This is the Highly Detailed factory service repair manual for theSUZUKI DT15C (1988) OUTBOARD MOTORS, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.SUZUKI DT15C (1988) OUTBOARD MOTORS Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Lubrication
Fuel System
Ignition System
Cooling System
Power Head
Manual Starter
Lower Unit
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveSUZUKI DT15C (1988) OUTBOARD MOTORS Service Repair Workshop Manual.
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This document provides service information for Suzuki outboard motors including the DT8C, DT9.9C, DT20, DT25, DT20 (1986-1988) and DT25 (1985-1988) models. It includes specifications for tune-up, sizes and clearances, tightening torques, and lubrication. The tune-up section lists specifications like horsepower, bore, stroke, displacement, spark plug, and carburetor. The sizes and clearances section provides specifications for piston rings, cylinders, crankshafts, and connecting rods. The document also includes torque specifications for fasteners and lubrication recommendations.
This document provides troubleshooting procedures and diagnostic information for vehicle issues. It begins with basic troubleshooting steps and guidelines. It then lists diagnostic trouble codes (DTCs) and the corresponding flash page numbers for where to find troubleshooting information for each code. The document also includes sections on schematic circuits, connector inspection procedures, electrical circuit inspection procedures, and ECM problem inspection procedures to assist with diagnosing vehicle issues.
The document provides service information for Suzuki outboard motors, including the Suzuki DT2, DT3.5, and DT4 models. It includes condensed service data such as specifications, tune-up information, sizes and clearances, tightening torques, and lubrication guidelines. The document contains exploded diagrams, part numbers, and procedures for servicing components like the carburetor, fuel pump, and reed valve.
The document is a training manual for Nissan dealership technical personnel about the 2007 ZD30DDTi Common Rail Diesel engine used in the Y61 Patrol wagon. It provides an overview of the new engine, which is now the only diesel option for the Y61. Key points covered include the engine code description, comparisons to previous engines, recommended oil specifications, drive belt details, and the air intake system. The manual directs users to the service manual for any additional troubleshooting or repair information.
Este documento es un manual para participantes de un seminario sobre reparación de computadoras automotrices PCM. El seminario cubrirá temas como la estructura interna de las computadoras automotrices, cómo escanear y probar una PCM fuera del vehículo usando un simulador, y cómo solucionar problemas mediante la reprogramación o reflexeo de una PCM. El manual incluye diagramas de computadoras Ford EEC-IV y EEC-V para mostrar sus conexiones.
KUBOTA V3307-DI-T-E3B DIESEL ENGINE Service Repair Manualjkfkmsmmefmdm
The document provides information on identifying Kubota diesel engines. It discusses the model name, serial number, and other identification markers. The serial number indicates the month and year of manufacture. It also specifies engine dimensions and specifications for three Kubota engine models: the V2607-DI-T-E3B, V3007-DI-T-E3B, and V3307-DI-T-E3B. Safety instructions are also included for servicing the engines.
This document provides a wiring manual for the Mahindra Bolero Maxitruck Plus vehicle. It outlines the complete electrical network of the vehicle through wiring diagrams, component locations, fuse layouts and ratings. The manual is intended to help technicians quickly identify and repair electrical issues by understanding how the various electrical systems are integrated and interconnected. It defines the locations of crucial components, color coding of wires, and connectors between harnesses.
New holland ts115 a tractor service repair manualfusjfjskekmsme
The document provides repair and service information for tractor models TS100A, TS110A, TS115A, TS125A, TS130A, TS135A, T6010, T6020, T6030, T6050, and T6070. It contains sections on general safety, product identification, specifications, dimensions, and repair instructions for engine, transmission, brakes, hydraulics and other systems. Safety precautions are highlighted, including wearing proper protective equipment and following maintenance procedures only when the engine is off.
This document provides service information for Suzuki outboard motors including the DT8C, DT9.9C, DT20, DT25, DT20 (1986-1988) and DT25 (1985-1988) models. It includes specifications for tune-up, sizes and clearances, tightening torques, and lubrication. The tune-up section lists specifications like horsepower, bore, stroke, displacement, spark plug, and carburetor. The sizes and clearances section provides specifications for piston rings, cylinders, crankshafts, and connecting rods. The document also includes torque specifications for fasteners and lubrication recommendations.
This document provides troubleshooting procedures and diagnostic information for vehicle issues. It begins with basic troubleshooting steps and guidelines. It then lists diagnostic trouble codes (DTCs) and the corresponding flash page numbers for where to find troubleshooting information for each code. The document also includes sections on schematic circuits, connector inspection procedures, electrical circuit inspection procedures, and ECM problem inspection procedures to assist with diagnosing vehicle issues.
The document provides service information for Suzuki outboard motors, including the Suzuki DT2, DT3.5, and DT4 models. It includes condensed service data such as specifications, tune-up information, sizes and clearances, tightening torques, and lubrication guidelines. The document contains exploded diagrams, part numbers, and procedures for servicing components like the carburetor, fuel pump, and reed valve.
The document is a training manual for Nissan dealership technical personnel about the 2007 ZD30DDTi Common Rail Diesel engine used in the Y61 Patrol wagon. It provides an overview of the new engine, which is now the only diesel option for the Y61. Key points covered include the engine code description, comparisons to previous engines, recommended oil specifications, drive belt details, and the air intake system. The manual directs users to the service manual for any additional troubleshooting or repair information.
Este documento es un manual para participantes de un seminario sobre reparación de computadoras automotrices PCM. El seminario cubrirá temas como la estructura interna de las computadoras automotrices, cómo escanear y probar una PCM fuera del vehículo usando un simulador, y cómo solucionar problemas mediante la reprogramación o reflexeo de una PCM. El manual incluye diagramas de computadoras Ford EEC-IV y EEC-V para mostrar sus conexiones.
KUBOTA V3307-DI-T-E3B DIESEL ENGINE Service Repair Manualjkfkmsmmefmdm
The document provides information on identifying Kubota diesel engines. It discusses the model name, serial number, and other identification markers. The serial number indicates the month and year of manufacture. It also specifies engine dimensions and specifications for three Kubota engine models: the V2607-DI-T-E3B, V3007-DI-T-E3B, and V3307-DI-T-E3B. Safety instructions are also included for servicing the engines.
This document provides a wiring manual for the Mahindra Bolero Maxitruck Plus vehicle. It outlines the complete electrical network of the vehicle through wiring diagrams, component locations, fuse layouts and ratings. The manual is intended to help technicians quickly identify and repair electrical issues by understanding how the various electrical systems are integrated and interconnected. It defines the locations of crucial components, color coding of wires, and connectors between harnesses.
New holland ts115 a tractor service repair manualfusjfjskekmsme
The document provides repair and service information for tractor models TS100A, TS110A, TS115A, TS125A, TS130A, TS135A, T6010, T6020, T6030, T6050, and T6070. It contains sections on general safety, product identification, specifications, dimensions, and repair instructions for engine, transmission, brakes, hydraulics and other systems. Safety precautions are highlighted, including wearing proper protective equipment and following maintenance procedures only when the engine is off.
Cajas de cambios manuales vt2214 b vt2514b y vt2814bjjhernandezch
Este documento proporciona información sobre las cajas de cambios manuales VT2214B, VT2514B y VT2814B de Volvo. Describe los componentes principales de las cajas de cambios, incluido el grupo desmultiplicador, el grupo reductor, el embrague y la unidad de control. También explica cómo funciona el mecanismo de cambios de marchas y proporciona especificaciones técnicas de los modelos.
This document provides an overview of common rail diesel fuel systems presented by Tony Kitchen of AK Training. It describes the key components of common rail systems including the high pressure fuel pump, fuel metering control valve, high pressure accumulator/common rail, fuel rail pressure sensor and control valve, and fuel injectors. The advantages of common rail systems are higher injection pressures, finer fuel atomization, and ability for multiple injections which reduce emissions and improve fuel efficiency.
This document provides torque specifications and installation tips for cylinder head gaskets and bolts from Fel-Pro. It begins with how to use the torque tables, which are organized by vehicle manufacturer, engine details, and specify tightening sequences and specifications. Tips are provided for Fel-Pro PermaTorque cylinder head gaskets and torque-to-yield bolts. The document contains specifications for domestic and imported vehicles and directs the user to diagrams for tightening sequences.
Este documento presenta un manual de servicio para los modelos de la serie B13 con motor GA16DNE y sistema OBD. Incluye secciones sobre mantenimiento preventivo, sistemas mecánicos del vehículo, diagnóstico y datos técnicos. El manual provee información para ayudar a los técnicos a realizar reparaciones y mantenimiento de manera efectiva y segura.
Manual de servicio de toyota NEW LAND CRUSIER 70, 1VD-FTV motor COMMON Rail, para que el técnico con la ayuda del manual pueda ajustar de acuerdo a los datos del fabricante.
This document provides torque specifications and installation guidelines for cylinder head gaskets and bolts. It includes torque tables for both domestic and imported vehicles sorted by manufacturer and engine details. Specifications are given in pound-feet and may include multi-step tightening procedures or differences between cold and hot engine torques. Diagrams show the correct tightening sequences for applications that require it. The document also provides information on torque-to-yield bolts and recommends Fel-Pro cylinder head gaskets and bolt kits where available.
Este documento describe diferentes sistemas de unidades de control para motores de automóviles. Se analizan las características de las unidades de control para motores a gasolina y diésel, así como los componentes y bloques de trabajo clave en cada sistema. Además, se proporcionan ejemplos de diferentes fabricantes de unidades de control como Bosch, Denso, Continental y Magneti Marelli, y cómo identificar los sistemas específicos.
The document provides a list of engine control trouble codes for a 1KZ-TE engine, including:
1. Code numbers, diagnosis items, abnormal conditions, and probable inspection areas.
2. Terminal configurations and inspection items/standards for the engine control computer.
3. Trouble codes are given for issues like crank/cam sensors, fuel/air sensors, injection timing, and more.
4. Inspection procedures are outlined for terminals on the computer to diagnose sensor/circuit problems.
Auto mecânica 3 irmãos codigo de falhas i-shiftfsou
O documento lista códigos de falha e suas respectivas funções para vários componentes de um veículo, incluindo cilindros do grupo redutor e desmultiplicador, embreagem servo, pressão de ar na caixa de mudanças, temperatura do óleo e tensão da bateria. Os códigos indicam problemas como tensão ou corrente anormal, limites fora da calibração, dados intermitentes ou componentes danificados.
Este documento fornece instruções sobre como usar o catálogo de peças da motocicleta Honda CBX250 Twister. Ele lista as peças de reposição e tempo de mão-de-obra, além de fornecer informações sobre como localizar partes específicas, códigos de cores e números de identificação. O documento também contém índices ilustrados para facilitar a localização das peças do motor e do chassi.
Stihl ms 230 chainsaw service repair manual service repair manualufjjdfjkskemfmme
This document provides service and repair information for Stihl MS 210, 230, and 250 chainsaws. It includes specifications, troubleshooting charts, and repair procedures for the clutch, chain drive, engine, ignition system, fuel system, and other components. Detailed instructions are provided for tasks like testing for leaks, replacing gaskets and seals, adjusting the carburetor, and servicing the rewind starter, chain lubrication system, and other parts. Tightening torques and the use of special tools are also specified.
- The document provides removal and installation instructions for various engine components including the timing chain, oil pan, cylinder head, and engine.
- Removal of the timing chain requires draining coolant and removing various belts, hoses, wires and covers to access the timing chain components.
- Oil pan removal involves draining oil, removing mounting bolts and using a special tool to separate the oil pan from the engine block.
- Cylinder head removal requires removing additional parts like the intake manifold, spark plugs and distributor after setting the piston to top dead center.
Manaul de serviço ms cbx250 (2001) partida eletricaThiago Huari
O documento fornece instruções para diagnóstico e reparo do sistema de partida de uma motocicleta. Ele inclui um diagrama do sistema de partida e informações sobre componentes como o motor de partida, relé de partida e diodo da embreagem. Há também procedimentos de inspeção e teste para identificar problemas e instruções detalhadas para remoção, desmontagem, montagem e instalação do motor de partida.
Este documento é um catálogo de peças e manuais de instruções para o modelo CB500 da Honda. Ele contém listas de peças por grupo mecânico, ilustrações, números de série, códigos de cores e tempos padrão de mão-de-obra.
1) O documento fornece instruções para inspeção e ajustes de vários itens mecânicos da motocicleta CB400, incluindo óleo do motor, vela de ignição, válvulas, carburador e outros itens.
2) Inclui tabela de manutenção com intervalos recomendados para cada item.
3) Fornece detalhes sobre procedimentos de inspeção e ajuste, ilustrações e especificações técnicas.
Este documento é um catálogo de peças para as motocicletas Honda C-100 BIZ e C-100 BIZ ES. Ele contém instruções para uso do catálogo, índices ilustrados e por número/nome de peças, além de tabelas com especificações e números de série aplicáveis aos diferentes modelos.
This document is a service manual that describes the common rail fuel injection system for Nissan diesel engines. It provides an overview of the system components and operation, including the supply pump, rail, injectors and engine control unit. The supply pump pressurizes the fuel and controls the pressure using a suction control valve. The rail stores the high-pressure fuel. The injectors control injection timing and rate based on engine ECU commands. The ECU integrates sensor data to optimize injection for cleaner emissions and performance.
Este manual fornece instruções para reparos no motor Cursor 13 Stralis, incluindo especificações técnicas, diagnóstico, desmontagem e montagem de componentes, além de dados para lubrificação, arrefecimento e alimentação.
1992 yamaha vmx1200 d v max service repair manualfujjsekfkksekm
1. The document provides specifications and maintenance procedures for a VMX12 motorcycle, including engine oil replacement instructions, engine overhaul procedures, and inspection of parts like the crankshaft, balancer shaft, and middle gear components.
2. Specifications include identification numbers, weights, fluids and clearances. Maintenance procedures describe how to inspect, measure and replace parts like the crankshaft bearings, balancer shaft bearings, and middle gear components.
3. Tools needed include an oil filter wrench and Plastigauge for measuring oil clearances. Special attention is given to bearing selection and installation orientation to ensure proper clearance.
1992 yamaha vmx1200 dc v max service repair manualfujjsefkksemmm
This document provides maintenance specifications and inspection/repair procedures for the engine of a VMX12 motorcycle. It includes specifications for the engine, electrical components, and periodic maintenance tasks like engine oil replacement. The engine overhaul section describes how to inspect the crankshaft, connecting rods, balancer shaft and their bearings, including how to measure oil clearance and select replacement bearings if needed. Clear steps are provided for maintenance, inspection and repair of the engine.
Cajas de cambios manuales vt2214 b vt2514b y vt2814bjjhernandezch
Este documento proporciona información sobre las cajas de cambios manuales VT2214B, VT2514B y VT2814B de Volvo. Describe los componentes principales de las cajas de cambios, incluido el grupo desmultiplicador, el grupo reductor, el embrague y la unidad de control. También explica cómo funciona el mecanismo de cambios de marchas y proporciona especificaciones técnicas de los modelos.
This document provides an overview of common rail diesel fuel systems presented by Tony Kitchen of AK Training. It describes the key components of common rail systems including the high pressure fuel pump, fuel metering control valve, high pressure accumulator/common rail, fuel rail pressure sensor and control valve, and fuel injectors. The advantages of common rail systems are higher injection pressures, finer fuel atomization, and ability for multiple injections which reduce emissions and improve fuel efficiency.
This document provides torque specifications and installation tips for cylinder head gaskets and bolts from Fel-Pro. It begins with how to use the torque tables, which are organized by vehicle manufacturer, engine details, and specify tightening sequences and specifications. Tips are provided for Fel-Pro PermaTorque cylinder head gaskets and torque-to-yield bolts. The document contains specifications for domestic and imported vehicles and directs the user to diagrams for tightening sequences.
Este documento presenta un manual de servicio para los modelos de la serie B13 con motor GA16DNE y sistema OBD. Incluye secciones sobre mantenimiento preventivo, sistemas mecánicos del vehículo, diagnóstico y datos técnicos. El manual provee información para ayudar a los técnicos a realizar reparaciones y mantenimiento de manera efectiva y segura.
Manual de servicio de toyota NEW LAND CRUSIER 70, 1VD-FTV motor COMMON Rail, para que el técnico con la ayuda del manual pueda ajustar de acuerdo a los datos del fabricante.
This document provides torque specifications and installation guidelines for cylinder head gaskets and bolts. It includes torque tables for both domestic and imported vehicles sorted by manufacturer and engine details. Specifications are given in pound-feet and may include multi-step tightening procedures or differences between cold and hot engine torques. Diagrams show the correct tightening sequences for applications that require it. The document also provides information on torque-to-yield bolts and recommends Fel-Pro cylinder head gaskets and bolt kits where available.
Este documento describe diferentes sistemas de unidades de control para motores de automóviles. Se analizan las características de las unidades de control para motores a gasolina y diésel, así como los componentes y bloques de trabajo clave en cada sistema. Además, se proporcionan ejemplos de diferentes fabricantes de unidades de control como Bosch, Denso, Continental y Magneti Marelli, y cómo identificar los sistemas específicos.
The document provides a list of engine control trouble codes for a 1KZ-TE engine, including:
1. Code numbers, diagnosis items, abnormal conditions, and probable inspection areas.
2. Terminal configurations and inspection items/standards for the engine control computer.
3. Trouble codes are given for issues like crank/cam sensors, fuel/air sensors, injection timing, and more.
4. Inspection procedures are outlined for terminals on the computer to diagnose sensor/circuit problems.
Auto mecânica 3 irmãos codigo de falhas i-shiftfsou
O documento lista códigos de falha e suas respectivas funções para vários componentes de um veículo, incluindo cilindros do grupo redutor e desmultiplicador, embreagem servo, pressão de ar na caixa de mudanças, temperatura do óleo e tensão da bateria. Os códigos indicam problemas como tensão ou corrente anormal, limites fora da calibração, dados intermitentes ou componentes danificados.
Este documento fornece instruções sobre como usar o catálogo de peças da motocicleta Honda CBX250 Twister. Ele lista as peças de reposição e tempo de mão-de-obra, além de fornecer informações sobre como localizar partes específicas, códigos de cores e números de identificação. O documento também contém índices ilustrados para facilitar a localização das peças do motor e do chassi.
Stihl ms 230 chainsaw service repair manual service repair manualufjjdfjkskemfmme
This document provides service and repair information for Stihl MS 210, 230, and 250 chainsaws. It includes specifications, troubleshooting charts, and repair procedures for the clutch, chain drive, engine, ignition system, fuel system, and other components. Detailed instructions are provided for tasks like testing for leaks, replacing gaskets and seals, adjusting the carburetor, and servicing the rewind starter, chain lubrication system, and other parts. Tightening torques and the use of special tools are also specified.
- The document provides removal and installation instructions for various engine components including the timing chain, oil pan, cylinder head, and engine.
- Removal of the timing chain requires draining coolant and removing various belts, hoses, wires and covers to access the timing chain components.
- Oil pan removal involves draining oil, removing mounting bolts and using a special tool to separate the oil pan from the engine block.
- Cylinder head removal requires removing additional parts like the intake manifold, spark plugs and distributor after setting the piston to top dead center.
Manaul de serviço ms cbx250 (2001) partida eletricaThiago Huari
O documento fornece instruções para diagnóstico e reparo do sistema de partida de uma motocicleta. Ele inclui um diagrama do sistema de partida e informações sobre componentes como o motor de partida, relé de partida e diodo da embreagem. Há também procedimentos de inspeção e teste para identificar problemas e instruções detalhadas para remoção, desmontagem, montagem e instalação do motor de partida.
Este documento é um catálogo de peças e manuais de instruções para o modelo CB500 da Honda. Ele contém listas de peças por grupo mecânico, ilustrações, números de série, códigos de cores e tempos padrão de mão-de-obra.
1) O documento fornece instruções para inspeção e ajustes de vários itens mecânicos da motocicleta CB400, incluindo óleo do motor, vela de ignição, válvulas, carburador e outros itens.
2) Inclui tabela de manutenção com intervalos recomendados para cada item.
3) Fornece detalhes sobre procedimentos de inspeção e ajuste, ilustrações e especificações técnicas.
Este documento é um catálogo de peças para as motocicletas Honda C-100 BIZ e C-100 BIZ ES. Ele contém instruções para uso do catálogo, índices ilustrados e por número/nome de peças, além de tabelas com especificações e números de série aplicáveis aos diferentes modelos.
This document is a service manual that describes the common rail fuel injection system for Nissan diesel engines. It provides an overview of the system components and operation, including the supply pump, rail, injectors and engine control unit. The supply pump pressurizes the fuel and controls the pressure using a suction control valve. The rail stores the high-pressure fuel. The injectors control injection timing and rate based on engine ECU commands. The ECU integrates sensor data to optimize injection for cleaner emissions and performance.
Este manual fornece instruções para reparos no motor Cursor 13 Stralis, incluindo especificações técnicas, diagnóstico, desmontagem e montagem de componentes, além de dados para lubrificação, arrefecimento e alimentação.
1992 yamaha vmx1200 d v max service repair manualfujjsekfkksekm
1. The document provides specifications and maintenance procedures for a VMX12 motorcycle, including engine oil replacement instructions, engine overhaul procedures, and inspection of parts like the crankshaft, balancer shaft, and middle gear components.
2. Specifications include identification numbers, weights, fluids and clearances. Maintenance procedures describe how to inspect, measure and replace parts like the crankshaft bearings, balancer shaft bearings, and middle gear components.
3. Tools needed include an oil filter wrench and Plastigauge for measuring oil clearances. Special attention is given to bearing selection and installation orientation to ensure proper clearance.
1992 yamaha vmx1200 dc v max service repair manualfujjsefkksemmm
This document provides maintenance specifications and inspection/repair procedures for the engine of a VMX12 motorcycle. It includes specifications for the engine, electrical components, and periodic maintenance tasks like engine oil replacement. The engine overhaul section describes how to inspect the crankshaft, connecting rods, balancer shaft and their bearings, including how to measure oil clearance and select replacement bearings if needed. Clear steps are provided for maintenance, inspection and repair of the engine.
1992 yamaha vmx1200 dc v max service repair manualfujsejfkskemem
This document provides maintenance specifications and inspection/repair procedures for the engine of a VMX12 motorcycle. It includes specifications for the engine, electrical components, and periodic maintenance tasks like engine oil replacement. The engine overhaul section describes how to inspect the crankshaft, connecting rods, balancer shaft and their bearings, including how to measure oil clearance and select replacement bearings if needed. Clear steps are provided for maintenance, inspection and repair of the engine.
Stihl ms 250 chainsaw service repair manualfjjsfkskemem
Adjust air gap to specified
setting
Faulty ignition module Replace ignition module
Faulty ignition coil Replace ignition coil
Engine does not start Spark plug wet with fuel Clean spark plug and dry
thoroughly
Spark plug electrode gap too
wide or too narrow
Adjust electrode gap to specified
setting
Spark plug faulty Replace spark plug
Ignition lead damaged Replace ignition lead
Ignition module faulty Replace ignition module
Ignition coil faulty Replace ignition coil
Fuel tank vent blocked Clean tank vent
This document provides service and repair information for Stihl MS 210, 230, and 250 chainsaws. It includes specifications, troubleshooting charts, and repair procedures for the clutch, chain drive, engine, ignition system, fuel system, and other components. Detailed instructions are provided for tasks like testing for leaks, replacing gaskets and seals, adjusting the carburetor, and servicing the rewind starter, chain lubrication system, and other parts. Tightening torques and the use of special tools are also specified.
This document provides service and repair information for Stihl MS 210, 230, and 250 chainsaws. It includes specifications, troubleshooting charts, and repair procedures for the clutch, chain drive, engine, ignition system, fuel system, and other components. Detailed instructions are provided for tasks like testing for leaks, replacing gaskets and seals, adjusting the carburetor, and servicing the rewind starter, chain lubrication system, and other parts. Tightening torques and the use of special tools are also specified.
This document provides service and repair information for Stihl MS 210, 230, and 250 chainsaws. It includes specifications, troubleshooting charts, and repair procedures for the clutch, chain drive, engine, ignition system, fuel system, and other components. Detailed instructions are provided for testing, removing, and installing parts, with torque specifications for fasteners. The document also outlines safety precautions that should be followed when working on or starting the engines.
This document provides service and repair information for Stihl MS 210, 230, and 250 chainsaws. It includes specifications, troubleshooting charts, and repair procedures for the clutch, chain drive, engine, ignition system, fuel system, and other components. Detailed instructions are provided for tasks like testing for leaks, replacing gaskets and seals, adjusting the carburetor, and servicing the rewind starter, chain lubrication system, and other parts. Tightening torques and the use of special tools are also specified.
1994 YAMAHA VENTURE VT480 SNOWMOBILE Service Repair Manualhjskejdm
The document provides information on periodic inspections and adjustments for various systems on the vehicle. It includes checking items like the spark plug, fuel and oil lines, throttle cable, carburetor synchronization, sheave distance and offset, drive chain tension, and lubricating components. Inspections and adjustments should be performed according to the maintenance table, which lists the items and recommended intervals. Special tools may be required for some inspection and adjustment procedures.
1991 YAMAHA VENTURE VT480 SNOWMOBILE Service Repair Manualjksemkdmm
The document provides information on periodic inspections and adjustments for various components of the vehicle. It includes checking items like the spark plug, fuel and oil lines, throttle cable, carburetor synchronization, sheave distance and offset, drive chain tension, and lubricating parts. Inspections and adjustments should be performed according to the maintenance table, which lists the items and recommended intervals.
1995 YAMAHA VENTURE VT480 SNOWMOBILE Service Repair Manualhkksejkdmm
The document provides information on periodic inspections and adjustments for various systems on the vehicle. It includes checking items like the spark plug, fuel and oil lines, throttle cable, carburetor synchronization, belts, brakes, drive chain, and lubricating components. Inspections and adjustments are recommended at initial operation, after 1 month or 500 km, and every season or 3,200 km. Many items require inspection only, while others may need adjustment or part replacement depending on wear.
1993 YAMAHA VENTURE VT480 SNOWMOBILE Service Repair Manualjksmemmd
This is the Highly Detailed factory service repair manual for the1993 YAMAHA VENTURE VT480 SNOWMOBILE , this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.1993 YAMAHA VENTURE VT480 SNOWMOBILE Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Periodic Inspection and Adjustment
Chassis
Power Train
Engine Overhaul
Carburetion
Electrical
Appendices
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to have1993 YAMAHA VENTURE VT480 SNOWMOBILE Service Repair Workshop Manual.
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8
1996 YAMAHA VENTURE VT480 SNOWMOBILE Service Repair Manualjkksejkdm
This is the Highly Detailed factory service repair manual for the1996 YAMAHA VENTURE VT480 SNOWMOBILE, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.1996 YAMAHA VENTURE VT480 SNOWMOBILE Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Periodic Inspection and Adjustment
Chassis
Power Train
Engine Overhaul
Carburetion
Electrical
Appendices
File Format: PDF
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Language: English
Requirements: Adobe PDF Reader
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1997 YAMAHA VENTURE VT480 SNOWMOBILE Service Repair Manualjkksemd yeuyhd
This is the Highly Detailed factory service repair manual for the1997 YAMAHA VENTURE VT480 SNOWMOBILE, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.1997 YAMAHA VENTURE VT480 SNOWMOBILE Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Periodic Inspection and Adjustment
Chassis
Power Train
Engine Overhaul
Carburetion
Electrical
Appendices
File Format: PDF
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Language: English
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This document provides service and repair information for Stihl MS 210, 230, and 250 chainsaws. It includes specifications, troubleshooting charts, and procedures for servicing components like the engine, ignition system, fuel system, clutch, and rewind starter. The specifications section lists displacement, power output, clutch engagement speed, and other technical details for each model. The troubleshooting charts provide potential causes and remedies for common problems. The service procedures provide instructions for maintenance, repair, and replacement of individual parts.
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Similar to Suzuki DT15C (1988) outboard motors Service Repair Manual (20)
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Suzuki DT15C (1988) outboard motors Service Repair Manual
1. SERVICE MANUAL
TUNE-UP
SUZUKI
SUZUKI AMERICA CORPORATION
3251 E. Imperial Way
P.O. Box 1100
Brea, California 92621
SUZUKI DT2
1b determine model and year of manufacture of Suzuki outboard motors, refer
to numbers located on motor clamp bracket. The first six characters indicate the
model and second six characters are motor serial number. The first character of
serial number indicates year of manufacture. The years 1977, 1978 and 1979 are
identified by the letters "C," "D" and "F" respectively. Starting with 1980, the
first number in serial number corresponds with model year. For example, if first
number in serial number is 1, model year is 1981.
CONDENSED SERVICE DATA
NOTE: Metric fasteners are used throughout outboard motor.
Hp/rpm ......................... , ... . ..... .2/4500
SIZES-CLEARANCES CONT.
Crankshaft Runout at Main
Suzuki OT2
Bore ....................... . ........... .41.0 mm Bearing Journal (Max.) ........ _.......... 0.03 mm·
(1.614 in.)
Stroke ......... . ......................... 37.8 mm
(1.488 in.)
Displacement ......... . ...................... 50 cc
(3.05 cu. in.)
Spark Plug:
NGK .................................... BR5HS
Electrode gap ...... . .................. 0.5-0.6 mm
(0.020-0.023 in.)
Magneto:
Breaker point gap ................ , .... 0.3-0.4 mm
(0.012-0.016 in.)
Carburetor:
Make .................................... Mikuni
Model ............ ... ...... . .... . ...... VM-11-10
Fuel:Oil Ratio ................. . ..... . _.... See Text
SIZES-CLEARANCES
Piston Ring End Gap ....... . .......... 0.10-0.25 mm
(0.004-0.010 in.)
Piston to Cylinder
Clearance .............. . ......... 0.053-0.060 mm
(0.0021-0.0024 in.)
Piston Pin Diameter ............... 11.996-12.000 mm
(0.4723-0.4724 in.)
(0.0012 in.)
Connecting Rod Small End
Side Shake (Max.) ........... . ...... , ..... 3.0 mm
(0.118 in.)
TIGHTENING TORQUES
Cylinder Head ............................ 8-12 N'm
(6-9 ft.-Ibs.)
Crankcase ....... . ............. . ... , ..... 8-12 N'm
(6-9 ft.-Ibs.)
Reed Plate ............................ 0.5-0.75 N'm
(4.5-6_6 in.-Ibs.)
Flywheel Nut ............... . .......... .40-~0 N'm
(30-37 ft.-lbs.)
Standard Screws:
5 mm ............. . ...... . ............. 2-4 N'm
(18-36 in.-Ibs.)
6 mm ....... . .... . .................... ·. .4-7 N'm
(36-62 in.-Ibs.)
8 mm ....... _. ........................ 10-16 N'm
(89-141 in.-Ibs.)
10 mm ....... .. .... . .................. 22-35 N'm
(195-310 in.-Ibs.)
2. SERVICE MANUAL Suzuki 013.5
SUZUKI DT3.5
CONDENSED SERVICE DATA
NOTE: Metric fasteners are used throughout outboard motor.
TUNE·UP SIZES-CLEARANCES CONT.
Hp/rpm . ........... . ............ .. .... 3.5/4800-5300 Piston Pin Diameter ... . ............. 11.996-12.000 mm
Bore .. ...... ...... .. .. . ........ ..... .... .... 46 mm
(1.81 in.)
(0.4723-0.4724 in.)
Max. Crankshaft Runout at Main
Stroke .............•...... .. ......... ... .... 42 mm
(1.65 in.)
Bearing Journal ................. . . ........ 0.03 mm
Displacement ..... ....... . . ...... . ...... . . .. .. 69.8 cc
(4.3 cu. in.)
Spark Plug:
(0.0012 in.)
Max. Connecting Rod Small End
Side Shake .. . . ... . ............ . . . . . . . ..... .3.0 mm
NGK . . ........ ....... ..... ... ...... .. .... BP6HS
(0.12 in.)
Electrode Gap .... . .. ... . .. .. ... . ..... ... 0.6-0.7 mm
(0.024-0.028 in.)
TIGHTENING TORQUES
Ignition Type . ........ .. .. . .... . . ... .... Breaker Point
Power Head Mounting Screws and Nuts ... .. .. 15-20 N· m
(11-14 ft.-Ibs.)
Breaker Point Gap ........... . . .. . . .... .... 0.3-0.4 mm Crankcase ............ ... . ..... .. .. .. .. .... 8-12N·m
(0.012-0.016 in.) (6-8 ft.-Ibs.)
Ignition Timing@ 5000 rpm .. . ... . ...... .. .23.5° BTDC
Carburetor:
Flywheel Nut .......... ....... .... ...... .. 40-50 N· m
Make .. .. ..... ........ .. ...... ... .... .. . ... Mikuni
(29-36 ft.-Ibs.)
Standard Screws:
Model ................................... BV-18-15 5 mm ..... . .. .. .... ...... . .. ............. 2-4 N'm
Idle Speed (in gear) ........... . ......... .900-1000 rpm (1-3 ft.-Ibs.)
Fuel:Oil Ratio .. ...... ..... .. . ... . .. .. .. ........ 50:1 6mm ............... .... .................4-7N·m
(3-5 ft.-Ibs.)
SIZES-CLEARANCES 8 mm . .... ..... ...... ...... ...... ... ... 10-16 N'm
Piston Ring End Gap ......... .. .. .... .... 0.15-0.35 mm (7-11 ft.-Ibs.)
(0.006-0.014 in.) 10 mm ..... ... .......... .... .. .... ... .. 22-35 N'm
Piston to Cylinder Clearance ... . ........ 0.052-0.067 mm
LUBRICATION
The power head is lubricated by oil
mixed with the fuel. Fuel:oil ratios
should be 30:1 during break-in of a new
or rebuilt engine and 50:1 for normal
service when using a BIA certified TC-W
engine oil or Suzuki "CCI" oil. When us-
ing any other type of two-stroke engine
oil. fuel:oil ratios should be 20:1 during
break-in and 30:1 for normal service.
Manufacturer recommends regular or
no-lead automotive gasoline having an
85-95 octane rating. Gasoline and oil
should be thoroughly mixed.
The lower unit gears and bearings are
lubricated by approximately 85 mL (2.9
ozs.) of SAE 90 hypoid outboard gear
oil. Reinstall vent and fill plugs securely
using a new gasket, if necessary. to en-
sure a water tight seal.
(0.0020-0.0026 in.)
FUEL SYSTEM
CARBURETOR. A Mikuni BV-18-15
carburetor is used. Refer to Fig. SZ2-1
for exploded view. Initial setting of pilot
air screw (15) from a lightly seated posi-
tion should be 3/.-11/. turns. Final car-
buretor adjustment should be made with
engine at normal operating temperature
and running in forward gear. Adjust
throttle stop screw (12) so engine idles
at approximately 900-1000 rpm. Adjust
pilot air screw so engine idles smooth
and will accelerate c1eanlv without
hesitation. If necessary. readjust throt-
tle stop screw to obtain 900-1000 rpm
idle speed.
Main fuel metering is controlled by
main jet (2). Standard main jet size for
normal operation is #90. Standard pilot
jet (14) size is #15.
(16-25 ft.-Ibs.)
To check float level. remove float bowl
(7) and invert carburetor body (1). Base
of float (6) should be 12-14 rnm (0.47-
0.55 in.) away from sealing ring surface
of carburetor body with sealing ring (3)
removed. Adjust float level by bending
float tang.
FUEL PUMP. A diaphragm fuel
pump (Fig. SZ2-2) is mounted on the
side of power head cylinder blOCk and is
actuated by pressure and vacuum pulsa-
tions from the engine crankcase.
When servicing pump. defective or
questionable parts should be renewed.
Diaphragm should be renewed if air
leaks or cracks are found. or if
deterioration is evident.
REED VALVE. The reed valve is
located in a reed plate that is located
•
3. Suzuki DT4 OUTBOARD MOTOR
SUZUKI DT4
CONDENSED SERVICE DATA
NOTE: Metric fasteners are used throughout outboard motor.
TUNE-UP
Hplrpm ...................... . ............... 4/5000
Bore .......... .. ............................ 50mm
(1.97 in.)
Stroke . . .................. . ................. 46 mm
(1.81 in.)
Displacement .......... .. .. . .. ........ .. . .... .. 90 cc
(5.5 cu. in.)
Spark Plug:
NGK ...... .. ...... . . ..... .... . ........... BP6HS
Electrode Gap .... . ......... . . . .......... 0.6-0.7 mm
(0.024-0.028 in.)
Ignition Type .. .. .. . . . ......... .. ......... .. . . .. CD!
Carburetor:
Make .................. .. ..... . ... ......... Mikuni
Model ................................... BV-18-15
Idle Speed (in gear) ... .. _. . _. . . .... ..... . .850-900 rpm
Fuel:Oil Ratio ..... .. . .See Text
SIZES-CLEARANCES
Piston Ring End Gap .. . ........... . ...... 0.15-0.35 mm
(0.006-0_014 in.)
Piston to Cylinder Clearance ............ 0_052-0_067 mm
(0.0020-0.0026 in_)
Piston Pin Diameter ..... __ .. _. _..... 11.995-12.000 mm
(0.4722-0.4724 in.)
SIZES-CLEARANCES CONT.
Max. Crankshaft Runout at Main
Bearing Journal .................. . _____ ... 0_05 mm
(0.002 in.)
Max. Connecting Rod Small End
Side Shake ...... .... . .......... . . .. ...... __ 4.0 mm
(0.16 in.)
TIGHTENING TORQUES
Power Head Mounting Screws ... .. . .. ....... 15-20 N· m
(11-14 ft.-Ibs_)
Crankcase ... .. . . .. . . _. __ ... __ .. ...... . __.. 8-12 N•m
(6-8 ft.-Ibs_)
Flywheel Nut . .. . .... .. .. ... _. _........ . .. .. .45 N'm
(32 ft.-lbs.)
Standard Screws:
5 mm ............ .. . . . , .. . .... ........... 2-4 N' m
(1-3 ft.-Ibs.)
6mm .............................. , ..... 4-7N·m
(3-5 ft.-Ibs.)
8mm .................................. 1O-16N·m
(7-11 ft.-Ibs.)
10mm ........... ... . ... ..... . ......... 22-35N·m
(16-25 ft.-Ibs.)
LUBRICATION
The power head is lubricated by oil
mixed with the fuel. Fuel:oil ratios
should be 30:1 during break-in of a new
or rebuilt engine. For normal service,
fuel:oil ratio should be 50: 1 on models
prior to 1986 and 100:1 on 1986 and
later models when using Suzuki Out-
board Motor Oil or a good quality NMMA
certified TC-W engine oil. When using
any other two-stroke oil, fuel:oil ratio
should be 20: 1 during break-in and 30:1
for normal service. Manufacturer
recommends regular or unleaded au-
tomotive gasoline having an 85 mini-
mum octane rating. Gasoline and oil
should be thoroughly mixed.
turns out from a lightly seated position.
Final atljustment should be made with
engine at normal operating temperature
and running in forward gear. Atljust
throttle stop screw (9) so engine idles at
approximately 850-900 rpm. Atljust pi-
lot air screw so engine idles smoothly
and will accelerate cleanly without hesi-
tation. If necessary, readjust throttle
stop screw to obtain 850-900 rpm idle
·speed.
Main fuel metering is controlled by
main jet (2). Standard main jet size for
normal operation is #97.5. Standard pi-
lot jet (10) size is #45.
To check float level. remove float
bowl (12) and invert carburetor body
(1). Base of float (3) should be 12-14 mm
(0.47-0.55 in.) away from gasket surface
of carburetor body with float bowl gas-
ket removed. Atljust float level by bend-
ing float tang.
The lower unit gears and bearings are
lubricated by approximately 190 mL
(6.4 ozs.) of SAE 90 hypoid outboard
gear oil. Reinstall vent and fill plugs se-
curely using a new gasket, if necessary,
to ensure a water tight seal.
FUEL SYSTEM
CARBURETOR. A Mikuni BV-18-15
carburetor is used. Refer to Fig. SZ3-1
for exploded view. Initial setting of pi-
lot air screw (6) should be 1 to 1-112
10
B 7 6 9 I 11
~~~1 _
'--8-<5--:'0"
Fig. SZ3·1- Exploded vi... 01 ""tunl 8'1-18-15
c.rbur.fOr.
1. Bods
2. Main jet
3. Float
4. Screw
.5. Plug
6. Pilot air screw
7. Choke le...("t
8. Choke k.nob
9. Idle ~xrelll
10. Pl/ot)et
11. <4skl't
12. Float bowl
FUEL PUMP. A diaphragm fuel
pump (Fig_ SZ3-2) is mounted on the
side of power head cylinder block and is
actuated by pressure and vacuum pulsa-
tions from the engine crankcase.
When servicing pump, defective or
questionable parts should be renewed.
Diaphragm should be renewed if air
leaks or cracks are found, or if
deterioration is evident.
SPEED CONTROL LINKAGE.
Engine speed is controlled by position of
throttle linkage. Ignition advance is
electronically controlled. A twist grip at
the steering handle is used to control
throttle settings.
•
4. Suzuki DTS, DT6 & DT8 OUTBOARD MOTOR
SUZUKI DT5, DT6 AN 0 DT8
CONDENSED SERVICE DATA
NOTE: Metric fasteners are used throughout outboard motor.
TUNE·UP
Hp/rpm .............. . ............. . .... 5/4800-5500
Bore:
6/5200-5700
8/5200-5700
5Hp ... ..... . ............... . ...... . .. .. .. 43mm
(1.69 in.)
6&8Hp . . ............ ........ ... 0 • • • • • • • • • 50mm
(1.97 in.)
Stroke:
5Hp ............. .. . . . ................ . .. .39mm
(1.54 in.)
6&8Hp ..... 0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42mm
(1.65 in.)
Number of Cylinders ........... .. .................. 2
Displacement:
5 HP ... ..... .. . .. .......... . ..... .. ...... . . 113 cc
(6.90 cu. in.)
6&8Hp . . .................................. 165cc
(10.07 cu. in.)
Spark Plug:
NGK ............. . .................. 0 . . . . BP6HS
Electrode Gap ............. ... ........... 0.8·0.9 mm
(0.031·0.035 in.)
Ignition Type .......... 0 0 0 • • • • • • • • • • • • • • • • • • • • • • CD!
Carburetor Make ............... .... .......... Mikuni
Idle Speed (in gear) .. ................... .. 600·650 rpm
Fuel:Oil Ratio ....... 0 • • • • • • o • • • • • 0 • • • • • • • See Text
LUBRICATION
SIZES-CLEARANCES
Piston Ring End Gap .......... 0 • • • • • • • 0.10-0.30 mm
(0.004-0,Oi2 in.)
Piston to Cylinder Clearance ......... 0.052·0.067 mm
(0.0020-0.0026 in.)
Piston Pin Diameter . .. . . . . . .11.996·12 .000 mm
(0.4723·0.4724 in.)
Max. Crankshaft Runout at
Main Bearing .Journal .....
Max. Connecting Rod Small
... ......... 0.0;; mm
(0.002 in.)
End Side Shake ......... . . . 0 0 " • • • • • • .4.0 mm
(0.160 in.)
TIGHTENING TORQUES
Power Head Mounting Screws .... . .. . .. 15-20 N'm
(11·15 ft.-lbs.)
Crankcase ........ . ..... .. . . ............. 8·12 N'm
(6·9 ft.·lbs.)
Flywheel Nut ............. . ............. 60·70 N'm
(44-52 ftAbs.)
Cylinder Head Screws ... .. . 0 • • • • • • • • • • • • • 20-26 N'm
Standard Screws:
5mm ...
6 mm ... . • . ...........
(15-19 ft.-lbs.)
.... 2-4 Nom
(1-3 ft. ·lbs.)
... 4-7 N'm
(3·5 ft.-Ibs.)
8 mm ..... 0 • 0 • • • • • • • • 0 • • • • • 0 0 0 • " • • • 10-16 N'm
(7-12 ft.-Ibs.)
10 mm ... 0 0 • • • • • • • • • • • • • • • • 0 • • • • • • • • • 22-35 N'm
(16-26 ft.-Ibs.)
The power head is lubricated by oil
mixed with the fuel. Recommended oil
is Suzuki Outboard Motor Oil or a good
quality NMMA certified TC-W two-
stroke engine oil. Fuel:oil ratio should
be 30: I during break-in of a new or
rebuilt engine. For normal service,
fuel:oil ratio should be 50: 1 on models
prior to 1986 and 100:1 for 1986 and
later models. Manufacturer recom-
mends regular or unleaded automotive
gasoline having an 85-95 octane rating.
Gasoline and oil should be thoroughly
mixed.
ni BV-18-14 is used on DT6 models and
Mikuni BV-24-18 is used on DT8 models.
Refer to Fig. SZ4-1 for exploded view.
Initial setting of pilot air screw (13)
should be :3/4 to 1-114 turns out from a
lightly seated position on Models DT5
and Drs, and 1-3/4 to 2-114 turns out on
Model DT6. Final carburetor adjustment
should be performed with engine at nor-
mal operating temperature and running
in forward gear. Adjust idle speed screw
( 11) so engine idles at approximately
600·650 rpm. Adjust pilot air screw (13)
The lower unit gears and bearings are
lubricated by approximately 240 mL
(8.1 oz.) of SAE 90 hypoid outboard gear
oil. Reinstall vent and fill plugs secure-
ly using a new gasket, if necessary, to
ensure a water tight seal.
FUEL SYSTEM
CARBURETOR. A Mikuni BV-IB-15
carburetor is used on DT5 models, Miku-
5. Suzuki DT9.9 & DT15 (1983-1987) & DT15C (1988) OUTBOARD MOTOR
SUZUKI DT9.9 & DT15 (1983-1987)
AND DT15C (1988)
CONDENSED SERVICE DATA
NOTE: Metric fasteners are used throughout outboard motor.
TUNE-UP
Hp/rpm ..... . .. . ........ .............. 9.9/450()'5300
1514700·5500
Bore ...... . .... ...... ..................... .. 59mm
(2.32 in.)
Stroke ................... .. ........ .. .... .. .52 mm
(2.05 in.)
Number of Cylinders ........ . ...................... 2
Displacement ..... . ... ........ ... . ............ 284 cc
(17.33 cu. in.)
Spark Plug:
NGK ......... .. ..................... . .. BR7HS-1O
Electrode Gap ........................... 0.9-1.0 mm
(0.035-0.039 in.)
Ignition Typ~ ... .. . . ............ ..... . ... . ..... .CD!
Carburetor Make .... . .. ................... . .. Mikuni
Idle Speed (in gear) ... ............... . .... 600·650 rpm
Fuel:Oil Ratio . ....... . . . . . .......... . ... See Text
SIZES-CLEARANCES
Piston Ring End Gap:
D1'9.9 and DTl5 (to 1987) ... . . ... .... 0.15-0.35 mm
(0.006·0.014 in.)
Wear Limit .. .. ... .. .. .... ............. 0.7 mm
(0.027 in.)
DT9.9 and DTl5 (1987) ... ... ...... .. 0.20-0.40 mm
(0.008·0.016 in.)
Wear Limit ............................ 0.8 mm
(0.031 in.)
DT15C ... .... ... . .. . ............... 0.10-0.25 mm
(0.004-0.010 in.)
Wear Limit ... . ... . ... ................. 0.8 mm
Piston-to-Cylinder
Clearance:
(0.031 in.)
DT9.9 and DT15 ... . . . ..... . ...... 0.052-0.067 mm
(0.0020-0.0026 in.)
DT15C .......... . ....... . ........ 0.042-0.062 mm
(0.0016-0.0024 in.)
Piston Pin Diameter ............... 13.995-14.000 mm
(0.5510-0.5512 in.)
Maximum Crankshaft Runout
at Main Bearing Journal .......... .
Maximum Connecting Rod
Small End Side Shake:
. ... 0.05 mm
(0.002 in.)
DT9.9 and DT15 . ..... ..... .. . ....... .. .4.0 mm
(0.157 in.)
SIZES-CLEARANCES CONT.
DTl5C ............................ . . .. 5.0 mm
(0.197 in.)
TIGHTENING TORQUES
Power Head Mounting Screws ..... . ....... 15-20 N'm
(11-15 ft.-Ihs.)
Crankcase:
6 mm ....... .. .. . .. ... ... . . ........... 8-12 N'm
8mm
Cylinder Head Screws:
(6-9 ft.-Ihs.)
.20-26 N'm
(15-19 ft.-Ihs.)
DT9.9 and DTl5 . . . . . . . . . . . . ...... 20-26 N'm
(15-19 ft.-Ihs.)
DTl5C . . .......... . ............. . ..... 21-25 N'm
(16-18 ft.-Ihs.)
Flywheel Nut . . . . . . . ...... . ........ 80-90 N'm
Standard Screws-
(Marked "4"):
5 mm ..... ... . ............... .
(59-66 ft.-Ihs.)
..... 2-4 N'm
(18-35 in.-Ihs.)
6 mm .... .... .. .. . . .. . . .. ... ....... . .. 4-7 N'm
(35-62 in.-Ihs.)
8 mm ............ ... . ............... 10-16 N'm
(7·12 ft.-Ihs.)
10 mm .......... . .. . .... . . . .... ..... 22-35 N'm
(1 6-26 ft.-Ihs.)
(Stainless Steel):
5 mm .... . ......... .. . . . . .. . .......... 2-4 N'm
(18-35 in.-Ihs.)
6 mm .... . ........ . .................. 6-10 N'm
(53-88 in.-Ihs.)
8 mm ........... . .. . . .. . . ........... 15-20 N'm
10 mm ......... ... ....... .
(Marked "700
) :
(11·15 ft.-Ihs.)
...... 34-41 N'm
(25-30 ft.·lhs.)
5 film ,.,' , . . ,., , . , .. , .. , •. , .... .3-6 N'm
(26-53 in.-Ihs.)
6mm .. .. ...... .. ... . .. . . . . . ... ",,8-12N'm
(71-106 in.-Ihs.)
8 mm . , , .. , .. ' . ' , .. , . . , . . , . . , . . ..... 18-28 N'm
(13-21 ft,-Ihs.)
10 mm .. . . . .. , , ..... ' .... , , . , .. ' , , . .40-60 N'm
(29-44 rUhs.)
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7. SERVICE MANUAL
LUBRICATION
The power head is lubricated by oil
mixed with the fuel. Recommended oil
is Suzuki Outboard Motor Oil or a good
quality NMMA certified TC-W two-
stroke engine oil. Recommended fuel is
no-lead or regular automotive gasoline
having an 85-95 octane rating. Fuel and
oil shouId be thoroughly mixed .
On all models except OTI5C, fuel:oil
ratio should be 30:1 during break-in of
a new or rebuilt engine. On DT9.9 and
OT15 models prior to 1986, fuel ratio af-
ter initial .5 hours of operation should
be 50: I when using a recommended oil.
On 1986 and later D1'9.9 and DT15
models, fuel ratio after initial 15 hours
of operation should be 100:1 when us-
ing a recommended oil.
Model DTl5C is equipped with auto-
matic oil iliection. When breaking-in a
new or rebuilt engine, mix a recom-
mended oil with the gasoline at a 50:1
ratio in combination with the oil iliec-
lion system to ensure sufficient lubri-
cation during break-in. Switch to
straight gasoline after completion of the
first tank of fuel.
Oil iIiection system on Model DTl5C
is equipped with a renewable oil filter
between oil tank and oil pump. Renew
filter after 50 hours of operation or af-
ter three months.
The lower unit gears and bearings are
lubricated by approximately 170 mL
(5.7 ozs.) of SAE 90 hypoid outboard
gear oil. Reinstall vent and fill plugs se-
curely using a new gasket, if necessary,
to ensure a water tight seal.
FUEL SYSTEM
CARBURETOR. A Mikuni B24-15
carburetor is used on D1'9.9 models and
Mikuni B24-18 carburetor is used on
DTl5 and DT15C models. Refer to Fig.
SZ6-1 for exploded view of carburetor.
Initial setling of pilot air screw (2) from
a lightly seated pOSition should be 1-114
to 1-3/4 turns on DT9.9 and OT15
models prior to 1987, 1-118 to 1-5/8
turns on Model DT9.9 after 1986, 7/8 to
1-3/8 turns on DTl5 models after 1986
and 1-li2 to 2 turns on Model OTI5C.
Final carburetor adjustment should be
made with engine running at normal
operating temperature in forward gear.
Adjust idle speed screw (4) so engine
idles at approximately 600-650 rpm. Ad-
just pilot air screw so engine idles
smoothly and will accelerate cleanly
without hesitation. As adjustments af-
fect each other, readjustment of idle
speed may be necessary.
Main fuel metering is controlled by
main jet (13). Standard main jet size for
normal operation is #110 on DT9.9
models, #122.5 on early DTl5 models
Suzuki OT9.9 & OT15 (1983-1987) & 0T15C (1988)
(prior to 1987) and #125 on late DTl5
and all OTI5C models. Standard pilotjet
(6) size is #52.5 on DT9.9 models, #57.5
on OTI5 models and #65 on DTl5C
models.
To check float level, remove float
bowl (10) and invert carburetor body
(I). Base of float (9-Fig. SZ6-2) should
Fig. SZ6-I-EJtploded .Ie.. of Wlltunl ry/H ""rbu-
retor .nd fu.' pump.
1. Uody
:.2. Pilo t air lICtc.....
:3. Spring
,1. Idle ~ ~~ :;.crcw
5. Spring
ti. Pilo tjt>t
7. Ga.!ikct
fl . Necdl<- '~l'c
1:1 , FIQAt
10. r'loat bowl
11 . Ga...kct
12. Sere,,·
13. Main jet
14. Choke l<:vcr
15. Choke kMb
16. Gwokct
17. Diaphrllgm
18. Check "'Idve a......, y,
19. Diaphragm
20. Gasket
21. CO'I..t
FIg. SZ6-2-Forproper _ /e••" _ of flost (9)
should be. d/s/.nee (0) of 23-25 mm (O.91~.98
In.) ....y from top of c.rburetor body ".nge.
be a distance (D) of 23-25 mm (0.91-0.98
in.) from top of carburetor body flange
on all models. Adjust float level by
bending float tang.
FUEL FILTER. A fuel filter assembly
mounted on engine port side is used to
filter the fuel prior to entering the fuel
pump assembly. Periodically unscrew
cup (5-Fig. SZ6-3) from base (1) and
withdraw filter element (4). Clean cup
(5) and filter element (4) in a suitable
solvent and blow dry with clean com-
pressed air. Inspect filter element (4).
If excessive blockage or damage is not-
ed, then the element must be renewed.
Reassembly is reverse order of disas-
sembly. Renew .'0" ring (3) and, if
needed, seal (2) during reassembly.
FUEL PUMP. The fuel pump is an in-
tegral part of the carburetor. The fuel
pump assembly can be overhauled with-
out carburetor removal, proceed as fol-
lows: Remove engine top cover and dis-
connect the fuel tank supply hose at the
outboard motor connector. Disconnect
the fuel supply hose at the fuel pump
inlet.
With reference to Fig. SZ6-1, disas-
semble the fuel pump assembly. Inspect
all components for damage and exces-
sive wear and renew if needed. Clean
components as needed with a suitable
cleaning solution. Blow dry with clean
compressed air. If compressed air is not
available, use only lint-free cloths to
Fig. SZ6-3-Exploded ./e.. of fUel filter -.rb/y.
1. &.'it!
2 Seal
3. "0" rillJC
4. Element
G. Cup