Packaging industry including S & P, flexible packaging, rigid packaging, labels and paper packaging have been developed a lot in recent years. according to global reports, of which about a third of this industry is thermoplastics, a category that includes low-density polyethylene (LDPE), linear low-density polyethylene (LLDPE), high-density polyethylene (HDPE), polypropylene (PP) & etc. Flexible packaging is the most desirable packaging format from Mergers and acquisitions perspective, with 88% of respondents actively seeking acquisitions in that sector. This report has been reviewed the food production trends including agricultural, animal husbandry and fishery products in Iran. Wheat and Dairies Have the highest share of production in each section. Hereafter the requirements of the food production packaging have been examined and then the statistical analysis of raw materials of these kind of packaging including production, import, export and Consumption have been presented. At las Iran’s Packaging Industry’s Strengths and weaknesses have been discussed.
افزایش ارزش شرکت های فعال در حوزه های گوناگون صنعت بسته بندی سبب گردیده است تا این صنعت در سال های اخیر روند رو به رشدی را سپری کرده باشد. این صنعت را می توان به حوزه های S & P ، بسته بندی های منعطف، بسته بندی های سفت و محکم، برچسب گذاری و بسته بندی های کاغذی تقسیم بندی نمود. بر طبق آمارهای جهانی، به طور کلی مواد ترموپلاستیک 34% درصد ارزش بازار این صنعت را در اختیار دارند. با توجه به روند رو به رشد این صنعت، بیشترین میزان تمایل به سرمایه گزاری در شرکت های مختلف مربوط به بسته بندی های منعطف می باشد. در این گزارش نگاهی جامع به میزان تولیدات محصولات غذایی شامل محصولات کشاورزی، دامپروری و شیلات و آبزیان شده و روند رو به رشد این تولیدات مورد بررسی قرار گرفته که در این میان گندم و لبنیات بیشترین سهم از تولید را در هر بخش داشته اند. همچنین پس از بررسی ویژگی های بسته بندی محصولات غذایی، تحلیل آماری و اقتصادی مواد اولیه تولیدی ایران شامل میزان تولیدات، واردات، صادرات و مصرف مورد استفاده در این نوع بسته بندی ها ارائه گردیده است. در پایان نیز نقاط قوت و ضعف صنعت بسته بندی ایران مورد بررسی قرار گرفته و نیازمندی ها جهت پیشرفت در این حوزه اعلام گردیده اند.
Packaging Testing Equipment - by PackTestRohit Chawla
Company Profile and Product Catalog of PackTest.
Packaging Testing Equipment manufactured and exported by Test Techno Consultants. Marketed in India by Rohit Instruments & Testing Services. Rohit Chawla
Purpose of packaging, Properties of packaging materials, factors influencing choice of packaging, advantages and disadvantages of packaging materials, glass, and glass containers, metal and metal containers, plastic and plastic containers, films, foils and laminates, rubber based materials, closures, tamper resistant packaging, testing and quality assurance of packaging materials, different packing machine, and accessories, organization of packaging line, labeling.
Packaging Testing Equipment - by PackTestRohit Chawla
Company Profile and Product Catalog of PackTest.
Packaging Testing Equipment manufactured and exported by Test Techno Consultants. Marketed in India by Rohit Instruments & Testing Services. Rohit Chawla
Purpose of packaging, Properties of packaging materials, factors influencing choice of packaging, advantages and disadvantages of packaging materials, glass, and glass containers, metal and metal containers, plastic and plastic containers, films, foils and laminates, rubber based materials, closures, tamper resistant packaging, testing and quality assurance of packaging materials, different packing machine, and accessories, organization of packaging line, labeling.
Sustainability & Functionality at the Heart of Packaging Innovation Islem Yezza
- In the near future the role of packaging will change, we will see packaging as a resource rather than a resource waster
- Keeping the molecule in play will gain momentum (recyclability)
- Bio-based packaging materials will grow, but not necessarily biodegradable.
- Bright Future for Stand-Up Pouches: Standing for protection, Standing for communication, Standing for convenience, Standing for sustainability
- Increasing health and environmental awareness, rising food prices and food safety concerns and improved purchasing power will drive growth in the smart packaging market.
Pre-feasibility study, New Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Preparation of Project Profiles / Pre-Investment and Pre-Feasibility Studies, Market Surveys / Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Section of Plant /Process / Equipment, General Guidance, Technical and Commercial Counseling for setting up new industrial projects.
www.niir.org
Projects covered in this issue:
• Glycerine
• Hydrogen Gas from Methanol Cracking
• Shrimp Farming (Prawn Breading in Sea Water)
• Carbon Black from Oil of Tar
• Coal Tar Pitch Distillation
• PVC Flex Banner (Frontlit, Backlit & Vinyl)
• Maize Starch & Liquid Glucose
• Zero Qi Pitch for Graphite
• Bakery Unit (Rusk & Cookies)
Dr. Taniguchi (in 1974) was the man behind the word “Nanotechnology” but Dr. Richard Phillips Feynman was the person who innovated the new technology. Food contamination due to harmful pathogenic microorganisms (like Escherichia coli, Hepatitis A, Shigella, Staphylococcus aureus, Noroviruses, etc.) causes deadly diseases- ranging from enterocolitis to cancer (WHO-2020). Globally, food borne diseases (FBD) affecting not only the economy but also human health badly. FBD cases is expected to rise from 100 mn in 2011 to 150-177 mn in 2030 (Wageningen Economic Research; WHO-2020) According to a report from the UN (2019), the world’s population is expected to reach 8.548 bn by 2030, 9.735 bn by 2050 , and10.874 bn by 2100 Food nanosensors facilitate in detecting the harmful pathogenic microorganisms by monitoring the quality of food, and help in controlling the spread of foodborne disease. Antibacterial activity of metal NPs (e.g., Ag, Au, Fe, Cu, Zn, Mg, Ti, Si, and their respective oxides) Biochemical synthesis of metal NPs and NPs embedded polymer attract researchers EUC in 2011 regulates the migration of NPs into food products (due to directly / indirectly contact of NPs) with regulation No. 10/2011. FDA and FSSAI are the regulating authorities in USA and India, respectively for the application of NPs in food. 1. Introduction:
Designing flexible packaging so it can be easily collected, sorted and recycled is a fundamental of the circular economy. But how does that happen in practice?
CEFLEX and stakeholders Kraft Heinz and Gualapack take you behind the product and into the detail in this case study.
This Presentation is on Peruplast part of the Tech-Pack Group based in Lima, Peru and one of the top 25 largest flexible packaging manufactures in the world. Peruplast has invested over $40 Million constructing their new state of the art plant in Lima, Peru covering over 375,000 square feet under one roof. They are also BRC certified.
Sustainability & Functionality at the Heart of Packaging Innovation Islem Yezza
- In the near future the role of packaging will change, we will see packaging as a resource rather than a resource waster
- Keeping the molecule in play will gain momentum (recyclability)
- Bio-based packaging materials will grow, but not necessarily biodegradable.
- Bright Future for Stand-Up Pouches: Standing for protection, Standing for communication, Standing for convenience, Standing for sustainability
- Increasing health and environmental awareness, rising food prices and food safety concerns and improved purchasing power will drive growth in the smart packaging market.
Pre-feasibility study, New Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Preparation of Project Profiles / Pre-Investment and Pre-Feasibility Studies, Market Surveys / Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Section of Plant /Process / Equipment, General Guidance, Technical and Commercial Counseling for setting up new industrial projects.
www.niir.org
Projects covered in this issue:
• Glycerine
• Hydrogen Gas from Methanol Cracking
• Shrimp Farming (Prawn Breading in Sea Water)
• Carbon Black from Oil of Tar
• Coal Tar Pitch Distillation
• PVC Flex Banner (Frontlit, Backlit & Vinyl)
• Maize Starch & Liquid Glucose
• Zero Qi Pitch for Graphite
• Bakery Unit (Rusk & Cookies)
Dr. Taniguchi (in 1974) was the man behind the word “Nanotechnology” but Dr. Richard Phillips Feynman was the person who innovated the new technology. Food contamination due to harmful pathogenic microorganisms (like Escherichia coli, Hepatitis A, Shigella, Staphylococcus aureus, Noroviruses, etc.) causes deadly diseases- ranging from enterocolitis to cancer (WHO-2020). Globally, food borne diseases (FBD) affecting not only the economy but also human health badly. FBD cases is expected to rise from 100 mn in 2011 to 150-177 mn in 2030 (Wageningen Economic Research; WHO-2020) According to a report from the UN (2019), the world’s population is expected to reach 8.548 bn by 2030, 9.735 bn by 2050 , and10.874 bn by 2100 Food nanosensors facilitate in detecting the harmful pathogenic microorganisms by monitoring the quality of food, and help in controlling the spread of foodborne disease. Antibacterial activity of metal NPs (e.g., Ag, Au, Fe, Cu, Zn, Mg, Ti, Si, and their respective oxides) Biochemical synthesis of metal NPs and NPs embedded polymer attract researchers EUC in 2011 regulates the migration of NPs into food products (due to directly / indirectly contact of NPs) with regulation No. 10/2011. FDA and FSSAI are the regulating authorities in USA and India, respectively for the application of NPs in food. 1. Introduction:
Designing flexible packaging so it can be easily collected, sorted and recycled is a fundamental of the circular economy. But how does that happen in practice?
CEFLEX and stakeholders Kraft Heinz and Gualapack take you behind the product and into the detail in this case study.
This Presentation is on Peruplast part of the Tech-Pack Group based in Lima, Peru and one of the top 25 largest flexible packaging manufactures in the world. Peruplast has invested over $40 Million constructing their new state of the art plant in Lima, Peru covering over 375,000 square feet under one roof. They are also BRC certified.
2. Agenda
2
Tecves –introduction
A Quick history of food packaging
Global packaging market
Iran food production
Food packaging requirements
Raw materials in packaging
Iran’s raw materials production
Conclusion & Future perspective
4. A QUICK HISTORY OF FOOD PACKAGING!
1954 1959 1970s 1988 1996 2000 2010
Intresting
Subjects
•Robert W. Vergobbi patented zipper storage bags. Minigrip licensed them, intending to use them as
pencil bags. But it soon became apparent the bags had greater utility than that. Ziploc® bags were
introduced in 1968 as food storage bags. The first baggies and sandwich bags on a roll were
introduced.
4
5. A QUICK HISTORY OF FOOD PACKAGING!
1954 1959 1970s 1988 1996 2000 2010
Intresting
Subjects
•Wisconsin manufacturer Geuder, Paeschke and Frey produced the first licensed character lunch
box—a lithographed Mickey Mouse on an oval tin with a pull-out tray inside. Plastic was used for the
handle and then for the entire box beginning in the 1960s.
5
6. A QUICK HISTORY OF FOOD PACKAGING!
1954 1959 1970s 1988 1996 2000 2010
Intresting
Subjects
•two-liter plastic beverage bottles and the one gallon plastic milk jug appeared on the market. By
2007, thanks to lightweighting, they had shed a third of their weight.
6
7. A QUICK HISTORY OF FOOD PACKAGING!
1954 1959 1970s 1988 1996 2000 2010
Intresting
Subjects
•the Society of the Plastics Industry introduced a voluntary resin identification coding system,
providing a consistent system for identifying plastics resins used in packaging containers.
7
8. A QUICK HISTORY OF FOOD PACKAGING!
1954 1959 1970s 1988 1996 2000 2010
Intresting
Subjects
•salad-in-a-bag packaging (metallocene-catalyzed polyolefins) was introduced, helping to reduce
food waste and making it easier to purchase fresh produce.
8
9. A QUICK HISTORY OF FOOD PACKAGING!
1954 1959 1970s 1988 1996 2000 2010
Intresting
Subjects
•flexible plastic tubes for yogurt became available making it possible to enjoy a tasty Calcium-rich
snack on the go.
9
10. A QUICK HISTORY OF FOOD PACKAGING!
1954 1959 1970s 1988 1996 2000 2010
Intresting
Subjects
•Metallyte™ films were introduced to help keep sharp contents (coffee beans, grains, noodles and
croutons) fresher by reducing packaging tears. The new films are also lighter than foil-based designs.
•That same year, Heinz® Dip & Squeeze, the first new ketchup packaging in 42 years, offered two ways
to get at the ketchup—peel back the lid for easy dipping or tear off the tip to squeeze the ketchup
onto your food. Another great innovation in fast food!
10
11. A QUICK HISTORY OF FOOD PACKAGING!
1954 1959 1970s 1988 1996 2000 2010
Intresting
Subjects
11
Smart
Packaging
Intelligent
Packaging
MAP
Active
12. A QUICK HISTORY OF FOOD PACKAGING!
1954 1959 1970s 1988 1996 2000 2010
Intresting
Subjects
12
Smart
Packaging
Intelligent
Packaging
MAP
Active
13. A QUICK HISTORY OF FOOD PACKAGING!
1954 1959 1970s 1988 1996 2000 2010
Intresting
Subjects
13
Smart
Packaging
Intelligent
Packaging
MAP
Active
Oxygen Scavengers
CO2 Scavengers and
Emitters
Moisture Control
Antimicrobial
Packaging
Barrier Films
14. Global Packaging Market
PACKAGING ANNUAL REPORT, WILLIAM BLAIR, 2016 14
thermoplastic
resins, 34%
thermoplastic resins other
global packaging industry is
worth approximately $700
billion, which about a third,
perhaps $250 billion, is
plastics.
22. Investment outlook of Packaging Industry
PLASTIC MARKET WATCH: PLASTICS PACKAGING WRAPS IT UP - 2015 22
2010
$47 billion in total
new investments
will come online
This includes $25
billion in new
capacity to produce
plastic resins
2020
24. Agricultural Production (1000 tons)
CENTRAL BANK OF THE ISLAMIC REPUBLIC OF IRAN 24
0
5,000
10,000
15,000
20,000
25,000
30,000
35,000
40,000
45,000
1358 1359 1360 1361 1362 1363 1364 1365 1366 1367 1368 1369 1370 1371 1372 1373 1374 1375 1376 1377 1378 1379 1380 1381 1382 1383 1384 1385 1386 1387 1388 1389 1390 1391 1392
Agriculture
25. Production composition
CENTRAL BANK OF THE ISLAMIC REPUBLIC OF IRAN 25
Wheat
34%
Barley
9%
Rice
8%
cotton
1%
Sugar beet
16%
Saccharum
11%
Tea
1%
Oil seeds
1%
Tobacco
0%
Legume
2%
Potato
11%
Onion
5%
Pistachios
1%
Wheat Barley Rice cotton Sugar beet Saccharum Tea Oil seeds Tobacco Legume Potato Onion Pistachios
26. Animal Husbandry Production (1000 tons)
CENTRAL BANK OF THE ISLAMIC REPUBLIC OF IRAN 26
0
2,000
4,000
6,000
8,000
10,000
12,000
14,000
1358 1359 1360 1361 1362 1363 1364 1365 1366 1367 1368 1369 1370 1371 1372 1373 1374 1375 1376 1377 1378 1379 1380 1381 1382 1383 1384 1385 1386 1387 1388 1389 1390 1391 1392
Animal husbandry
27. Production composition
CENTRAL BANK OF THE ISLAMIC REPUBLIC OF IRAN 27
Red Meat
9%
Milk
72%
Chiken Meat
12%
Egg
7%
Honey
0%
Red Meat Milk Chiken Meat Egg Honey
28. Fishery Production (1000 tons)
CENTRAL BANK OF THE ISLAMIC REPUBLIC OF IRAN 28
0
100
200
300
400
500
600
700
800
900
1,000
1373 1374 1375 1376 1377 1378 1379 1380 1381 1382 1383 1384 1385 1386 1387 1388 1389 1390 1391 1392
Fishery
29. Comparison (MT)
CENTRAL BANK OF THE ISLAMIC REPUBLIC OF IRAN 29
32.752
11.958
0.885
0
5
10
15
20
25
30
35
1392
Agriculturre 92
Animal Husbandry 92
Fishery 92
30. Packaging Requirements
30
Bakery Milk Cheese
Butter &
Spreads
Red Meet Fish
• High moisture barrier properties
• High CO2 and N2 barrier properties in order to keep the
packaging atmosphere from inside in MAP
• Keep the aroma and the taste in the products shelf life
31. Packaging Requirements
31
• Light Protection: It can initiate fat oxidation and change the
flavor
• High O2 barrier properties in long shelf life products
Bakery Milk Cheese
Butter &
Spreads
Red Meet Fish
32. Packaging Requirements
32
• Light Protection: It can initiate fat oxidation even in
refrigerator condition
• High O2 barrier properties: to reduce fat oxidation and
growth of undesirable microorganisms
• High N2 and CO2 barrier properties in MAP packaging
• Low moisture permeability in order to reduce mold growth
Bakery Milk Cheese
Butter &
Spreads
Red Meet Fish
33. Packaging Requirements
33
Bakery Milk Cheese
Butter &
Spreads
Red Meet Fish
• High oxygen Barrier property
• Prevent light transmision
• Packaging material is completely impermeable to water vapor
• Material should protect the butter from such odors.
34. Packaging Requirements
34
Bakery Milk Cheese
Butter &
Spreads
Red Meet Fish
• Low oxygen permeability (3 to 15 cc/m2-day-atm OTR)
• Low water and vapor transmission rates (3-8 g/m2-day
WVTR)
• Prevent Freezer Burn
• If the packaging is a shrink film it should shrink in low
temperatures in order to prevent product damage
• Seal integrity, critical to maintaining the proper atmosphere
inside the MAP packaging
• Optical Properties: High golss & clarity
35. Packaging Requirements
35
Bakery Milk Cheese
Butter &
Spreads
Red Meet Fish
• High moisture barrier properties
• High O2 barrier properties to prevent oxidation and spoilage
• High CO2 and N2 barrier properties in order to keep the
packaging atmosphere from inside in MAP
• In vacuum packaging use polymers with a good sealant
properties
39. Export – Countries ($)
IRAN CHAMBER OF COMMERCE, INDUSTRIES, MINES AND AGRICULTURE 40
0
200,000,000
400,000,000
600,000,000
800,000,000
1,000,000,000
1,200,000,000
1,400,000,000
1,600,000,000
1,800,000,000
2,000,000,000
China
Turkey
UnitedArabEmirates
India
Vietnam
China
UnitedArabEmirates
Turkey
India
Iraq
Iraq
India
UnitedArabEmirates.
Turkmenistan
Tajikistan
Turkey
China
Uzbekistan
India
Pakistan
Export Export Export Export
HDPE (film) LDPE & LLDPE PET (Bottle) PP(film)
41. IRAN CHAMBER OF COMMERCE, INDUSTRIES, MINES AND AGRICULTURE 43
NO. (Year 94) Polymer Import (Ton) Export (Ton) Domestic Transactions (Ton)
1 HDPE (film) 222 559,272 102,599
2 LDPE & LLDPE 7,915 900,781 404,088
3 PP (film) 6,719 3,619 45,457
4 PET (Bottle) 41,417 24,594 168,560
ProductionHDPE (film)
• 661,870 Ton
ProductionLDPE & LLDPE
• 1,304,869 Ton
ProductionPP (film)
• 49,076 Ton
ProductionPET (Bottle)
• 193,154 Ton
42. Conclusion
44
Great production of raw materials in Iran
There is a potential investment opportunity
Lack of diversity in domestic production of packaging raw
materials
Supply raw materials that needed in packaging but don’t
have domestic production
43. Future Perspectives
45
For more progress in this market we need to:
Adjustment of food consumption pattern
Using modern technologies
Knowledge base production
Improvement of local packaging products quality
44. Thank You for Your Attention
Polymer Industry Solution Provider