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M. H. Mahmood
Department of Manufacturing and Material Engineering,
International Islamic University Malaysia, PO Box 10, 50728 Kuala Lumpur, Malaysia
Corresponding author E-mail: mahmoodfattah@yahoo.com
Highlights
 Nano CuO particles were grown on copper
substrate using electrochemical method.
 CO gas sensitivity of Nano CuO coating was
enhanced by decreased oxalate concentration.
 Coating thickness increased by increasing of
the oxalate concentration.
 The highest surface area was achieved for
coating prepared in the highest oxalate
concentration and the lowest temperature.
 Increase solution speed improves the ionic and
charging transfer leading to form a non-porous
coating with smaller grain size.
 Increase surface area of coating enhance the
heat transfer efficiency.
Fig. 2. Microstructure of coating prepared in oxalic acid
solution
Table 2; Average thickness of coating with their corresponding S/N ratio
Figures
Fig. 4. The average thickness of the coating as a function of oxalate concentration and temperature
Wait for the rotation
Fig. 5. Average grain size of the coating as a function of oxalate concentration and temperature
Wait for the rotation
Fig. 6. Average porosity of coating as a function of oxalate concentration and temperature
Wait for the rotation
Fig. 7. The total surface area of coating as a function of coatings oxalate concentra-tion and
temperature
Wait for the rotation
Fig. 8. Grain size and porosity of coating as a function of temperature and solution speed
0%
5%
10%
15%
20%
25%
30%
35%
40%
45%
50%
0
10
20
30
40
50
60
70
80
90
100
0 0.18 0.55
Grain
size
(nm)
Solution speed (m/s)
Grain size at 0 οC
Grain size at 8 οC
Porosity at 0 οC
Porosity at 8 οC
Fig. 9. The grain size of the coating as a function of oxalate concentration and solu-tion speed
Wait for the rotation
Fig. 10. Porosity of coating as a function of oxalate concentration and solution speed
Wait for the rotation
Fig. 11. The total surface area of coating as a function of oxalate concentration and solution speed
Wait for the rotation
Fig. 12. The total surface area of coating as a function of temperature and solution speed
Wait for the rotation
Fig. 13. The testing system for gas-sensing performance
Gas-sensing performance and resistance of coating as a function of coating
grain size
Grain size nm
Resistance in air
Ra
Resistance in
gas Rg
Gas sensitivity
S %
Gas-sensing
response
R= Rg/Ra
25 526 605.952 15.2 1.152
30 400 456 14 1.14
35 310 350.3 13 1.13
40 260 291.2 12 1.12
45 245 272.44 11.2 1.112
48 210.9 233.4663 10.7 1.107
52 195.5 216.223 10.6 1.106
54 180 198.9 10.5 1.105
56 181.35 200.02905 10.3 1.103
58 162 178.524 10.2 1.102
59 155 170.81 10.2 1.102
Fig. 14. Gas-sensing performance and resistance of coating as a function of grain size
Conclusions
From the current study, the following notes can be concluded;
 The thickness of coating increased with the increase in oxalate concentration at fixed
coating temperature. The increase in coating thickness was due to the increase in electrical
conductivity of the coating solution which led to increased coating rate.
 The highest surface area was achieved for the coating pre-pared in the highest oxalate
concentration and the lowest temperature.
 The speed of the coating solution is an effective noise factor in the coating process.
Increased solution speed has improved the ionic and charging transfer and formed a
nonporous coating with smaller grain size.
 The CO gas sensitivity of nano-CuO coating was increased by 50% due to the improvement
of the surface area with de-creased oxalate concentration and temperature at fixed solution
speed of 0.5 m/s.
 The increase of surface area by the nano-CuO coating enhanced the efficiency of heat
transfer by 96.5%.
[1] Maki, S.A. Mahmoud, O.A. The thickness effect of CuO thin films on electrical and gas sensing properties, JMEST. 4,7652–7658(2017).
[2] Hojabri, A. F. Hajakbari, N. Soltanpoor, M.S. Hedayati, Annealing temperature effect on the properties of untreated and treated copper films with oxygen plasma, J. Theor. Appl. Phys. 8 (2014)
https://doi.org/10.1007/s40094-014-0132-x.
[3] Kimpa, M.I. Yabagi, J.A. Effect of Oxidation Temperature on the Properties of Copper Oxide Thin Films Prepared from Thermally Oxidised Evaporated Copper Thin Films, Artic. IOSR J. Appl. Phys. 3, 61–66
(2013)
[4] Figueiredo, V. Elangovan, E. Gonçalves, G. Barquinha, P. Effect of post-annealing on the properties of copper oxide thin films obtained from the oxidation of evaporated metallic copper, Appl. Surf. Sci. 254, 3949–
3954 (2008). https://doi.org/10.1016/j.apsusc.2007.12.019.
[5] Rydosz, A. The use of copper oxide thin films in gas-sensing applications, Coatings. 8 (2018) https://doi.org/10.3390/coatings8120425.
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[8] Sarica, N. Alev, O. Characterization and gas sensing performances of noble metals decorated CuO nanorods, Thin Solid Films. 685, 321–328(2019). https://doi.org/10.1016/j.tsf.2019.06.046
[9] Ogwu, A. Derma,T.H. Bouquerel, E. Electrical resistivity of copper oxide thin films prepared by reactive magnetron sputtering, Manuf. Eng. 24, 172–177 (2007).
[10]Umar, A. Alshahrani, A.A. Algarni, H. CuO nanosheets as potential scaffolds for gas sensing applications, Sensors Actuators, B Chem. 250, 24–31 (2017). https://doi.org/10.1016/j.snb.2017.04.062.
[11]Manish, V. Chowdhuri, A. Sreenivas, K. Comparison of H2S sensing response of hetero-structure sensor (CuO-SnO2) prepared by rf sputtering and pulsed laser deposition, Thin Solid Films. 518, e181-e182 (2010).
https://doi.org/10.1016/j.tsf.2010.03.162.
[12]Lin, T.; Lv, X.; Hu, Z.; Xu, A.; Feng, C. Semiconductor Metal Oxides as Chemoresistive Sensors for Detecting Volatile Organic Compounds. Sensors. 19, 233 (2019). https://doi.org/10.3390/s19020233.
[13]Wan, X. J. Wang, L. Zhu, J. Tang, Gas sensing properties of Cu2O and its particle size and morphology-dependent gas-detection sensitivity, J. Mater. Chem. A. 2, 13641–13647(2014).
https://doi.org/10.1039/c4ta02659d.
[14]Zhang, J. Qin, Z. Zeng, D. Xie, C. Metal-oxide-semiconductor based gas sensors: Screening, preparation, and integration, Phys. Chem. Chem. Phys. 19, 6313–6329 (2017). https://doi.org/10.1039/c6cp07799d.
[15]Wetchakun, T. Samerjai, N. Tamaekong, C. Liewhiran, C. Siriwong, V. Kruefu, A. Wisitsoraat, A. Tuantranont, S. Phanichphant, Semiconducting metal oxides as sensors for environmentally hazardous gases,
Sensors and Actuators B, Chemical, 160, 580–591 (2011). https://doi.org/10.1016/j.snb.2011.08.032.
[16]ASTM International, , Standard Practice for Preparation of Copper and Copper-Base Alloys for Electroplating and Conversion Coatings. ASTM B281-88(2019)e1.https://www.astm.org/Standards/B281.htm,
https://doi.org/10.1520/B0281-88R19E01.
[17]Mahmood, M.H. Suryanto, Study the Influence of the Anodizing Process Parameters on the Anodized Copper Hardness MATEC Web Conf. 130 08003 (2017). https://doi.org/10.1051/matecconf/201713008003
[18]De Los Santos Valladares, L. Crystallization and electrical resistivity of Cu2O and CuO obtained by thermal oxidation of Cu thin films on SiO2/Si substrates, Thin Solid Films. 520, 6368–6374(2012).
https://doi.org/10.1016/j.tsf.2012.06.043.
[19]Adkar, D. Synthesis and characterization of nanoscale metals metal sulphides and metal oxides by novel polymer inorganic solid state reaction, Savitribai Phule Pune University, 2013.
http://hdl.handle.net/10603/90129
[20]Aguilar, M.S. Esparza, R. Rosas, G. Time-dependent facile synthesis of CuO hedgehog-like nanostructures and their catalytic activity, J. Solid State Chem. 277 46–53 (2019).
https://doi.org/10.1016/j.jssc.2019.05.034.
[21]W. Conshohocken, ASTM International, E112, Standard Test Methods for Determining Average Grain Size, West Conshocken. 96 1–26 (1996). https://doi.org/10.1520/E0112-10.Copyright.
[22]ASTM International, E2109-01, Determining Area Percentage Porosity in Thermal Sprayed Coatings, ASTM Standared. 03.01 1-8 (2014). https://www.astm.org/Standards/E2109.htm.
[23]Mahmood, M. H. Development of anodized copper coating in oxalate containing solution and its characteristics, Universiti Islam Antarabangsa Malaysia, (2019).
[24]ASTM International, Standard Test Method for Measurement of Metal and Oxide Coating Thickness by Microscopical Examination of Cross Section, Standard. ASTM B487 - 85 02.05, (2013).
https://doi.org/10.1520/B0487-85R13.
[25]Zerbino, J. Effect of Oxalate on The Growth of Cuprous Oxide Layers on Copper Electrodes . Ellipsometric and Isoelectric Point Study, Acta Chim. Slov. 56, 124–130 (2009).
[26]Dhanasekaran, V. Mahalingam, T. Electrochemical deposition and characterization of cupric oxide thin films, Thin Solid Films. 520, 6608–6613 (2012). https://doi.org/10.1016/j.tsf.2012.07.021.
[27]Steinhauer, S. Singh, V. Cassidy, C. Single CuO nanowires decorated with size-selected Pd nanoparticles for CO sensing in humid atmosphere, Nanotechnology.26,1-6(2015). https://doi.org/10.1088/0957-
4484/26/17/175502.
[28] Mahmood, M. Maleque, Md. Abdul. Anodized nano-coating of copper material for thermal efficiency enhancement. The Mattingley Publishing Co., Inc. ,Test Engineering and. Management. 83 1430–1437 (2020).
References

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Study the co gas sensing performance and heat transfer efficiency of nano-cu o coating.

  • 1. M. H. Mahmood Department of Manufacturing and Material Engineering, International Islamic University Malaysia, PO Box 10, 50728 Kuala Lumpur, Malaysia Corresponding author E-mail: mahmoodfattah@yahoo.com
  • 2.
  • 3. Highlights  Nano CuO particles were grown on copper substrate using electrochemical method.  CO gas sensitivity of Nano CuO coating was enhanced by decreased oxalate concentration.  Coating thickness increased by increasing of the oxalate concentration.  The highest surface area was achieved for coating prepared in the highest oxalate concentration and the lowest temperature.  Increase solution speed improves the ionic and charging transfer leading to form a non-porous coating with smaller grain size.  Increase surface area of coating enhance the heat transfer efficiency. Fig. 2. Microstructure of coating prepared in oxalic acid solution
  • 4. Table 2; Average thickness of coating with their corresponding S/N ratio
  • 6. Fig. 4. The average thickness of the coating as a function of oxalate concentration and temperature Wait for the rotation
  • 7. Fig. 5. Average grain size of the coating as a function of oxalate concentration and temperature Wait for the rotation
  • 8. Fig. 6. Average porosity of coating as a function of oxalate concentration and temperature Wait for the rotation
  • 9. Fig. 7. The total surface area of coating as a function of coatings oxalate concentra-tion and temperature Wait for the rotation
  • 10. Fig. 8. Grain size and porosity of coating as a function of temperature and solution speed 0% 5% 10% 15% 20% 25% 30% 35% 40% 45% 50% 0 10 20 30 40 50 60 70 80 90 100 0 0.18 0.55 Grain size (nm) Solution speed (m/s) Grain size at 0 οC Grain size at 8 οC Porosity at 0 οC Porosity at 8 οC
  • 11. Fig. 9. The grain size of the coating as a function of oxalate concentration and solu-tion speed Wait for the rotation
  • 12. Fig. 10. Porosity of coating as a function of oxalate concentration and solution speed Wait for the rotation
  • 13. Fig. 11. The total surface area of coating as a function of oxalate concentration and solution speed Wait for the rotation
  • 14. Fig. 12. The total surface area of coating as a function of temperature and solution speed Wait for the rotation
  • 15. Fig. 13. The testing system for gas-sensing performance
  • 16. Gas-sensing performance and resistance of coating as a function of coating grain size Grain size nm Resistance in air Ra Resistance in gas Rg Gas sensitivity S % Gas-sensing response R= Rg/Ra 25 526 605.952 15.2 1.152 30 400 456 14 1.14 35 310 350.3 13 1.13 40 260 291.2 12 1.12 45 245 272.44 11.2 1.112 48 210.9 233.4663 10.7 1.107 52 195.5 216.223 10.6 1.106 54 180 198.9 10.5 1.105 56 181.35 200.02905 10.3 1.103 58 162 178.524 10.2 1.102 59 155 170.81 10.2 1.102
  • 17. Fig. 14. Gas-sensing performance and resistance of coating as a function of grain size
  • 18. Conclusions From the current study, the following notes can be concluded;  The thickness of coating increased with the increase in oxalate concentration at fixed coating temperature. The increase in coating thickness was due to the increase in electrical conductivity of the coating solution which led to increased coating rate.  The highest surface area was achieved for the coating pre-pared in the highest oxalate concentration and the lowest temperature.  The speed of the coating solution is an effective noise factor in the coating process. Increased solution speed has improved the ionic and charging transfer and formed a nonporous coating with smaller grain size.  The CO gas sensitivity of nano-CuO coating was increased by 50% due to the improvement of the surface area with de-creased oxalate concentration and temperature at fixed solution speed of 0.5 m/s.  The increase of surface area by the nano-CuO coating enhanced the efficiency of heat transfer by 96.5%.
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