SensrTrx Overview - Machine and Manufacturing Analytics
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SensrTrx is a cloud-based manufacturing analytics application tracks downtime, scrap, machine cycles, OEE and more in an easy-to-understand interface manufacturers use to increase plant efficiency and cut costs. It supports hundreds of machine protocols, and provides plant managers metrics that go well beyond OEE to increase productivity, reduce scrap and downtime, and optimize machine cycles throughout the lines.
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SensrTrx Overview - Machine and Manufacturing Analytics
- 1. Confidential, Copyright SensrTrx 2018Copyright SensrTrx 2018 “If you can’t measure it, you can’t improve it.” – Lord Kelvin
- 2. Confidential, Copyright SensrTrx 2018 Manufacturers are Missing Critical Data Machine Availability Downtime Tracking Scrap Rates Good parts vs bad Cycle Times How long it takes to make a part Inefficiencies could be costing as much as 50% to the bottom line
- 3. Confidential, Copyright SensrTrx 2018 This data is missing because.. Equipment data is not being captured Current analytics solutions are too complex and too expensive Staff is not capable of to collecting, interpreting, and using the data They look at machines/work cells manually or one at a time
- 4. Confidential, Copyright SensrTrx 2018 About SensrTrx • Founded in 2015 • Manufacturing analytics software to increase visibility on the plant floor. • Finding and eliminating inefficiencies in the process such as downtime and scrap.
- 5. Confidential, Copyright SensrTrx 2018 Manufacturers need a solution that… • Provides the right data to the right people • Does not bury users in data • Is affordable to scale, maintain, and deploy • Is available everywhere • Does not require users to collect data • Learns from its data • Does not require specialized skills
- 6. Confidential, Copyright SensrTrx 2018 Controls & PLCs Sensors Algorithms • Summarize • Calculate • Predict • Real Time SensrTrx Gateway Supports 100+ protocols Manual Data Collection • Augment • Add Context System Architecture Dashboards • Role Based • Operator to CEO
- 7. Confidential, Copyright SensrTrx 2018 SensrTrx Cloud Details Contextualize • Facility • Department • Shift • Machine Algorithms • OEE • Bottlenecking • Machine Learning • Custom Algorithms Visualization • Trends & Analysis • Aggregate Views • Details Integration • Maintenance Management • ERP • MES Alerts • Errors • Warnings Manufacturing Insights • Summary Dashboards • Via Email • Daily, Weekly, Monthly
- 8. Confidential, Copyright SensrTrx 2018 We Help Get You Connected • Direct Connect to PLC or Controller • Ethernet • Wi-Fi • Serial • Support for 100+ Industrial Protocols Direct to PLC • Serial to Wireless/Ethernet • Banner Wireless Network • Connect any existing sensor • Add new sensors Legacy Equipment
- 9. Confidential, Copyright SensrTrx 2018 Visibility to Help Manufacturers Improve… Availability • Downtime reason codes • Short stops • Planned maintenance • Unplanned maintenance • Startup • Change over • Equipment breakdowns • Material shortages Quality • Scrap by: • Machine • Shift • Reason Code • Operator • Startup scrap Performance • Slow cycles • Production vs. capacity
- 10. Confidential, Copyright SensrTrx 2018 SensrTrx Grows with You • Run time • Downtime • Run vs stop Utilization • Short stops • Reason codes • Change over • Startup time • Maintenance Downtime • Slow cycles • Throughput • Targets • Goals • Capacity Performance • Reason codes • Manual or automatic Quality Continuous Improvement is a Journey
- 11. Confidential, Copyright SensrTrx 2018 Dashboards & Metrics User customizable, easy to use • OEE • Availability • Quality • Performance • Downtime Pareto • Scrap Pareto • Pass/Fail Counts • Cycle Times • Process Timers • Production Times • Targets • Goals
- 12. Confidential, Copyright SensrTrx 2018 Process Data • Temperature • Speed • Current Draw • Pressure • Feeds • Energy Usage • Any process parameter • In context of production
- 13. Confidential, Copyright SensrTrx 2018 Analyze By • Date • Facility • Department • Shift • Team • Cell • Production Line • Part • Job • Machine • Device
- 14. Confidential, Copyright SensrTrx 2018 Alerts • Create alerts on data changes • Examples • OEE below 65% for 2 hours • Quantity greater 10 • Downtime greater than 30 minutes
- 15. Confidential, Copyright SensrTrx 2018 Manufacturing Insights • Schedule delivery of dashboards • Deliver via e-mail • Examples • Weekly performance • Top alarms & events • Keep users engaged
- 16. Confidential, Copyright SensrTrx 2018 Managed Integration Service On Premises & Cloud Integrations Local Agents Behind Firewall Cloud to Cloud Agents
- 17. Confidential, Copyright SensrTrx 2018 Implementation Process Basic Training • Facilities • Departments • Cells • Devices • Parts Connectivity & Mapping • Site Visit • Connect • Map • Test • Repeat Dashboards • Define • Develop • Review Site Survey • 1 Day Site Visit • Determine Hardware • Verify Connectivity • Design Document Weekly Success Meetings 2 Week Implementation 30 Days Until Value is Achieved 1 Hour To Learn SensrTrx
- 18. Confidential, Copyright SensrTrx 2018 Pricing Starter • Manual Data Collection • OEE • Quality • Performance • Downtime • Downtime Reason Codes • Scrap Reason Codes • Actual Cycle Times • Job Tracking • Unlimited Users Black Belt • All features of Starter • Automatic Data Collection • Real Time OEE • 10 GB Storage per Machine • Sub second Resolution • Support for 100s of Protocols • Custom Calculations Enterprise • All features of Black Belt • Complex Cell Layouts • Production Line Layouts • OEE by station/machine • Statistics by station/machine • Process Data/Meta Data • Custom Algorithms • API Integration • Co-Parts