SF12-20SD/L/G, SF15-20SLC, CMP15-20SD/L/G, and CMC15-20SL machines. It includes sections on safety precautions, preparations for work, cautions during operation, and standards for approximate conversions. The manual emphasizes following safety procedures, using tools properly, avoiding high-pressure fluids, and not standing under elevated forks.
Clark cmc15 20 sl forklift service repair manualfjskksmem
This 3-sentence summary provides the high-level and essential information from the document:
This service manual provides specifications and repair instructions for various models of forklifts manufactured by Samsung, including the SF12-20SD/L/G and SF15-20SLC models. The manual is divided into chapters covering each main system, and sections within chapters cover specific groups to make content easy to understand. Safety precautions are outlined at the beginning to ensure repairs are performed safely.
Clark cmp40 50s dl forklift service repair manualfjskksmem
The document is a service manual that provides instructions for disassembling and assembling components of a drive axle, including the axle housing assembly and hub. It describes removing parts like the magnetic plug, brake piston, square rings, and lock plate. Precautions are given, such as supporting heavy parts with slings and cranes, applying grease to parts, and using Loctite on fasteners. The manual is intended as a guide for qualified service technicians to safely perform repairs and maintenance.
Clark cmp20 30 dlg forklift service repair manual #2fjkskefksmeme
The document provides information on servicing a transaxle. It consists of construction details, maintenance procedures, fluid level checks, filter changes, refilling procedures, pressure specifications, and service brake adjustment instructions. Key points include checking the fluid level when warm, draining and replacing the fluid every 1000 hours, replacing the filter every 500 hours, refilling and priming the system, and adjusting the service brakes to a clearance of 0.255-0.304 mm.
Clark cmp50 75s dl forklift service repair manualfjskksmem
The document is a service manual that provides information for servicing a forklift truck. It contains 3 sections:
1. The foreword section outlines the purpose and organization of the manual, how to read it, safety symbols used, and general safety precautions.
2. The general specifications section identifies the main components of the forklift truck.
3. The power train section provides an overview of the powertrain system and instructions for disassembling the transmission.
Clark cmp40 50s dl forklift service repair manualdhjfjkmmmde
The document is a service manual that provides instructions for disassembling and assembling components of a drive axle. It describes how to drain fluids, remove parts like hub assemblies and axle shafts, and disassemble the axle housing and hub. Safety precautions are provided, such as using lifting equipment with adequate capacity and supporting heavy components. Detailed steps are given for tasks like removing brake pistons and installing new seals.
Clark sf35 45 dl forklift service repair manualfhsejkdkme
The document is a service manual that provides instructions for disassembling and assembling components of a drive axle. It describes how to drain fluids, remove parts like hub assemblies and axle shafts, and disassemble the axle housing and hub. Safety precautions are provided, such as using lifting equipment with adequate capacity and supporting heavy components. Detailed steps are given for tasks like removing brake pistons and installing new seals.
Clark sf35 45 dl forklift service repair manualdhjfjkmmmde
The document is a service manual that provides instructions for disassembling and assembling components of a drive axle. It describes how to drain fluids, remove parts like hub assemblies and axle shafts, and disassemble the axle housing and hub. Safety precautions are provided, such as using lifting equipment with adequate capacity and supporting heavy components. Detailed steps are given for tasks like removing brake pistons and installing new seals.
Clark sf35 45 dl forklift service repair manualfjskksmem
The document is a service manual that provides instructions for disassembling and assembling components of a drive axle, including the axle housing assembly and hub. It describes removing parts like the hub assembly, axle shaft, differential carrier, brake components, discs, and bearings. Precautions are given such as using lifting equipment of adequate load rating and applying grease or Loctite as needed during reassembly.
Clark cmc15 20 sl forklift service repair manualfjskksmem
This 3-sentence summary provides the high-level and essential information from the document:
This service manual provides specifications and repair instructions for various models of forklifts manufactured by Samsung, including the SF12-20SD/L/G and SF15-20SLC models. The manual is divided into chapters covering each main system, and sections within chapters cover specific groups to make content easy to understand. Safety precautions are outlined at the beginning to ensure repairs are performed safely.
Clark cmp40 50s dl forklift service repair manualfjskksmem
The document is a service manual that provides instructions for disassembling and assembling components of a drive axle, including the axle housing assembly and hub. It describes removing parts like the magnetic plug, brake piston, square rings, and lock plate. Precautions are given, such as supporting heavy parts with slings and cranes, applying grease to parts, and using Loctite on fasteners. The manual is intended as a guide for qualified service technicians to safely perform repairs and maintenance.
Clark cmp20 30 dlg forklift service repair manual #2fjkskefksmeme
The document provides information on servicing a transaxle. It consists of construction details, maintenance procedures, fluid level checks, filter changes, refilling procedures, pressure specifications, and service brake adjustment instructions. Key points include checking the fluid level when warm, draining and replacing the fluid every 1000 hours, replacing the filter every 500 hours, refilling and priming the system, and adjusting the service brakes to a clearance of 0.255-0.304 mm.
Clark cmp50 75s dl forklift service repair manualfjskksmem
The document is a service manual that provides information for servicing a forklift truck. It contains 3 sections:
1. The foreword section outlines the purpose and organization of the manual, how to read it, safety symbols used, and general safety precautions.
2. The general specifications section identifies the main components of the forklift truck.
3. The power train section provides an overview of the powertrain system and instructions for disassembling the transmission.
Clark cmp40 50s dl forklift service repair manualdhjfjkmmmde
The document is a service manual that provides instructions for disassembling and assembling components of a drive axle. It describes how to drain fluids, remove parts like hub assemblies and axle shafts, and disassemble the axle housing and hub. Safety precautions are provided, such as using lifting equipment with adequate capacity and supporting heavy components. Detailed steps are given for tasks like removing brake pistons and installing new seals.
Clark sf35 45 dl forklift service repair manualfhsejkdkme
The document is a service manual that provides instructions for disassembling and assembling components of a drive axle. It describes how to drain fluids, remove parts like hub assemblies and axle shafts, and disassemble the axle housing and hub. Safety precautions are provided, such as using lifting equipment with adequate capacity and supporting heavy components. Detailed steps are given for tasks like removing brake pistons and installing new seals.
Clark sf35 45 dl forklift service repair manualdhjfjkmmmde
The document is a service manual that provides instructions for disassembling and assembling components of a drive axle. It describes how to drain fluids, remove parts like hub assemblies and axle shafts, and disassemble the axle housing and hub. Safety precautions are provided, such as using lifting equipment with adequate capacity and supporting heavy components. Detailed steps are given for tasks like removing brake pistons and installing new seals.
Clark sf35 45 dl forklift service repair manualfjskksmem
The document is a service manual that provides instructions for disassembling and assembling components of a drive axle, including the axle housing assembly and hub. It describes removing parts like the hub assembly, axle shaft, differential carrier, brake components, discs, and bearings. Precautions are given such as using lifting equipment of adequate load rating and applying grease or Loctite as needed during reassembly.
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This document is a service manual for an SKID STEER LOADER. It contains safety precautions and instructions for servicing the loader. The safety section emphasizes operating the loader safely and preventing accidents by following basic safety rules. It lists 29 specific safety rules for operating and servicing the loader, such as wearing protective equipment, keeping bystanders away, and not allowing passengers. The document also includes an index of sections covering general information, engines, fuel systems, electrical components, power trains, hydraulics, mounted equipment, and schematics.
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This document provides safety precautions for operating an excavator. It outlines general safety rules such as reading the operator's manual, understanding safety signs, wearing proper protective equipment, keeping the operator compartment clear, and following rules for starting, operating, stopping and maintaining the machine. It emphasizes the importance of authorized and careful operation to prevent accidents.
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This document provides safety precautions and general guidelines for disassembling and repairing machines:
- Proper preparation is key, including cleaning the machine, recording inspection details, and arranging the work area. Safety gear should be worn and the machine secured before starting.
- Hydraulic systems require special care when disassembling. Relieve pressures, drain fluids, clean parts thoroughly, and replace seals before reassembly. Match marks and special tools ensure correct part placement.
- General precautions include using lifting equipment for heavy parts, blocking raised components, and never forcing removal of stuck parts. Removed fasteners must be replaced with identical parts. Thorough cleaning and inspection detects issues before reassembly.
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This document provides specifications and component information for an excavator model. It includes sections on machine dimensions, specifications and performance, machine and component weights, transportation requirements, crawler shoe and bucket types, and engine specifications including a performance curve. The document lists key components such as the engine, hydraulic pump, slewing motor, and travel motor. It also provides diagrams of machine dimensions and a table of weights for transportation planning.
Fiat kobelco e45.2 sr mini crawler excavator service repair manualfhsejkdkme
This document provides safety precautions and general guidelines for repairing construction machinery. It discusses preparing for disassembly, safety during disassembly and assembly, handling hydraulic and electrical equipment, welding repairs, and environmental measures. Specific safety topics covered include cleaning machines before work, using proper protective equipment, relieving pressures in systems, and properly supporting lifted or raised components. Guidelines are provided for disassembling and assembling hydraulic systems and components.
Fiat kobelco e40.2 sr mini crawler excavator service repair manualfhsejkdkme
This document provides specifications and component information for an excavator model. It includes sections on machine dimensions, specifications and performance, machine and component weights, transportation requirements, crawler shoe and bucket types, and engine specifications including a performance curve. The document lists key components such as the engine, hydraulic pump, slewing motor, and travel motor. It also provides diagrams of machine dimensions and a table of weights.
Fiat kobelco e35.2 sr mini crawler excavator service repair manualfhsejkdkme
This document provides specifications and component information for an excavator model E30.2SR - E35.2SR. It includes:
1. A list of major components with corresponding numbers for identification.
2. Dimensions and performance specifications for the excavator, including machine weight, transport information, and bucket/shoe types.
3. Engine specifications, including performance curves for the model.
4. Sections on hydraulic, electrical and cooling systems, maintenance standards, and troubleshooting guides for components.
The document appears to be a workshop manual intended to support maintenance and repairs for the excavator models E30.2SR - E35.2SR. It provides detailed technical specifications, component
Fiat kobelco e30.2 sr mini crawler excavator service repair manualfhsejkdkme
This document provides specifications and component information for an excavator model E30.2SR - E35.2SR. It includes:
1. A list of major components with corresponding numbers.
2. Dimensions, specifications, performance data, and weights for the excavator and its components.
3. Information on the type of tracks and buckets available.
4. Engine specifications including performance curves.
5. Sections on transportation requirements and international unit conversion standards.
The document serves as a reference for technicians, providing essential technical data to support maintenance and repairs for the excavator. Specifications cover the excavator's components, size, capabilities, engine details, and transportation guidelines.
Fiat kobelco e25 sr mini crawler excavator service repair manualfhsejkdkme
This document provides safety guidelines and procedures for repairing heavy machinery:
- Technicians should thoroughly read manuals, clean machines, identify necessary parts, and document inspections before disassembling.
- Proper protective equipment like gloves, shoes, and glasses should be worn. Warning signs should be posted and engines stopped before work.
- Hydraulic and electrical systems need to be depressurized and disconnected from power sources. Guards and shields must be reinstalled after repairs.
- Welding, if required, should only be done by trained personnel. Fuel and hydraulic lines must be carefully inspected for damage.
- Procedures describe escaping from enclosed cabs and towing machines if necessary. Conversions between
Fiat kobelco e22 sr mini crawler excavator service repair manualfhsejkdkme
This document provides safety precautions and instructions for working on and operating machinery. It states that most accidents are preventable by being aware of safety risks and addressing them proactively. Key safety rules include never cleaning, oiling or adjusting a machine while it is in motion, and ensuring equipment is lowered to the ground before servicing, adjusting or repairing it. Proper use of safety equipment and understanding operating procedures are emphasized.
Fiat kobelco e20 sr mini crawler excavator service repair manualfhsejkdkme
This document provides safety guidelines and procedures for repairing heavy machinery:
- Technicians should thoroughly prepare and clean the machine before disassembly to prevent damage and ensure safety. All necessary parts and tools should be obtained in advance.
- Proper protective equipment like gloves, shoes, helmet and glasses must be worn during disassembly and assembly work. Warning signs should be posted and the engine stopped to avoid accidents.
- Hydraulic and electrical systems require special precautions when servicing to avoid burns or electrical shocks. Fuel, oil and hydraulic lines should be carefully inspected for leaks or damage.
- Welding and other repairs should only be done by trained personnel, and proper ventilation is needed when working with hazardous
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This document is a service manual that provides instructions for safely maintaining Clark forklifts. It discusses identifying information for specific forklift models covered by the manual and how the manual is organized. The document also provides extensive safety guidelines and warnings for maintenance personnel, covering topics like ensuring adequate ventilation, blocking wheels before starting work, disconnecting batteries, and only performing approved modifications. Personnel are instructed to carefully read and understand all safety procedures before working on forklifts.
Clark sf50 75s dl forklift service repair manualfhsejkdkme
The document is a service manual that provides instructions for servicing a transmission. It begins with general information about the transmission components and operation. It then provides a section-by-section process to disassemble the transmission down to its core components in over 20 steps, including removing gears, shafts, bearings, seals, and other parts. Precautions are given to clean parts thoroughly during repair.
Fiat kobelco sl30 b skid steer loader service repair manualfhsejkdkme
This document is a service manual for an SKID STEER LOADER. It contains safety precautions and instructions for servicing the loader. The safety section emphasizes operating the loader safely and preventing accidents by following basic safety rules. It lists 29 specific safety rules for operating and servicing the loader, such as wearing protective equipment, keeping bystanders away, and not allowing passengers. The document also includes an index of sections covering general information, engines, fuel systems, electrical components, power trains, hydraulics, mounted equipment, and schematics.
Fiat kobelco ex95 w mini wheel excavator service repair manualfhsejkdkme
This document provides safety precautions for operating an excavator. It outlines general safety rules such as reading the operator's manual, understanding safety signs, wearing proper protective equipment, keeping the operator compartment clear, and following rules for starting, operating, stopping and maintaining the machine. It emphasizes the importance of authorized and careful operation to prevent accidents.
Fiat kobelco e80 mini crawler excavator service repair manualfhsejkdkme
This document provides safety precautions and general guidelines for disassembling and repairing machines:
- Proper preparation is key, including cleaning the machine, recording inspection details, and arranging the work area. Safety gear should be worn and the machine secured before starting.
- Hydraulic systems require special care when disassembling. Relieve pressures, drain fluids, clean parts thoroughly, and replace seals before reassembly. Match marks and special tools ensure correct part placement.
- General precautions include using lifting equipment for heavy parts, blocking raised components, and never forcing removal of stuck parts. Removed fasteners must be replaced with identical parts. Thorough cleaning and inspection detects issues before reassembly.
Fiat kobelco e50.2 sr mini crawler excavator service repair manualfhsejkdkme
This document provides specifications and component information for an excavator model. It includes sections on machine dimensions, specifications and performance, machine and component weights, transportation requirements, crawler shoe and bucket types, and engine specifications including a performance curve. The document lists key components such as the engine, hydraulic pump, slewing motor, and travel motor. It also provides diagrams of machine dimensions and a table of weights for transportation planning.
Fiat kobelco e45.2 sr mini crawler excavator service repair manualfhsejkdkme
This document provides safety precautions and general guidelines for repairing construction machinery. It discusses preparing for disassembly, safety during disassembly and assembly, handling hydraulic and electrical equipment, welding repairs, and environmental measures. Specific safety topics covered include cleaning machines before work, using proper protective equipment, relieving pressures in systems, and properly supporting lifted or raised components. Guidelines are provided for disassembling and assembling hydraulic systems and components.
Fiat kobelco e40.2 sr mini crawler excavator service repair manualfhsejkdkme
This document provides specifications and component information for an excavator model. It includes sections on machine dimensions, specifications and performance, machine and component weights, transportation requirements, crawler shoe and bucket types, and engine specifications including a performance curve. The document lists key components such as the engine, hydraulic pump, slewing motor, and travel motor. It also provides diagrams of machine dimensions and a table of weights.
Fiat kobelco e35.2 sr mini crawler excavator service repair manualfhsejkdkme
This document provides specifications and component information for an excavator model E30.2SR - E35.2SR. It includes:
1. A list of major components with corresponding numbers for identification.
2. Dimensions and performance specifications for the excavator, including machine weight, transport information, and bucket/shoe types.
3. Engine specifications, including performance curves for the model.
4. Sections on hydraulic, electrical and cooling systems, maintenance standards, and troubleshooting guides for components.
The document appears to be a workshop manual intended to support maintenance and repairs for the excavator models E30.2SR - E35.2SR. It provides detailed technical specifications, component
Fiat kobelco e30.2 sr mini crawler excavator service repair manualfhsejkdkme
This document provides specifications and component information for an excavator model E30.2SR - E35.2SR. It includes:
1. A list of major components with corresponding numbers.
2. Dimensions, specifications, performance data, and weights for the excavator and its components.
3. Information on the type of tracks and buckets available.
4. Engine specifications including performance curves.
5. Sections on transportation requirements and international unit conversion standards.
The document serves as a reference for technicians, providing essential technical data to support maintenance and repairs for the excavator. Specifications cover the excavator's components, size, capabilities, engine details, and transportation guidelines.
Fiat kobelco e25 sr mini crawler excavator service repair manualfhsejkdkme
This document provides safety guidelines and procedures for repairing heavy machinery:
- Technicians should thoroughly read manuals, clean machines, identify necessary parts, and document inspections before disassembling.
- Proper protective equipment like gloves, shoes, and glasses should be worn. Warning signs should be posted and engines stopped before work.
- Hydraulic and electrical systems need to be depressurized and disconnected from power sources. Guards and shields must be reinstalled after repairs.
- Welding, if required, should only be done by trained personnel. Fuel and hydraulic lines must be carefully inspected for damage.
- Procedures describe escaping from enclosed cabs and towing machines if necessary. Conversions between
Fiat kobelco e22 sr mini crawler excavator service repair manualfhsejkdkme
This document provides safety precautions and instructions for working on and operating machinery. It states that most accidents are preventable by being aware of safety risks and addressing them proactively. Key safety rules include never cleaning, oiling or adjusting a machine while it is in motion, and ensuring equipment is lowered to the ground before servicing, adjusting or repairing it. Proper use of safety equipment and understanding operating procedures are emphasized.
Fiat kobelco e20 sr mini crawler excavator service repair manualfhsejkdkme
This document provides safety guidelines and procedures for repairing heavy machinery:
- Technicians should thoroughly prepare and clean the machine before disassembly to prevent damage and ensure safety. All necessary parts and tools should be obtained in advance.
- Proper protective equipment like gloves, shoes, helmet and glasses must be worn during disassembly and assembly work. Warning signs should be posted and the engine stopped to avoid accidents.
- Hydraulic and electrical systems require special precautions when servicing to avoid burns or electrical shocks. Fuel, oil and hydraulic lines should be carefully inspected for leaks or damage.
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This document is a service manual that provides instructions for safely maintaining Clark forklifts. It discusses identifying information for specific forklift models covered by the manual and how the manual is organized. The document also provides extensive safety guidelines and warnings for maintenance personnel, covering topics like ensuring adequate ventilation, blocking wheels before starting work, disconnecting batteries, and only performing approved modifications. Personnel are instructed to carefully read and understand all safety procedures before working on forklifts.
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The document is a service manual that provides instructions for servicing a transmission. It begins with general information about the transmission components and operation. It then provides a section-by-section process to disassemble the transmission down to its core components in over 20 steps, including removing gears, shafts, bearings, seals, and other parts. Precautions are given to clean parts thoroughly during repair.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
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1. SERVICE MANUAL
RATED CAPACITY : 1200~2000kg
SF12-20SD/L/G,SF15-20SLC
CMP15-20SD/L/G,CMC15-20SL
#40–1, Ungnam-Dong,
Changwon-City,Kyungnam,
Korea
Part No.8021718
Manual No. SM-687
Manufactured by
Rev.1
Jun, 2004
2. 1
FOREWORD
This shop manual has been prepared as an aid to improve quality of repairs by giving the
serviceman an accurate understanding of the product and by illustrating the correct way to
perform repairs and make judgements. Make sure you understand the contents of this manual
and use it to the full effect at every opportunity.
This shop manual mainly contains the technical information necessary for operations performed
in a service workshop.
For ease of understanding, the manual is divided into sections for each main system of the
machine, and the sections are further divided into groups.
HOW TO READ THIS MANUAL
CHAPTER AND SECTION
This manual is issued as a guide to carrying out repair and maintenance. To easily understand
this manual it is divided as follows :
Example) 10 – 01
Section number (01 : Structure and function)
Chapter number (10 : Engine)
FOREWORD
G E N E R A L
00
02
• Improper operation and maintenance of this machine could result in serious injury or death.
• Read the Operation and Maintenance Manual carefully BEFORE operating the machine.
• Always keep the Operation and Maintenance Manual and Parts catalogue near the work
area.
• Obey precautions concerning flammable liquids, hazardous fluids, oils, lubricants and
cleaning solvents.
• To prevent injury to workers, this symbol is used to mark safety precautions in this
manual. The precautions accompanying this symbol should always be followed carefully.
• The specifications contained in this shop manual are subject to change at any time and
without any advance notice. Contact your SAMSUNG distributor for the latest information.
!
SAFETY
!
3. 2
PAGE
Page numbering is started from each section. Therefore, revised pages can be easily inserted.
Also, additional pages and revision number can be indicated.
Ex) 15 – 1 c
3rd revision
Additional page from page 15
15th page of the section
For the revision status in this manual, refer to REVISION HISTORY.
SYMBOLS
The following symbols as defined below are used in this manual to convey the intent of the
instructions concerning safety and repair.
FOREWORD
G E N E R A L
00
02
Symbol Item Remarks
Safety
Caution
Tightening
torque
Tool
Adhesive
Lubricating
Special safety precautions are necessary when
performing the work.
Special technical precautions or other precautions for
preserving standards are necessary when performing
the work.
Places that require special attention for the tightening
torque during assembly.
Places that require proper tools used in assembling
and disassembling.
Places to be applied with adhesive.
Places where oil or lubricant must be added.
!
4. 1
SAFETY
G E N E R A L
00
03
GENERAL PRECAUTIONS
SAFETY PRECAUTIONS
• When carrying out any operation or maintenance, have trained and experienced personnel carry
out the work.
• When carrying out any operation or maintenance, carefully read the Operation and Maintenance
Manual.
Read all the precautions given on the decals which are fixed to the machine.
SAFETY DEVICE
• Make sure that all guards and covers are mounted in their proper position. Repair or replace
if damaged.
• Pay attention to the method of using any safety locking device or safety belt.
SAFETY CLOTHES AND HELMET
• Wear the specified work clothes in the correct manner.
• Use the specified protective gear (helmet, safety glasses, safety shoes, mask, gloves).
Guard against injury from flying pieces of metal
or debris, wear goggles, gloves and helmet.
Always have a trained and experienced welder
carry out any welding work.
When carrying out welding work, always wear
welding gloves, apron, glasses, cap and other
clothes suitable for welding work.
EX048
W A R N I N G
!
SERIOUS OR FATAL INJURY MAY RESULT TO YOURSELF OR OTHERS IF NOT FOLLOWED
This fork lift should not be operated by anyone who is not authorized and properly trained.
Read the Operators Manual carefully, and make yourself familiar with your fork lift.
Inspect and check your fork lift daily before and after use. Do not operatea faulty or damaged fork lift.
Repair work should be done by authorized and trained persons only.
To protect from falling objects, make sure that the Overhead Guard and Load Backrest are correctly mounted and in good condition.
Before starting engine, always set forward/reverse lever in neutral, with hand brake on.
Drive carefully, keeping forks and attachments as low as possible & fully tilted back.
Keep a careful lookout for people, obstructions and the path of travel. Watch clearance, especially overhead and tail swing.
Do not stick hands, feet and other parts of your body outside the Operator’s compartment.
Drive forward when you are climbing a slope with a load. Drive in reverse when you are descending with loads. Do not turn while on a slope.
Slow down before turning. Avoid any sudden start, stop or turning. Lateral tipover can occur if the fork lift is improperly operated.
Do not load fork lift over capacity limit designated on the load chart. Do not lift unstable loads.
This fork lift is not designed for raising or transporting people. Do not use fork lift for those purposes under any circumstances.
Before you get off fork lift, make sure the hand brake is set, lower forks or attachments, put forward/reverse lever in neutral position and
turn off key switch. Do not park on a slope. P/NO.6092-13130
5. 2
SAFETY
G E N E R A L
00
03
PREPARE FOR EMERGENCIES
• Know where fire extinguishers are located and
how to use them.
• Keep a first aid kit and an eye wash kit near
the work area.
• Keep emergency numbers for doctors, ambul-
ance service, hospital, and fire department near
your telephone.
HANDLE FLUIDS SAFELY–AVOID FIRES
• Handle fuel with care it is highly flammable.
• Do not refuel the machine while smoking or
when near open flame or sparks.
Always stop the engine before refueling
machine. Fill the fuel tank outdoors.
• Store flammable fluids away from fire hazards.
Do not incinerate or puncture pressurized
containers.
DISPOSE OF FLUIDS PROPERLY
• Improperly disposing of fluids can harm the
environment and ecology. Before draining any
fluids, find out the proper way to dispose of
waste from your local environmental agency.
• Catch draining fuel, oil, or other fluids in
suitable containers. Do not use food or
beverage containers that may mislead someone
into drinking from them. Wipe up spills at once.
• Do not pour oil into the ground, down a drain,
or into a stream, pond, or lake. Observe
relevant environmental protection regulations
when disposing of oil, fuel, coolant, brake fluid,
filters, batteries, and other harmful waste.
EX036
EX028
EX043
6. 3
SAFETY
G E N E R A L
00
03
AVOID HARMFUL ASBESTOS DUST
• Avoid breathing dust that may be generated
when handling components containing asbestos
fibers. Inhaled asbestos fibers may cause lung
cancer.
EX025
7. 4 a
SAFETY
G E N E R A L
00
03
PREPARATIONS FOR WORK
WARN OTHERS OF SERVICE WORK
• Unexpected machine movement can cause
serious injury.
• Before performing any work on the machine,
attach a “Do Not Operate” tag to the steering
wheel or the right control lever.
• When carrying out any operation with two or
more workers, always agree on the operating
procedure before starting.
USE TOOLS PROPERLY
• Use a tool only for its designed application.
• Keep all tools in good condition and know the
correct way to use them.
• Decide on a place in the repair workshop to
keep tools and removed parts.
• Always keep the work area clean and make
sure that there is no dirt or oil on the floor.
• Before adding oil or making any repairs, park
the machine on hard, level ground and put
blocks under the wheels or tracks to prevent
the mahcine from moving.
• Before starting work, lower the forks or any
other work equipment to the ground.
• Turn the engine OFF, remove the start key,
and apply the parking brake.
• Illuminate your work area adequately but safely.
Use a portable safety light for working inside
or under the machine. Make sure the bulb is
enclosed by a wire cage. The hot filament of
an accidentally broken bulb can ignite spilled
fuel or oil.
C
L
A
R
K
EX042
EX033
EX042
8. 5
SAFETY
G E N E R A L
00
03
USE HANDHOLDS AND STEPS
• Do not jump onto or down from the fork lift.
• When getting on or off the fork lift, use the
step provided.
• Do not grasp an operating lever or steering
wheel when getting on or off.
• Always keep the step clean and repair it if
damaged.
• Never operate with wet or oily hands and feet.
OPERATE FROM THE OPERATOR’S SEAT
• Do not operate the fork lift from any place
other than the designated operator’s position.
• Improper seating may cause serious injury.
FX019
FX020
FX019
FX020
9. 6
SAFETY
G E N E R A L
00
03
CAUTIONS DURING OPERATION
SERVICE COOLING SYSTEM SAFELY
• Hot coolant can burn you. Let it cool down.
• Turn the radiator cap slowly to release pressure.
Do not remove cap if engine is overheated.
AVOID HIGH-PRESSURE FLUIDS
• Escaping fluid under pressure can penetrate the skin causing serious injury.
• Avoid the hazard by releasing pressure before
disconnecting hydraulic or other lines. Tighten
all connections before applying pressure.
• Search for leaks with a piece of cardboard.
Protect hands and body from high pressure
fluids.
• Be careful not to break, twist or damage the
high pressure pipes.
A jet spray of high pressure oil may cause
electrical fires.
HANDLING OF HEAVY OBJECTS
• When raising heavy components, use a hoist or crane.
• Check if the wire rope, chains and hooks are free from damage.
• Always use lifting equipment which has ample capacity. Install the lifting equipment at the
correct places.
• Use a hoist or crane and operate slowly to prevent the component hitting any other part.
• When disassembling or assembling, support the
machine with blocks, jacks or stands before
starting work.
• Before starting work, lower the forks or any
other work equipment to the ground.
• Do not work under the equipment when the
equipment is not sufficiently supported.
E
EX039 EX029
EX062
EX040
10. 7
SAFETY
G E N E R A L
00
03
ELECTRICAL SYSTEM
• When welding on the machine or working on the
electrical system, ALWAYS turn the key switch
OFF and remove the lead from the battery
negative ( – ) terminal.
• When removing components, be careful not to
break or damage the wiring. Damaged wiring
may cause electrical fires.
• When working on the battery, wear goggles or
safety glasses.
• Sulfuric acid in battery electrolyte is poisonous.
It is strong enough to burn skin and eat holes
in clothing and cause blindness if splashed into
the eyes. If you spill acid on your clothes or
skin, immediately flush with large quantities of
water.
• If splashed into the eyes, flush with water and
get medical attention immediately.
• Keep sparks, lighted matches, and open flame
away from the top of battery. Battery (hydrogen)
gas can explode.
• Battery posts and cables touched by metal
objects can short circuit and burn you.
Keep tools away from posts, wires and
terminals.
Tighten the battery terminals to ensure good
contact.
• When disassembling and assembling the
battery, make sure that the battery terminals
are correctly connected.
• If water gets to the electrical system, abnormal
operation or failure can result.
Do not use water or steam on sensors,
connectors and instruments in the cab.
EX034
11. 8
SAFETY
G E N E R A L
00
03
CAUTIONS DURING OPERATION
NEVER STAND UNDER FORKS
• Do not allow anyone to stand or walk under
the elevated forks, or load.
Failure to comply can cause serious injury or
death.
ROTATING PARTS / ALIGNING HOLES
• Never touch rotating parts such as the fan
blades or fan belt.
• When aligning two holes, never insert your
fingers or hand.
Be careful not to get your fingers pinched in a
hole, or between parts or tools.
NEVER RIDE ON FORKS
• Never use the forks to lift people.
Failure to comply can cause serious injury or
death.
FX028
EX035
FX027
FX027
FX028
12. 9
SAFETY
G E N E R A L
00
03
PINCHING AND FALLING
• Do not put your head, hands, arms or feet into
the mast.
Entanglement in the mast can cause serious
injury.
• Do not use the mast as a ladder.
Falling from the mast can cause serious injury.
INFLATING TIRES
• Do not add air pressure immediately to the
tires when the air pressure is low. Inspect the
rim for damage.
If air pressure is added to the tire when the
rim is damaged, the tire can be exploded
causing serious injury or death.
• Check the valve stem, tread, and side wall for
air pressure leaks.
• The tire must be inflated by trained personnel
only.
• Make sure there is enough hose to permit the
operator to stand away from the safety cage
when air pressure is added to the tire.
• Add air pressure to the tires only in a safety
cage, as illustrated.
• Always wear safety glasses.
FX029
FX030
EW013
FX028
FX030
FX030
EW013
13. 10
IN CASE OF TIP – OVER
Be extremely careful to prevent the fork lift from tipping over during operation. Decelerate
the fork lift sufficiently when turning a corner or tight curve.
The following precautions should be closely observed to ensure safe operation of the fork
lift as well as to protect other persons against injury.
Always make sure that your seat belt is securely fastened and the top panel latch is in the
locked position.
If the fork lift begins to tip. DO NOT ATTEMPT TO JUMP CLEAR. The fork lift will fall
faster than you can jump.
Brace your feet and hold youself inside the operator compartment by holding onto the steering
wheel with both hands.
!
!
!
SAFETY
G E N E R A L
00
03
Lateral tip – over can occur if
the fork lift is improperly operated.
Don’t risk injury or death.
Slow down before turning!
Buckle up belt
Stay in seat
Lean away
Hold on
steering wheel
Brace feet Don’t jump!
WARNING
DANGER
IN CASE
OF TIP–OVER
Follow these
instructions :
14. 1
STANDARDS
G E N E R A L
00
04
APPROXIMATE CONVERSIONS
SI Conv Non – SI Conv SI
Unit Factor Unit Factor Unit
Torque
newton meter (N·m) × 10.2 = kgf·cm × 0.8664 = (lb·in)
newton meter (N·m) × 0.74 = lbf·ft. × 1.36 = N·m
newton meter (N·m) × 0.102 = kgf·m × 7.22 = (lbf·ft.)
Pressure (Pa = N/m2
)
kilopascal (kPa) × 4.0 = in. H2O × 0.249 = kPa
kilopascal (kPa) × 0.30 = in. Hg × 3.38 = kPa
kilopascal (kPa) × 0.145 = psi × 6.89 = kPa
(bar) × 14.5 = psi × 0.069 = (bar)
(kgf/cm2
) × 14.22 = psi × 0.070 = (kgf/cm2
)
(newton/mm2
) × 145.04 = psi × 0.069 = (bar)
megapascal (MPa) × 145 = psi × 0.00689 = MPa
Power (W = J/s)
kilowatt (kW) × 1.36 = PS (cv) × 0.736 = kW
kilowatt (kW) × 1.34 = HP × 0.746 = kW
kilowatt (kW) × 0.948 = Btu/s × 1.055 = kW
watt (W) × 0.74 = ft·lb/s × 1.36 = kW
Energy (J = N·m)
kilojoule (kJ) × 0.948 = Btu × 1.055 = kJ
joule (J) × 0.239 = calorie × 4.19 = J
Velocity and Acceleration
meter per sec2
(m/s2
) × 3.28 = ft/s2
× 0.305 = m/s2
meter per sec (m/s) × 3.28 = ft/s × 0.305 = m/s
kilometer per hour (km/h) × 0.62 = mph × 1.61 = km/h
Horse Power/Torque
BHP × 5252 R.P.M. = TQ (lb·ft) TQ × R.P.M. 5252 = B.H.P.
Temperature
°C = (°F – 32) v 1.8 °F = (°C × 1.8) + 32
Flow Rate
l /min (dm3
/min) × 0.264 = US gal/min × 3.785 = l /min
Note : ( ) Non–SI Unit
40
0
40
80
120
160
200
240
280
320
360
400
440
480
520
560
600
0
37
100
32
98.6
212
40
20
20
60
80
120
140
160
180
200
220
240
260
280
300
320
Degree
°C
Degree
°F
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17. 3
STANDARDS
G E N E R A L
00
04
Unit
cm
m
km
in
ft
yd
mile
cm
1
100
100000
2.54
30.48
91.44
160930
m
0.01
1
1000
0.0254
0.3048
0.9144
1609.3
km
0.00001
0.001
1
0.000025
0.000304
0.000914
1.6093
in
0.3937
39.37
39370.7
1
12
36
63360
ft
0.03281
3.2808
3280.8
0.08333
1
3
5280
yd
0.01094
1.0936
1093.6
0.02777
0.3333
1
1760
mile
0.000006
0.00062
0.62137
0.000015
0.000189
0.000568
1
Unit
cm2
m2
km2
a
ft2
yd2
in2
cm2
1
10000
–
0.01
–
–
6.4516
m2
0.0001
1
1000000
100
0.092903
0.83613
0.000645
km2
–
0.000001
1
0.0001
–
–
–
a
0.000001
0.01
10000
1
0.000929
0.008361
–
ft2
0.001076
10.764
1076400
1076.4
1
9
0.006943
yd2
0.000012
1.1958
1195800
119.58
0.1111
1
0.000771
in2
0.155000
1550.000
–
–
144.000
1296.00
1
MEASUREMENT CONVERSIONS
LENGTH
AREA
1mm = 0.1cm, 1µm = 0.001mm
1ha = 100a, 1mile2
= 259ha = 2.59km2
18. 4
STANDARDS
G E N E R A L
00
04
VOLUME
Unit
cm3
= ml
m3
l
in3
ft3
yd3
cm3
= cc
1
1000000
1000
16.387
28316.8
764529.8
m3
0.000001
1
0.001
0.000016
0.028317
0.76453
l
0.001
1000
1
0.01638
28.317
764.53
in3
0.061024
61024
61.024
1
1728
46656
ft3
0.000035
35.315
0.035315
0.000578
1
27
yd3
0.000001
1.30796
0.001308
0.000021
0.03704
1
1gal(US)=3785.41 cm3
=231 in3
=0.83267gal(US)
PRESSURE
kgf/cm2
= 735.56 Torr(mmHg) = 0.96784atm
WEIGHT
1 tonne(metric) = 1.1023 ton(US) = 0.9842 ton(UK)
Unit g kg t oz lb
g 1 0.001 0.000001 0.03527 0.0022
kg 1000 10 0.001 35.273 2.20459
t 1000000 1000 1 35273 2204.59
oz 28.3495 0.02835 0.000028 1 0.0625
lb 453.592 0.45359 0.000454 16 1
Unit kgf/cm2
bar Pa=N/m2
kPa lbf/in2
lbf/ft2
kgf/cm2
1 0.98067 98066.5 98.0665 14.2233 2048.16
bar 1.01972 1 100000 100 14.5037 2088.6
Pa=N/m2
0.00001 0.001 1 0.001 0.00015 0.02086
kPa 0.01020 0.01 1000 1 0.14504 20.886
lbf/in2
0.07032 0.0689 6894.76 6.89476 1 144
lbf/ft2
0.00047 0.00047 47.88028 0.04788 0.00694 1