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                                        Supplementary   Notes for
                              Chapter 14 Energy and Power Production,
                                    Conversion, and Efficiency



    1. Fundamental principles
           -energy conservation     and the 1 stLaw of thermodynamics
          -entropy production and the 2nd Law of thermodynamics
          -reversible Carnot heat engines
          -maximum work I availability I exergy concepts

    2. Efficiencies
            -mechanical device efficiency for turbines and pumps
             -heat exchange efficiency
             -Carnot efficiency                                                  ..
          -cycle efficiency
          -fuel efficiency
          -utilization efficiency
                                                                             "
    3. Ideal cycles
            -CarnQt with fixed THand Tc
            -Carnot with variable TH and fixed Tc
           -Ideal Brayton with variable THand Tc

    4. Practical power cycles
           -an approach to Carnotizing cycles
           -Rankine cycles with condensing steam or organic working fluids
                  -sub and supercritical operation
                  -feed water heating
                  -with reheat
           -Brayton non-condensing gas turbine cycles
           -Combined gas turbine and steam Rankine cycles
           -Topping and bottoming and dual cycles
           -Otto and diesel cycles for internal combustion engines

    5. Examples of power conversion using a natural gas or methane energy source
          -sub-critical Rankine cycle
          -gas turbine open Brayton cycle
          -combined gas turbine steam Rankine cycle
          -electrochemical fuel cell
-,                                                                              .."

         ..




              For further information, refer to:

                     1.        Milora, S.L. and Tester, J.W. GeothermalEnergyas a Source of Electric
                               Power. Cambridge, MA: MIT Press, 1976, especiallychapters 3-5.

                    2.         Balje, C.E. Turbomachines. New York: John Wiley and Sons, 1981.
                                     ,
                    3.         Balje, C.E. Journal of Engineering Power, AS ME Transactions 84(1), 83,
                                                                 for
                               January 1962.

                                                         Power Cycles

              1.    Rankine Cycle Limitations

                    -utilization         vs. cycle efficiency (11u 11c)
                                                                 vs.

                    -"Carnotizing"          to approach 2nd law limit of performance

                    -mechanical     component efficiencies 11, 11 < 1 for turbines and feed pumps
                                                              t ~
                        (effect of moisture to decreaseefficiency)

                    -heat          transfer irreversibilities (AT> 0 in primary heat exchangerand
                              condenser)
                    -materials    limitations (metallurgical limit for steel in steam Rankine cycle
                         600°C (1100°F)


              2.    Improvement to Rankine Cycle (fossil or nuclear-fired)

                     -reheat

                     -supercritical         vs. subcritical operation with steam

                     -decrease           turbine exhaust pressure/condensingtemperature




r!!~r;'.~":
--~--~-~--                                 _f~::':'"

.


         -regenerative        feed water heating/interstage moisture extraction

         -topping     and bottoming cycles using non-aqueousfluids
              (topping -Hg, Cs, K; bottoming -NH3, halocarbons)

         -combined          cycles (gas turbine cycle linked to steam cycle)


    3.   Power Generation with Low TemperatureHeat So~es (solar, geothennal, etc.)

         -cycle      configurations possible

         -analysis       of single and multi-single flash systems

         -single        (binary), sub- and supercritical cyclesusing non-aqueousworking fluids

         -derived       thermodynamic property estimation from BOS, P/iquid, and C;
                                                                          p:;~
               correlations

         -effect      cycle pressure on performance with an R-115 and a 150°C resource

         -irreversibility      analysis of performance as function of turbine inlet pressure

         -11u      vs. temperature for several fluids

         -correlation        of "degree of superheat" for optimal performance vs. C;lR


    4.   ThennodynamicAnaiysu of Fluid Flow in a Duct or Nozzle

         -thermodynamic           analysis of fluid flow in a duct or nozzle

         -conversion         of KE into rotating shaft work

         -sonic       limitations in choked flow (pressure ratio, isentropic AH)


    5.   Turbine, Pump and CompressorSizingand Perfonnance

         -Balje       analysis of performance (11 = ffNs' Ds, Re, Mal)

         -generalized         approach to turbine exhaustand requirements

         -sizing        figure of merit


                                                   2
':~~;~r:;!_-                                                                                                   ?~~:
.

                                                            Power Cycle Terminology



                                         I           ffi     .net                   work                W net
                         11
                              C=   cyC       e   e         Clency   =                               =   -
                                                                        primary heat exchanged            QH




                                   11
                                               net work                                    Wnet    Wnet
                                    U ==-=­
                                         maximum possible work                             W max   AB




                              AB = availability change = ill                   -T oAS = Wmax

                              To = ultimate sink temperature for heat rejection

                           Po = ambient pressure



          For emmpie,for geothermal.systems, steadystate
                                          at




                                                           AB = AH-ToAS
                                                                                I   Tgf'P gf


                                                                                    To'P 0




          where      Tgf = geothermal fluid inlet temperature
                     P gf = geothermal fluid inlet pressure



          As the cost of producing the geothermal fluid (drilling wells, etc.) increases relative to
          the cost of the power conversion equipment itself (heat exchangers, turbines, pumps,
          etc.), cycle operation at conditions approaching max 11u favored. See Chapters 3 and 4
                                                                   is
          of Milora and Tester (1976) for further discussion.




                                                                           3
"                                                                                                    ~        '}~'~?:


c




                    200




                                                          R-717(NH3)
                                                            Qh
                          15                  ..f:   .;
                                              :;...:.:::::::.,
                                                       HO
                                                              T 5Y5T E M               ..
                                                                                       "
                                                                                   ..;;:::




                -                                                                            Turbine


                ~IOO                                              BOILER
                                                                                                Ws
                    (.)

           Wp                      t
              *1                        Condensate return
                                                    .I
                ...                     pump
                    Wp.-                                                           _.w
                                                                                                             ~
                                            CONDENSATE
                          50                 RETURN
                                                  PUMP                                          r     T'-'.~S.I
                                                                                                             'E



                                                             Qc     C'ONCt;NSER
                                                                                                    Boiler
                                              --                                                    Condenser

                           0
                               0                     5                10          15                Hot system
                                                                                                     20
                                                               *Y                                   Cold system
                                                            Cp/R=
                                                                           Y-I
                                         General Rankine Cycle Schematic
                                           :
                                             .:;i:~::.. COLD
                                             ~:
                                                                    SYSTEM
                                                                   ':::;:~:i:~:~
                                                                       '.::;:
                                                                         ,.




             Adapted from Tester, J. W. and Modell, Michael. Thermodynamics and Its Applications.
             Upper Saddle River, NJ: Prentice Hall PTR, 1997, p. 606, Figure 14.7.
        Figure 8.                      Generalized correlation for the degree of superheat above the
                                       critical temperature for optimum utilization of geothermal fluid
                                                     Image by MIT OCW.
                                       availability as a function of ideal gas state reduced heat capacity.
                                       Figure 1. General Rankine cycle schematic.
.
    " ""c                                                                                                                                                      ,'::,           ,~!~~~~~

            "

c                                                          1000


                                                                                               ..
                                                                                                                   
                                                             900
                                                              200
                                                                  1000



                                                             800
                                                                   900
                                                                                                         SATURATED STEAM, HEAT REJECTION
                                                                                                         TEMPERATURE = 26.7oC (BOOF)

                     .                                       700
                                                                                                    R-717(NH3)
                     I
                                                                   BOO
                                                                   15
                         Maximum useful work (kW-sec/kg)




                                                             600
                                                                   700



                                                           '"Ci
                                                           ~
                                                             500


                                                  -        ~
                                                           ~
                                                           ~
                                                           ~
                                                            I



                                                           c:
                                                                   600



                                                   ~IOO
                                                    ~400   0

                                                           -J      500
                                                           :J(.)
                                                           ...
                                                            w
                                                           V)
                                                           :J

                                      *1                   ~300                                                              SATURATED STEAM, HEAT
                                        ~           ...    -(120OF)
                                                           x
                                                                   400                                                        REJECTION       TEMPERATUf~E    = ~C.90C

                                                           41:
                                                           ~
                                                             200
                                                                   300
                                                                       50

                                                             100                                                       SATURATED WATER, HEAT REJECTION
                                                                   200                                                 TEMPERATURE = 26.7oC (60°F)




                                                                   0
                                                                   0
                                                                   100              50                   100                 150                 200                   250
                                                                                                                                          o
                                                                                              Geothermal fluid temperature ( c)
                                                                                                                                                SATURATED
                                                                                                                                                        WATER,
                                                                                                                                                HEAT REJECTION
                                                                       0                                                                        TEMPERATURE      #

                                                                       0     0    Saturated steam, heat rejection temperature f1200FI
                                                                                           5               10               15
                                                                                                                           4B.90C                                       20
                                                                         0               50    26.7 co      100
                                                                                                               *Y
                                                                                                          (80oF)                  48.9oc
                                                                                                                                150           (120oF)
                                                                                                                                                   200                   250
                                                                                                          Cp/R=
                                                                                               GEOTHERMAL FLUID TEMPERATURE                    (OCI
                                                                                                                             Y-I
                                                                                   Saturated water, heat rejection temperature
                                                                                                    o          o
                                                                                               26.7 c (80 F)                       48.9oc (120oF)


                    Availability or maximum useful work as a function of geothermal
                    fluid temperature.
                Figure 2.           Availability or maximum useful work as a function of geothermal
                Figure 8.                                                         Generalized correlation for the degree of superheat above the
                                                                                 fluid temperature. for optimum utilization of geothermal fluid
                                                                                  critical temperature
                                                                                                Image by MIT OCW.
                                                                                   availability as a function of ideal gas state reduced heat capacity.
,.,


.                                                        ,
                          200


                                                                                                                       J




                                                                    Supercritical Rankine Cycle
                                                                       R-717(NH3)
                                                                                   Geofluid
                                                                                                                   B
                                15
          1                                                           SUPERCRITICAL RANKINE CYCLE
          )
                                     Temperature


          1
                ..

                                                                                                              C            B


                     -                             l.LJ
                                                   a:
                                                   ::)

                                                   ~
                                                                      E
                                                                               A
                                                                                                  D

                                                                                                                  Working
                     ~IOO                          a:                                                             fluid
                                                   l.LJ                        Cooling water
           ,                                       C-
                          (.)                                                  or air
                                                   ~                                                                       NG
                                                   I-                                Enthalpy                              0
                     *1
                     ...
                                                                 CO
                                                                          Turbine
                                          Geofluid                                   ENTHALPY
                                                                  B                                   C           Cooling water
                                50
                                                         GEOFLUIO                             TURBINE             or air
                                                                          B
                                                                                              D           C        COOLI NG
                                                                                                                  Condenser
                                                                      Heat exchanger                              WATERORAI R
                                                                                                                  Desuperheater
                                                                                                                              ,
                                                                              HEAT
                                                                              EXCHANGER           0
                                                                  A                                   E                CONDENSER/
                                                                                                                   DESUPERHEATER
                                                                      Working
                                                                       A                                  E
                          Production
                             0                                        fluid               Feed
                          well
                               0                                       5
                                                                       WORKING            pump PUMP 15
                                                                                          10
                                                                                             ED
                                                                                                                                20

                                PRODUCTION ~                          pump
                                                                         FLUID      *Y
                                                 Cp/R=
                                  WELL       PUMP
                                     Reinjection                                              Y-I
                                     well
                                                    REINJECTION WELL
              Supercritical Rankine cycle operating state points on a temperature-enthalpy
              (T-H) diagram.
           Figure 8.      (
                            /  Generalized correlation for the degree of superheat above the
                               critical temperature for optimum utilization of geothermal fluid
                                            Image by MIT OCW.
                               availability as a function of ideal gas state reduced heat capacity.


          Figure 3.                                          Supercritical
                                                                         Rankinecycle operatingstatepoints on a temperature-
                                                             enthalpy(T-H) diagram.
;                           ,   .~;~7'"
               "
          .
      c




                                                  200


                                                                                                    "
                                        ,.

                                                                                    R-717(NH3)
                                                    Tgf
                                                                                         .'             .'



                                             " ..,.
                                                15                                                                                         �T1
          '.
                                         T,gf - �T1 9 f
                                            ..I,
                                                 "
                                                                                                                                           .
                                                                                                                                           AT
                                                                                                                                                     I
                                        ,," Tgf-LT,                                                                                   i                             "




                                             -                          .
                   Temperature




                                                                                                         Qin
                                  t          ~IOO:
                                                                                                                                  ..Turbine
                                 OJ               (.)

                                 -.
                                 ='
                                 c           *1
                                                                                                                                            .expanslon
                                  ...        ...
                                 T0 + �T1 + �T2
                                 Q)
                    .Co          E                             ...
                                                             ..'.                                                                               '.               .
                                                                         �T1
               .Q)                      TO+6lj+h.T2                            T
                                 .-                                                            Qout
                                                        50               �T2"~                  .Heat rejection                                 .
                                                        T0
                                                                               6Tz                             ~ Qout                                ..
                                                             TO                L-ot)                                                       ..
                                                                                                        Coolant

               .
                                                        0                                       Entropy
                                                                0               5              10                 15              20

                                                         Turbine expansion              *Y     Entropy
                                                                                                Coolant
                                                                                                                ~           Heat rejection
                                                                                       Cp/R=
                                                         Geothermal fluid cooling path              Y-I        Supercritical heating path



                            Temperature-entropy (T-S) plot for an idealized or "Carnotized" power cycle. Note
                            that as �T1 and �T2 go to zero that maximum work output is achieved.
                                  Figure 8.                           Generalized correlation for the degree of superheat above the
                                 Figure 4.                           Temperature-entropy for -S) plot for an idealized geothermal fluid
                                                                      critical temperature (T optimum utilization of or "Carnotized"
                                                                      availability Image thatMIT AT1 and ATstate reduced heat capacity.
                                                                                    Note by as OCW.
                                                                     power cycle.as a function of ideal gas 2 go to zero that maximum
                                                                     work output is achieved.




c:';;':
.~                                                                     c...",.


       " ""c                                                                                                                                                                 ,'::,                         ,~!~~~~~
                           160                                                                                        A                                                                                    B
                                         P = 27.5 bar (398.9 psia)                                                                               P = 39.26 bar (569.4 psia)
                  "
                           140
                                         Pr = 0.87                                                      15oC                                     Pr = 1.24
                                         �u = 46.5%                                                                     B                        �u = 56.5%                                                      B
   c                                     �cycle = 9.0%                                                                                           �cycle = 11.2%
                           120                                C2FSCI
                                                               MW = 154.5 g/mol
                           100                                                                                      C




                                                                                                                at
                            I                                 Pc            = 458 psia (32 bar)                                                                                      llt       = 85% dry




                                                                                                              he
                                                                200 8GoG (175oC )
                                                                          10                                      C'




                                                                                                            r
                                                                                                          pe
                                                              T   =           goF                                                                                                    IIp = 80%




                                                                                                        Su
                            80                                     c                           .R-115                       Chloropentofluoroethane

                                                                                                                              Tgt=150.C                                                                C
                                                                                Evaporation
                                                                ing
                                                                                                                              T. =26.7. C
                            60                                at
                                                         He
                                                uid
                                                         16            @                                                                         @

                                             Liq
                                                                       P=27.5 bar (398.9 psio)                                                   p. 39.26 bar (569.4 pslo)
                            40
                                     A                   14
                                                              Condensation
                                                                 F}=0.87                                                                  A      Pr=I.24
                                                                                                                                                            Condensation
                                     E
                                                                 'Iu=46.5 %
                                                                                             D
                                                                                                              R-717(NH3)                  E
                                                                                                                                                 '1.=56.5 %
                                                                                                                                                                                           D
                            20                                                                                                                   'ICYCII-'.'
        Temperature (oC)




                                                         12              'Icycl.=90o;.                                                                _112,.
                                         Pumping                                                                                                 Pumping
                               0                         1               15

                           160                           8
                                                                                                                      C                                                                                    D
                                         P = 80.1 bar (1161.8 psia)                                                                              P = 114.4 bar (1659.2 psia)
                                         Pr = 2.54
                                                 6                                                                                               Pr = 3.62
                           140
                            I
                                                                                                          B
                                         �u = 63.2%                                                                                              �u = 54.6%                                       B
                                         �cycle = 11.9%  4
                                                                                                                                                 �cycle = 10.6%
                           120
                                               . -
                                               u2
                           100                     !!
                           I                       .2


                            80
                                                   ~
                                                    0
                                                              ~IOO
                                                    g-16                                                                                     @
                                                    4J
                                                   I-              (.)                                                                       P=114.4 (1659.2 psla)
                                                                                                                                                   bar

                            60                           14                                                                                  P,=3.62

                                                             *1                                                                              '1.=54.6 %

                            40           A
                                                         12
                                                              ...                                C
                                                                                                                                             'Icyci. =10.6%
                                                                                                                                             A
                                                         1
                                                              Condensation                                                                                  Condensation
                            20       E                                                   D                                                E                                          D
                                         Pumping
                                             8                                                                                                   Pumping
                               0
                                50                       6     100         50            150                    200                  50                        100                   150               200
                                                                                                                      Enthalpy (J/g)
                                                         4

                                     C2F5Cl 2                                                                   R-115 Chloropentafluoroethane                                                     �t = 85% dry
                                                                                                                     Tgf = 15.0o C                                                                �p = 80%
                                     MW = 154.5 g/mol
                                                                                                                     To = 26.7o C
                                     PC = 458 psia (32 bar)                                                                                                                                     200
                                     TC = 80oC psia (175.9oF)                                                               Enthalpy (JIg)



                                                             Geothermal Fluid Cooling Path                                     Supercritical Heating Path
                                                                    0
                                                                                  0                       5                     10                          15                       20
                                                             Turbine Expansion                                                 Sensible Heat Rejection
                                                                                                                       *Y
                                                                                                                  Cp/R=
                                    Approach to thermodynamically optimized Rankine cycle for R-115 with a 150oC liquid
                                                                                            Y-I
                                  Figure 5                     Approach to rejection at 26.7oC (80oF). Temperature-enthalpy (T-H)
                                    geothermal fluid source and heat          thermodynamically optimized Rankine cycle for R-115
                                    diagrams shown at different 150°Cliquid geothermal fluid source and heat rejection at
                                                               with a reduced cycle pressures.
                                                               26.7°C (80°F). Temperature-enthalpy (T -H) diagrams shown at
                               Adapted from Tester, J. W. anddifferentchael. Thermodynamics and Its Applications. Upper Saddle River, NJ: Prentice
                                                               Modell, Mi reduced cycle pressures.
                               Hall PTR, 1997, p. 49, Fig. 14.10.Generalized correlation for the degree of superheat above the
                                     Figure 8.
                                                                 critical temperature for optimum utilization of geothermal fluid
                                                                              Image by MIT OCW.
                                                                 availability as a function of ideal gas state reduced heat capacity.

!~!~~~
"

c




                                                             200

                                                                                                                                                        65

                                            12                                                                                                          60




                                                                                                                                          �u, % of �B
                                            11                                                    R-717(NH3)                                            55

                                            10                                                                                                          50            20
                                                                   15              R - 115 chloropentafluoroethane
        I, Specific irreversibility (J/g)




                                             9                                     T = 150oC geothermal fluid temperature                               45            18
                                                                                   To = 26.7oC condensing temperature
                                             8                                                                                                          40            16




                                                                                                                                                                            IT, Total irreversibility (J/g)
                                             7                                                                                                                        14

                                             6          -                                                                                                             12

                                             5          ~IOO                                                                                                          10
                                                             (.)

                                             4                                                                                                                        8
                                                       *1
                                             3          ...                                                                                                           6

                                             2                                                                                                                        4

                                             1                     50                                                                                                 2

                                             0                                                                                                                        0
                                              0.8 0.9 1.0                               1.5           2.0       2.5    3.0          3.5       4.0               5.0
                                                                                              Pr, reduced cycle pressure


                                                                        Utilization factor                       I Heat exchanger                                 I Total

                                                                    I Heat rejection
                                                                    0                                            I Turbine
                                                                       0                      5             10                15                        20 I Residual fluid
                                                                        I Pump                        *Y
                                                                                                    Cp/R=
                                                                                                                 Y-I
                                                 Component irreversibility and �u as a function of reduced cycle pressure
                                                 for R-115 for the condition shown in the figure above.
                                             Adapted from Tester, J. W. and Modell, Michael. Thermodynamics and Its Applications. Upper Saddle
                                             River, NJ: Prentice Hall PTR, 1997, p. 613, Fig. 14.11.
                                                 Figure 8.                       Generalized correlation for the degree of superheat above the
                                                                                 critical temperature for optimum utilization of geothermal fluid
                                                                                              Image by MIT OCW.
                                                                                 availability as a function of ideal gas state reduced heat capacity.
"
                                                                                                                      --~~:fi
    c



.
                                                            200




                                         656                                             R-717(NH3)

                                                                  15
                                         606

                                        -
                                        ~
                                          55
                                        !...5
        Utilization efficiency �u (%)




                                            ~
                                        ~
                                        >-
                                         50
                                        u5
                                        Z
                                                        -
                                        ~
                                                        ~IOO                                                     .R-         717 (NH3)
                                        ~                   (.)                                                  ..R       -115
                                        lJ..
                                          45
                                        lJ.. 4                                                                   .R        -32
                                         w             *1                                                        0        R- 22
                                        Z
                                        0
                                                        ...                                                      6.      RC -318
                                        ~404                                                                     x       R -114
                                        ~                                                                        .R         -600 a      (ISOBUTANE)
                                        ~                         50
                                        §353                                                Optimum Thermodynamic Performance
                                                                                             OPJIMUM THERMODYNAMICPERFORMANCE
                                                                                                 To = 16.7oC
                                                                                                    T = 16.7°C
                                                                                                                  Tcond = 26.7oC
                                                                                                                     T      = 267°C
                                         303
                                                                                                 �t = 85=%
                                                                                                      0
                                                                                                    TI, 85%       �p TIp = %
                                                                                                                     = 80 80%
                                                                                                                      cond.

                                                                                                     �T~Tplnch10oC
                                                                                                        pinch = = 10°C


                                                 100                         150
                                                                               150                200
                                                                                                    200              250
                                                                                                                      250                           300
                                                                                                                                                     300
                                                                   0         GEOTHERMAL FLUID TEMPERATURE (OC)
                                                                                   Geothermal fluid temperature (oC)
                                                                       0             5             10            15                20

                                                            R - 717 (NH3)                    *Y
                                                                                            R - 115              R - 32                    R - 22
                                                                                           Cp/R=
                                                            RC - 318                        R - 114     Y-I     R - 600a (Isobutane)

                                            Utilization efficiency �u as a function of geothermal fluid (initial heat source)
                                            temperature for optimum thermodynamic operating conditions.
                                                Figure 8.                   Generalized correlation for the degree of superheat above the
                                                                            critical temperature for optimum utilization of geothermal fluid
                                                Figure 7.                  Utilization efficiency 11u ofaideal gas state reduced heat capacity.
                                                                                         Image by MIT function of geothermal fluid (initial
                                                                                                     as
                                                                            availability as a function OCW.
                                                                           heat source) temperature for optimum thermodynamic operating
                                                                           conditions.
" ""c                                                                                           ,'::,         ,~!~~~~~

            "

c




                                    200
                                    200




                                                         R - 717 (NH3)

                                                                R-717(NH3)
                                    150
                                          15
                                                                 R - 22

                                                                   R - 32



                            -       100
                     T* - Tc (oC)




                                                 790
                             ~IOO
                                                 C* /R
                                                  p
                                    (.)

                                                                 R - 600a
                         *1
                             ...                                                   R - 114

                                                                               R - 115
                                      50
                                          50
                                                                                         RC - 318




                                          0
                                           00           5                 10             15                 20
                                             0              5               10 �             15             20
                                                                  C* *Y =
                                                                      /R
                                                                  Cp/R= � - 1
                                                                   P
                                                                               Y-I
                 Generalized correlation for the degree of superheat above the critical
                 temperature for optimum utilization of geothermal fluid availability as
                 a function of ideal gas state reduced heat capacity.
                Figure 8.                        Generalized correlation for the degree of superheat above the
                                                 critical temperature for optimum utilization of geothermal fluid
                                                              Image by MIT OCW.
                                                 availability as a function of ideal gas state reduced heat capacity.

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Subcritical

  • 1. ':" . Supplementary Notes for Chapter 14 Energy and Power Production, Conversion, and Efficiency 1. Fundamental principles -energy conservation and the 1 stLaw of thermodynamics -entropy production and the 2nd Law of thermodynamics -reversible Carnot heat engines -maximum work I availability I exergy concepts 2. Efficiencies -mechanical device efficiency for turbines and pumps -heat exchange efficiency -Carnot efficiency .. -cycle efficiency -fuel efficiency -utilization efficiency " 3. Ideal cycles -CarnQt with fixed THand Tc -Carnot with variable TH and fixed Tc -Ideal Brayton with variable THand Tc 4. Practical power cycles -an approach to Carnotizing cycles -Rankine cycles with condensing steam or organic working fluids -sub and supercritical operation -feed water heating -with reheat -Brayton non-condensing gas turbine cycles -Combined gas turbine and steam Rankine cycles -Topping and bottoming and dual cycles -Otto and diesel cycles for internal combustion engines 5. Examples of power conversion using a natural gas or methane energy source -sub-critical Rankine cycle -gas turbine open Brayton cycle -combined gas turbine steam Rankine cycle -electrochemical fuel cell
  • 2. -, .." .. For further information, refer to: 1. Milora, S.L. and Tester, J.W. GeothermalEnergyas a Source of Electric Power. Cambridge, MA: MIT Press, 1976, especiallychapters 3-5. 2. Balje, C.E. Turbomachines. New York: John Wiley and Sons, 1981. , 3. Balje, C.E. Journal of Engineering Power, AS ME Transactions 84(1), 83, for January 1962. Power Cycles 1. Rankine Cycle Limitations -utilization vs. cycle efficiency (11u 11c) vs. -"Carnotizing" to approach 2nd law limit of performance -mechanical component efficiencies 11, 11 < 1 for turbines and feed pumps t ~ (effect of moisture to decreaseefficiency) -heat transfer irreversibilities (AT> 0 in primary heat exchangerand condenser) -materials limitations (metallurgical limit for steel in steam Rankine cycle 600°C (1100°F) 2. Improvement to Rankine Cycle (fossil or nuclear-fired) -reheat -supercritical vs. subcritical operation with steam -decrease turbine exhaust pressure/condensingtemperature r!!~r;'.~":
  • 3. --~--~-~-- _f~::':'" . -regenerative feed water heating/interstage moisture extraction -topping and bottoming cycles using non-aqueousfluids (topping -Hg, Cs, K; bottoming -NH3, halocarbons) -combined cycles (gas turbine cycle linked to steam cycle) 3. Power Generation with Low TemperatureHeat So~es (solar, geothennal, etc.) -cycle configurations possible -analysis of single and multi-single flash systems -single (binary), sub- and supercritical cyclesusing non-aqueousworking fluids -derived thermodynamic property estimation from BOS, P/iquid, and C; p:;~ correlations -effect cycle pressure on performance with an R-115 and a 150°C resource -irreversibility analysis of performance as function of turbine inlet pressure -11u vs. temperature for several fluids -correlation of "degree of superheat" for optimal performance vs. C;lR 4. ThennodynamicAnaiysu of Fluid Flow in a Duct or Nozzle -thermodynamic analysis of fluid flow in a duct or nozzle -conversion of KE into rotating shaft work -sonic limitations in choked flow (pressure ratio, isentropic AH) 5. Turbine, Pump and CompressorSizingand Perfonnance -Balje analysis of performance (11 = ffNs' Ds, Re, Mal) -generalized approach to turbine exhaustand requirements -sizing figure of merit 2
  • 4. ':~~;~r:;!_- ?~~: . Power Cycle Terminology I ffi .net work W net 11 C= cyC e e Clency = = - primary heat exchanged QH 11 net work Wnet Wnet U ==-=­ maximum possible work W max AB AB = availability change = ill -T oAS = Wmax To = ultimate sink temperature for heat rejection Po = ambient pressure For emmpie,for geothermal.systems, steadystate at AB = AH-ToAS I Tgf'P gf To'P 0 where Tgf = geothermal fluid inlet temperature P gf = geothermal fluid inlet pressure As the cost of producing the geothermal fluid (drilling wells, etc.) increases relative to the cost of the power conversion equipment itself (heat exchangers, turbines, pumps, etc.), cycle operation at conditions approaching max 11u favored. See Chapters 3 and 4 is of Milora and Tester (1976) for further discussion. 3
  • 5. " ~ '}~'~?: c 200 R-717(NH3) Qh 15 ..f: .; :;...:.:::::::., HO T 5Y5T E M .. " ..;;::: - Turbine ~IOO BOILER Ws (.) Wp t *1 Condensate return .I ... pump Wp.- _.w ~ CONDENSATE 50 RETURN PUMP r T'-'.~S.I 'E Qc C'ONCt;NSER Boiler -- Condenser 0 0 5 10 15 Hot system 20 *Y Cold system Cp/R= Y-I General Rankine Cycle Schematic : .:;i:~::.. COLD ~: SYSTEM ':::;:~:i:~:~ '.::;: ,. Adapted from Tester, J. W. and Modell, Michael. Thermodynamics and Its Applications. Upper Saddle River, NJ: Prentice Hall PTR, 1997, p. 606, Figure 14.7. Figure 8. Generalized correlation for the degree of superheat above the critical temperature for optimum utilization of geothermal fluid Image by MIT OCW. availability as a function of ideal gas state reduced heat capacity. Figure 1. General Rankine cycle schematic.
  • 6. . " ""c ,'::, ,~!~~~~~ " c 1000 .. 900 200 1000 800 900 SATURATED STEAM, HEAT REJECTION TEMPERATURE = 26.7oC (BOOF) . 700 R-717(NH3) I BOO 15 Maximum useful work (kW-sec/kg) 600 700 '"Ci ~ 500 - ~ ~ ~ ~ I c: 600 ~IOO ~400 0 -J 500 :J(.) ... w V) :J *1 ~300 SATURATED STEAM, HEAT ~ ... -(120OF) x 400 REJECTION TEMPERATUf~E = ~C.90C 41: ~ 200 300 50 100 SATURATED WATER, HEAT REJECTION 200 TEMPERATURE = 26.7oC (60°F) 0 0 100 50 100 150 200 250 o Geothermal fluid temperature ( c) SATURATED WATER, HEAT REJECTION 0 TEMPERATURE # 0 0 Saturated steam, heat rejection temperature f1200FI 5 10 15 4B.90C 20 0 50 26.7 co 100 *Y (80oF) 48.9oc 150 (120oF) 200 250 Cp/R= GEOTHERMAL FLUID TEMPERATURE (OCI Y-I Saturated water, heat rejection temperature o o 26.7 c (80 F) 48.9oc (120oF) Availability or maximum useful work as a function of geothermal fluid temperature. Figure 2. Availability or maximum useful work as a function of geothermal Figure 8. Generalized correlation for the degree of superheat above the fluid temperature. for optimum utilization of geothermal fluid critical temperature Image by MIT OCW. availability as a function of ideal gas state reduced heat capacity.
  • 7. ,., . , 200 J Supercritical Rankine Cycle R-717(NH3) Geofluid B 15 1 SUPERCRITICAL RANKINE CYCLE ) Temperature 1 .. C B - l.LJ a: ::) ~ E A D Working ~IOO a: fluid l.LJ Cooling water , C- (.) or air ~ NG I- Enthalpy 0 *1 ... CO Turbine Geofluid ENTHALPY B C Cooling water 50 GEOFLUIO TURBINE or air B D C COOLI NG Condenser Heat exchanger WATERORAI R Desuperheater , HEAT EXCHANGER 0 A E CONDENSER/ DESUPERHEATER Working A E Production 0 fluid Feed well 0 5 WORKING pump PUMP 15 10 ED 20 PRODUCTION ~ pump FLUID *Y Cp/R= WELL PUMP Reinjection Y-I well REINJECTION WELL Supercritical Rankine cycle operating state points on a temperature-enthalpy (T-H) diagram. Figure 8. ( / Generalized correlation for the degree of superheat above the critical temperature for optimum utilization of geothermal fluid Image by MIT OCW. availability as a function of ideal gas state reduced heat capacity. Figure 3. Supercritical Rankinecycle operatingstatepoints on a temperature- enthalpy(T-H) diagram.
  • 8. ; , .~;~7'" " . c 200 " ,. R-717(NH3) Tgf .' .' " ..,. 15 �T1 '. T,gf - �T1 9 f ..I, " . AT I ,," Tgf-LT, i " - . Temperature Qin t ~IOO: ..Turbine OJ (.) -. =' c *1 .expanslon ... ... T0 + �T1 + �T2 Q) .Co E ... ..'. '. . �T1 .Q) TO+6lj+h.T2 T .- Qout 50 �T2"~ .Heat rejection . T0 6Tz ~ Qout .. TO L-ot) .. Coolant . 0 Entropy 0 5 10 15 20 Turbine expansion *Y Entropy Coolant ~ Heat rejection Cp/R= Geothermal fluid cooling path Y-I Supercritical heating path Temperature-entropy (T-S) plot for an idealized or "Carnotized" power cycle. Note that as �T1 and �T2 go to zero that maximum work output is achieved. Figure 8. Generalized correlation for the degree of superheat above the Figure 4. Temperature-entropy for -S) plot for an idealized geothermal fluid critical temperature (T optimum utilization of or "Carnotized" availability Image thatMIT AT1 and ATstate reduced heat capacity. Note by as OCW. power cycle.as a function of ideal gas 2 go to zero that maximum work output is achieved. c:';;':
  • 9. .~ c...",. " ""c ,'::, ,~!~~~~~ 160 A B P = 27.5 bar (398.9 psia) P = 39.26 bar (569.4 psia) " 140 Pr = 0.87 15oC Pr = 1.24 �u = 46.5% B �u = 56.5% B c �cycle = 9.0% �cycle = 11.2% 120 C2FSCI MW = 154.5 g/mol 100 C at I Pc = 458 psia (32 bar) llt = 85% dry he 200 8GoG (175oC ) 10 C' r pe T = goF IIp = 80% Su 80 c .R-115 Chloropentofluoroethane Tgt=150.C C Evaporation ing T. =26.7. C 60 at He uid 16 @ @ Liq P=27.5 bar (398.9 psio) p. 39.26 bar (569.4 pslo) 40 A 14 Condensation F}=0.87 A Pr=I.24 Condensation E 'Iu=46.5 % D R-717(NH3) E '1.=56.5 % D 20 'ICYCII-'.' Temperature (oC) 12 'Icycl.=90o;. _112,. Pumping Pumping 0 1 15 160 8 C D P = 80.1 bar (1161.8 psia) P = 114.4 bar (1659.2 psia) Pr = 2.54 6 Pr = 3.62 140 I B �u = 63.2% �u = 54.6% B �cycle = 11.9% 4 �cycle = 10.6% 120 . - u2 100 !! I .2 80 ~ 0 ~IOO g-16 @ 4J I- (.) P=114.4 (1659.2 psla) bar 60 14 P,=3.62 *1 '1.=54.6 % 40 A 12 ... C 'Icyci. =10.6% A 1 Condensation Condensation 20 E D E D Pumping 8 Pumping 0 50 6 100 50 150 200 50 100 150 200 Enthalpy (J/g) 4 C2F5Cl 2 R-115 Chloropentafluoroethane �t = 85% dry Tgf = 15.0o C �p = 80% MW = 154.5 g/mol To = 26.7o C PC = 458 psia (32 bar) 200 TC = 80oC psia (175.9oF) Enthalpy (JIg) Geothermal Fluid Cooling Path Supercritical Heating Path 0 0 5 10 15 20 Turbine Expansion Sensible Heat Rejection *Y Cp/R= Approach to thermodynamically optimized Rankine cycle for R-115 with a 150oC liquid Y-I Figure 5 Approach to rejection at 26.7oC (80oF). Temperature-enthalpy (T-H) geothermal fluid source and heat thermodynamically optimized Rankine cycle for R-115 diagrams shown at different 150°Cliquid geothermal fluid source and heat rejection at with a reduced cycle pressures. 26.7°C (80°F). Temperature-enthalpy (T -H) diagrams shown at Adapted from Tester, J. W. anddifferentchael. Thermodynamics and Its Applications. Upper Saddle River, NJ: Prentice Modell, Mi reduced cycle pressures. Hall PTR, 1997, p. 49, Fig. 14.10.Generalized correlation for the degree of superheat above the Figure 8. critical temperature for optimum utilization of geothermal fluid Image by MIT OCW. availability as a function of ideal gas state reduced heat capacity. !~!~~~
  • 10. " c 200 65 12 60 �u, % of �B 11 R-717(NH3) 55 10 50 20 15 R - 115 chloropentafluoroethane I, Specific irreversibility (J/g) 9 T = 150oC geothermal fluid temperature 45 18 To = 26.7oC condensing temperature 8 40 16 IT, Total irreversibility (J/g) 7 14 6 - 12 5 ~IOO 10 (.) 4 8 *1 3 ... 6 2 4 1 50 2 0 0 0.8 0.9 1.0 1.5 2.0 2.5 3.0 3.5 4.0 5.0 Pr, reduced cycle pressure Utilization factor I Heat exchanger I Total I Heat rejection 0 I Turbine 0 5 10 15 20 I Residual fluid I Pump *Y Cp/R= Y-I Component irreversibility and �u as a function of reduced cycle pressure for R-115 for the condition shown in the figure above. Adapted from Tester, J. W. and Modell, Michael. Thermodynamics and Its Applications. Upper Saddle River, NJ: Prentice Hall PTR, 1997, p. 613, Fig. 14.11. Figure 8. Generalized correlation for the degree of superheat above the critical temperature for optimum utilization of geothermal fluid Image by MIT OCW. availability as a function of ideal gas state reduced heat capacity.
  • 11. " --~~:fi c . 200 656 R-717(NH3) 15 606 - ~ 55 !...5 Utilization efficiency �u (%) ~ ~ >- 50 u5 Z - ~ ~IOO .R- 717 (NH3) ~ (.) ..R -115 lJ.. 45 lJ.. 4 .R -32 w *1 0 R- 22 Z 0 ... 6. RC -318 ~404 x R -114 ~ .R -600 a (ISOBUTANE) ~ 50 §353 Optimum Thermodynamic Performance OPJIMUM THERMODYNAMICPERFORMANCE To = 16.7oC T = 16.7°C Tcond = 26.7oC T = 267°C 303 �t = 85=% 0 TI, 85% �p TIp = % = 80 80% cond. �T~Tplnch10oC pinch = = 10°C 100 150 150 200 200 250 250 300 300 0 GEOTHERMAL FLUID TEMPERATURE (OC) Geothermal fluid temperature (oC) 0 5 10 15 20 R - 717 (NH3) *Y R - 115 R - 32 R - 22 Cp/R= RC - 318 R - 114 Y-I R - 600a (Isobutane) Utilization efficiency �u as a function of geothermal fluid (initial heat source) temperature for optimum thermodynamic operating conditions. Figure 8. Generalized correlation for the degree of superheat above the critical temperature for optimum utilization of geothermal fluid Figure 7. Utilization efficiency 11u ofaideal gas state reduced heat capacity. Image by MIT function of geothermal fluid (initial as availability as a function OCW. heat source) temperature for optimum thermodynamic operating conditions.
  • 12. " ""c ,'::, ,~!~~~~~ " c 200 200 R - 717 (NH3) R-717(NH3) 150 15 R - 22 R - 32 - 100 T* - Tc (oC) 790 ~IOO C* /R p (.) R - 600a *1 ... R - 114 R - 115 50 50 RC - 318 0 00 5 10 15 20 0 5 10 � 15 20 C* *Y = /R Cp/R= � - 1 P Y-I Generalized correlation for the degree of superheat above the critical temperature for optimum utilization of geothermal fluid availability as a function of ideal gas state reduced heat capacity. Figure 8. Generalized correlation for the degree of superheat above the critical temperature for optimum utilization of geothermal fluid Image by MIT OCW. availability as a function of ideal gas state reduced heat capacity.