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SENIOR DESIGN 2015-2016
SMART
SPECIALIZED MOBILIZATION AND REHABILITATION
TEAM
Outline
• Background
• Justification
• Goals
• Methods
• Analysis
• Force Sensor Sub-Team
• Budget
• Key Dates
1
Disability Prevalence
• 1500 children born per year with spina bifida [1]
• 1 in 323 children born with cerebral palsy [2]
• 16.5% of 7-11 year olds have sensory processing
disorder [3]
[1] S. E. Parker et al., “Updated National Birth Prevalence estimates for selected birth defects in the United States,
2004-2006,”
[2] D. Christensen et al., “Prevalence of cerebral palsy, co-occurring autism spectrum disorders, and motor
functioning - Autism and Developmental Disabilities Monitoring Network, USA, 2008,”
[3] A. Ben-Sasson et al., “Sensory Over-Responsivity in Elementary School: Prevalence and Social-Emotional
Correlates,”
3
Physical Therapy
• The AmTryke is a hand and foot tricycle
• Therapeutic effects on musculoskeletal control not
quantified
• Methods to quantify musculoskeletal activity using:
• Kinematic data
• Kinetic data
• Electromyographic data
4
INSERT PICTURE
OF AMTRYKE HERE
Overall Objective
•Quantify the therapeutic effects of AmTyke exercise:
•Perform initial study using kinematic data and gross motor
function measure (GMFM)
•Improve kinematic measurement process
•Develop force sensors for future use in kinetic data gathering
5
High Level Deliverables
Force Sensor Team
• Two working handlebar force sensors
• Documentation, SolidWorks model, and electrical
schematic of the sensor and circuit for future work
BME
• Journal manuscript on the kinematic analysis of
AmTryke rehabilitation
6
SMART Members
Data Analysis
• Amerz Chek
• Daniella Guerrero
• Allen Hill (Lead)
• Wei Shu
Modeling
• Alana Alston
• Immanuel Phiri
• Alexia Thomas (Sub-
Lead)
Load Cell
• Ellie Blow (Sub-Lead)
• Aaron Jones
• Johannus Smith 7
Functional Diagram
Data Acquisition
Data Processing
Model Scaling
Kinematic
Representation Data Analysis
Processing Team
Modeling Team
Load Cell
Design
Test
Working
Load Cell
Load Cell Team
8
Methods: Experiment
• 6 subjects
• Age: 2-7 years old
• Disabilities: Cerebral palsy, spina
bifida, SPD, prenatal drug
exposure
• Before and after motion capture
• 3-month interval
9
10
11
12
Data Processing
13
Data Analysis
14
0 30 60 90 120 150 180 210 240 270 300 330 360
30
40
50
60
70
80
90
100
110
120
130
Old Right Elbow Flexion (deg) vs. Handlebar Angle (deg)
Handlebar Angle (deg)
RightElbowFlexion(deg)
Average Std = 15.9918
0 30 60 90 120 150 180 210 240 270 300 330 360
30
40
50
60
70
80
90
100
110
120
130
New Right Elbow Flexion (deg) vs. Handlebar Angle (deg)
Handlebar Angle (deg)
RightElbowFlexion(deg)
Average Std = 6.9423
0 30 60 90 120 150 180 210 240 270 300 330 360
-50
-40
-30
-20
-10
0
10
20
30
40
Handlebar Angle (deg)
RightElbowFlexion(deg)
Right Elbow Flexion (deg) vs. Handlebar Angle (deg)
Old Average Std = 15.99175
New Average Std = 6.94228
0 30 60 90 120 150 180 210 240 270 300 330 360
-115
-110
-105
-100
-95
-90
-85
-80
-75
Right Knee Angle (deg)
Handlebar Angle (deg)
RightKneeAngle(deg)(deg)
Left
Right
Ccnorm
= 0.974468
0 30 60 90 120 150 180 210 240 270 300 330 360
-115
-110
-105
-100
-95
-90
-85
-80
-75
Right Knee Angle (deg)
Handlebar Angle (deg)
RightKneeAngle(deg)(deg) Left
Right
Ccnorm
= 0.973816
0 30 60 90 120 150 180 210 240 270 300 330 360
-5
0
5
10
Old Knee Angle vs. Handlebar Angle (deg)
Handlebar Angle (deg)
KneeAngle(percent)
Average Std = 2.1794
0 30 60 90 120 150 180 210 240 270 300 330 360
-5
0
5
10
New Knee Angle vs. Handlebar Angle (deg)
Handlebar Angle (deg)
KneeAngle(percent)
Average Std = 2.3439
Alana Alston, Immanuel Phiri, Alexia Thomas
Modeling
Process Improvement
Model simplification
•Simple vs. Complex
Marker set reduction
•What is vital?
16
Experiment Setup
Initial Capture:
•38 markers
•Specifically modeled upper limb movement in a bicycling
motion
Control Inverse Kinematics:
•OpenSim was used to scale and run inverse kinematics
•An average RMS error was calculated for the model as a
whole from the individual markers
18
Angle Comparisons
0
10
20
30
40
50
60
70
1
60
119
178
237
296
355
414
473
532
591
650
709
768
827
886
945
1004
1063
1122
1181
1240
1299
1358
1417
1476
1535
1594
1653
1712
1771
1830
1889
1948
2007
2066
2125
2184
2243
2302
2361
2420
2479
2538
2597
2656
2715
2774
2833
2892
2951
Angle(deg)
Time (sec)
Shoulder Flexion
Complex Simple
Angle comparisons
-40
-35
-30
-25
-20
-15
-10
-5
0
1
60
119
178
237
296
355
414
473
532
591
650
709
768
827
886
945
1004
1063
1122
1181
1240
1299
1358
1417
1476
1535
1594
1653
1712
1771
1830
1889
1948
2007
2066
2125
2184
2243
2302
2361
2420
2479
2538
2597
2656
2715
2774
2833
2892
2951
Angle(deg)
Time (sec)
Shoulder Adduction
Complex Simple
Angle comparisons
0
10
20
30
40
50
60
1
60
119
178
237
296
355
414
473
532
591
650
709
768
827
886
945
1004
1063
1122
1181
1240
1299
1358
1417
1476
1535
1594
1653
1712
1771
1830
1889
1948
2007
2066
2125
2184
2243
2302
2361
2420
2479
2538
2597
2656
2715
2774
2833
2892
2951
Angle(deg)
Time (sec)
Shoulder Rotation
Complex Simple
Marker Removal and IK Generation
Marker Removal:
•Focused on scapula and lateral elbow markers in this
order:
•L&R Scap1, L&R TriSpn, L&R Shoulder, L&R ElbowMed
IK Data Generation:
•New .mot files were generated each time a marker was
removed along with new RMS values.
•Ex. 1.mot: Scap1
•Ex. 2.mot: TriSpn
•Ex. 3.mot: Scap1 + TriSpn
RMS Values
RMS Values
•A MATLAB program was used to calculated the RMS
errors of the comparison between the base model and
new generated models
Aimed for the following values:
•0 < RMS < 5 degrees – for markers on segments with
rotations
•0 < RMS < 1 cm - for makers on thorax and Pelvis
regions
•Markers were picked based on their RMS value
Final Marker set
Final Marker set
Force Sensor
Ellie Blow, Johannus Smith, Aaron Jones
Background Research
•Previous Multiaxial Force Sensors
•Liu’s Model
•Side-centered Support Beams
•7 cm X 7 cm
•20 strain gages
•Kim’s Model
•Corner Support Beams and Central Support Beam
•9 cm X 9 cm
•24 strain gages
Selection
•Liu’s Model, and shrink it down to a 4 cm by 4 cm piece
•Reasons
•Easier geometry to produce
•Fewer strain gages to measure the same forces and moments
•Closer to the desired size
Prototype
•Made of 7075-T6 Aluminum
•Hand-milled at the MTDL (18 hours)
•Fitted with the Fz Bridge
•5 cm X 5 cm
•Used to develop a testing procedure for
use with the final sensor
•Used to validate linearity of responses
Attachment to the AmTryke
•Cut off the original handlebar to retain the threading that
connects to the bicycle
•Slide the baseplate over the cut handlebar and use a nut so
that it freely rotates.
•Use four 4-40 screws to attach the baseplate to the sensor
housing
•Attach the handlebar to the housing using a 7/16-20 bolt
Sensor Circuit: Instrumentation Amp
•Gain of 1
•1 ohm resistors are placeholders
•Boosts the signal to mitigate noise
Sensor Circuit: Notch Filter
•4 pull notch filter
•Focused at 60 HZ to reduce room noise
•Leads into final gain phase (R9 resistor)
Sensor Circuit: Final Amp
•Gain of 5
•Outputs to the Vicon system
•Used to amplify the filtered signal to a level that the
Vicon system can work with
Sensor Calibration Testing
•Isolate each force and moment by applying along/around the
respective axis
•Create a input(lbf or lbf*in) vs output(mV) plot to find the
voltage increase per lbf or lbf*in for each bridge for each force
•This results in a 6X6 matrix
Sensor Calibration w/ Circuit
•Comparable results with similar linearity
•Proves the response of the circuit tracks with the force
applied
Project Budget
Items Expected Actual
Raw Materials $75 $122
Strain Gages $900 $285
Manufacturing $400 $781
Electronics $125 $100
Lab and Testing Supplies $250 $250
Total $1750 $1538
36
Key Dates
10/20 12/20 01/21 03/0709/03 04/22
Force Sensor BME
Planning Literature compilation Research
Phase 1 Design Pilot Data
Phase 2 Basic Prototyping/Testing Initial Data
Phase 3 Rescaling/Manufacturing Final Data
Finalization Final Modifications Documentation
Force
Sensor
BME
37
References
[1] S. E. Parker, C. T. Mai, M. A. Canfield, R. Rickard, Y. Wang, R. E. Meyer, P.
Anderson, C. A. Mason, J. S. Collins, R. S. Kirby, A. Correa, and National Birth
Defects Prevention Network, “Updated National Birth Prevalence estimates
for selected birth defects in the United States, 2004-2006,” Birth Defects
Res. Part A Clin. Mol. Teratol., vol. 88, no. 12, pp. 1008–1016, Dec. 2010.
[2] D. Christensen, K. Van Naarden Braun, N. S. Doernberg, M. J. Maenner, C.
L. Arneson, M. S. Durkin, R. E. Benedict, R. S. Kirby, M. S. Wingate, R.
Fitzgerald, and M. Yeargin-Allsopp, “Prevalence of cerebral palsy, co-
occurring autism spectrum disorders, and motor functioning - Autism and
Developmental Disabilities Monitoring Network, USA, 2008,” Dev Med Child
Neurol, vol. 56, no. 1, pp. 59–65, Jan. 2014.
[3] A. Ben-Sasson, A. S. Carter, and M. J. Briggs-Gowan, “Sensory Over-
Responsivity in Elementary School: Prevalence and Social-Emotional
Correlates,” J Abnorm Child Psychol, vol. 37, no. 5, pp. 705–716, Jan. 2009.
38
References
[4] S. A. Liu and H. L. Tzo, “A Novel Six-Component Force Sensor of Good
Measurement Isotropy and Sensitivities,” Sensors and Actuators A: Physical,
vol. 100, no. 2–3, pp. 223–230, Sep. 2002.
39
40
Strain Gage Placement
41
Housing
42
Dimensions: Top View
43
Dimensions: Side View
44
Future Work
• Four (4) force sensors for kinetic analysis
• Develop interactive app for AmTryke users
45
Handlebar Angle Calculations
• PCA on marker data
to extract axis of
rotation
• LMS for outlier
detection
• Inverse tangent to
calculate angle
Y.-S. Liu and K. Ramani, “Robust principal axes
determination for point-based shapes using least median
of squares,” Computer-Aided Design, vol. 41, no. 4, pp.
293–305, Apr. 2009.
46
Symmetry Analysis
𝐶𝑐 𝑛𝑜𝑟𝑚 =
max(𝐶𝑐)
𝐴𝑐 𝑅0
∙ 𝐴𝑐 𝐿0
𝑁𝑆𝐼 =
𝜃 𝑛𝑅 − 𝜃 𝑛𝐿
𝜃 𝑛𝑅 + 𝜃 𝑛𝐿
2
∙ 100%
47
Gap Filling
•Interpolation algorithms:
•Spline Fill
•Pattern Fill
•Rigid Body Fill
•Kinematic Fill
48

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S.M.A.R.T Final Presentation 2016

  • 1. SENIOR DESIGN 2015-2016 SMART SPECIALIZED MOBILIZATION AND REHABILITATION TEAM
  • 2. Outline • Background • Justification • Goals • Methods • Analysis • Force Sensor Sub-Team • Budget • Key Dates 1
  • 3. Disability Prevalence • 1500 children born per year with spina bifida [1] • 1 in 323 children born with cerebral palsy [2] • 16.5% of 7-11 year olds have sensory processing disorder [3] [1] S. E. Parker et al., “Updated National Birth Prevalence estimates for selected birth defects in the United States, 2004-2006,” [2] D. Christensen et al., “Prevalence of cerebral palsy, co-occurring autism spectrum disorders, and motor functioning - Autism and Developmental Disabilities Monitoring Network, USA, 2008,” [3] A. Ben-Sasson et al., “Sensory Over-Responsivity in Elementary School: Prevalence and Social-Emotional Correlates,” 3
  • 4. Physical Therapy • The AmTryke is a hand and foot tricycle • Therapeutic effects on musculoskeletal control not quantified • Methods to quantify musculoskeletal activity using: • Kinematic data • Kinetic data • Electromyographic data 4 INSERT PICTURE OF AMTRYKE HERE
  • 5. Overall Objective •Quantify the therapeutic effects of AmTyke exercise: •Perform initial study using kinematic data and gross motor function measure (GMFM) •Improve kinematic measurement process •Develop force sensors for future use in kinetic data gathering 5
  • 6. High Level Deliverables Force Sensor Team • Two working handlebar force sensors • Documentation, SolidWorks model, and electrical schematic of the sensor and circuit for future work BME • Journal manuscript on the kinematic analysis of AmTryke rehabilitation 6
  • 7. SMART Members Data Analysis • Amerz Chek • Daniella Guerrero • Allen Hill (Lead) • Wei Shu Modeling • Alana Alston • Immanuel Phiri • Alexia Thomas (Sub- Lead) Load Cell • Ellie Blow (Sub-Lead) • Aaron Jones • Johannus Smith 7
  • 8. Functional Diagram Data Acquisition Data Processing Model Scaling Kinematic Representation Data Analysis Processing Team Modeling Team Load Cell Design Test Working Load Cell Load Cell Team 8
  • 9. Methods: Experiment • 6 subjects • Age: 2-7 years old • Disabilities: Cerebral palsy, spina bifida, SPD, prenatal drug exposure • Before and after motion capture • 3-month interval 9
  • 10. 10
  • 11. 11
  • 12. 12
  • 14. Data Analysis 14 0 30 60 90 120 150 180 210 240 270 300 330 360 30 40 50 60 70 80 90 100 110 120 130 Old Right Elbow Flexion (deg) vs. Handlebar Angle (deg) Handlebar Angle (deg) RightElbowFlexion(deg) Average Std = 15.9918 0 30 60 90 120 150 180 210 240 270 300 330 360 30 40 50 60 70 80 90 100 110 120 130 New Right Elbow Flexion (deg) vs. Handlebar Angle (deg) Handlebar Angle (deg) RightElbowFlexion(deg) Average Std = 6.9423 0 30 60 90 120 150 180 210 240 270 300 330 360 -50 -40 -30 -20 -10 0 10 20 30 40 Handlebar Angle (deg) RightElbowFlexion(deg) Right Elbow Flexion (deg) vs. Handlebar Angle (deg) Old Average Std = 15.99175 New Average Std = 6.94228 0 30 60 90 120 150 180 210 240 270 300 330 360 -115 -110 -105 -100 -95 -90 -85 -80 -75 Right Knee Angle (deg) Handlebar Angle (deg) RightKneeAngle(deg)(deg) Left Right Ccnorm = 0.974468 0 30 60 90 120 150 180 210 240 270 300 330 360 -115 -110 -105 -100 -95 -90 -85 -80 -75 Right Knee Angle (deg) Handlebar Angle (deg) RightKneeAngle(deg)(deg) Left Right Ccnorm = 0.973816 0 30 60 90 120 150 180 210 240 270 300 330 360 -5 0 5 10 Old Knee Angle vs. Handlebar Angle (deg) Handlebar Angle (deg) KneeAngle(percent) Average Std = 2.1794 0 30 60 90 120 150 180 210 240 270 300 330 360 -5 0 5 10 New Knee Angle vs. Handlebar Angle (deg) Handlebar Angle (deg) KneeAngle(percent) Average Std = 2.3439
  • 15. Alana Alston, Immanuel Phiri, Alexia Thomas Modeling
  • 16. Process Improvement Model simplification •Simple vs. Complex Marker set reduction •What is vital? 16
  • 17. Experiment Setup Initial Capture: •38 markers •Specifically modeled upper limb movement in a bicycling motion Control Inverse Kinematics: •OpenSim was used to scale and run inverse kinematics •An average RMS error was calculated for the model as a whole from the individual markers
  • 18. 18
  • 22. Marker Removal and IK Generation Marker Removal: •Focused on scapula and lateral elbow markers in this order: •L&R Scap1, L&R TriSpn, L&R Shoulder, L&R ElbowMed IK Data Generation: •New .mot files were generated each time a marker was removed along with new RMS values. •Ex. 1.mot: Scap1 •Ex. 2.mot: TriSpn •Ex. 3.mot: Scap1 + TriSpn
  • 23. RMS Values RMS Values •A MATLAB program was used to calculated the RMS errors of the comparison between the base model and new generated models Aimed for the following values: •0 < RMS < 5 degrees – for markers on segments with rotations •0 < RMS < 1 cm - for makers on thorax and Pelvis regions •Markers were picked based on their RMS value
  • 26. Force Sensor Ellie Blow, Johannus Smith, Aaron Jones
  • 27. Background Research •Previous Multiaxial Force Sensors •Liu’s Model •Side-centered Support Beams •7 cm X 7 cm •20 strain gages •Kim’s Model •Corner Support Beams and Central Support Beam •9 cm X 9 cm •24 strain gages
  • 28. Selection •Liu’s Model, and shrink it down to a 4 cm by 4 cm piece •Reasons •Easier geometry to produce •Fewer strain gages to measure the same forces and moments •Closer to the desired size
  • 29. Prototype •Made of 7075-T6 Aluminum •Hand-milled at the MTDL (18 hours) •Fitted with the Fz Bridge •5 cm X 5 cm •Used to develop a testing procedure for use with the final sensor •Used to validate linearity of responses
  • 30. Attachment to the AmTryke •Cut off the original handlebar to retain the threading that connects to the bicycle •Slide the baseplate over the cut handlebar and use a nut so that it freely rotates. •Use four 4-40 screws to attach the baseplate to the sensor housing •Attach the handlebar to the housing using a 7/16-20 bolt
  • 31. Sensor Circuit: Instrumentation Amp •Gain of 1 •1 ohm resistors are placeholders •Boosts the signal to mitigate noise
  • 32. Sensor Circuit: Notch Filter •4 pull notch filter •Focused at 60 HZ to reduce room noise •Leads into final gain phase (R9 resistor)
  • 33. Sensor Circuit: Final Amp •Gain of 5 •Outputs to the Vicon system •Used to amplify the filtered signal to a level that the Vicon system can work with
  • 34. Sensor Calibration Testing •Isolate each force and moment by applying along/around the respective axis •Create a input(lbf or lbf*in) vs output(mV) plot to find the voltage increase per lbf or lbf*in for each bridge for each force •This results in a 6X6 matrix
  • 35. Sensor Calibration w/ Circuit •Comparable results with similar linearity •Proves the response of the circuit tracks with the force applied
  • 36. Project Budget Items Expected Actual Raw Materials $75 $122 Strain Gages $900 $285 Manufacturing $400 $781 Electronics $125 $100 Lab and Testing Supplies $250 $250 Total $1750 $1538 36
  • 37. Key Dates 10/20 12/20 01/21 03/0709/03 04/22 Force Sensor BME Planning Literature compilation Research Phase 1 Design Pilot Data Phase 2 Basic Prototyping/Testing Initial Data Phase 3 Rescaling/Manufacturing Final Data Finalization Final Modifications Documentation Force Sensor BME 37
  • 38. References [1] S. E. Parker, C. T. Mai, M. A. Canfield, R. Rickard, Y. Wang, R. E. Meyer, P. Anderson, C. A. Mason, J. S. Collins, R. S. Kirby, A. Correa, and National Birth Defects Prevention Network, “Updated National Birth Prevalence estimates for selected birth defects in the United States, 2004-2006,” Birth Defects Res. Part A Clin. Mol. Teratol., vol. 88, no. 12, pp. 1008–1016, Dec. 2010. [2] D. Christensen, K. Van Naarden Braun, N. S. Doernberg, M. J. Maenner, C. L. Arneson, M. S. Durkin, R. E. Benedict, R. S. Kirby, M. S. Wingate, R. Fitzgerald, and M. Yeargin-Allsopp, “Prevalence of cerebral palsy, co- occurring autism spectrum disorders, and motor functioning - Autism and Developmental Disabilities Monitoring Network, USA, 2008,” Dev Med Child Neurol, vol. 56, no. 1, pp. 59–65, Jan. 2014. [3] A. Ben-Sasson, A. S. Carter, and M. J. Briggs-Gowan, “Sensory Over- Responsivity in Elementary School: Prevalence and Social-Emotional Correlates,” J Abnorm Child Psychol, vol. 37, no. 5, pp. 705–716, Jan. 2009. 38
  • 39. References [4] S. A. Liu and H. L. Tzo, “A Novel Six-Component Force Sensor of Good Measurement Isotropy and Sensitivities,” Sensors and Actuators A: Physical, vol. 100, no. 2–3, pp. 223–230, Sep. 2002. 39
  • 40. 40
  • 45. Future Work • Four (4) force sensors for kinetic analysis • Develop interactive app for AmTryke users 45
  • 46. Handlebar Angle Calculations • PCA on marker data to extract axis of rotation • LMS for outlier detection • Inverse tangent to calculate angle Y.-S. Liu and K. Ramani, “Robust principal axes determination for point-based shapes using least median of squares,” Computer-Aided Design, vol. 41, no. 4, pp. 293–305, Apr. 2009. 46
  • 47. Symmetry Analysis 𝐶𝑐 𝑛𝑜𝑟𝑚 = max(𝐶𝑐) 𝐴𝑐 𝑅0 ∙ 𝐴𝑐 𝐿0 𝑁𝑆𝐼 = 𝜃 𝑛𝑅 − 𝜃 𝑛𝐿 𝜃 𝑛𝑅 + 𝜃 𝑛𝐿 2 ∙ 100% 47
  • 48. Gap Filling •Interpolation algorithms: •Spline Fill •Pattern Fill •Rigid Body Fill •Kinematic Fill 48