This document is a parts catalogue for a Suzuki FU150SC-C2 motorcycle from 2004-2010. It includes an index, preface noting to only use genuine Suzuki parts, and instructions for using the catalogue including part numbering conventions. The document then provides exploded view diagrams of key systems like the cylinder head, crankcase, and cylinder with the corresponding part numbers.

1. SUZUKI
PARTS CATALOGUE
FU150SC-C2
2004-10 2 NO EDITION
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2. INFORMATI
INDEX
ENGINE
TRANSMISSION
ELECTRICAL
BODY
PARTS NUMBER
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3. PREFACE
When It becomes necessary to replace parts on SUZUKI MOTORCYCLES, always use
SUZUKI GENUINE PARTS Which have passed a strict inspection which guarantees
quality and performance
This parts catalogue covers the list of all service parts for SUZUKI
FU150SC-C2
INSTRUCTIONS FOR QUOTING THE CATALOGUE
1. DIMENSIONS
Dimensions of the parts in thiS catalogue are indicated in unit millimeters
2. ABBREVIATIONS
Abbreviations used in this catalogue are as follows:
AR As required NT
ASSY Assembly OPT
E .No. Engine number OS
F.NO. Frame number STD
d Diameter of material T
ID Inside d iameter US
OD O llt SlriP rliameter W
L Length
LH Left hand side
RH Right hand side
3. INNER PARTS OF ASSEMBLY
Number of teeth
Optional
Over size
Standard
Thickness
Under side
Width
Parts name with a dot ( . ) in front as shown in the description column Indicates
the component of the assembly also available individua lly
4. MODIFICATION NOTICE
A parts bulletin will be sent to you on all occasions when changes In parts
occur, including interchangeable modifications between new parts and old ones.
5. NOTE
5.1 There are some different parts from those of production models among
-sp~re ·~arts.for the aeministrative reasons and common use of them with
other models
52
5.3
In respect of rubber hoses and vinyl tubes, plese be sure to use them by
c utting off according to the length mentioned on parts catalogue or what
is actually required on the vehic le.
Note that the d rawings on the illustration page are for ready reference
of spare parts numbe r, not to be used as an assembly manual.
When assembling , use "SUZUKI SERVICE MANUAL~
6. STO COLOR CHART
COLOR NO. PARTS COLOR DESCRIPTION
019 SUPER BLACK
126 SILVER
12R 1000 GRAY
12Z CRYSTRAL SILVER-S
13L SILVER-E
20H WARM SILVER
26B GRAY
2B1 FLAT BLACK
2Be BASE GRAY MET.
28W WHITE
291 BLACK (ACRYLIC-MELAMINE)
OLS BLACK
13T GOLD
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4. ujt}'vi"lui:if'l11)J~"l~iju"l::;i'f)>lLt.l~tJU'f)::1",~ 'IItH1Cl4'mU1UUUtJI !1!n" f'l11H~L~
'EI::1"'~u.Yl'll'El-J1!'tIn~Yi1,rU iit.i1wrYl1!f111"1?l'Eluiif)rurn~1;)).J1(JI"31UU.'I::~lJnrlu::.vj?l).lprU
l-lU>l~tl~i'itWlfJr1"ifl::lltl~~~).l;1~1l,.1fu:rCl.-.rn1uiutJutJI'i!1!ii
lU FU 150SC-C2
1. n'li"rh "'UfllI,n{il
n""1ri'lt1U~"U'lii',.tl-l'f):;-1tfn.u!ii'i'f):i',tJn-)'j''il::'ufidHu'h[JLrlu i'iaAL).JtJ1:i'
2. i'm:tHiil
'tir1:t'itJtlyjt-D1.u~;jtlnun'r"EI:::l.1aUiintJfI:::Ltiu"".r.:]t>iillu~
AR 1'l"l)Jfl1 ').J~'f).:]n·u
ASSY 1.J'l::ntl1J dJu,~
E.No. "')J iU~fI'II Ljirtn fJUtJl
F NO 1)J'lULfI'II tIt'lrl-J
d l.'i:'iUt.l'lf:!tuj"nfil>l
ID ~'i:'iut.iil!!utJnfl"l>lJl'Ulu
OD ~'i:'iw..hf;ju6nfi'l.JIl'lUUiln
A'l'llJtJl'l
LII il>loD'lU
RH i'l>l'll'J'
3 'il:;1m~tiilU'II'il-J'il ::h.,~"l!. (;!
".mmfl'llfl:;1.1aYiihPt~fl>l'U)JiU ~1fl (
tl:::lmi,flvitlrjL'Uil'f)'j',um1,ru
4 'ULL~>ln"li"LU~ £lULLt.lfl.J
NT
OPT
as
STO
us
w
~"lU1UYfU
L~'f)nA'l).JII'I'J')JL"-1).l'l::~).l
~-ln<j""!lu'lf'l)J' fi1n:!'lU
'IIU'lf'l)J'lE'l'1!i'lU
P!'J'l).JltlU'l
~'ln11'11U'l~)Jl~1l'U
Pl1'"1)Jn1,>l
"I:::i.iLtlMn"uA·>l)J"lti.:]vi"lu~nf'l¥..:)yji.in1'iLt.l~tJlAu.tlMlul-nr,,:)~tl~i.itln£ln·l1e:::lltla
5. ,r'il-i".J~nlJ.!
5.1 ;U"''Juvi~LtJ1n''''l>lnU''l1nn'l'j'tJ~1I1 Ul.J71Um'1;U"'1U'f)::1"'~ill"1HLL'VIUnul~lu:Hltu
L
@iu1nu
5.2 ~u"'1uviLuuYifltJ'l-Ju.a:::Yi'El~a'l~~n ujil~'f)-Jm1Y1'1iuPl1').Jf.J'l'JviQn~'EI.Jl"~h.Lltl,r-l~'EI
~i'iiln[Jn,re::l",~
5.3 m.nu ~~'Il'f):::1".alu!t.lfn~b.il'li~"l~UIl'l~ m1'J1::nilu
COLOR NO PARTS COLOR DESCRIPTION
019 6;"l1!I.Uilf
126 'iflL'l'Bf
12R ~Y1' 1000
12Z 'iiflL'J'Elf-L'BfI f"I1f1Lflffl
13L 'iiiH'ltlf-fi
20H 'Jtlf).l=iim'l'Elf
26B
'"'''
281 @il L~-nflLfl
28C L'VI'LUfl LlJ"Y1'~f'I
28w .00
291 ,;i''f):::Rflf''l-LlJmiiu
OLS
.,
13T ~"'
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5. COLOR PARTS $ SUZUKI
RAIDER-R150
MODEL CODE fUl~)()$C Cl
YEAR
TWO IONt
MorORCYCLI: COLOR 'IA'V1l PARTS COLOR COD~ COLOR NI
R COlO~ CODE 415! 391 AURA V(llOW' (;Rv$r
S!::.RIAL rRAML & ENGINr. NUMBLH ~RAML NO I:.NGINE N
8G41A TH104715 G415-T H104
, >LOR PARTS
PARTS COLOR COOl-
,~U NO mSCRIPnON PART NO CO'
." ~,.I~ ... ..
• COVI:Rl-RJMLSL! RH 47110 25G20 C3 1
2 COVER FRAM( SO LH 47210 25G2O C3 1
J SHIELD LEG CENTER SET 48130-25G20 C"
4 HOUSING HEADlAMP SET S1810-25G2O C31
" FEN DER FRON T ')31 11 2">GOO .1 1')
b COWlING LO WeR SET SlO[ RH 94401-l">G20 C31
7 COWUNG LOWER SEl SIDE LH <)tI480 2~)(;"'O C;S1
MOTORCYCLE COLOR NAME
TWO TONE
c
AURA YELLOW (415)
+
CRYSTAL BLACK (397)
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6. FIG.1 FIG. 1 GASKET SET "ll"tJ::ui-u FU150SC-C
REF.NO. PART NO. DESCRIPTION :jIflfl::'hui Q'TY REMARKS
11400-25800 GASKET SET "ll"tJ::ui-u
11141-25GOO .GASKET,cylinder head .tJ::uimht3u (1)
11241-25GOO .GASKET,cylinder .tJ::ui-ULifl1U (1)
11482-25GOO .GASKET,clutch cover .tJ::uimhI'IfflU1'1flM (1)
11483-25GOO .GASKET,magneto cover .tJ::ui-u~hl'lfflU"''l-U'~ (1)
12837-25GOO .GASKET,tensioner adjuster .tJ::ui-u~'l~-lt'li"'l~-U (1)
14181-25GOO .GASKET,muffier joint .tJ::Ln-uYifl'tlLfttJ (1)
1
I
FU150SC-C
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7. FIG.2
2- .,.,...."
2
3
4
FIG. 2
11173-47E50
09106-07009
09161-11008
FU150SC-C
CYLINDER HEADCOVER
DESCRIPTION
COVER,cylinder head
GASKET cylind
, er head
SOLT,head cover
WASHER,head cover
tJ1I'lffi1Jr.h~
.tJ.oI FU150SC-C
'lItltl::11i1fl
tJ11'l1tltJtJ1~1J Q'TY
1.I::LiiutJ11'l1tltJtJ1~
LUilyJ .tJ
4
4
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8. FIG.3 FIG. 3 CYLINDER HEAD ~1~U FUl50SC-C
REF.NO. PART NO. DESCRIPTION ;fltl::l.1t"i Q'TY REMARKS
5 5 5 5
11100-25GOO-OTO HEAD ASSY,cylinder ~1~U
2 11115-33071 .GUIDE,valve .t1fltlm",fl'lltl;lLl.fl::ltlL~u 4
3 09381-10004 .SNAP RING .LI..I'lUfltlrl 4
11 11
4 09206-08001 .PIN,camshaft housing knock .~in 8
5 5
6 6 5 09103-06132 .BOLT,camshaft housing(L41) .~Uflyf 8
6
6 09103-06108 .BOLT,camshaft housing(L35) .~Uflyf 4
7 11141-25GOO GASKET,cylinder head t1::LI;U~"'~1J
6 5 5
8 04211-11169 PIN,cylinder head knock ~in~1~1J 2
9 09168-06004 GASKET,oil gallery plug t1::u'iu
10 01550-06123 PLUG,oil gallery ~Uftyf 2
10
~UftyfLjflLnft1tlmfitJ'l
~~
11 09103-06108 BOLT,camshaft housing (L35) 2
12 09103-08305 BOLT,cylinder head (L140) ~UftYl~"'~1J 4
~ 13 09168-08021 GASKET,cylinder head bolt t1::Lnu 4
14 01421-06253 BOLT,cylinder head stud ~UftYl~1~1J 3
2~
15 08316-10063 NUT,cylinder head !" 3
16 09482-45700 SPARK PLUG (U24ES-N) li'lLiiuu (U24ES-N)
17 13110-25GOO PIPE,intake Yifllfl;i
18 09280-35001 O-RING,intake pipe ~fii'l
19 02122-06163 SCREW,intake pipe ftnl 2
20 09402-44208 CLAMP,intake pipe Loi)J-D1'I1I'1Yitlltl;l
21 09103-08289 BOLT,eng mtg head (L50) ~Uftyf
12 22 11280-47EOO PIPE,head oil yjfl,l...,r'U.It"itl~~1~1J
23 09168-10012 GASKET,union bolt t1::Lnu 4
24 09360-10047 UNION BOLT tUftYl 2
7
4fJ'
FU150SC-C
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9. FIG.4 FIG. 4 CYLINDER ~tl1tJ FU150SC-C
REF.NO. PART NO. DESCRIPTION ~tI!d"fl a'TV REMARKS
11211-25GOO-OFO CYLINDER LatltltJ
2 01421-06253 STUD BOLT tUflyfL~tlt3tJ 2
3 08316-10063 NUT,cylinder ,r.. 2
4 11241-25GOO GASKET,cylinder t1:;ui'Ul~tl'tJ
5 04211-11129 PIN,cylinder knock "ftn 2
s----B
4
FU150SC-C
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10. FIG.5 FIG. 5 CRANKCASE U:riUU'litH FUl50SC-C
5 3 4
~tltl::l"fi
REF.NO. PART NO. DESCRIPTION Q'TY REMARKS
11300-25800 CRANKCASE SET ,,,~yjuU'lffi'l
2 04211-13189 PIN,crankcase t'fln~yjuU'lffi'l 2
3 01547-06403 BOLT,crankcase ~Uftyf 8
5 3
4 01547-06407 BOLT,crankcase ~Uftyf
3 5 01547-06653 BOLT,crankcase ~Uftyf 3
19
3
~uriu,l1~Unfl1J
~I
6 09364-12001 UNION,breather hose
09247-12103T PLUG,breather ~Uft'l'lil"yjtlr.:1J1£Jtl1n1'"
7
16
~15 8 09168-12002 GASKET,breather plug l.l::u;u
3 3 3 3
~Uft'l'lil"Yl1'1Liiu,l1~u
~
9 01550-06123 PLUG,oil gallery mission
10 09168-06004 GASKET,oil gallery mission l.l::Lnu
-~ 11 09168-12002 GASKET,oil gallery l.l::Lriu 2
12 09247-12103T PLUG,oil gallery ~Uft'l'lil"'I'I1'1Liiu,l1~u 2
13 09168-12002 GASKET,oil drain plug l.l::uiu
14 09247-12106 PLUG,oil drain ~Uftyfth£J,l1~ULrtitJ'I
15 09280-04004 O-RING,oil gallery jet ~tl1'1
16 09493-24012 JET,oil gallery ~~"'~1J~~,l1~U"fttl~U
17 09103-10052 BOLT,eng mtg upper (L120) ~Uftyf
18 09103-10148 BOLT,eng mtg lower (L110) ~Uftyf
19 08319-31108 NUT,eng mIg Uil 2
20 11186-25GOO SEP,oil breather ~tJun~'1,h~u
I
i
@-13
i--14
FU150SC-C
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11. FIG.6 FIG. 6 CRANKCASE COVER "'''''nJlJ~,jULfl~~ FU150SC-C
REF.NO. PART NO. DESCRIPTION ~tltl::'l"fl a'TV REMARKS
5 12
11340-47E20 COVER,clutch ",.,,.7tllJ,.ftfli
2 11971-45010 .LENS,oillevel check .nt::~m4~,h,jULf'I~~
3 11482-25GOO GASKET,clutch cover u::Lliu"'''f'l7tllJf'lft"i
4 04211-09149 PIN,clutch cover ftftn 4
5
12
tUflYl
5
5 01547-06303 BOLT,clutch cover 10
12 6 11342-25GOO PLUG,eng oil filler "'''ll''Lll''Ljj,.nl.,,jULfl~~
7 09280-17003 O-RING,eng oil filler ttll~
8 09247-14026 PLUGTDC tUflYl
12 9 09168-14002 GASKET TDC,plug u::Liiu
10 11351-47E10 COVER,magneto "'''~7tllJ~''u'lyj
'iii-6
11 11483-25GOO GASKET,magneto cover t.I::Liiu"'''f'l7tllJ~''u'lyj
~7
12 01547-06353 BOLT,magneto cover tUfl,m""'''f'l7tllJ~''u'lyj 7
13 01547-06503 BOLT,magneto cover tUfl,m""'''f'l7tl~''u'lyj
14 09259-26013 PLUG,crankshaft hole "'''llM~~~''U'lyj
15 / 09280-22008 O-RING,crankshaft hole ttlN
16 04211-09149 PIN,magneto cover ftftn 3
17 09206-13003 PIN,magneto cover ftftn
18 09248-14011 PLUG,oil gallery tUflYl
19 09168-14002 GASKET,oil gallery plug tJ::Liiu
20 11360-25Goo COVER,eng sprocket "'''''7fIlJftLfltlf""ih
21 01547-06253 BOLT,eng sprocket cover tUflYl
22 01547-06303 BOLT,eng sprocket cover tUflYl 2
FU150SC-C
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12. FIG.7
17
FIG. 7 CRANKSHAFT L'I'lt'l1'iflL'III~tJ~ FU150SC-C
REF.NO. PART NO. DESCRIPTION ~tltl::l'lllfi Q'TY REMARKS
12220-25GOO CRANKSHAFT,RH L'I'lfnfflL'III'lm f,~'!I'l'
19
12261-25GOO CRANKSHAFT,LH L'I'ltnfflL'III~tJ~ f,~;htJ
2
3 12160-25810 ROD,connecting set ,''''hu~u
:. 4 12161-25GOO-OBO .ROD,connecting .ri'U1U
18 5 12210-25GOO .PIN,crank .ftflm'l'lfl,ftlL'III~tJ~
6 09263-30048-DBO .BEARING,crank pin ."flUlJnWftflnri'U1U
7 12661-25GOO GEAR.crank balancer drive Ll1~iUL'I'lfl'
8 09262-28035 BEARING,crankshaft M "flulJnilu
9 09262-35026 BEARING,crankshaft L "flulJnilu
10 09282-12001 OIL SEAL ;jftfflL'III~tJ~
11 24742-18AOO RETAINER,crank shaft oil seal L'IIIflnti,,;ifl
12 02112-06123 SCREW,crankshaft oil seal ftnl
13 09140-16019 NUT,primary drive gear u..
14 09164-16005 WASHER,primary drive LL"'lU2tl~
15 09421-04004 KEY,primary drive gear ftfln
16 16321-47EOO GEAR.oil pump drive Ll1f).:1ofuii~,i,Jju
17 12100-25800-0FO PISTON SET (STD) 'IJ"l3ntu (STD)
18 12111-25GOO-DFO .PISTON (STD) .l3n~u (STD)
19 12140-25GOO .RING SET,piston (STD) .'I'ILLW1Ul3n1U (STD)
20 12151-25GOO .PIN,piston .ftflnlJn~u
21 09381-16001 .CIRCLIP .LLWlUfltll'lftfl'nlJn1u 2
10 2
~~~~ .
lf2 0-
~
,,1 ,4 1.r;,
FU150SC-C
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13. FIG.8 FIG. 8 CRANK BALANCER L'rtft1Ch'lL;;twLfltJf FU150SC-C
REF.NO. PART NO. DESCRIPTION ~flfd'lllfi Q'TY REMARKS
12650-25GOO BALANCER,crank L'rtft1ri'l'lL;;tl'lLfluf
2 09262-20137 BEARING,crank balancer RH Plfll.J'jnW i1'1'1'l1
3 09262-20019 BEARING,crank balancer LH Plfll.J'jnilu i1'1.1U
4 12666-25GOO GEAR,crank balan driven L;;fl'lLnufL'rtft1ri'l'l ,j"'l'I1JJ
5 12663-47E50 SPRING,crank balancer gear tU.n'l 2
6 12686-25G00 DAMPER,crank balancer U1'17fl'l 2
7 09164-58002 WASHER,balancer gear driven LL'III'lUfll'l
4 8 09380-38005 CIRCLlP,baiancer gear driven LL'III'lUflfll'l
9 0821 1-10285 WASHER,crank balancer LL'III'lU7fl'l
10 01550-10163 BOLT,crank balancer tUftJl
FUl50SC-C
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14. FIG.9
0-6
0--14
11--89--11
6-0 ~10
14--0 s-
11~~11 9
10--®
-l ~'3
:3~ 17'2
12~
REF.NO.
FIG. 9
PART NO.
1271Q-25Goo
2 1272Q-25Goo
3 12741-25GOO
4 09106-05027
5 08322-Q1053T
6 12891-25Goo
7 12911-16Eoo
8 12912-16Eoo
9 12921-47Eoo
10 12931-25Goo
11 12932-32COO
12 12933-16Eoo
CAM SHAFTNALVE
DESCRIPTION
CAMSHAFT COMP,intake
CAMSHAFT COMP,exhaust
SPROCKET,cam shaft
SOLT,sprocket
WASHER,sprocket bolt
TAPPET
VALVE,intake
VALVE,exhaust
SPRING,valve
RETAINER.valve spring
COTTER,valve
SEAT,valve spring
13 09289-04002 OIL SEAL
14-1 12892-Q5COO-120 SHIM,tappet (T:1.20)
14-2 12892-Q5COO-125 SHIM,tappet (T:1.25)
14-3 12892-QSCOO-13O SHIM,tappet (T:1.30)
14-4 12892-Q5COO-135 SHIM,tappet (T:1.35)
14-5 12892-QSCOO-140 SHIM,tappet (T:1.40)
14-6 12892-Q5COO-145 SHIM,tappet (T:1.45)
14-7 12892-Q5COO-150 SHIM,tappet (T:1 .50)
14-8 12892-Q5COO-155 SHIM,tappet (T:1.55)
14-9 12892-QSCOO-160 SHIM,tappet (T:1.60)
14-10 12892-Q5COO-165 SHIM,tappet (T:1.65)
14-11 12892-05COO-170 SHIM,tappet(T:1.70)
14-12 12892-QSCOO-175 SHIM,tappet (T:1.75)
14-13 12892-05COO-180 SHIM,tappet (T:1 .80)
14-14 12892-Q5COO-185 SH1~,tappet (T:1 .85)
FU150SC-C
L"ft'lf,lmfltrlLLft::'l'lft'l
~tltI::t~fl
L"ft'lf,lmntJ'lttl;i
L"ft'lf,lmfltJ'lttllfttJ
L?ltl~~""'liu
~Uft,r
LL~'lUffl~
chrlftltJ'l'lft'l
'l'lft'lttl;i
'l'lft'lttlLiltJ
"tIi~'l'lft'l
uUuii,."tIi~'l'lft'l
LftlJ'l'lft'l
LL~'lU~"tIi~
=ift,l'l~U
uUU~).I (T:1.2O)
uUU~).I (T:1.25)
uU~).I (T:1.3O)
ucN~).I (T:1.35)
uUu1).1 (T:1.4O)
~U~).I (T:1.45)
LL~U1).1 (T:1.5O)
LL~U~).I (T:1.55)
LLr.iU~).I (T:1.60)
uUu1).1 (T:1.65)
uUU1).1 (T:1.70)
uUU;).I (T:1.75)
LL~u1).1 (T:1.80)
uUu1).1 (T:1.85)
FU150SC-C
Q'TY REMARKS
2
4
4
4
2
2
4
4
8
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
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15. FIG.9
0-6
0--14
11~1J--11
6~ ~10
14---0 s-
11~r-11 9
1o-if!}
-' . ~::
REF.NO.
FIG. 9
PART NO.
CAM SHAFTNALVE
DESCRIPTION
14-15 12892-05CQO-190 SHIM,tappet (T:1.90)
14-16 12892-05CQO-195 SHIM,tappet (T:1.95)
14-17 12892-05CQO-200 SHIM.tappet (T:2.00)
14-18 12892-05CQO-205 SHIM.tappet (T:2.05)
14-19 12892-05CQO-210 SHIM,tap~t (T:2.10)
14-20 12892-05CQO-215 SHIM,tappet (T:2.15)
14-21 12892-05COO-220 SHIM,tappet (T:2.20)
FU150SC-C
L'Yu'1t,lml1U'lLLfl::'l1fl'l
~f)td'llfl
LUJu:jj~ (T:1.90)
LUJu:jj~ (T:1.95)
LUJu:j~ (T:2.00)
LL~U:j~ (T:2.05)
LL~U:;~ (T:2.10)
LUJu=i~ (T:2.15)
LL~U;j~ (T:2.20)
FU150SC-C
Q'TY REMARKS
4
4
4
4
4
4
4
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16. FIG.10 FIG. 10 CAM CHAIN t'li"1,)~U FU150SC-C
REF.NO. PART NO. DESCRIPTION iflfl:::hui Q'TY REMARKS
3
12760-25GOO CHAIN,cam shaft drive t,j"1,)~U
2 12771-25GOO GUIDE,cam chain NO.1 ~,)1..h:::~fl'lt'li"',)~u MYl1
3 12782-25GOO GUIDE,cam chain NO.2 ~,)1..h:::~fl~t'li"1,)~U ~')Yl2
4 12812-35COO BOLT,cam chain tensioner tUin1
5 08211-{)6181 WASHER,cam chain tensioner LL"',)U1fl~
6 12811-25G01 TENSIONER,cam chain tJ1~1fl~..,.tlfu~'l1J.J;i~t'li
7 12830-25GOO ADJUSTER,tensioner .."'tlfu~,)1J.J~~t.,.,')~u
8 12837-25GOO GASKET,tensioner adjuster tl:::Lnu
9 01547-06203 BOLT,tensioner adjuster tUinl 2
FU150SC-C
http://mototh.com

17. FIG.11
30~
S-31
1-32
e-33
20
g-1 28
21~ f:1-18
~ iL 27
13~ 15~ lJJ 22
14~ ..::~~ a
"
12
REF.NO.
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
FIG. 11
PART NO.
13200-25GOO
13507-25GOO
13502-25GOO
13500-25GOO
13503-25GOO
13418-12F40
13481-33EOO
13382-16030
13394-10010
13387-47010
13383-25GOO
13258-23FOO
13254-20010
02112-04083
09491-22010
09494-00540
17 13240-47EOO
18 13342-25GOO
19 13412-23F50
20 02112-35127
21 09492-12003
22 13267-20E20
23 13268-37420
24 13602-38A10
25 13684-23F10
26 13279-23F10
27 13268-47070
FU150SC-C
CARBURETOR
DESCRIPTION
CARBURETOR ASSY
.DIAPHRAGM
.DIAPHRAGM,cover
.PISTON,valve
.SPRING
.HOLDER
.SPRING
WASHER
.E-RING
.RING
.JET,needle (4DG8-2)
.O-RING
.PIN
.SCREW
.MAIN JET (130)
.NEEDLE,jet (0-9)
.FLOAT ASSY
.HOLDER,jet
.STARTER BODY
.SCREW
.PILOT,jet (12.5)
.SCREW
.SPRING
.SCREW
.HOSE
.ADJUSTER
.SPRING
'11 M111JLmltlf
.t.I::U;UtJ1-l
.LL'I'I'lUrtl-l
.L;j'-JL7-l (4DG8-2)
.ttl1-l
.ftflniJn~tJ
.ftnI
.U'-J'I'I~Pi'l1.'I'Iqj (130)
.L~t1L;j'-JL7-l (0-9)
·iJnfttitl
.L~t1L;j'-JLi-l
.L~t1H'fI
.Ml
U'-J'I'I~L;;ULtJ1 (12.5)
.Ml
.ftm-l
.MI
.ft1tl,::1.J1tJ'11111'u
.ftnZt.lfutl1n1f'1
.ftm-l
FU150SC-C
Q'TY REMARKS
2
3
.'
http://mototh.com

18. FIG.11 FIG. 11 CARBURETOR ""f1,jLfL"d FU150SC-C
REF.NO. PART NO. DESCRIPTION ~tltl::l'.1ft a'TY REMARKS
6~
28 13291-29900 .wASHER .U'.I'lUftl..:J
7-1 29 13295-29900 .O-RING .ttli..:J
8 _
9 - 35~ 30 13681-04010 .CAP .ch"'ftllJ
10=l
11
'eo 31 13418-43410 .GUIDE,hoder .chit"~nt{",,l,21u
32 13417-01010 .SPRING .~tJi..:J
2~
33 13411-01010 .PLUNGER ASSY .~ntf",,l'21u
g 34 13258-23F10 .O-RING .ttli..:J
8
$ ~ 41J 8 35 13602-05088 .SCREW .MJ 2
~~~ 38 .
8-5 36 13601-04148 .SCREW .MJ 2
3O----f!j 8 37 13502-10FOO .DIAPHRAGM,cover .chit"
8
6-31 8 38 13480-10FOO .DIAPHRAGM .u::Lii'l.ltn..:J
~
@ ~
1-32
~
39 13417-19FOO .SPRING ."tJi..:J
40 13247-09G10 .SCREW .~nJ
41--0 e-33 41 13684-09400 .HOSE .~,tJf::1J'tJtl'n'f'I
ia~20
0/ 34
FU150SC-C
http://mototh.com

19. FIG.12 FIG. 12 AIR CLEANER 'I4,jtmftl~tl1n1" FUl50SC-C
REF.NO. PART NO. DESCRIPTION .tltl::'l'l4fi Q'TY REMARKS
13700-25GOO CLEANER ASSY,air ''''I4,jf)n~f)1n1''
2 13720-25GOO .CASE,air cleaner .~tI'I4,jtln1fl~tl1n1"
3 13756-25GOO ..GASKET,case air cleaner .tI::LI'hn.tI,..,jtln~tl1n1"
4 13740-25GOO .CAP,air cleaner .~hLl"'I4,jtln~f)1n1"
5 13746-25GOO ..GASKET,cap air cleaner ..tI::LI;'U~hLl"'I4,jfln~
6 13780-25GOO .FILTER .""nftl~f)1n1r1
7 13881-25GOO .TUBE,outlet .YitlYl1~f)fln
8 13826-25GOO .CLAMP .Lf",of"f"Yif)
9 13853-25GOO .TUBE,breather .Yitlf::1J1tJ
10 09401-14301 .CUP ."';Ufttl'" 2
11 13871-09GOO .PLUGDRAIN .Yiflt::U1tJ
12 13824-18910 .CUP ."';Uftfl'"
13 03541-05203 .SCREW .ftnt 2
14 02142-06123 SCREW,air cleaner ftntii"'I4,jf)n1fl~tl1n11'1 2
FU150SC-C
http://mototh.com

20. FIG.13 FIG. 13 MUFFLER Yitl'tlLftU FU150SC-C
REF.NO. PART NO. DESCRIPTION ~tltl::""~fl Q'TV REMARKS
14181-47E10 GASKET,exhaust pipe tl::LiiUYitl'tlLftU
2 14150-25G00 PIPE,exhaust itl~tlYitl'tlLftU
, 3 14310-25GOO MUFFLER Yitl'tlLftU
4 14181-25G00 GASKET,muffler joint u::Liiu
5 01550-06203 BOLT,muffler joint 'LUflYl 3
6 07130-08253 BOLT,exhaust pipe LUflYl 2
10 7 43652-23FOOT BOLT,muffler support LUflYl
~9 8 8 09160-08032T WASHER,muffler support LL'W1U1tl~
11 ~ ~Jy--4 9 09320-12032 CUSHION,muffle support ~nU1~
10 09180-08151T SPACER,muffler support lJ1
~,,,~ 11 08319-31088 NUT,muffler support Ufl
3
FU150SC-C
http://mototh.com

21. FIG.14
REF.NO.
2
3
4
5
FIG. 14
16331-47EOO
09261-02001
08332-11066
02122-06203
16520-30AOO
16510-05240
09280-54001
16512-47E20
09280-13004
16519-09GOO
01547-06703
01547-06163
FU150SC-C
OIL PUMP
DESCRIPTION
PUMP ASSY,engine oil
GEAR,oil pump d .
nven
PIN,oil pump d .
nven gear
CIRClIP,oil pump
SCREW,oil pump
STRAINER,engine oil
FILTER,engine oil
O-RING·
,oil filter cap
CAP,oil filter
O-RING,oil filter
SPRING,oil filter
BOLT,oil filter cap
BOLT,oil filter cap
iiSJ,l,~uLI'I~..:a
itltl::1'14fl
,"ilSJJ,~uLl'lm..:a
LYltl..:aLi'itJfijSJ,l,~u
~ftn
LLW1Ufltl,.
ftn,
FU150SC-C
"::LLnNn""',l'1~ULl'l~
1t'n7tl..:a,l,·-ru ....
.. LI'Ift1..:a
LtI;..:a
~htJ,,1t'n'ltN,l'~UL"""
Ltl;..:a ftI..:a
~t1t..:a
LiiftY!
LUftY!
3
2
http://mototh.com

22. FIG.15 FIG. 15 OIL COOLER .nr.:u1!Jf'I'l1JJfflU FU150SC-C
4 REF.NO. PART NO. DESCRIPTION ~fltI::''IIfl Q'TY REMARKS
2 b~
166QO-25GOO COOLER ASSY,oil ti~r.:lJ1tJf'I'l1JJffluli"lmh,ru
2 09116-06143 BOLT,oil cooler tUtl'ri 2
GrD 3 09180-00310 SPACER,oil cooler VI 2
;;. 4 09320-10015 CUSHION,oil cooler ~n!J1~ 2
5 16460-25G00 HOSE,oil cooler RH ~1mh,ru f1~"'l1
6 16470-25G00 HOSE,oil cooler LH ~1mhw f1~f1!J
7 09168-14011 GASKET,oil hose u::~iiu 4
8 09360-12006 BOLT,oil hose tUtl'ri 2
9 09280-12008 O-RING,oil hose tfll~ 2
10 07130-06163 BOLT,oil hose tUtl'ri 4
FU150SC-C
http://mototh.com

23. FIG.16 FIG. 16 2ND AIR VALVE ~,)",)u,,!SJtl1m,. FU150SC-C
REF.NO. PART NO. DESCRIPTION ~::hllti Q'TV REMARKS
18450-06GOO VALVE ASSY,2nd air reed ,)1fl,),,')u"!SJfl1m,.
2 1851G-25GOO VALVE ASSY,air cut ')1fl')"')U"!SJm"'1tJfl1n1,.
3 01421-06163 BOLT,2nd air cap stud tUfI,j" 2
4 08316-10063 NUT,2nd air cap tr.. 2
5 09352-11163-370 HOSE,2nd air cleaner ft1tJfl1m,.
6 09401-15101 CLlP,2nd air cleaner hose "iufifl" 4
7 13888-19Boo JOINT,2nd air cleaner hose iflPiflft1tJtl1m,.
8 18712-29Foo HOSE,2nd air cleaner join ft1tJtl1n1"
9 09359-40701-300 HOSE,2nd air valve vacu NO.1 ~1tJtl1m" ~')~ 1
FU150SC-C
http://mototh.com

24. FIG.17 FIG. 17 CLUTCH f'lifli FU150SC-C
REF.NO. PART NO. DESCRIPTION ~f1td"'fi O'TV REMARKS
21111-25GooT GEAR,primary drive L~f1.)i1Jf'lifli
14
2 09160-16003 WASHER,primary drive gear ILWl'UlfI')
3 21200-25GOOT GEAR,primary driven L~tW'n'Uf'liM
4 08211-20352 WASHER.clutch sleeve ILWl'UlfI')
5 21411-05200 HUB,clutch sleeve "llJ"I1'Uf'liRi
6 09169-16003 WASHER,clutch sleeve hub ILWl'UlfI')
7 09140-16001 NUT,clutch sleeve hub ,rfl
8 21441-25Goo PLATE,clutch drive wJ'Uf'lilJli ~'li1J 5
9 21451-28030 PLATE,clutch driven wJ'Uf'lifli ~'lR1lJ 4
10 09160-20056 SPACER,primary driven gear f'II
11 21251-13E10 SPACER,primary driven VI
12 23165-480ooT RACK,clutch release ~'l~')lLeJ'UnMifl'"
13 09263-10002 BEARING,clutch release fli1JlniJ'U
14 21462-46901 DISK,clutch pressure wNnMifl"i
15 09440-15014 SPRING,clutch tm.) 5
16 09116-05020 BOLT,clutch spring ttl,,,, 5
17 23261-13A01 PINION,clutch release L"fl1ii')f'lifl"i
18 09160-12086 WASHER,clutch release pinion 1L"''l'U1fI')
19 09285-10004 SEAL,clutch release pinion oil =ifl,!"r'U
20 23271-47Eoo ARM,clutch release 1L'I'U~')Lvtfl1f'1i"i
21 01500-06163 BOLT,clutch release arm ttlfll1
2
@to FU150SC-C
http://mototh.com

25. FIG.18
2
~J,:! '
6~~~~~::
4 '. ~
(); '. ~
~ 7
29 I 3 11
30
REF.NO.
FIG. 18
PART NO.
24121-25GOO
2 24125-25GOO
3 24221-25GOO
4 24231-25GOO
5 09380-20009
6 24251-25G00
7 24261-25G00
8 09262-20019
9 24741-12Boo
10 02112-06123
11 08123-60020
12 08113-62020
13 24130-25G00
14 24311-25G00
15 24321-25G00
16 24331-25G00
17 24341-25GOO
18 24351-25G00
19 24361-25G00
20 09380-20009
21 09167-20011
22 08211-15251
23 08211-15251
24 09181-20167
25 09263-15023
26 09283-27011
27 09262-20019
FU150SC-C
TRANSMISSION
DESCRIPTION
SHAFT,counter
PLUG
GEAR, 2nd drive
GEAR, 3rd & 4th drive
CIRCLlP, 5th drive gear
GEAR, 5th drive
GEAR, 6th drive
BEARING,counter shaft RH
RETAINER,counter bearing
SCREW,counter shaft
BEARING,counter shaft LH
BEARING,drive shaft RH
SHAFT,drive
GEAR, 1st driven
GEAR. 2nd driven
GEAR, 3rd driven
GEAR, 4th driven
GEAR, 5th driven
GEAR, 6th driven
CIRCLlP, 2nd/3rd/4th driven
WASHER,3rd14th driven
WASHER,1st driven gear LH
WASHER,1st driven gear RH
WASHER,2nd driven gear
BEARING,1 st driven gear
OIL SEAL,drive shaft
BEABING,drive shaft
FU150SC-C
~flfl::'~fi
L'I'4fl1T'l'lLnuf
tJin
L~tl~Liiuf 2 ,j'liu
L~fl~Liiuf 3 LLfl:: 4 ,j'liu
LL'III'lUflflrl
L~tl~Liiuf 5 ,j'liu
L~fl~Liiuf 6 ti'liu
IIIflullnilu i1~"'l1
L'IIIt;niifllllflullnilu
~nt
IIIflullnilu i1~"1U
IIIflullnilu i1~"'l1
L,"fl1T'l'l~Ll/lflf
L~tl~Liiuf 1 ,j'll/l1J.1
L~fl~Liiuf2 ti'llll1J.1
L~fl~Lnuf3 ,j'llll1J.1
L~fl~Liiuf4 fIi'llll1J.1
L"fl~Liiuf 5 fIi'l(;l1J.1
L~tl~Li'iuf6 fIi'l1ll1J.1
LL'III'lUfttlrl
U'lll'lU1tl~
U'lll'lU1tl~
U'lll'lU1tl~
"ft'ullnilu
;jfl~1,rU
Q'TY REMARKS
2
2
3
2
http://mototh.com

26. FIG.18 FIG. 18 TRANSMISSION "l"t4,31hti.,'J FU150SC-C
~ 18 ~21 17
REF.NO. PART NO. DESCRIPTION
28 24359-05200 WASHER,oil sealing
29 24741-05200 RETAINER,drive shaft bearing
30 02122-06123 SCREW,drive shaft bearing
~~ .~16 :. 31 24751-05210 RETAINER.drive shaft oil seal
32 01500-06123 BOlT,drive set oil seal
~~
33 27511-25G00 SPROCKET,engine (NT:14)
19
34 09280-19005 O-RING,engine sprocket
~~"I 35 27531-25GOO SPACER,engine sprocket
36 27600-36020-120 CHAIN,drive
21 .:
37 27512-25G00 lOCK WASHER,eng sprocket
~tltl::'~fi Q'TY REMARKS
LLWlUltI.,'J
~~flnti""ti1J~nnU
MJ 2
L~flnti".""bru
tu",;r 2
~LPlfln.U1 (NT:14)
tfli.,'J
!'II
H
LLWlUflflf'l
38 07130-06103 BOLT,engine sprocket tu",,j" 2
FU150SC-C
http://mototh.com

27. FIG.19
REF.NO.
FIG. 19
PART NO.
25211-25GOO
2 25231-25GOO
3 25411-21000
4 25421-35410
5 25310-47E20
6 04221-04089
7 08110-69050
8 25381-13E10T
9 25312-12COO
10 24741-12Boo
11 02112-06123
12 25350-26001
13 25355-26D10
14 25356-12COO
15 08211-06141
16 08211-06181
17 08316-10063
18 25510-47E21
19 25512-13E11
20 25671-01011
21 09181-14167
22 09263-14027
23 09283-14004
24 09440-17013
25 09444-20007
26 08331-31149
27 25520-25G00
FU15OSC-C
GEAR SHIFTING
DESCRIPTION
FORK,gear shift NO.1
FORK,gear shift NO.3
SHAFT,shift fork NO.1
SHAFT,shift fork NO.2
CAM,gear shift
.PIN,shaft cam plate
BEARING,gear shift cam
PLATE,gear shift cam
STOPPER,shift carn drive
RETAINER,shift cam bearing
SCREW,shift cam bearing
STOPPER,shift cam
SPRING.stopper arm
SUPPORT,cam stopper arm
WASHER, cam stopper
WASHER, cam arm
NUT,cam stopper arm
SHAFT,gear shift
PLATE,gear shift cam
STOPPER,gear shift
WASHER,gear shift shaft RH
BEARING,gear shift stiaft
SEAL,shift shaft oil
SPRING,gear shift plate
SPRING,shift shaft return
CIRCLlP,gear shift
A~,gear shift link
'''Lll~uuLnuf FU15OSC-C
~t1fl:;''IoIft a'TY REMARKS
ri1~lLnuf~'l~ 1
ri1~lLnuf~'l~ 3
~flnri1~lLnuf,j'l~ 1
~flnri1~lJLnuf ~'l~ 2
~mi1u'lLnuf
.~fln
Plfl1J~n;]u~mi1U'lLiiuf
LL&lu~t1f'1I'i1LL'IoIU.ui1U'lLiiuf
~'l~tlf'lLnuf
LL&lu~t1f'1~mi1U'lLnuf
~nt
~'lftflf'l~mi1tJ'l
~ll;','j
tuft~n"'LL&luflflf'l~nLi1U'lLiiuf
1L"'lU7fl~
1L'IoI'lU7fl~
u..
LL'IUL~ULnuf
LL&luLiuLiiuf
~flnflflf'l"tIl~LOUL~ULnuf
1L'IoI'lU7fl~
"ft1J~n;]u
~t"hru
LL'IoI'lUfttlf'l
iflPitl'l1Lnuf
2
2
2
2
http://mototh.com

28. FIG.19 FIG. 19 GEAR SHIFTING '''LLI~fJuJisf FU15OSC-C
REF.NO. PART NO. DESCRIPTION :;tltl::"" Q'TV REMARKS
28 01500-06203 BOLT,gear shift link arm tUt"r
29 25525-25GOO ROD ASSY,shift link , ..n1uitl.m1UifJf
30 09161-06024 WASHER U.WJU~ 2
31 04111-20158 PIN iiuitlrl 2
32 25600-25GOO LEVER ASSY,gear shift ,,,~uLiifJf
33 25652-16500 .RUBBER,gear pedal .fJ1~~uUitJf
34 09161-18005 WASHER,gear shift lever thrust U.WJU~
35 09164-18002 WASHER,gear shift lever U.WJU~
36 37720-25GOO BODY,switch tI'lYri't?l1JtlnUifJf
37 02142-15163 SCREW ftnt 2
38 09280-26007 0-RING,gear shift ttil:!
39 09209-05011 CONTACT,switch tlJlft'lYl'i'l?luflnUifJf
40 09440-04010 SPRING,gear shift switch tlt1f~
FUl50SC-C
http://mototh.com

29. FIG.20 FIG. 20 KICK STARTER '''~Uft'''m FU150SC-C
REF.NO. PART NO. DESCRIPTION ~f)fd"'fi a'TV REMARKS
26211-47E10 SHAFT,kick starter L"fi'~Uft"'m
14 2 26231-09410 STARTER,kick .r'lf1JL"tw~Uft,.,m
3 26221-30AOO GUIDE,kick starter spring V'tJr.:~fttli~L"fi'~Uft",m
;. 4 0944S-38004 SPRING,kick starter return fttli.:l
5 26241-47E20 GEAR,kick starter drive L"twft..,m
6 09440-30007 SPRING,kick starter fttli.:l
7 09285-16003 OIL SEAL,kick starter ;ifi,hru
8 08211-14321 PLATE,kick starter spring ~~Ufts~fttli~~uft"'m
9 09181-16223 WASHER,kick drive gear ~"''lUftl.:l
10 26242-47EOO WASHER,kick drive gear U"''lU~
11 26232-09401 GUIDE,kick starter ~W,.r'lf1JL"f).:Iftllihl
12 26233-09400 STOPPER,kick 'starter ~U'I4q".r'lf1JL"tHft",m
13 01500-06163 BOLT,kick starter stopper tutIY' 2
14 26300-25GOO LEVER ASSY,kick starter ,,,A',,,,,,,m
15 01500-08253 BOLT,kick pedal tUftYl
FU150SC-C
http://mototh.com

30. FIG.21 FIG. 21 MAGNETO u)milt.J FU150SC-C
REF.NO. PART NO. DESCRIPTION ~'tl'tl::1"ft a'TV REMARKS
32100-25GOO MAGNETO ASSY 'IJ"WJnilt..
32101-25GOO .STATOR .1I"fI'l""l1u11'1
2 32102-25GOO .ROTOR .fltlLU.iL"fln
3 31497-45000 CLAMP,sensor lead Li,..i"f"ft1tJ
3
~.J
4 02142-05103 SCREW,sensor lead clamp ftn,
5 02112-06203 SCREW,magneto stator ftn, 2
6 09404-06429 ClAMP,magneto lead Li,..i"f"ft1tJ
7
"'"J
7 02142-05103 SCREW,sensor MI 2
8 08316-10123 NUT,magneto rotor ,r"
9 08341-31039 KEY,magneto rotor ~",fl'tlLU.iL"fln
2
FU150SC-C
http://mototh.com

31. FIG.22 FIG. 22 ELECTRICAL 'll"lvjvh FU150SC-C
REF.NO. PART NO. DESCRIPTION ~fltd""fi Q'TY REMARKS
3 328oo-47Eoo RECTIFIER ASSY 'Il"UIJU'll1f.1ufl::L:rnQLflLMflf
2 02142-06123 SCREW,rectifier M,
3 32900-25G01 COl UNIT , "ijj;ilfl
4
""-
4 32980-28FOO CUSHION,cdi unit U1~nl~
5 33410-03000 COIL ASSY,ignition 1"l'Iflufl"!fI,.:au"
6 02142-06163 SCREW,ignition coil MI 2
7 33510-48810 CAP,spark plug tJin,r'lLYiuu
8 33541-23E01 SEAL,spark plug U1~ftrnJtJin,r'lL-viuu
9 33542-47Eoo SEAL,high tension cord U1~ft'UJft1utJinu'lL-viuu
10 33652-36100 PROTECTOR,cdi unit U1~nl~
6--'
FU150SC-C
http://mototh.com

32. FIG.23
2.3.4~
REF.NO.
FIG. 23
PART NO.
33610-2OGOO
2 33652-35400
3 33652-36100
4 33652-30DOO
FU150SC-C
BATTERY
DESCRIPTION
BATTERY (12V,2.5H)
PROTECTOR,battery
PROTECTOR.battery
PROTECTOR,battery
...I
U.UPILPlfl2" FU150SC-C
~fltd"fI
U.UMLMtii (12V,2.5H)
LUJUffl'lU.UMLJlti1
LUJUffl'lU.UMLJlti1
LUJu2"fI'Iu.uPlLJIfI1
O'TV REMARKS
2
http://mototh.com

33. FIG.24 FIG. 24 SPEEDOMETER llt!u'bJef FU150SC-C
REF.NO. PART NO. DESCRIPTION ~tltl:;h"'i Q'TY REMARKS
341QO-25GOO SPEEDOMETER ASSY (kilo) ,,,llt!u'bJef
2 34112-25G00 .VISORASSY .~hl7tllJllt!u'bJef R'llJU
3 34110-25GOO .TACHO & LCD METER .L7t.U'bJtf
4 34111-25GOO .CASE,lower .rhl'lftllJLitJu'bJef Mth~
5 3414~3GOO .SCREW .ftnJ 10
6 0932~28 CUSHION,meter upper ~nu'N wnm
7 0932~16 CUSHION,meter lower ~nU1~ R'lfl'N 2
8 09160-05045 WASHER,speedometer LL"''lUftl~ 2
9 03241-05163 SCREW,speedometer ftnJ 2
10 34981-25GOO ROTOR,speedometer fttltC~crtyty1N~U'bJtf
11 07130-08163 BOLT,speedometer rotor . tuc"r
12 34990-25GOO SENSOR,speedometer fttyty1NI'I'llJ"~L7t.U'bJtf
13 07130-05123 BOLT,speedometer sensor tUllY!
,~'"
13 ~~
12 j...J{(i)
11 ~
10
FU150SC-C
http://mototh.com

34. FIG.25 FIG. 25 HEADLAMP 1~",u1 FUl50SC-C
9 REF.NO. PART NO. DESCRIPTION ~tltd"'fl Q'TY REMARKS
~
35100-25GOO HEADLAMP ASSY .."1~,,,u1
10 2 3511O-25GOO .UNIT.headlamp ....1U'tl1tJ
~
3 35171-25GOO .SOCKET.headlamp ..f'l"'fltl,,1~~1
4 09471-12213 .BULB.headlamp (12V.32/32W) ."'fltl"l~",u, (12V.32/32W)
5 09471-23FAO .BULl3.headlamp (12V.18/18W) ."'fltl"l~",u, (12V.18/18W)
6 09471-12203 .BULB (12V.10W) ."'fltl,.l~LitJ'l (12V.10W) 2
7 03541-05123 SCREW.headlamp M~ 4
8 09136-05065 SCREW.headlamp adjust M~
9 38610-09410 RELAY ASSY.tumsignal ;LfltJ1"'LitJ'l
10 35137-25GOO CUSHION.headlamp tl1..:11tl..:l
FU150SC-C
http://mototh.com

35. FIG.26
--
z
Z
12 ~
@8
FIG. 26
REF.NO. PART NO.
35710-25GOO
2 35712-25GOO
3 35713-25GOO
4 35912-25GOO
5 09471-12119
6 09471-12203
7 03211-04206
8 09148-05038
9 09320-09016
10 09160-05045
11 03541-05123
12 09320-09050
FU150SC-C
REAR COMBINATION LAMP hHhu FU150SC-C
DESCRIPTION ~fJfJ::h~fl Q'TY REMARKS
LAMP ASSY,rear combination 'Il,.1,"vhu
.LENS,tail/stop .r.hfl1fJlJ1,"Vl1U
.GASKET .U::Lnu
.LENS,inner .f.hfl1fJlJ1,"V11tJ fl'lLU
.BULB (12V,18/5W) .~flflIl'l1,"Vl'ltJ (12V1815W)
.BULB (12V,10W) .~fltlIl'l1,"LitJ'l (12V,10W) 2
.TAPPING SCREW .~ni 2
NUT,rear comb ,rJl 3
CUSHION,rear comb lamp lntJ1~ 2
WASHER,rear comp LL~'lU1fJ~ 2
SCREW Mi 2
CUSHION,rear comb lntJ1~
http://mototh.com

36. FIG.27 5 FIG. 27 WIRING HARNESS "1tJ'''' FU150SC-C
REF.NO. PART NO. DESCRIPTION ~tJtd"ft Q'TY REMARKS
36610-25GOO HARNESS,wiring 'Il""1tJ''''
}4
2 09481-10501 .FUSE(10A) .'hl
3 3662O-25GOO HARNESS,wiring NO.2 "1tJ'''' ~'l~2
4-1 09407-18402 CLAMP,wiring LiJ.li'"f""1tJ'''' 2
4-2 09407-11401 CLAMP,wiring LiJ.li'"f"ft1tJ'''' 2
4-3 09407-25401 CLAMP,wiring LiJ.li'"f""1tJ''''
I 5 37109-25GOO LOCK SET,steering 'Il"'ltyLL",~.UrU
I 6 37100-25GOO LOCK ASSY,steering 'Il",,'l'n''ltyLL'"
@)--7 7 08321-01063 WASHER,steering lock LL"'lU1tl~ 2
1-8 8 07130-06163 BOLT,steering lock t,jft" 2
9 37740-45000 SWITCH ASSY,stop lamp ft'l'ni'l"'LlJm"ft~
10 09443-06075 SPRING ftU;~
11 38500-25GOO HORNASSY 'Il"LLfl1
12 01550-06103 BOLT MtI"
13 33860-30000 WIRE,battery minus lead ft1tJiiu
9
~10
FU150SC-C
http://mototh.com

37. FIG.28 FIG. 28 FRAME vl'ltl-3 FU150SC-C
REF.NO. PART NO. DESCRIPTION ~~tJ::1~fl Q'TY REMARKS
41100-25G10 FRAME vl'ltl-3
2 46211-25GOO HANDLE,piliion rider mflnVl1mu1::
01550-10253 BOLT,pillion rider handle tiifiYl 2
.' 4 41499-14AOO CAP,rear swinging arm c.hiJlI1 2
?
4
FU150SC-C
http://mototh.com

38. FIG.29 FIG. 29 STAND-BRAKE PEDAL 'IJ191.:J-'111L1.J7n FU150SC-C
REF.NO. PART NO. DESCRIPTION ~~~::htfi Q'TY REMARKS
D
421 00-25G1 0 STAND,center '111vl.:Jnt'l,.:J
2 42211-09GOO SPACER,center stand LLnU'II1 vl.:J nt'l,.:J
3 08322-01163 WASHER,center stand LL~'lU'l'~.:J
4 04111-30258 PIN,center stand cotter ;Ju~~1'1
5 42272-09GOO CUSHION,center stand f,lnfJ1.:J'II,vl.:Jmn.:J
6 42241-o9GOO SPRING,center stand ~m.:J
42310-47E01 STAND,prop 'II'~.:J;J,.:J
1
~
8 09443-14022 SPRING,prop stand ~m.:J
9 42341-25GOO BOLT,prop stand ttit'lyJ'III~.:J;JI.:J
10 08319-31108 NUT,prop stand UI/l'lllvl.:J;J,.:J
11 43110-25GOO PEDAL,brake 'II'L1.J'l'n
12 43211-25GOO SPRING,brake pedal ~m.:J
13 43128-25GOO PLATE,brake return spring U'IIuri'UL1.J:i'n~fl.:J
14 09160-15049 WASHER,brake pedal UoI'lUffi.:J
15 04111-30258 PIN,brake pedal cotter ;Ju~~1'1
11
~-
9 7
FU150SC-C
http://mototh.com

39. FIG.30 FIG. 30 FOOTREST L.lflmim";1 FU150SC-C
REF.NO. PART NO. DESCRIPTION ~flfd.lfl Q'TY REMARKS
10 7 43510-25GOO BRACKET,front footrest RH LLnu~m";1.lU1 ~1-3'11'l1
2 43520-47EOOT BRACKET,front footrest LH LLnu~m";1.lU1 ~1-3.jf1tJ
3 43551-39110 RUBBER,front footrest tJ1-l~m";1.lU1 2
8 4 43540-25GOO BRACKET,front footrest LH L.lflnUfilLLnu~m";1.lU1 ;1-l.jf1tJ
5 01550-08203 BOLT,footrest bracket LUfI"tl 4
6 08319-31108 NUT,front footrest UM
43811-25G01 HOLDER.pillion footrest RH L.lflnU(;I~m";'l.lfi'-3 ~1-l'll'l1
8 43821-25G01 HOLDER,pillion footrest LH L.lflnU(;l~m";1.lfl-3 .jf1-l.jf'ltJ
9 43812-25GOO BOLT,pillion footrest LUfI"tl 4
10 43611-25GOO FOOTREST,pillion RH 'ljfil~m";1.lfi'-l ~'l-l'll'l1
11 43621-25GOO FOOTREST,pillion LH 'ljfil';m";1.lfi'-3 ~'l-l"1tJ
12 43816-33E21 PLATE,pillion footrest RH L.lflmfl-3~m";'l i'l-l'll'l1
13 43826-33E22 PLATE,pillion footrest LH L.lflmfl-3~m";'l i'l-l.jf1tJ
14 09208-06003 PIN t'lfln 2
15 09440-o5005T SPRING,piliion footrest t'lm-l 2
16 06112-07004 BALL,pillion footrest fJnilu 2
17 08332-11043 E-RING LL.l'lUflfl~ 2
5
~
FU150SC-C
http://mototh.com

40. FIG.31 FIG. 31 FUEL TANK tiol,r12J"uLftlL"I'I~03 FU150SC-C
REF.NO. PART NO. DESCRIPTION ~tltd""~ Q'TY REMARKS
44110-25G00 TANK,fuel ti03~12J"uL4tlL"I'I~03
44210-35014 CAP,fuel tank t.htl~ti03,r12J"uL~tlL"I'Ifi03
34810-25G00 GUAGE ASSY,fuellevel 'IlPlLn~1~1::~U,r12J"uL';tlL"I'I;03
4 02142-05123 SCREW,fuellevel guage t'In; 4
3 01550-06123 BOLT,fuel tank rear tUflYI 4
FU150SC-C
http://mototh.com

41. FIG.32 FIG. 32
REF.NO. PART NO.
44300-09GOO
2 01550-06163
3 44322-27001
4 09401-10409
5 44421-25GOO
6 09401-09403
8
9
10
44422-25GOO
09359-40702-390
09401-06101
09401-08402
FU150SC-C
FUEL COCK
DESCRIPTION
COCK ASSY,fuel
BOLT,fuel cock
FILTER,fuel
CLlP,fuel hose NO.1
HOSE,fuel tank & cock
CLlP,fuel hose NO.2
HOSE,fuel cock & carb
HOSE,vacuum
CLlP,vacuum hose
CLlP,vacuum hose
n ~ ~.if _
ntln'U1~'UL'I!tlL,"fI~
~tltl:;l"'fl
. ~.: -
nHl~'U1~'UL'I!tlL,"fI~
~~1Jf"t'l1t1h~'U
t'l1t1h~'U
~~1Jf"t'l1t1h~'U
t'l1tJU1~'Utltln
t'l1tJ£3ClJClJ1n1f'1
~~1Jf"t'l1tJ£3ClJClJ1n1f'1
rI~1Jf"t'l1tJ£3ClJClJ1n1f'1
FU150SC-C
Q'TY REMARKS
2
http://mototh.com

42. FIG.33
I
i
4~
~
~5
9-~6
10
@)--7
~8
I
lJ--2
FIG. 33
REF.NO. PART NO.
45100-25G01
2 45149-25GOO
3 45149-09Goo
4 45287-23F10
5 45285-25GOO
6 45148-09GOO
7 09160-06027
8 08310-00063
9 45215-09G10
10 08332-11066
11 45289-09G10
12 45288-20GOO
13 95700-14810
14 45280-25GOO
15 45700-09G01
16 02112-06103
FU150SC-C
SEAT L1J1:: FU150SC-C
DESCRIPTION ~fltd,lfi a'TY REMARKS
SEAT L1J1::
.CUSHION,seat mount rear ·iJnm..:lffi..:lL1J1:: ~,)I~.:I 2
.CUSHION,seat mount front .iJm.n..:l~fl.:lL1J1:: ~,)lU1 4
CUSHION,seat hinge upper U1..:a1tHL1J1:: ~,)1JU
BRACKET,seat hinge upper '111U(;lL1J1:: ~,)1JU
CUSHION,seat hinge lower m.:lffi.:lL1J1:: ~')th..:l 2
WASHER,seat hinge bracket LLI')Uffi.:l 2
NUT,seat hinge bracket Uj;J 2
PIN,seat hinge bracket ~~n
E-RING,seat hinge LLI')Uflflf'l
PLATE,seat lock NO.2 LL~Uflflf'lt'l1Uflflf'lL1J1:: ~')Yi 2
GUIDE,seat lock cable LL~Uflflf'l~1Uflflf'lL1J1::
LOCK,seat fltyLL"Iflflf'lL1J1::
CABLE,seat·lock t'l1Uflflf'lL1J1::
BRACKET,striker support ~,)flflf'lL1J1::
SCREW,striker support bracket t'lnl 2
http://mototh.com

43. FIG.34 FIG. 34 FRAME COVER ~1f11tltJ~,lti~ FUl50SC-C
REF.NO. PART NO. DESCRIPTION a'TY REMARKS
47110-25G20-C31 COVER,frame set RH (397) 'Il"~1f11tltJ~'ln~ i1~'lI'l1
2 47210-25G20-C31 COVER,frame set LH (397) 'Il"~1f11tltJM'ln~ i1~i1l1
3 68135-25G20-C31 .TAPE,frame cover RH .~;;mnfliiJ1f11tltJ~'ln~ i1~'II'l1
4 68138-25G2O-C31 .TAPE,rear frame cover RH .~;;mnflfchfl1tltJ~'llllft~ i1~'II'l1
5 68139-25G2O-C31 .TAPE,front frame cover RH .~;;mntlf~1f11tltJ~'lml1 i1~'II'l1
6 68145-25G2O-C31 .TAPE,frame cover LH .~;;nLf1f1f~1f11tltJ~'ln~ i1~.1l1
7 68148-25G20-C31 .TAPE,rear frame cover LH .~;;mnflf~1f11tltJ~'llllft~ i1~.jf1tJ
8 68149-25G2O-C31 .TAPE,front frame cover LH .~;;nLf1f1f~1f11tltJ~'lml1 i1~i1l1
9 02142"()5163 SCREW,frame cover rear ~ni
10 02142..()6163 SCREW,bracket frame cover ~ni 2
11 47140-25GOO BRACKET,frame cover rear ~lIIftnti"~1"'1tltJ~'ln~
12 03241"()5163 SCREW,frame cover ~n! 4
13 09320-09016 CUSHION,rear comb tJ1~nl~ 2
14 48211"()9GOQ SPACER.rear comb VI 3
15 09160..()5045 WASHER,rear comb u.lII'l'UnN 3
16 03541"()5203 SCREW,rear comb under Mi 3
17 09320..()8018 CUSHION,frame cover center tJ1~1tl~ 3
18 02142-16167 SCREW,frame cover ~ni
19 02142"()6357 SCREW,frame cover RH MI
20 53274"()9GOO SCREW,frame cover front ~ni 2
~':::>.:.
~
Y
20
FUl50SC-C
http://mototh.com

44. FIG.35
17 ~ (
, ~
J1 ._23 ,1
U ~24 .
tJ;i!r25
FIG. 35
REF.NO. PART NO.
LEG SHIELD
DESCRIPTION
FU150SC-C
48130-25G20-C31 SHIELD,leg center set (397) u~flJ.liI'lnfl'l~
.fI~mntlhl~flJ.I,r'lnfl'l~ ;)1~'1I'l1
.fI;jmntlfU~flJ.liI'lnfl'l~ ;r~i1tJ
2 68641-25G20-G31 .TAPE,leg shield RH
3 68651-25G20-C31 .TAPE,leg shield LH
4 94401-25G20-G31 COWLlNG,lower set side RH(415) ,,,,..,l1mnLt1tJ~tluj;j" ;r1~1I'l'l
5 94480-25G2D-C31 COWLlNG,lower set side LH(415) '''''I4U1mm"itJ~tI~;r1~i1t1
6 94517-25G10 .SHIELD,lower cowling heat RH .LUJuriu,,'l'lJ.l~U 'h:JlI'l'l
7 94518-25G10 .SHIELD,lower cowling heat RH .LUJUriU"'l1J.1~U ;r1~1I'l1
8 68181-25G20-G31 .TAPE,cowling lowerRH .fI;jmntlhlu'lmnLtitJ~tJufl ;r1'111'l'
9 68182-25G2D-C31 .TAPE,rearcowling lower RH .fI;jmntlhlu'lmnil'l'lui"'1 ;r1~1I'l1
10 68184-25G20-G31 .TAPE,middle cowling lower RH .fI;jmntlhlu1mml'lnfl1'1 ;r1'1'11'l1
11 68185-25G20-G31 .TAPE,front cowling lower RH
12 68681-25G20
13
14
15
16
17
18
19
20
21
22
23
24
25
26
68191-25G2D-C31
68192-25G20-C31
68194-25G2D-C31
68195-25G20-G31
48211-25G01
53274-09GOO
03541-05103
94541-25GOO
02142-06167
09136-05052T
09148-05038
03541-15163
9451 0-25G1 0
9452D-25G10
FU150SC-C
.EMBLEM "OOHC" cowling lower ."" "DOHC" 'l4U1mnu"itJ'ItlUfI
.TAPE,cowling lower LH .fljimntlmU'lmm"itJ'ItlufIi'l-:J;)1t
.TAPE,rear cowling lower LH .tliimntlmU1mnil'l'l4fl-:J i1'1i1t1
.TAPE,middle cowling lower LH .tliimntlmu'lmnil'lnfl1'1 i1-:Ji'1t1
.TAPE,front cowling lower LH .ft;jmntlmU'lmnil'l'l4U1 -I1-:Ji'1t1
CLlP,leg shield "ftlJfltl"
SCREW,leg center ftni
SCREW,side cowling & bracket flni
BRACKET,side cowling lower
SCREW,side cowling lower NO.1 flni
SCREW,side cowling lower upper ftni
NUT,side cowling lower
SCREW,side cowling lower ftni
BRACKET,side cowling lower RH L'I4flnU"'I4U1mnLtitJ-:JtlUfI;r1~1I'l1
BRACKET,side cowling lower LH L'I4flnU"'I4U1mm"itJ-:JtlUfI;r1~i'1t1
Q'TY REMARKS
2
2
2
2
2
2
http://mototh.com

45. FIG.36 FIG. 36 DAMPER '(;f"'tl'l'nnl, FUl50SC-C
REF.NO. PART NO. DESCRIPTION :atltl::l-lfl O'TY REMARKS
51103-25GOO DAMPER ASSY,front fork RH ,f;'I'(;ffltl~-lih ojj"~"'l'
2 51104-25GOO DAMPER ASSY,front fork LH 'f;'I'(;ffltl~-lU1 ojj',~;r,tJ
3 51130-25GOO .TUBE,outer RH .t.ltltlnHfltlYi-lU1 -if1.~'1'l1
4 51140-25GOO .TUBE,outer LH .t.ltltln'(;f",tiYi-lU1 ojj'r~11tJ
5 51153-23FOO .OILSEAL '=jjfn11lTuHfltl~-lUI 2
6 51156-43010 .RING,snap .U-l'lUfltl",;ifl,l,lTU 2
51173-23FOO .DUST SEAL .tJ1~nu~u 2
8 51201-25GOO .PROTECTOR ,tJ1~tltl~ nu~u 2
9 51110-25GOO .TUBE,inner .unu'(;f",tlYi-lUI 2
10 51177-35400 .SPRING,sub .~m~ 2
11 51146-31CBO .CYLINDER .unu~n~1JL;r"'tl~-lU1 2
12 51196-39140 .RING,piston .U"'lUtJr~ 2
13 51176-25GOO .SPRING .~m~ 2
14 51172-27510 .wASHER .~'lt.l7::"'tl~~m~ 2
15 51176-23330 .SPACER .1"11 2
5
16 51181-37BOO .o-RING .Ltl1~ 2
17 51351-25GOO .CAP .ttifl'VlUf;'IHfltl~-lUr 2
18 51147-16510 .SOLT,cylinder .LUtl"llUnUln~1J'(;ffltl~-llh 2
19 51148-41310 .GASKET .u::Lnu 2
/
~19
4-18
FU150SC-C
http://mototh.com

46. FIG.37 FIG. 37 STEERING STEM 'll"'LLtNl'ltl FU150SC-C
REF.NO. PART NO. DESCRIPTION ~tltl::h'lii a'TY REMARKS
6 5141D-25Goo STEM,steering LLe.I-ll'ltlth:l
2 51622-25Goo .RACE,ball .tl'ltJ I'ItlUtln vl'lfi1-l
3 01550-08353 BOLT,stem 'LUflvl 4
4 51353-26FOO NUT Ulit
5 51356-10003 WASHER LL'I-l'lU1tl-l
6 51311-25GOO BRACKET,upper LLe.I-lfltllJU
7 01550-08353 BOLT,bracket upper 'LUflvl 2
8 51631-28000 NUT,steering stem UIitU"'LLe.I-lfltl
9 51643-25001 DUST SEAL,steering upper tJ1-lriu~uLLeNfltl vl'llJU
10 51621-28000 RACE,outer upper tl'ltJl'ltlU'Eln vl'lUU
11 06111-06004 BALL,steering steel tjni'h.u'f'ltJl'ltl 49
12 51611-20002 RACE,inner upper tl'ltJl'ltl'tu Pi'llJU
13 51612-35400 RACE,inner lower tl'ltJl'ltl'tu Pi'lfi1.:J
FU150SC-C
http://mototh.com

47. FIG.38 FIG. 38 HEADLAMP HOUSING ,"U1n1nhhnl1 FU150SC-C
REF.NO. PART NO. DESCRIPTION ~tltd'"ft a'TY REMARKS
5181D-25G2O-C31 HOUSING,headiamp set (415) ,"U1n1n~,"U1
2 68210-25GOO .EMBLEM • S • housing .(;1'/1 • S • ,"U1n1n~'.IU1
68725-25G2O-C31 .TAPE,housing headlamp RH .ft~nrntln.U1n1n~'.IU1 i1'1'11,)1
0-6 4 68726-25G2O-C31 .TAPE,housing headlamp LH .ft~mntln.U1mn~'.IU1 i1'1i1tJ
5 5185D-25GOO BRACE,housing headlamp L,"finu~,"U1n1n
2
6 51831-25GOO CUSHION,headiamp tJ1'11fN
• 7 09116-06111 BOLT,housing brace tiiflYl 2
5
51832-25GOO SPACER,housing brace
8 1'11 2
9 09320-09026 CUSHION,housing brace tJ1'11fl.:l 2
10 09139-06145 SCREW,housing headlamp ftnZ 2
FU150SC-C
http://mototh.com

48. FIG.39 FIG. 39 FRONT FENDER U'l'Ll'ltlU'Inl1 FU150SC-C
REF.NO. PART NO. DESCRIPTION ~tltl:::hlfi a'TY REMARKS
53111-25GOO-415 FENDER,front U'ltritlUlnl1
2 09139-06145 SCREW,fronl fender flnl 2
3 01547-06123 BOLT,front fender tUtlYl
4 09169-06053 WASHER,front fender LLWlU1tl'l 2
FU150SC-C
http://mototh.com

49. FIG.40 FIG. 40 FRONT WHEEL ~e....ii1 FU150SC-C
8 REF.NO. DESCRIPTION ;ee::l....~ REMARKS
WHEEL,front (BLACK) ~e....ii,
2 BEARING 1/1~1Jf;!n;jolJ 2
09180-12145 SPACER,front hub lJ'II
4 09285-25003 SEAL,front wheel b .
eanng ;fl~'~U 2
5 54751-25G01 SPACER.front axle lJ'IILlnu~e....ii, 2
6 08319-31128 NUT,front axle Uli!
7 64711-09GOO AXLE,front LLm..!ft~lIii,
8 59211 -25GOO DISC,front brake LL~u""UL1Jrn
9 59218-09GOO BOLT ,front brake disc LUflvl 5
10 55110-25GOO TlRE,front trl-.luen....ii,
11 55200-01011 TUBE ASSY wh .
, eel Inner trl-.llu
10
FU150SC-C
http://mototh.com

50. FIG.41 FIG. 41 HANDLE BAR LUlU,;) FU150SC-C
REF.NO. PART NO. DESCRIPTION ~flfl:::hu'i Q'TY REMARKS
56110-25GOO HANDLE BAR,RH ullU",-ii1'1'D'l1
2 56150-25GOO HANDLE BAR,LH ullu",-ii1'1-iiltJ
3 09103-08353 BOLT,handle bar t,jflvl 2
4 08319-31088 NUT,handle bar ~liI 2
5 09159-06024 NUT,holder balancer ~liI 2
6 56272-23F10 EXPANDER,balancer inner tJ1-3UI1l~'lci'NUllU'" ~'l1u 2
7 09160-06126 WASHER,expander U'1II'lUtJ1'1ti 11I~'Jci'J'I UllU'" 2
8 56272-23FOO EXPANDER,balancer outer tJ1'1til1l~'lci'l'lUllU'" ~'lUfln 2
9 56276-17000 SPACER,expander I'D 2
10 56278-47EOO BALANCER,handle bar ~'Jci'l'lLUlU'" 2
11 09127-06018 SCREW,hoider balancer M, 2
12 56500-28F10 MIRROR ASSY,rear view RH m:::~mJfl'l'1ll~'1 -ii1'1'11'l1
13 56600-28F10 MIRROR ASSY,rear view LH m:::~mJfl'l'1il~'1 -ii1'1-ii1tJ
14 58410-25G01 CABLE,starter ~ltJHf'1111UU
15 09407-18402 CLAMP,cabie clutch L;j~il1lfl1l~ltJ
16 58300-25GOO CABLE ASSY,throttle ~ltJ~uLi-3
17 02112-05123 SCREW,throttie M,
16 18 58200-25GOO CABLE ASSY,clutch ~ltJ"fllil'lf
14 19 58620-25GOO GUIDE,clutch cable L'1iIfinti[;l~1tJ
18
~19
FU150SC-C
http://mototh.com

51. FIG.42 FIG. 42 HANDLE LEVER iltlLU,n FU150SC-C
, REF.NO. PART NO. DESCRIPTION ~tltd'lllfi Q'TY REMARKS
57110-23F10 GRIP,throttle tlfltlnA'uL1~
2 57421-21010 LEVER,brake iltllU,n
3 57431-21000 BOLT,brake lever pivot tUfl,r
4 08319-21063 NUT,brake lever pivot Uf1
5 57100-09G00 CASE ASSY,throttle 'II"flttluA'ud~
6 02112-{)5203 .SCREW .M, 2
7 57460-17COO SWITCH ASSY,brake ft~'r1"111WLl.J'n'lllih
8 69688-34200 SCREW ftn,
9 57211-22D01 GRIP, LH tlfltlnLl.!lU-' ;r1~f'ltJ
10 37400-25G1 0 SWITCH ASSY,handle LH 'II"ft~'r1iLl.llU-' i'l~f1tJ
11 02112-{)5353 .SCREW .ftn,
12 02112-{)5305 .SCREW .ftn,
13 58723-28Foo .WAVE WASHER .LI.'....lUfttl7~
I 10 14 58721-23F01 .LEVER CHOKE .ililt;rfl~'13rU
I I
15 08322-21055 .WASHER .LI.'III'lUttl~
1-'2~11
16 08321-21055 .LOCK WASHER .LI.'III'lUfltlfl
17 58723-35500 .SCREW .M,
18 57620-23FOO LEVER,clutch iltlflflllli
19 57431-23Foo BOLT,lever set tUfl,r
20 57513-23FOO NUT,lever set Ufl
2.1 57440-11010T ADJUSTER SET 'II"tlfuft'ltJ
22 57511-25GOO HOLDER,lever 'lI14"uililflflM
23 59671-36500 HOLDER tl=nuU~'l4"uijtlflflM
5
24 57512-21000 BOLT,clutch lever holder tUfl,r 2
6-1
7~
8--&
FU150SC-C
http://mototh.com

52. FIG.43 FIG. 43 FRONT CALIPER 1'I1fhtltlf FU150SC-C
REF.NO. PART NO. DESCRIPTION ~tltl:;hlti aTY REMARKS
591oo-25GOO CALIPERS ASSY,front 1"jj~LU1nlU1
12
13 2 69100-31810 .PISTON SET ·1"~n~u
3 59300-13820 ..SEAL SET,piston ..,,,;jfl~ni3ujj~LU1n
4 59100-25810 .PAD SET .,,,cj1jj~~iu1n
5 59345-14600 .PIN .tU~'ntuflYl 2
6 59122-o1AOO .CAP,bleeder .tJ1..:1t11tlUflnllritl'lOlI'l
7 59121-o1AOO .BLEEDER .ftn,Lritl1011'1
8 69115-31010 .SPRING .~tl1..:1
9 59386-13AOO .BOOT .tI·Hnu~u
10 59382-13AOO .BOLT .tUflYl
11 59314-13AOO WASHER .LLWlUffi..:l
12 59388-00B20 .NUT .11"
13 59351-21000 .BRACKET .Llftnti"tl1ihtltlf
14 59387-o0B20 .PIN .~ftn
15 59303-14500 .BOOT .tI1.:Jnu~u
16 09103-08107 BOLT tUflYl 2
FU1SOSC-C
http://mototh.com

53. FIG.44 FIG. 44 FRONT MASTER CYLINDER LUJ,1l-JLlJ'1mnJl FU150SC-C
REF.NO. PART NO. DESCRIPTION ;itltl:::L....fi Q'TY REMARKS
59600-21 DOn CYLINDER ASSY,front master 'IlVlLUJ~l-JL1J'1n....h
2 59600-21810 .PISTON & CUP SET .'IlVl~n~u
3 59666-44300 ..BOOT ..tn'ln'U~'U
4 69669-24A01 T .CAP .lhi.1V1ti'ltJ~ll1'UL1J'1n
5 59668-21DOOT .PLATE,diaphragm .u.ti'U'1tl'ltn'lLVltl:::U.Yl'1l-J
6 59667-44800 .DIAPHRAGM .tn'lLVltl:::U.Yl'1l-J
59748-14500 .SEPARATOR .~ntn'l
8 69689-49300 .SCREW ·t'lnI 2
9 59671-36500 .HOLDER .U'1:::nlJUVI"l!I1ILUJ,1l-JLU'1n
10 59675-19COO .BOLT .tuflvl 2
11 09360-10042 BOLT,brake fluid tUflvl 2
12 09168-10033 WASHER,brake fluid LLoI'l'Uffi'l 4
13 59480-25GOO HOSE,front brake ~ltJ1hl1'UL1J'1n
14 59260-25GOO CLAMP,hose lower ~'lfli'l~ltJLlJ'1nolih ~'lfil'1
15 01550-06103 BOLT,lower hose tUflYl
13
11
12 L
12 - J~
(~p ~ FU150SC-C
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54. FIG.45 FIG. 45 REAR SWINGING ARM VI::Li'iuJ'l-tfi~ FUl50SC-C
REF.NO. PART NO. DESCRIPTION ~~td'l-t~ Q'TY REMARKS
61100-25G01 SWINGING ARM,rear (13L) IJ1::Li'iuJ'l-tfi~
2 61230-25GOO BUSH,swinging arm pivot 1J"lI 2
3 61282-25GOO SPACER RR,swinging arm 1'11
4 61211-25GOO SHAFT,rear swinging arm LLflUVI::Li'iU1J'l-tfi~
5 08319-31128 NUT RR,swinging arm UP!
6 61273-25G10
8
BUFFER,chain touch defense U'1-3nut"li
7 61361-09GOO BOLT,chain buffer tUin,
8 621oo-25G20 ABSORBER ASSY,rear shock HfI'lt1"'l-tfi~
9 62311-25GOO BOLT,rear shock upper tutn,i'luu
10 62313-25GOO BOLT,rear shock lower tUin,i'l~1~
11 08319-31108 NUT,rear shock absorber UVI 2
12 61311-21000 CASE,chain u~t"li
13 61361-G9GOO BOLT,chain case tu~n 2
FU150SC-C
http://mototh.com

55. FIG.46
4 5 6
~J
REF.NO.
2
3
4
5
6
7
8
9
10
11
FIG. 46
61361-09GOO
09148-05038
63191-25GOO
09160-05045
03541-05123
09800-21051T
47425-25GOO
47426-25GOO
47435-25G10
03541-05123
FU150SC-C
REAR FENDER
BOLT,rear fender
NUT
GAURD,fender rear
WASHER,gaurd fende
SCRE r rear
W,gaurd fender rear
TOOLSET
BRACKET,band tool NO 1
BRACKETb .
, and tool NO.2
BAND,tool
SCREW,band tool bracket
FU150SC-C
~tltl::"mi
U~LRflU"'~'1
LUfI"
tn~ffi'l1T'ILRflU"'~"
UWJUffi"
Ml
'l!liURi-a"ijtl
L,..~nUI'I~1U11il 11i'.l~ 1
L,..~nUlilt'l1U11il 11i'.l~ 2
t'l1U11il'l!I'ILRitl~ijtl
Ml
a'TY REMARKS
4
4
3
http://mototh.com

56. FIG.47 FIG. 47 REAR WHEEL fl!l'lUl-3 FU150SC-C
REF.NO. PART NO. DESCRIPTION ~!l!l::l'1.!ft O'TV REMARKS
, 64111-25GOO-414 WHEEL,rear (BLACK) fl!l'l.!ft-3
2 09180-12086 SPACER,rear hub bearing !'IIj;!ftutJnnu
3 08113~3017 BEARING,rear hub RH j;!flutJnnU i,-3'l1'l'
:. 4 08143~2017 BEARING,rear hub LH j;!flutJnnU h~"'lI
25
5 64711-25GOO AXLE,rear ILnUfltl'l.!ft-3
6 64741-25GOO SPACER,rear axle RH !'IILLnUfl!l'l.!ft-3 ",-3'11'l'
7 09285-25003 OIL SEAL ;iflJ,l1U 2
8 69211-25GOO DISC,rear brake IL~U"'I'UL1.J'n
9 59218-09GOO BOLT,rear brake disc tUftvl 3
10 64651-30001 ABSORBER,rear hub shock U'-3nun:r::..,n
11 64733-43000 RETAINER,rear sprocket drum !'II'lJJ~Lj;ltln.ft-3
12 64611-26500 DRUM,rear sprocket 'lJJ~Lj;!!ln.ft'l
13 08113~2037 BEARING,rear sprocket drum j;!ftutJn1Iu
14 64741-25GOO SPACER,rear sprocket drum !'IILLnUfltmft'l
15 64511-21013 SPROCKET,rear (NT:43) ~Lj;ltln.ft'l (NT:43)
16 61410-28FOO ADJUSTER,chain Pi'l,T'lt'li 2
17 09160-12085 WASHER.chain adjuster guide LL'I.!'lUftl'l 2
18 08319-31128 NUT,rear axle ,rj;!
19 61421-05FOO PLATE,chain adjuster guide L1"flnofllPi'li'lt'li 2
20 08319-31088 NUT,chain adjuster ,rj;! 2
21 08310-00083 NUT,rear sprocket ,r1J1 4
22 09169-08011 LOCK WASHER,rear sprocket LL'I.!'lUfl!lfl 2
23 09105-08011 BOLT,rear sprocket tUftvl 4
24 55200-03600 TUBE,inner lI'l'llu
25 65110-25G00 TlRE,rear lI''lUtln
FU150SC-C
http://mototh.com

57. FIG.48 FIG. 48 REAR CALIPER I'l1fiLtlfl~~~ FU150SC-C
REF.NO. PART NO. DESCRIPTION iifltl::l"ft O'TY REMARKS
691oo-25Goo CALIPER ASSY,rear 'l!M1fiLtlfl~~~
2 69100-20850 .PISTON SET .'I!fJI¥jn~u
3 59100-38860 ..SEAL SET,piston ..'I!fJI;16ijni3u
4 69100-20840 .PADSET .'I!fJIi:71LU1n
)@ 12
, 5 69345-20Goo .PIN .t'I~n1ii6Yl
6 59115-21E10 .SPRING .t'lm~
11 7~ 13 7 59386-13AOO .BOOT .tmri'IJq'IJ
L' ~ 14
8 59382-13AOO .PIN .t'l~n
c:: 2 @
' 9 59314-13AOO .WASHER,wave .LLWl'IJ1fl~
10 10 69721-25Goo .BRACKET .L"flnUI1II'l1fiLtltlf
~_~ 3
11 59388-00820 .NUT,torque .Uj;J
12 69116-20Goo .RETAINER,bracket .LL~'lJri'IJ
13 59387-OOB20 .PIN,bolt .1ii6Yl
14 59303-14500 .BOOT .tmri'IJq'IJ
15 59121-01Aoo .BLEEDER .M,lftfl1n11'1
16 59122-01AOO .CAP,bleeder .fI1~"'7flut'ln,lftfl1n11'1
7
~
6
FU150SC-C
http://mototh.com

58. FIG.49
15
14
13
~'i ©F'.
~@-'7
11---j "'=: 20
~~~~
11
'2 ~~
~."""')~I~
F. ~ 10
. ~ 9
/"r.~_ ~:
'------. Q (.J
----.... Q (!
q (! ,
.~
24
2
REF.NO.
FIG. 49
PART NO.
69600-21000
2 69600-21810
3 69691-04AOO
4 51162-70040
5 6967CHJOB21
6 69693-05AOO
7 69692-27A30
8 69686-34200
9 69672-{)()B20
10 69674-00B20
11 09360-10042
12 09168-10033
13 6948Q-25GOO
14 6974Q-2OGOO
15 69669-2OGOO
16 59668-18441
17 59667-18441
18 01550-06108
19 69750-25GOO
20 02142-06123
21 69731-25G10
22 69735-38000
23 69641-25G00
24 01550-06207
25 09200-06037
26 08322-01063
27 04111-20158
28 69735-25GOO
FU150SC-C
REAR MASTER CALIPER
DESCRIPTION
CALIPER ASSY,rear master
.PISTON/CUP SET
..BooT
..CIRCLIP
..ROD,push
.NUT
.YOKE
.O-RING
.CONNECTOR
.CIRCLIP
BOLT,rear brake
WASHER,brake fluid
HOSE,rear brake
TANK ASSY,reservoir
.CAP
.PLATE,diaphrgm
.DIAPHRGM
BOLT,rear reservoir tank
BRACKET RR,reservoir tank
SCREW RR,reservoir tank
HOSE,reservoir tank
CLlP,rear reservoir
COVER,rear master cylinder
BOLT,rear master
PIN,rear master
WASHER
PIN.~tter
CLAMP,rear reservoir tank hose
UlJii~Ll.J'n'lllfl.:l
~t1t"d'lllt
,,,UlJiI~Ll.J'n'lllfl.:l
.,"~nGl.J
..tJ'W'U~U
..LLWlUflfll'l
..LLnu.ruUlJii~Ll.J'n
.UfI
.oiitlPitll!i1u~lJ
.ttl1.:1
.oiitlPitlft1tJ,l1UU
LLWlU1tl.:l
ft1tJ,l,UULl.Jtn'lllfl.:l
nt:1Jn,l1uuUlJii~Ll.J'n
.,htl"
.LLC.iu,rUtJ1.:1"'tl::LL"~
.tJ1.:1'''fI::LL"~
tUfI,)
FU150SC-C
Q'TY REMARKS
2
2
4
L~flnfj"nt::tJn,l1uULl.J'n'lllfl.:l
ftnt
ft'lmhUUL1.Jfn
I'Ifll.Jfltll'l
cJ'll'l1tll.JUlJii~Ll.Jtn'lllfl-l
tUfI,)
ftfln
UWlUftI.:I
iiUfltll'l
Lojj~i"f"ft1tJ
2
2
http://mototh.com

59. FIG.50 FIG. 50 TAPE SET 'IIf'lft~mntlf FUl50SC-C
REF.NO. PART NO. OESCRIPTION ~tltl::h!fi Q'TY REMARKS
"
68100-25820-C31 TAPE SET 'llflft~nLT1tln;~~U
2 68135-25G20-C31 .TAPE,frame cover RH .t~nLT1tlnh,,7tlu,j'lci~ 'hn'l1
3 68138-25G20-C31 .TAPE,rear frame cover RH .t~mntlfeJ1""t1U,j'llft~ ;1~1I'l"
4 68139-25G2O-C31 .TAPE,front frame cover RH .ft~mntlfeJ1"1tlU,j'lIU1 ;1~"'l1
5 68145-25G2O-C31 .TAPE,frame cover LH .ft~mntlfeJ1"'1tlU,j'lci~ ;h~;1tl
6 68148-25G20-C31 .TAPE,rear frame cover LH .ft~nLT1tlfeJ1"'7tlU']'llft~ ;1~.1tl
7 68149-25G2O-C31 .TAPE,front frame cover LH .ft~mntlfeJ1"'7tluliT')lU1 i"~.1tJ
8 68641 -25G2O-C31 .TAPE,leg shield RH .ft~mntlru~flllliT')nfl1~ -D"~"'l1
9 68651-25G20-C31 .TAPE.leg shield LH .t~mntlru~flll~'lnfl1~ i"~"1tJ
10 68181-25G2O-C31 .TAPE,cowling lowerRH .t~nLT1tlrnhn1m"~~tJm1i~1I,)-
11 68182-25G2O-C31 .TAPE,rear cowling lower RH .t~nLT1tlrn'1l1mnliT'llft~ i1~"'l1
12 68184-25G20-C31 .TAPE,middle cowling lower RH .t~mntlrn'1l1mnliT'lnfl1~ i1~1l,)1
13 68185-25G20-C31 .TAPE,front cowling lower RH .t~nLT1tlrn'1l1mn,j'll'1l1 i1~",)"
14 68191-25G20-C31 .TAPE,cowling lower LH .t~nLT1tlrn'1l1mm"~~tJm1;"~"1t 1
18 15 68192-25G20-C31 .TAPE,rear cowling lower LH .ft~mntlrn'1l1n.,n,]'llft~ ;1~.1tl
"J., 16 68194-25G2O-C31 .TAPE,middle cowling lower LH ' .t~nLTltlrn'1l1n1n~'lnfl1~ -D1~1tl
17 68195-25G20-C31 .TAPE.front cowling lower LH .t~nLTltlM1n1nMI'1l1 -D1d1tl
18 68681-25G20 .EMBLEM "OOHC" cowling lower .ftT1 "DOHC" lU1mm"~~tlu.r 2
19 68210-25GOO .EMBLEM " S " housing .ftn " S " ",'1l1n1nlYll'1l.,
20 68725-25G20-C31 .TAPE,housing headlamp RH .ft~nLT1tlrn'1l1mn'tYll'1l1 i1~"'l1
21 68726-25G20-C31 .TAPE,housing headlamp LH .ft~nLT1tlrn'1l1mn'tYlIU1 i1~"1tl
FU150SC-C
http://mototh.com

60. FIG. 51 OPTION 'fltJnmr~LI'IM FU150SC-C
FIG.51 REF. NO. PART NO. DESCRIPTION ~flfl:;hll'i Q'TY REMARKS
27000-25800 CHAIN & SPROCKET SET 'Il!11L'liLLrl:;~U;lflf
27511-25GOO .SPROCKET,engine (NT:14) ~Lj;]fl1i.nj1 (NT:14) (1)
27600-36020-120 .CHAIN,drive .tori (1)
64511-21013 .SPROCKET,rear (NT:43) .~Lj;]flf'l-l~-3 (NT:43) (1)
2 99000-24110-100 4T-ENGINE OIL (1Lx24) J1lTULf'l~fl-3-4T (1Lx24)
___ 2
FU150SC-C
http://mototh.com

61. __~_______1_~_M1________~~____E
__
L_
E_
C_
T
_
R
_I_
C_
A
_
L
_____)
"1{lU BODY )
---------------~
I PARTS NUMBER INDEX)
SUZUKI FU 150SC-C2
PARTS CATALOGUE
2ND EDITION
PRINTED IN OCT., 2004
THAI SUZUKI MOTOR CO., LTO.
3111 RANGSIT-ONGKHARAK RD .
BUNGYEETHO THANYABURI
PATHUMTHANI12130
THAILAND
http://mototh.com

62. THAI SUZUKI MOTOR CO.•LTD.
PRINTED IN THAILAND 9900B-25G10-000
®
http://mototh.com