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The Rapid Resurgence of the Electric Car
William H. Calvin
I have no qualifications to talk about cars (except
those made from 1948-1957). I’ve never bought a
car magazine. None of my sixteen books has anything
to say about cars. They are about brains, human
evolution, and climate change. But I study the
evolution of complex systems like brains and so
Tesla’s simplification is indeed interesting.
WilliamCalvin.org
The Recent Resurgence
of the Electric Car
The zero-emissions e-car went extinct a century ago.
Now it is back in a big way, thanks to a complete
redesign of the usual sedan's innards.
Here I analyze this vastly simplified sedan and its
supercharger network, with comparisons to early e-cars
and to plug-in hybrids.
William H. Calvin WCalvin@UW.edu WilliamCalvin.org
Electric Vehicles
(EVs) were not
originally golf
carts and utility
vehicles.
They were luxury
carriages.
Electric Vehicles
were invented in the
1890s by appending
motor and batteries
to carriages. By 1900,
40% of “horseless
carriages“ were EVs.
A Baker Electric was part of
the first White House fleet
of cars. (1909 poster)
The Seattle Electric Car Club
met monthly on Capitol Hill.
GM’s EV-1,
b.1996, d.2005
The Second Coming of the Electric Car (1996)
HYBRIDs since the 1997 Prius
Wimpy gas engine but with
acceleration boosted by torque
from an electrical assist.
Small battery recharged by
braking or gasoline motor, not
your electrical outlet.
Doubled the miles per gallon.
But still, gasoline powered.
Low electric-only range from
Plug-in Hybrid EVs (PHEVs)
From Sierra Club, July 2013 p54
Low electric-only range from
Plug-in Hybrid EVs (PHEVs)
From Sierra Club, July 2013 p55
What one usually sees under the hood
2012 Camry
2012 Camry Hybrid
Hybrids cram in stuff for
electrical as well.
Nissan LEAF
since 2009
Tesla Roadster 2008 (200 miles)
The 3rd Coming of
all-electric cars
100 mile range
Looking
under the
hood of a
LEAF, you
see lots of
EV stuff
shoe-horned
into the usual
space.
While Tesla’s 2013 sedan looks like a
luxury sedan, it represents a complete
re-think,
showing how EVs can be vastly
simpler—and thus be more reliable,
needing less maintenance and lasting
longer.
This, too, is an electric car.
2013 Tesla Model S
Range 300 miles (500km) on the flat at a constant 55 mph
Range 450 miles (750km) on the flat at a constant 27 mph
Range about 240 miles at the usual speeds
Pop open
the rear
of a
Tesla
Roadster
and you
see the
working
part of
the car.
But in a Tesla Model S, it’s difficult to locate anything to see.
Pop open
the hood
on a
Tesla…
Pop open
the hood
on a
Tesla
and you
only see
storage
space
(the
“frunk”).
“The Microwave”
The front end of the
Tesla Model S has been
engineered to be a long
crumple zone in the
event of head-on
collisions.
And besides, there is no big
engine to be pushed back into
the passenger cabin.
Pop open
the rear of
a Tesla
Model S and
you see …
Pop open
the rear of
a Tesla
Model S and
you see
hatchback-
like storage
space.
Suppose the
motor is
under here?
The well is big enough for
two 5-yr-olds.
Complexity
due to using
fossil fuel.
Note Tesla’s smooth
underside that
improves
aerodynamics.
6mm steel armor.
The missing motor
The missing motor
In 2013, there were three Tesla
battery fires without serious injuries.
They were not spontaneous fires a la
787s. Two were from high-speed
encounters with road debris, e.g., a
trailer hitch that punctured the
battery’s armor.
The fires began after the car stopped
and occupants left. [That video showing the
furious fire was after three holes had been improperly
drilled in the Tesla’s battery by the firefighters.]
The third was a high-speed crash that,
in a gasoline car, might have caused a
fire before the driver could escape.
Newest | Oldest | Top Comments
Brian H (slightly rewritten by wcalvin)
Other than making batteries completely
impact- and fire-proof, it seems Tesla
has done about as well as you could
hope.
Tesla sequence
1. Impact
2. Slow and stop
3. Exit uninjured
4. Fire starts.
Usual sequence:
1. Impact
2. Fire
3. Stop badly
4. Exit via body bag.
Choose.
Tesla frontal crash test at 35 mph (July 2013)
From Gas to Hybrid to PHEV
adds complexity at each stage.
An evolutionary dead end?
That seems likely, given the
simplicity achieved by Tesla’s
designers in the Model S.
There are over 10,000 parts in a conventional car. Many can cause the engine to fail.
In Tesla’s AC induction
motor, there is only
one moving part: the
spinning shaft (plus a
few ball bearings).
About 90% of all electric motors use Nikola Tesla’s design.
This stripped-down model still shows most of the moving parts.
Not “Disruptive Technology”
so much as Good Design
Cannot appreciate the Tesla designers’
achievement without making a list of all of
the things they were able to leave out.
A stunning simplification of car design is
possible if the gasoline aspect is completely
abandoned. In Tesla’s EV:
• No spark plugs and wiring harness
• No ignition system, carburetor, air filter
• No tailpipe, muffler, catalytic converter; no
emission inspections.
• No fuel tanks, no oil drips or oil changes
• No transmission (no gears to shift)
• No driveshaft to make noise
• No starter motor, no idle, almost silent engine.
No key anymore (just a
fob, but shaped like a
Tesla; if lost, look in
the kids’ toy box).
You can even replace the
battery yourself!
Now you get in the car
and belt up.
What’s next?
The Initial Driving Experience
“How do you start it?
There is no button to push!”
This substitutes:
1. Insert adult
weight in driver’s
seat
2. Press brake
3. Move lever to D
or R
4. Go
The ON problem
Nissan LEAF still has an On-Off Button.
If you’ve really got to
have an ON-OFF, get
a Leaf.
You have arrived,
and put it in
Park.
Now you look
around for the
OFF button.
Still missing.
This substitutes:
1. Remove the adult weight from
the driver’s seat.
2. Close the door and walk away.
3. The car locks up after you,
hides the door handles, turns
off the wipers and any lights
that you left on.
4. It waits for its FOB to return.
5. It lights up and extends a
welcoming handle.
The OFF problem
Push for Park,
down for D,
up for R.
Two computer display screens
Turn-by-turn
navigation
Two
touchscreen
windows or
one big one
Thumbwheel
& 2 buttons
Thumb
wheel
& 2
buttons
Best backup
camera yet.
And you can
leave it on while
driving if you
like.
Makes an
excellent rear-
view mirror for
blind spots.
3G data connection
to internet
Software Upgrades, almost monthly!
Overnight gets you another 55 miles from 110 V outlet.
Overnight on a 220 outlet (now available at some
hotels and all RV parks) charges completely.
Full “tank” from 120 V outlet takes 2.5 days
Electricity is cheaper than gas
• Full recharge (lasts 300 miles) costs $10 at
the $0.12/kwh average US rate
• Full tank (lasts 300 miles) of gas costs $70
• Taxes are about 14% of fuel costs, say $10.
Washington State now charges $100/yr for EV
tabs to substitute for state gasoline tax.
• Abroad, fuel taxes are much higher. Tesla
should do well in Europe and Asia, likely half of
sales in a few more years.
Rethink Refueling: Town vs. Road Trips
• Using a 120 volt outlet in your garage every
night after driving 50 miles or less, you will
always have a full tank (250 mile range) the
next morning. Unplug and go.
• No more looking for a gas station when
nearing empty.
• So less around-town “range anxiety” with a
Tesla.
Rethink Refueling: Town vs. Road Trips
• Without superchargers along the way, you have
to seek out a 220 volt outlet at an RV park,
public charger, or with-it hotel after the first
250 miles.
• And it takes the rest of the day or overnight.
(OK if destination.) If only 120 volt outlet is
near enough, takes 2.5 days.
• A supercharger (between, not in, major cities)
takes 20 minutes every 125 miles. Open 24/7.
Tesla Superchargers are free charging stations
strategically placed on well-traveled corridors
(2/3 of a full charge in a half hour).
Canada to Mexico
on superchargers (30-
45 minute stops)
RV Parks (and some
enlightened hotels) are
the backup, but it
takes all day (or night)
on a 220V 40A circuit
for a full charge, so
only 250 miles per day
with careful planning.
Stuck with 120v? Wait
several days to charge. December 2013
Smartphone
app allows
car
monitoring
and some
remote
control.
iPhone app shown
Heat or
cool Tesla
remotely.
Find your
car
iPhone app shown
PUSHING AIR ASIDE
Driving 70 mph
rather than 50
reduces range
by 100 miles
because air
resistance
doubles.
RANGEinmiles
SPEED in MPH
2x K.E.
50 mph
335miles
Kinetic energy imparted to air=½mV²
50 x 50 =
2,500
70 x 70 =
4,900
235 miles
70 mph
PUSHING AIR ASIDE
Driving 75 mph
rather than 60
reduces range
70 miles, from
285 to 215.
Curve is for Tesla, but similar for any car.
RANGEinmiles
SPEED in MPH
60 mph
285 miles
215 miles
http://www.teslamotors.com/sites/default/files/graph1.jpg
75 mph
PUSHING AIR ASIDE
SLOW DOWN: Easy range extension rule
Each 10 mph decrease in speed gains 50
miles in “full-tank” range on a level road.
“Half-tank” left?
Each 10 mph decrease in speed gains 25
miles in remaining range.
“Quarter-tank” left?
Each 10 mph decrease in speed gains 12
miles in remaining range.
What’s next?
Can a minivan
or SUV be far
behind?
So, 21st-Century
EVs are no longer
just golf carts but
proper sedans.
Tesla Model S (now) Model X (late 2014)
With doors open, you can
stand up straight inside
(if under 6’2”).
Zero Emissions, but how clean is the electricity charging the battery?
Basic facts:
• Islands often import oil, which they burn to heat
water, whose steam runs the turbines powering the
electrical generator. That’s why electricity costs 3x as
much in Hawaii as in Seattle.
• Most countries have some coal resources, and
developing countries are likely to burn them to
modernize. Coal creates 50% more CO2 than oil.
• Natural Gas (methane) generates only half as much
CO2 as oil.
• Hydro, solar, wind, geothermal (“renewables”), and
nuclear generate no CO2 when producing electricity.
(“Clean power.”)
The mix you get depends on where
you live.
• Switzerland’s electricity is 98%
clean (½ nuclear and ½ hydro).
• Seattle City Light’s electricity is
98% clean as well (hydro, solar,
wind).
• Elsewhere, it ranges from good to
dismal (see my book Global Fever
(2008).
Reducing CO2 emissions helps slow
climate worsening. But only climate
repairs, which actually remove CO2
from the air (what I usually talk about,
not cars), can actually fix climate.
“Just 30 years ago,” I told the youngsters back
in 1980, “Back in 1950, TV sets were black and white, had
only two channels, and few people could afford one.”
in 1996,“Back in 1966, my first lab computer was the size of a
coat closet and it cost the equivalent of $300,000.”
in 2013,“Back in 1983, no one had a cell phone and were
sometimes out of touch for hours at a time.”
in 20??, “cars had 100-liter tanks of a smelly, dangerous liquid
that was exploded to turn the wheels. It expelled fumes that
polluted the air we breathed and then overheated the planet.”
Most info came from
TeslaMotors.com
PDF of this talk at
WilliamCalvin.org/EV
Order book from
Amazon.com
or TeslaTap.com
Owner discussions at
TeslaMotorsClub.com
TeslaMotors.com/forums/
William H. Calvin
University of Washington
Seattle WilliamCalvin.org

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Tesla simplicitytalk

  • 1. The Rapid Resurgence of the Electric Car William H. Calvin I have no qualifications to talk about cars (except those made from 1948-1957). I’ve never bought a car magazine. None of my sixteen books has anything to say about cars. They are about brains, human evolution, and climate change. But I study the evolution of complex systems like brains and so Tesla’s simplification is indeed interesting. WilliamCalvin.org
  • 2. The Recent Resurgence of the Electric Car The zero-emissions e-car went extinct a century ago. Now it is back in a big way, thanks to a complete redesign of the usual sedan's innards. Here I analyze this vastly simplified sedan and its supercharger network, with comparisons to early e-cars and to plug-in hybrids. William H. Calvin WCalvin@UW.edu WilliamCalvin.org
  • 3. Electric Vehicles (EVs) were not originally golf carts and utility vehicles. They were luxury carriages.
  • 4. Electric Vehicles were invented in the 1890s by appending motor and batteries to carriages. By 1900, 40% of “horseless carriages“ were EVs. A Baker Electric was part of the first White House fleet of cars. (1909 poster)
  • 5. The Seattle Electric Car Club met monthly on Capitol Hill.
  • 6. GM’s EV-1, b.1996, d.2005 The Second Coming of the Electric Car (1996)
  • 7. HYBRIDs since the 1997 Prius Wimpy gas engine but with acceleration boosted by torque from an electrical assist. Small battery recharged by braking or gasoline motor, not your electrical outlet. Doubled the miles per gallon. But still, gasoline powered.
  • 8. Low electric-only range from Plug-in Hybrid EVs (PHEVs) From Sierra Club, July 2013 p54
  • 9. Low electric-only range from Plug-in Hybrid EVs (PHEVs) From Sierra Club, July 2013 p55
  • 10. What one usually sees under the hood 2012 Camry 2012 Camry Hybrid Hybrids cram in stuff for electrical as well.
  • 11. Nissan LEAF since 2009 Tesla Roadster 2008 (200 miles) The 3rd Coming of all-electric cars
  • 13. Looking under the hood of a LEAF, you see lots of EV stuff shoe-horned into the usual space.
  • 14. While Tesla’s 2013 sedan looks like a luxury sedan, it represents a complete re-think, showing how EVs can be vastly simpler—and thus be more reliable, needing less maintenance and lasting longer.
  • 15. This, too, is an electric car. 2013 Tesla Model S Range 300 miles (500km) on the flat at a constant 55 mph Range 450 miles (750km) on the flat at a constant 27 mph Range about 240 miles at the usual speeds
  • 16. Pop open the rear of a Tesla Roadster and you see the working part of the car. But in a Tesla Model S, it’s difficult to locate anything to see.
  • 17. Pop open the hood on a Tesla…
  • 18. Pop open the hood on a Tesla and you only see storage space (the “frunk”). “The Microwave”
  • 19. The front end of the Tesla Model S has been engineered to be a long crumple zone in the event of head-on collisions. And besides, there is no big engine to be pushed back into the passenger cabin.
  • 20. Pop open the rear of a Tesla Model S and you see …
  • 21. Pop open the rear of a Tesla Model S and you see hatchback- like storage space. Suppose the motor is under here?
  • 22. The well is big enough for two 5-yr-olds.
  • 23.
  • 24. Complexity due to using fossil fuel. Note Tesla’s smooth underside that improves aerodynamics. 6mm steel armor.
  • 27. In 2013, there were three Tesla battery fires without serious injuries. They were not spontaneous fires a la 787s. Two were from high-speed encounters with road debris, e.g., a trailer hitch that punctured the battery’s armor. The fires began after the car stopped and occupants left. [That video showing the furious fire was after three holes had been improperly drilled in the Tesla’s battery by the firefighters.] The third was a high-speed crash that, in a gasoline car, might have caused a fire before the driver could escape. Newest | Oldest | Top Comments Brian H (slightly rewritten by wcalvin) Other than making batteries completely impact- and fire-proof, it seems Tesla has done about as well as you could hope. Tesla sequence 1. Impact 2. Slow and stop 3. Exit uninjured 4. Fire starts. Usual sequence: 1. Impact 2. Fire 3. Stop badly 4. Exit via body bag. Choose.
  • 28. Tesla frontal crash test at 35 mph (July 2013)
  • 29. From Gas to Hybrid to PHEV adds complexity at each stage. An evolutionary dead end? That seems likely, given the simplicity achieved by Tesla’s designers in the Model S.
  • 30. There are over 10,000 parts in a conventional car. Many can cause the engine to fail. In Tesla’s AC induction motor, there is only one moving part: the spinning shaft (plus a few ball bearings). About 90% of all electric motors use Nikola Tesla’s design.
  • 31. This stripped-down model still shows most of the moving parts.
  • 32. Not “Disruptive Technology” so much as Good Design Cannot appreciate the Tesla designers’ achievement without making a list of all of the things they were able to leave out.
  • 33. A stunning simplification of car design is possible if the gasoline aspect is completely abandoned. In Tesla’s EV: • No spark plugs and wiring harness • No ignition system, carburetor, air filter • No tailpipe, muffler, catalytic converter; no emission inspections. • No fuel tanks, no oil drips or oil changes • No transmission (no gears to shift) • No driveshaft to make noise • No starter motor, no idle, almost silent engine.
  • 34. No key anymore (just a fob, but shaped like a Tesla; if lost, look in the kids’ toy box). You can even replace the battery yourself! Now you get in the car and belt up. What’s next? The Initial Driving Experience
  • 35. “How do you start it? There is no button to push!” This substitutes: 1. Insert adult weight in driver’s seat 2. Press brake 3. Move lever to D or R 4. Go The ON problem
  • 36. Nissan LEAF still has an On-Off Button. If you’ve really got to have an ON-OFF, get a Leaf.
  • 37. You have arrived, and put it in Park. Now you look around for the OFF button. Still missing. This substitutes: 1. Remove the adult weight from the driver’s seat. 2. Close the door and walk away. 3. The car locks up after you, hides the door handles, turns off the wipers and any lights that you left on. 4. It waits for its FOB to return. 5. It lights up and extends a welcoming handle. The OFF problem
  • 38. Push for Park, down for D, up for R. Two computer display screens Turn-by-turn navigation Two touchscreen windows or one big one Thumbwheel & 2 buttons Thumb wheel & 2 buttons
  • 39. Best backup camera yet. And you can leave it on while driving if you like. Makes an excellent rear- view mirror for blind spots.
  • 42.
  • 43. Overnight gets you another 55 miles from 110 V outlet.
  • 44. Overnight on a 220 outlet (now available at some hotels and all RV parks) charges completely.
  • 45. Full “tank” from 120 V outlet takes 2.5 days
  • 46. Electricity is cheaper than gas • Full recharge (lasts 300 miles) costs $10 at the $0.12/kwh average US rate • Full tank (lasts 300 miles) of gas costs $70 • Taxes are about 14% of fuel costs, say $10. Washington State now charges $100/yr for EV tabs to substitute for state gasoline tax. • Abroad, fuel taxes are much higher. Tesla should do well in Europe and Asia, likely half of sales in a few more years.
  • 47. Rethink Refueling: Town vs. Road Trips • Using a 120 volt outlet in your garage every night after driving 50 miles or less, you will always have a full tank (250 mile range) the next morning. Unplug and go. • No more looking for a gas station when nearing empty. • So less around-town “range anxiety” with a Tesla.
  • 48. Rethink Refueling: Town vs. Road Trips • Without superchargers along the way, you have to seek out a 220 volt outlet at an RV park, public charger, or with-it hotel after the first 250 miles. • And it takes the rest of the day or overnight. (OK if destination.) If only 120 volt outlet is near enough, takes 2.5 days. • A supercharger (between, not in, major cities) takes 20 minutes every 125 miles. Open 24/7.
  • 49. Tesla Superchargers are free charging stations strategically placed on well-traveled corridors (2/3 of a full charge in a half hour).
  • 50.
  • 51.
  • 52. Canada to Mexico on superchargers (30- 45 minute stops) RV Parks (and some enlightened hotels) are the backup, but it takes all day (or night) on a 220V 40A circuit for a full charge, so only 250 miles per day with careful planning. Stuck with 120v? Wait several days to charge. December 2013
  • 54. Heat or cool Tesla remotely. Find your car iPhone app shown
  • 55. PUSHING AIR ASIDE Driving 70 mph rather than 50 reduces range by 100 miles because air resistance doubles. RANGEinmiles SPEED in MPH 2x K.E. 50 mph 335miles Kinetic energy imparted to air=½mV² 50 x 50 = 2,500 70 x 70 = 4,900 235 miles 70 mph
  • 56. PUSHING AIR ASIDE Driving 75 mph rather than 60 reduces range 70 miles, from 285 to 215. Curve is for Tesla, but similar for any car. RANGEinmiles SPEED in MPH 60 mph 285 miles 215 miles http://www.teslamotors.com/sites/default/files/graph1.jpg 75 mph
  • 57. PUSHING AIR ASIDE SLOW DOWN: Easy range extension rule Each 10 mph decrease in speed gains 50 miles in “full-tank” range on a level road. “Half-tank” left? Each 10 mph decrease in speed gains 25 miles in remaining range. “Quarter-tank” left? Each 10 mph decrease in speed gains 12 miles in remaining range.
  • 58. What’s next? Can a minivan or SUV be far behind? So, 21st-Century EVs are no longer just golf carts but proper sedans.
  • 59. Tesla Model S (now) Model X (late 2014)
  • 60. With doors open, you can stand up straight inside (if under 6’2”).
  • 61. Zero Emissions, but how clean is the electricity charging the battery? Basic facts: • Islands often import oil, which they burn to heat water, whose steam runs the turbines powering the electrical generator. That’s why electricity costs 3x as much in Hawaii as in Seattle. • Most countries have some coal resources, and developing countries are likely to burn them to modernize. Coal creates 50% more CO2 than oil. • Natural Gas (methane) generates only half as much CO2 as oil. • Hydro, solar, wind, geothermal (“renewables”), and nuclear generate no CO2 when producing electricity. (“Clean power.”) The mix you get depends on where you live. • Switzerland’s electricity is 98% clean (½ nuclear and ½ hydro). • Seattle City Light’s electricity is 98% clean as well (hydro, solar, wind). • Elsewhere, it ranges from good to dismal (see my book Global Fever (2008). Reducing CO2 emissions helps slow climate worsening. But only climate repairs, which actually remove CO2 from the air (what I usually talk about, not cars), can actually fix climate.
  • 62. “Just 30 years ago,” I told the youngsters back in 1980, “Back in 1950, TV sets were black and white, had only two channels, and few people could afford one.” in 1996,“Back in 1966, my first lab computer was the size of a coat closet and it cost the equivalent of $300,000.” in 2013,“Back in 1983, no one had a cell phone and were sometimes out of touch for hours at a time.” in 20??, “cars had 100-liter tanks of a smelly, dangerous liquid that was exploded to turn the wheels. It expelled fumes that polluted the air we breathed and then overheated the planet.”
  • 63. Most info came from TeslaMotors.com PDF of this talk at WilliamCalvin.org/EV Order book from Amazon.com or TeslaTap.com Owner discussions at TeslaMotorsClub.com TeslaMotors.com/forums/ William H. Calvin University of Washington Seattle WilliamCalvin.org