1. STEEL SLAG LEACHATE
A Brief Overview of Steel Slag Leachate on the Environment (Sheffield Village, Ohio)
Chris J. Wallace | Cleveland State University | November 27, 2007
2. WHAT IS SLAG?
In the steel-making industry, it is the materials left over after separating the
valuable fraction from the worthless fraction of ore
General Composition:
Varies greatly, but usually includes:
Calcium Oxide
Magnesia
Silica
Aluminum
Sulfur
Iron Oxide
Various heavy metals
3. WHAT IS SLAG? (CONTINUED)
Most slag piles contain not only slag, but other wastes of the steel-making
industry, such as:
Leftover coke
Lime
Coal
Ore
Iron pieces
And other miscellaneous wastes
(machinery parts, scrap metals, tires, etc.)
5. USES OF SLAG
Many commercial uses, so it is rarely thrown away
Is often “re-mined” by outside companies to extract any
valuable materials (often metal) still contained in the waste
Has been used for the construction of road and as a fill material
Used as a cement additive for a range of construction
applications
Used for snow and ice control (instead of sand), driveways, and
roofing granules
In 2006, 12.6 million tons of US slag was consumed, valued at
$375 million dollars
6. SLAG PILE LEACHATE PROBLEM
Leachate – When rain or melting snow percolate through the porous gravel,
collecting trace substances of the substrate and making them mobile
Leachate
7. SLAG PILE LEACHATE PROBLEM (CONTINUED)
Leaching causes highly alkaline ponding water (with pH up to 13)
Can encourage the mobilization of heavy metals and toxic substances contained
within the waste, such as:
Mercury
Cadmium
Lead
Arsenic
Aluminum
All of the above substances have been found in varying amounts in ground water
near slag piles
9. REGULATIONS & MANAGEMENT
Ohio EPA states that surface waters should be between pH 6.5 and 9.0 for Warm
Water Habitats
No slag type exceeds Ohio EPA standards of hazardous materials
However, leachate and heavy metals in ground water can exceed EPA levels
Leachate
10. COMMON SLAG PILE PROBLEMS
Chemical leachate
Airborne particulates
Maintenance
Cleanup
11. HEALTH ISSUES
Ecological – high pH values kill fish and flora (much unknown)
Human – drinking water, air particulates
12. SPECIFIC EXAMPLES
Sharon Steel Slag Pile (Average Composition of a “Slag Pile”) 400 acres
Contains arsenic, lead, and chromium at unsafe levels
Slags deposited since 1900
Included on National Priorities List of hazardous waste sites (July 1998)
13. SHARON STEEL SLAG PILE (PA)
Study done by Agency for Toxic Substances and Disease Registry (division of CDC)
Stated that “slag pile” is a public health hazard to site visitors because of
potential irritation from highly alkaline ponding water (pH up to 13) and physical
dangers from sliding and slumping piles
14. SHARON STEEL SLAG PILE (PA) (CONTINUED)
Since inclusion on National Priorities List, water pollution control stations (below)
have been added until more funds are available to fully contain and cleanup the site
15. NINE MILE RUN
Stream near industrial area outside of Pittsburgh, PA
Suffered from severe chemical pollution, mainly in the
form of highly alkaline water entering the stream
from slag piles
Slag was dumped here from 1920-1980 as high as 20
stories
Water seeping through the slag and into the stream
was found to have a pH as high as 11
In 2003, a seep wall was constructed at the base of
the slag pile and intercepts the leachate into a series
of drains, from there the leachate is transported to a
sewer and onto a WWTP
Restoration took 3 years and $7.7 million dollars
16. CLEVELAND HOPKINS AIRPORT
In 2001, after complaints from local citizens, the
Ohio EPA forced Cleveland Hopkins Airport’s
contractors to remove slag that was being used as
fill during a runway extension.
Local citizens and environmentalists noticed that
leachate from this fill slag was discharging directly
into Abram Creek and then into the Rocky River
The leachate exceeded the levels of a prior
discharge permit acquired by the airport, and the
slag was completely removed
17. MY FOCUS: US REPUBLIC STEEL SLAG PILES
Near Lorain, Ohio on Black River mainstream
East side of river between river mile (RM) 4.8 and 6.1
177 acre site (dumping began after 1894, until 1994)
Leachate flow
to the north
18. US REPUBLIC STEEL SLAG PILES
Concentrated leachate flow area of study:
Leachate flow to
the north (red line)
19. BACKGROUND
Located on the Black River
Only Area of Concern (AOC) in the state of Ohio
that encompasses an entire watershed
Site of massive industrial wastes in the past
Water quality has improved with the closing of
USS/Kobe’s coking facilities in 1983, and the
dredging of the bottom toxic sediments in 1990
The bottom sediments were disposed of in a
hazardous waste disposal site on US Republic
Steel’s property
23. OBSERVED ISSUES (CONTINUED)
Ohio EPA 1996 – mentions the slag piles as a “possible factor resulting in the
degradation of the biological community”
Ohio EPA 1998 – states that the slag piles could be the reason for why this area
of the river “displayed some of the highest DELT anomalies recorded in the
Black River basin”
DELT:
Deformities
Erosion
Lesions
Tumors
25. OBSERVED ISSUES (CONTINUED)
Area used as junk yard since 1900 (What else could be buried?)
Observation wells were installed in 1996 to monitor ground water, but they are
in disrepair and unused (missing camps, locks, etc.)
26. PROPOSED HIKE & BIKE TRAIL
Lorain Morning Journal reports that the
Lorain County Metroparks have secured
an easement on the property to construct
a hike and bike trail ($2.3 million dollar
phase)
Over this winter, they plan to construct a
2.8 mile extension that “will traverse
these piles and show the history of
Lorain’s steelmaking past”
27. RECOMMENDED ACTIONS
Contact the Ohio EPA of the observed issues
A site specific risk assessment is needed to validate the issue
Hold the owner of the property responsible, if possible
Lorain County Metroparks must take further precautions before opening hike and
bike trail (further studies, fencing, etc.)
Suggest capping the piles with soil and collecting leachate (similar to Sharon Steel
Slag pile and Nine Mile Run)
Send leachate polluted waters to a WWTP that the City of Lorain is building by 2011
on a site across the river on former US Republic Steel property
28. CONCLUSION
• Slag piles are industrial waste landfills and should be dealt with accordingly
• Overall, not much is known about slag because of the differences in composition
(have to be studied on a case-by-case basis)
• Since slag is not on the Ohio EPA’s hazardous materials list, it is not given much
thought
– i.e., City of Cleveland’s Brownfield Development Director “we can just build over the
slag”
• However, through many examples around the country, other agencies have
discovered the problem and are taking appropriate actions
• Slag leachate needs to be studied more in depth
Editor's Notes
Notes for presentation:
This is my presentation on Steel Slag landfills, and the damaging effects of its leachate on the surrounding environment. I will present an overview on the composition of slag, uses of slag, the slag leachate problem, specific examples from around the country and how the local organizations are dealing with them. My main focus of study (where all of these pictures were taken), is a Steel Slag Pile from the former US Steel Corporation which located directly on the Black River in Lorain County.
Notes for presentation:
First of all, what is slag?
It is the materials left over in the steel making process, and can contain many different material, such as calcium, aluminum, sulfur and various heavy metals.
Three types of slag: Blast Furnace Iron Slag, Basic Oxygen Furnace Steel Slag, and Electric Arc Furnace Steel Slag
They all contain the fluxing agents (primarily lime) and the molten impurities of steel.
However, slag composition varies greatly from site to site.
And the size varies from large molten boulders (as large a car) to finely crushed gravels (that could be inhaled).
Notes for presentation:
Slag piles do not only contain slag, because the steel industry started dumping slag in these landfills over 100 years ago, long before the EPA, many other substances have been dumped and buried there. Thus, each slag pile has different characteristics. Basically, it is important to note that slag piles are not just slag, they are essentially industrial waste sites, and should be dealt with accordingly.
Notes for presentation:
Here is an example of tires that have been dumped in the slag to illustrate my point on it being an industrial landfill. It makes you think of what could be buried within nearly 200 acres of slag, at depths up to 75 feet?
Notes for presentation:
Slag has many commercial uses, so it is rarely thrown away, or treated as hazardous waste. It is often re-mined for anything valuable left in the heaps, and can even be used as fill material. But as we will see, especially in the case with Cleveland Hopkins Airport, using slag as fill material is not always a good idea. It is also important to note that the slag industry is a multi-million dollar industry.
Notes for presentation:
There are several problems with slag, but I have decided to concentrate on the problems that are caused by its leachate. Very few, if any studies done directly on the issue. Only studies I could find, involved scientists hired by the National Slag Coalition (which is a 300-million dollar a year industry), to make sure slag applications were safe for construction workers breathing in the dust. (Even though these studies seemed to contradict any other reading that I did, these studies still suggested that there were many ecological risks around water bodies (mostly impact to aquatic life), and posed a significant hazard to particulate inhalation as a result of applications that involve physical disturbance of the site.)
Notes for presentation:
So when water percolates through the porous slag, it created very alkaline ponding water. I measured pH readings near 13. Not only does it increase the pH of surrounding waters that could be detrimental to wildlife and local well-water, it encourages the mobilization of heavy metals and any other toxic substances that could be contained in the mountains of slag. Some of the most recognized toxins include mercury, lead, and arsenic. Many of these harmful substances have been found in varying amounts (including those that exceed the EPA standards) in the ground water near slag piles.
Notes for presentation:
Here is a PH scale to get bearings on how harmful highly alkaline ponding water, with pH 13 readings could be. For example, household bleach is also pH 13. Since this is a logarithmic scale, something with a pH of 13 is 10 times more alkaline than something with a pH of 12, and so on. It is important to note that in this area of the country, our rainwater is acidic (acid rain) which could be as acidic as 4.5. So the leaching of the slag piles must offset this acidic water even more than neutral water (at pH 7), bringing the reading all the way up to 13.
Notes for presentation:
Regulations and Management. The Ohio EPA does not characterize Slag as a hazardous waste, even though its affects can cause waters to exceed EPA levels. From my research I get the idea that an industry can dump as much slag as they want, and the EPA wont take interest, unless someone blows the whistle. I believe there should be more revisions done in these regulations. Clearly, the EPA needs to take a deeper look at this type of pollution.
Notes for presentation:
Again there are many problems associated with slag piles, chemical leachate (as you can see in this picture) the slag is in contact with surface waters, which makes the mobilization of chemicals and heavy metals that much easier. There is also the subject of airborne particulates from major disturbances on the site (like ATVs and bicycles).
Notes for presentation:
There are two main health issues surrounding slag piles: ecological and human. Because well water is rare in many of the areas in which I studied, the ecological risks are much more pronounced. And, it seems that our society only seems to take notice of pollution if it is affecting human health, while it takes many years to push for regulations for pollution that affect only the flora and fauna.
Notes for presentation:
Here are some specific examples of slag piles around the country that have been recognized by organizations as harmful, and what they are doing to remedy the problem. The Sharon Steel Slag pile is located near Sharon, PA. It is about 400 acres, and contains slag of similar composition of steel industries that flourished in this country one hundred years ago. This site has been shown to be leaching arsenic, lead and chromium at unsafe levels and was included on the National priorities list in 1998. They recommend that the entire slag pile be removed, but they are still waiting for funding to do so. Because the slag piles are not immediately within any riparian zones, the surrounding wetlands seem to be doing a great job of buffering the effects of the wastes, thus keeping them contained.
Notes for presentation:
This agency is so serious about the toxicity of the site, that they continue to send out fliers to all the residents warning them of the effects of the slag. Furthermore, they have gone to local schools to inform the school children on the dangers of playing near these slag piles.
Notes for presentation:
Since its inclusion on the National Priorities list, the Sharon Steel Slag pile has added water pollution control stations to monitor ground water and surface water leachate.
The agency for toxic substances and Disease registry (part of the CDC), also states that people should avoid skin, eye, and respiratory tract contact with dust from the slag pile. As solid particles of calcium hydroxide or its parent compound (burnt lime) my be present in the dust
Notes for presentation:
Another example of how steel slag has affected the environment is the Nine Mile Run stream in PA. It also suffered from alkaline water entering the stream from slag piles, which was dumped at a similar period of time. In 2003, the Pittsburgh’s Urban Redevelopment Authority constructed a seep wall at the bases of the slag pile to collect the leachate and send it to a WWTP for processing. While this slag pile was small at only 20 acres, the restoration took 3 years and 7.7 million dollars.
Notes for presentation:
So basically, these three examples validate the toxicity of slag.
Notes for presentation:
My focus for this paper was on the US Republic Steel Slag piles, which are located on the Black River’s mainstream near Lorain, Ohio. It is a 177 acre dumping site that began at the turn of the 20th century until dumping ceased in 1994. Many people confuse this slag pile with several others on the banks of the river, further north on the river, that are currently being re-mined for materials. However, since my early days as a youth in the area hiking near these particular piles, no re-mining has taken place.
This is the area where I took many of my pictures, and where the leaching is most obvious. You can see the white leachate seeping in the northerly fashion where it finds its way into the French Creek, which is the Black River’s largest tributary.
You can see how the water goes from Oligotrophic (clear and low biological diversity) to very Eutrophic (high nutrient and biological diversity)
Notes for presentation:
Little or no vegetation grows because the piles are lacking a soil cap. As you can see, the slag piles are located directly adjacent to the river and completely within the riparian corridor, thus there is no buffering corridor that could filter out any of these chemical pollutants.
Lorain County Auditor’s website states the owner as Sheffield Investments LLC, although the Lorain Morning Journal says the land is still owned by US Republic Steel. Further research shows that Sheffield Investments LLC is located in the same building in Broadview Heights as offices owned by US Republic steel. Could this be because they know there is a problem on that land and they created a Limited Liability Corporation to deal with any future problems with it?
Notes for presentation:
Basically the Black River has been very polluted in the past by industrial wastes, and once US Steel closed some of its facilities in the 1980s and the river was dredged, the water quality has greatly improved. However, there are still bans on fish consumption, and anyone who kayaks in that river, does not want to fall in.
Notes for presentation:
The main observations that I made at the site were white, calcium rich, highly alkaline ponding from leachate from the slag piles. The leachate is then directly entering the French Creek and into the Black river.
Notes for presentation:
Here you can see the stalactites formed from years of leaching calcium from the slag heaps into the ponding water.
Notes for presentation:
Here is another picture of the ponding water…. The water is clear, free of any macro life, and has a hard calcium-based coating on the bottom of the waterway. Also, the ponding water tends to have a thick coating at the surface, almost thick enough for bugs to walk across on.
Notes for presentation:
Historically the Ohio EPA and other organizations have identified the surrounding waterways associated with the slag piles as being a possible factor in the degradation of the biological community, and causing high DELT anomalies within the fish populations of the local area. Even though the EPA seems to know that the slag piles could be causing significant ecological problems, no further studies have been done.
Notes for presentation:
The other issue with the slag piles are the airborne particulates. As you can see from these pictures, ATV tracks and campfires prove that the slag piles are being disturbed and causing many of the harmful substances to become airborne. ATVS tend to create a major disturbance on the slag piles, as they make many of the harmful substances contained within the piles to become airborne and create an air pollution problem for both the riders and the adjacent homeowners to the west.
Notes for presentation:
Once again, here is an example of more twisted metals and junk that is observed at the landfill. After researching water well records with the Ohio DNR, observation wells were installed by US Republic steel in 1996 to monitor ground water, but were possibly installed incorrectly and are now unused. (The reason why these were installed in 1996, is unknown at the present)
Notes for presentation:
One of the controversial issues that is now relevant after my research, is the decision by the Lorain County Metroparks to continue their hike and bike trail north (as a plan to try and connect the trail all the way to Lake Erie). The only way for them to keep the trail near the river, was to build it on the slag piles. Now remember, that the health consultation on the Sharon Steel Slag Piles warned trespassers of potential risks. It exclaimed that “the Sharon Steel slag pile and disposal area is a public health hazard to site visitors because of potential irritation from highly alkaline pond water and the physical danger posed by slumping or sliding slag piles. They took it so serious that they went to all the local school to warn the children to stay away from the piles.
Is this a place we want the public to be playing on? And, is anyone with the Metroparks aware of these issues?
Notes for presentation:
As far as my recommended actions go, I would like to see action similar to that of the Sharon Steel Slag Pile in PA and the Nine Mile Run stream near Pittsburgh. Basically I think that the site, if not being re-mined, should be capped with soil and the leachate dealt with similarly. (Catch the leachate before it empties into the Black River, and instead pumped to a WWTP)
However, the protocol would consist of alerting the EPA, then a site specific assessment would need to be done by the Agency for Toxic Substances and Disease Registry, before anyone could be held responsible, or the site could be proposed to the national priorities list, etc.
The most important thing that should be done immediately, before the end of the winter, is to somehow alert the Lorain County Metroparks, without causing a huge controversy in the newspapers. Because, I believe that this is no place for the general public to be hiking and biking without at least a fence to contain the people, and maybe hand out face masks along the trail to deal with the particulates on windy days.
Notes for presentation:
In conclusion, slag piles should be considered industrial waste landfills and should be dealt with accordingly. Not much is known about slag, and what is contained in these slag sites, so I think each site needs to be studied on a case-by-case basis. I am sure that many of the sites will need to be contained, similarly to the Nine Mile Run project near Pittsburgh, but maybe once more studies have been done, people will be more aware of the effects of a slag pile and think before we build over it, use it as fill, or build a hiking and bike trail.