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Foundation and Soil Technology Expert for Architecture,
Civil and Industrial Plant Construction

14F, GBC, 165, Gasan Digital 1Ro, Geumcheon Gu, Seoul, 153-803, South Korea
Tel. +82-2-6326-5571~3
Fax. +82-2-6326-5570
Website. www.extpile.com
Contents
04

CEO Message

06

Vision & Core Value

08

SE History

10

Business Overview

12

Research & Development

14

Value Creation

16

Eco-Friendly Green Business

18

Consulting System

22

Ext Pile Introduction and Construction Achievements

26

SAP Introduction and Construction Achievements

30

P.F. Method Introduction and Construction Achievements

34

GCB Introduction and Construction Achievements
CEO Message

04
05

SE keeps striding to develop innovative
soil & foundation technology
We’re living in the era of speed. The speed of environmental change and technology
innovation is remarkable. When everything changes constantly, we need to pay more
attention to core values of our society such as dignity of human rights, improving quality
of life, love and trust of family, friendship, healthy society, and environment preservation.
Core values in construction world are very clear: Cost reduction, improving construction
quality, shortening project period, and improving productivities. At SE, we believe these
values are shaping the business objective and defining the character of our company.
SE is an expert soil and foundation technology company specialized in design and
consulting for all types of ground condition for buildings and structures. Since we
developed cost effective Ext Pile in 2004, our R&D team has committed itself to develop
state of the art pile technology and foundation design methods which guarantee cost
savings and shorten construction period. SE’s innovative technology and engineering
capability, together with the consulting services leveraging extensive field experience of
various soil conditions, allow us to provide our clients with top-notched VE techniques
which contribute to reduce project costs and give a positive impact on construction
schedules.
We believe that development and environment protection are two sides of the same coin.
As constructions engineer, we change the world by enhancing challenging
environmental conditions, and as a global citizen, we always try to minimize the potential
impact that our ground/soil technology could have on the environment.
At SE, we believe that R&D is the most important to distinguish ourselves in this industry.
Our never-ending efforts in R&D were rewarded by awards from Korea government and
compliments from major construction companies. We’re proud that we already
registered over 100 intellectual properties, including patents and utility models, in Korea
and other countries.
SE manages to keep one step ahead of our revolutionary technology by constantly
predicting future construction industry needs. We believe only the best quality solutions
and service will guarantee our success. With the best in breed technology, we would like
to enjoy continous growth with our precious clients.

CEO Song, Gi Yong
Vision & Core Value
SE History
Business Overview
Research & Development
Value Creation
Eco-Friendly Green Business
Consulting System

SE is passionate to develop and improve construction technologies and methods which work beautifully with
the ground, the earth’s skin.

to
gh
icate
Ded ty throu logy
ocie
chno
the S dded Te
e-a
Valu

SE‘s construction methods, such as Ext Pile, SAP, PF, GCB/Bindearth, are realizing the concept of ‘The less
the better.’ Our R&D team put priority on reducing the number of piles, the size of pile diameter and equipment, and construction noise. Also we try to shorten project time and cut total construction cost. In the
meantime, by deploying our methods into construction site, our clients could enjoy maximized productivity,
enhanced durability and eco-friendly construction delivery. Never ceasing in the research and development
of new technology, SE reinforces leadership in the areas of geotechnical engineering. We’re growing with
our clients as a trusted partner by adding value to every project we involve.

n
Visio

As a company based in Korea, a relatively small country, we could equip ourselves by dealing with tough
ground and construction conditions. By taking up challenges with enthusiasm, we could accomplish more
than what we can imagine. Our efforts converged into revolutionary solutions. We provide a comprehensive
range of geotechnical engineering solutions: easy & fast foundation methods for soft soil, jobsite with
limited access and building construction nearby railway facilities.

u M
d O al
an Glob
p
Ex to

ion and Ap
ee Fa po
r o ith int
f th ful me
e F l At nt
ut titu
ur d
e
e

Value Focused
Management
Add Great Value to
People and Environment

‘Practice’

SE P
eopl
e

.
No

Co
re
Va
Ho Ful
lue
ne fill
s
st th
e
P

Peop
le w
it
Wisd Team P h Trust
laye
om t
rs
han
Kno
wled
ge

SE researches ground, the earth’s skin.
We want to keep the skin beautifully by minimizing
environmental impact and maximizing productivity

e
tiv
ec
bj
g
tO
ltin
en
su
m
on
s
ge
itie
hC y
na
ec pan abil t
t
eo m ap ke
Ma
1 G Co r C ar

Motto of SE

Let’s make the earth’s skin

06
07
Vision & Core Value
SE History
Business Overview

08
09

Research & Development
Value Creation
Eco-Friendly Green Business
Consulting System

2014

Through sheer creativity and dedicated practice,
SE is growing to a pioneer of the future

2011

2012

2013

Since established in 2004, SE created success stories through continuous R&D,
problem-solving consultancy and exhaustive construction supervision.
Today, as a pioneer of soil & foundation engineering, SE enjoys continuous growth with our clients.

GCB

2013 New Excellent Technology (NET) certificate from Ministry of Land, Infrastructure and Transport of Korea.
2012 Korean Structural Engineer’s Association Technology Certification : SAP Construction Method

Obtained GCB Patent

2010

2011 Governor Prize from Jeju Province, Korea, on Water Management Symposium

Geo Ceramic Shot method
development

(Geo Ceramic Mat method)

2010 Technology Innovation Prize on Water Industry Future Vision Forum
2009 Korean Structural Engineer’s Association Technology Certification : Ext-PHC Pile Method
2009 Prime minister’s award, Korea SME technology innovation awards
2008 Minister Prize from Korea Ministry of Knowledge Economy on Patented
Technology Transfer Success Case Exhibition

P.F.

2008 Grand Prize in Korean Construction Technology Award
2007 Construction Productivity Improvement Certificate
2007 Korea Construction Technology Award from
The Korea Land Daily
2006 Special Prize in Korea Construction
Culture Award from Korean Housing Corporation

G-Star development

2009

2006 Premium Technology Award, World Premium
Brand Awards from The Korea Economic Daily

(Soil solidification agent)

PF (Point Foundation) method
development

PF method equipment
development

Industry-University Cooperative st
tudy:
• Hyundai Development
• Halla E&C
• Korea University
• Sungkyunkwan University

2005 Quality Management Award
from Hyundai Engineering & Construction

SAP
SAP Pile development

SAP development

2004 ~ 2007

Binders development

(Compression type)

(Early stage model)

SAP Pile development
(Tension type)

Compact equipment
development

EXT
Ext-ST1 development
(Site welding type)

Ext-R development

(High capacity–factory fabrication type)

Ext-S development
(Bolt connection type)

Hyper strength extension pile
development

HD-Pile (hammer driven type)
Vision & Core Value
SE History
Business Overview
Research & Development
Value Creation
Eco-Friendly Green Business
Consulting System

SE Business Areas

SE leads geotechnical engineering industry
with revolutionary technologies, best of the breed
construction methods and quality consulting services.
Every single step of our business, we think of innovation.
What we changed and improved today?
It’s the golden question to lead SE’s success in competitive environment.
We always try to think out of the box.
SE’s revolutionary construction methods and new materials come
out of our everyday efforts to improve the way we work.
SE feel proud to provide the best technologies and consulting services to
our clients to build win-win partnership.
Our qualified engineers, with creative thinking and dedication,
make a differentiated result in the construction field.

Cost Reduction-Type
Extended End Pile

Multi-purpose
Small Diameter Pile

Reduce pile quantity

Drill and install simultaneously

Reduce project cost

Used in foundation & slope
reinforcement, and earth retaining

Shorten project period
Reduce construction waist
Prevent civil complaints
Soft Ground Improvement,
Eco-friendly
Solidification Agent

Improved compression and
tension construction using
compact equipment

Eco-friendly Repair, Maintanence
& Waterproof

Eco-friendly materials to
utilize in-situ soil

New material for water
proofing, repair and reinforcement

Reduce cement amount used

Eco-friendly material

Surface layer improvement,
soil bearing capacity foundation and
mid-deep layer improvement

Structure reinforcement and
high durability

Soft Ground Reinforcement Construction Method

Use high-functional and high solidifying materials ’BindEarth’
Significantly reduce slime waste as it’s highly permeable to soil particles
Efficient, economical and eco-friendly construction method
Stabilize arrangement between soil particles, solidification effect
Secure same strength with smaller amount than cement

10
11
Vision & Core Value
SE History
Business Overview

12
13

Research & Development
Value Creation
Eco-Friendly Green Business
Consulting System

Design
Patents

SE Status of
Intellectual Property Rights

Technology innovation is all about SE’s success.
SE is a little giant with international patents of design,
construction, new materials and construction equipment.
SE puts emphasis on ‘practice’.
We challenge our limitation, and are never afraid of a failure.
That’s the way we developed new technologies and construction methods,
which are essential for our success.
As knowledge based technology firm, SE keeps the efforts to encourage our engineers
to challenge existing methodology way and improve our capabilities.
With technology excellence, we accomplish sustainable growth with our clients and partners.

Intellectual properties are key assets
of which SE feels proud.
In 2013, the number of SE’s patents and
trademarks related to construction methods
and new materials, registered in Korea
and other countries, reaches over 100 including
pending status.

Construction
Technology Certification
and Other Certification Details

Equipment
Related
Patents
Production
Related
Patents
Construction
Related
Patents
Design
Related
Patents
Trade Mark
Registration

SAP (Screw Anchor Pile) is multi-purpose small diameter pile
effective for structural reinforcement for foundation of remodeled building,
railway station complex development and decrepit bridge.
The development of SAP method was started in 2009, as an academic-industrial
cooperative study with SE, Hyundai Development, Hanra Construction, Korea University
and SungKyungKwan University in Korea. This project was completed and applied to the
real construction site in 2011.
SAP method got Technology Certificate from Professional Architectural Structure
Engineers’ Association in 2012, and registered as a Construction
New Technology (Reg. No.684) from Ministry of Land, Infrastructure
and Transport of Korea, in 2013.
Vision & Core Value
SE History
Business Overview

14
15

Research & Development
Value Creation
Eco-Friendly Green Business
Consulting System

Construction Cost Reduction

Construction cost saving reaches USD 300,000,000.
Work time has been reduced around 30 years. Total Length of piling
SE’s extended end pile (Ext Pile) kills two birds with one stone by reducing
construction costs and shortening project time.

Total

Million Dollar

$300 Mil
60.0

8,000 km

47.7

43.3
29.1

This construction method has received positive feedback from engineers in many
construction sites in Korea and global fields. With extended endpoint,
bearing capacity is maximized. Meaning, you can complete piling work
with reduced number of piles and expect same strength.

27.3

20.4

0.02

2.1

46.0

7.2

With this method, you can save not only pile cost, but also labor cost.
Another benefit of deploying Ext Pile is shortening project time.
In the last 10 years, Ext Pile contributed to reduce project time over 30 years in total.
SE feels proud that our technology innovation directly translated
into our client’s benefit.

Year

Shortened Project Period
Total

Year

2,070 2,000

2,013

Earth’s Radius

6,400 km

30 Year

1,694
1,228
575

754

615

145
1
Year

Total Length of Piling
SE’s representative product, Ext Pile, has accumulated a total
of 8,000Km construction deployment over the past 10 years.
This length equals to reaching the summit of Mt. Everest around 1,000 times,
and it’s longer than earth’s radius.

* Cost reduction and shortening project time are key drivers for construction company’s success.
Ext Pile reduces the number of pile over 30% comparing to legacy pile solutions.
Reduced number of piles directly affects to cost reduction, project schedule shortening and eco-friendly construction.
Moreover this pile system gets the positive feedback with increased construction feasibility and durability.
Vision & Core Value
SE History
Business Overview

16
17

Research & Development
Value Creation
Eco-Friendly Green Business
Consulting System

One tree absorbs 3kg of CO2 according to the environment reports.
We reduced 430,000 tons of CO2 emission in our construction projects over 10 years,
equivalent to the effect of 150,000 trees being planted.
This is accomplished by SE’s innovative construction methods designed
to reduce number of piles necessary for construction and shorten project time.
Project could be done with smaller equipment.
All of these elements are affecting to not only cost saving
but also keep earth green.

Over 10 years, SE devoted to reduce 430,000 tons of CO2,
same effect to plant around 150,000 trees
There is ongoing global concern of reducing greenhouse gas emission such as CO2.
Eco-friendly management is not only our responsibility as a global citizen
but also the key drivers for sustainable growth.
As an expert in soil improvement and foundation engineering technology,
we feel proud that every single step of our technology innovation and improvement in construction
method contributed to minimize environmental impact.
For us, eco-friendly technology means construction completion with less material
and smaller equipment within relatively short time.
At SE, we strive for developing new and more effective solutions for “greener” construction support.
Vision & Core Value
SE History
Business Overview
Research & Development
Value Creation
Eco-Friendly Green Business
Consulting System

Design-Stage Service
Operation Flow
Customer Needs

At SE, professional engineers in soil, foundation,
structure and value engineering work together to deliver
best solutions for challenging subsurface conditions.
SE is dedicated engineering firm focusing on soil and foundation technology.
Because 80% of our employees are specialists in technology and research,
a diverse array of revolutionary solutions can be offered.
Our team of experts always try to deliver optimum suites of construction methods
and materials with sophisticated consultancy in foundation review, optimum piling type
and construction method selection, bearing capacity review and pile spacing and arrangement.

Construction Company
/ Design Company
Design Documents
Delivery

Concept Setting

• Foundation review
• Workability review

Geotechnical Analysis

Optimum
Foundation
Selection

SE methods
Construction Method Review • & other methods

Preliminary Design

• Bearing-capacity review
• Foundation RC design
• Pile spacing
and arrangement

Construction Cost Analysis

Improvement Review
Value Engineering

From the initial proposal to the onsite consulting,
you’ll be covered with our extensive field experience,
professional expertise and enthusiasm.

Construction Method
Consultation

Optimum Construction
Method Selection

Detailed
Foundation Design

Construction Method
Suggestion

Site Management and Support

• Consideration of
project economics and
workability
• Cost reduction proposal
• Bearing-capacity report
• Structural calculation report

Contractor

SE provides one-stop service from
design proposal to onsite

• Ground investigation
• Structural investigation

consultation. Talented engineers
specialized in ground engineering,
structure and value engineering will
provide systematic and efficient

• Quality check.
• Technical support

service.

Inspection
Team

• Government-related business
• Problem solving

Sub
Contractors

18
19
20
21

Main Business Area
Ext Pile

Ⅰ

SAP

Ⅰ

P.F.

Ⅰ

GCB
Ext Pile

Ext Pile

Ext Pile is a new generation extended end pile system.
With extended endpoint, Ext Pile maximizes end bearing capacity
and reduces waste elements of pile strength.
This way, Ext Pile contributes to reduce the cost and project time.

Construction Method Concept

SAP
P.F.
GCB

Site Management and Support
SE’s Ext Pile is available in three types:

Q : Structure load
A : Strength of the pile
B : Construction bearing
capacity (qu,b + qu,s)

Pile strength
(173t : 100%)

1. Product (end plate) only, 2. Product with non-residential site support or 3. Product with residential support.
Clients may choose their preferred option.

Quality Management Activity

Basic Pile

Ext Pile

Ideal Pile

A >> B > Q

A>B>Q

A=B>Q

Ground bearing power
is needed to increased
to reduce waste element of
pile strength

◦

◦

◦

◦

Consulting Report (CR) During Project Period

×

×

◦

Structure Engineering Support and Certified
Engineer’s consultation (when needed)

×

◦

◦

×

◦

◦

×

×

◦

Inspector / Government Related Support
(Regarding Piling Work)

×

◦

◦

Quality Management Cost

×

▵

◦

Pile Specialist‘s Onsite Support and Quality Management

Approximately 60% of the pile’s
strength is being used
in the design bearing capacity,
and the rest is simply residing
in the ground

◦

Additional Cost Reduction Measure Review &
Recommendation

(i.e.) PHC Pile D500

▵

Construction Completion Status Report

Extended end plate

Residential
support

Setting of Quality Management Standard

(110t : 63.5%)

Non-residential
support

Consulting Plan
(Ground Analysis / Construction Method Decision)

Design
Bearing Capacity

Delivery of
product

×

Non-residential
support

Residential
support

Classification

※ If the 3rd option. (product with residential support) is the option chosen, additional cost reduction review
will be performed including piling work and bulk cement amount..

Product Performance
Bell-type In-Situ pile

Steel Frame Base Plate

Ext-S Pile
Selecting efficient
way to reclaim
bearing power
wasted inside
of the land

Endpoint
Extension

Ext-S

a) Isolated foundation case

Endpoint
Extension
+
Thickness
(cylinder)
Increased

Pre-boring & Light Hammering Method

600 ~ 800

950 ~ 1,050

42%↑

800 ~ 1,000

1,150 ~ 1,300

33%↑

1,000 ~ 1,200

1,500 ~ 1,650

45%↑

D600

b) Wall foundation case

Hammer Driven Method,
Pre-boring & Light Hammering

D500

2) RC amount Reduction Principle

Designed Bearing Capacity (kN/ea)

D450

A : Pile endpoint area, σ : Bearing capacity of ground

Designed Bearing Capacity (kN/ea)

D400

Fp = A x σ Fp : Allowable bearing capacity,

Alteration (Ext-S Pile)

Applicable
Method

1) Pile Quantity Reduction Principle

Existing Pile (General PHC)

1,400 ~ 1,600

2,000 ~ 2,100

40%↑

Classification

Ext-R Pile

Existing Pile (General PHC)
Concrete
Classification
Allowable
CrossThickness
(mm) sectional Area Axial
Load(kN)
(cm2)

Type Construction Method,
Pre-boring &
Light Construction Method

Application
Construction
Method

Ext-R

Design
Bearing
Capacity
(kN/ea)

Alteration (Ext-R Pile)

Concrete
Allowable
Design
CrossThickness
Axial
Bearing Capacity
(mm) sectional Area Load(kN)
(kN/ea)
(cm2)

Bearing Capacity
Increased

Bearing Capacity
Increase

Pre-boring &
Light Construction Method

D500
End point bearing
capacity increased

Both end point
bearing capacity and
pile strength of increased

Existing Pile

Ext Pile

Existing Pile

Ext Pile

80

1,056.0

1,730 1,000 ~1,200 100

1,256.4

2,012 1,700 ~ 1,900

63.6%↑

D600

90

1,442.0

2,360 1,400 ~1,600 110

1,693.3

2,719 2,400 ~ 2,600

66.6%↑

22
23
Ext Pile

Ext Pile
SAP
P.F.
GCB

Target Market

Construction Achievement

•Contractor:
Samsung C&T

As an
Alternative
Method

•Construction volume:
5,607 units / 100,055m
•Project detail:
Large compex
•Cost savings:
USD 0.7 million
•Reduced project time:
20 days

Steel Pipe Pile

•Contractor:
Hyundai engineering
& construction
•Construction volume:
7,727 units / 151,615m
•Project detail:
Large residential complex
•Cost savings:
USD 2.2 million
•Reduced project time:
34 days

In-Situ Pile
Samsung electronics material search complex, Suwon, Korea

•Contractor: Doosan E&C

Hill State apartment, Gwang-kyo, Suwon city, Korea

•Contractor: Daewoo E&C

•Construction volume:
5,793 units / 98,807m

•Construction volume:
4,141 units / 135,000m

•Project detail:
Mudstone Stratum
(Alternative to RCD)

•Project detail:
Ext-R Method as an
alternative of RCD

•Cost savings: USD18 million

Large Diameter Pile

•Reduced project times:
66 days

General PHC Pile

Doosan We’ve apartment complex, Pohang city, Korea

Industrial Plants

•Cost savings:
USD 5.7 million
•Reduced project time:
28 days

Prujio apartment complex, Incheon city, Korea

•Contractor:
Hoban construction

•Construction volume:
3,848 units / 151,878m

•Construction volume:
2,201 units / 123,256m

•Project description:
coastal border area

Construction
Field

•Contractor: Hyundai
Development Company

•Project description:
foreshore reclamation area

•Cost savings:
USD 2.9 million

•Material used: HD Pile

•Reduced project time:
41 days

•Reduced project times:
36 days

I`PARK apartment, Masan city, Korea

•Cost savings: USD 2.4 million

Hoban Berdium apartment complex, Busan city, Korea

Residential-Commercial Complex

•Contractor:
Seoul metropoilitan city
•Construction volume:
1,183 units / 26,878m
•Cost savings:
USD 0.4 million
•Reduced project time:
36 days

High–Rise Building

Bridge Over Land

Dome-shaped baseball park, Seoul, Korea

•Contractor:
Ministry of security &
public administration
•Construction volume:
932 units / 16,600m
•Cost savings:
USD 0.4 million
•Reduced project time:
22 days

Multifunctional administrative city, Sejong city, Korea

24
25
SAP, screw anchor pile, is a revolutionary construction method.
With this multipurpose small-diameter pile,
installing and drilling job could be done simultaneously.
This method is especially effective for foundation construction in narrow space;
railway station complex building and building remodeling in the city.

SAP

Construction Method Concept

Ext Pile
SAP
P.F.
GCB

Piling Equipment and Procedure
•Concept : ‘Boring rod = Pile’
→ 2X faster piling work than competing method

Compact Equipment

•Compact equipment

• Use of existing crawler drill is available. In case of narrow spaces, we recommend to use compact size
equipment which SE developed.

•Determination of screw length (bonding section)
according to ground condition

• Working Space: Narrow space with 0.8~1.0m width, minimum height 2.3m
⇒ Enables piling in the most narrow working space.

→ Narrow-space construction available

D

Grouting

→ Economical and optimal design available

Free section
(without friction )

2D

SE-SAP MR13

Screw

Screw(SS400)

Grouting

Bonding section
(with friction)

High-Strength Steel Pip
(API5CT/Φ73,9.5t)

Soil

Equipment for Narrow-Space

End section

End Bit for drilling
Grouting Injection Hole

Non-displacement
penetration

Grouting Insertion

Compact Equipment / Remote Control
Piling work is possible anywhere!

- Dimension: 0.8 x 3.1 x 2.3m
- Weight: 2.7tons
- Construction Length: 1.0~2.0m/unit

Construction Procedure
• After hydraulic rotary drilling (no vibration, no noise), grouting work (through steel pipe) is followed
⇒ Simultaneous drilling and installing

Pile Materials and Performance

•  onstruction Speed: basement (narrow space) 100m/day (1m unit construction),
C
general condition 200m/day (3m unit construction)
Injection through SAP
Plate

Screw-Tab connection

•High-strength material (API5CT)
certified by American Petroleum Institute
•Production in 1~3m unit depending
on the work space condition
•Delivery to the site after factory production

Overflow check

High-Strength
Steel Pipe
Screw

Underground work: 1m -2m unit piling
Above ground work: 3m unit piling
Screw-tab connection

Water-cement
ratio (W/C):
Less than 65%
7-day strength:
12Mpa
28-day strength:
25Mpa

1 Pile Installation (Hydraulic rotary drilling)

2

Air (water) boring

Reinforced connection
(Anti-buckling)

Grade

Yield load
(MPa)

Tensile
load
(MPa)

External
diameter
(mm)

Thickness
(mm)

Cross
Section
Area (cm2)

Alloable
Load of
material
(kN/ea)

N80

552

689

73

11

21.42

705.3

P110

758

862

73

9.5

18.95

856.6

P110

758

862

73

11

21.42

968.5

Grouting

Grouting (Injection through pile with stirring)

Plate: cap-type,
rib-type
Welding at site

3 Pile Cutting Work (welding followed)

26
27
SAP

Ext Pile
SAP
P.F.
GCB

Application Area

Basement Extension Case Study (Apartment Remodeling)

Construction Order
from

Project

•
 Vertical extension from 2 basement floors to 3 basement floors ⇒ Support upper structure with SAP construction method

Passage bridge across Goyang Lake
(Hosu-ro)

Designed
Load(tf/ea)

Go-yang city, Korea

55

Korea East-West Power’s headquarter
construction

Korea East-West
Power

50

Chongkundang factory remodeling

Chongkundang

40

Double train track guardwall between
Seongnam-Yeoju

Samsung CT

60

Jindalrae apartments reconstruction ancillary facilities

Samsung CT

60

Cheongdamdong I’Park apartments
remodeling

Hyundai Development
Company

60

Hyundai Motors Namyang research centre
construction

Hyundai motors

60

① Ground floor extension : 19 f ⇒ 20 floors

Jinju Gyeongsang university hospital
construction

Daerim industries

60

② Horizontal extension: veranda area

Incheon Songdo Central Park Hotel
reinforcement construction

Daeya industry
development

75

Chungju G-Well City construction

Doosan construction

60

•SAP piling in 2nd basement ⇒ 3rd basement excavation ⇒ anti-buckling reinforcement ⇒ concreting 3rd basement

Existing
Building

Horizontal Extension

①
②

Piling under staircase

③ Basement extension: 2 ⇒ 3 basement floors

Anti-buckling reinforcement for
exposed SAP
Existing
Building
1st Basement Parking
2nd Basement Parking
3rd Basement Parking

Passage bridge across Goyang Lake

Piling work in horizontal
extension area

Chung-ju G-Well City

SAP Benefits

Construction cost comparison
Anti-buckling
reinforcement for column

Construction period comparison

(Basement floor height 2.4m, 1m unit piling)
Construction Cost (1,000 USD)

Pile connection
with Column

Seoul Cheong-dam I’PARK
(Basement expansion with
floating-structure method)

Incheon Songdo Central Park Hotel
(Basement floor reinforcement)

Existing structure
(B2F)

122%

133%

22~33%
Down
100%

119

Construction
Cost

Materials
Cost

Construction
Method A

417piles (Average 11.5m)

Construction
Method B

417 piles (Average 10.0m)

(Basement floor 2.4m, 1m unit piling)

Construction Period (days)

③

SAP Method

days

At least 1.6 times faster

67

days

40

days

Construction
Method A

417 piles
(Average 10.7m)

Speed of
Construction

417piles (Average 11.5m)

Construction
Method B

417 piles (Average 10.0m)

SAP Method
417 piles
(Average 10.7m)

Noise comparison

28%

Sound Measurement Value (dB(A))

Noise
reduction

Newly extended section
(B3F)

SAP construction method to support 19-storey apartment building
while excavating the third basement floor space.

Measured from
7m distance
Measured from
14m distance

Drillmaster 1)
1)

M/P Method

SAP Method

Low noise and eco-friendly
construction method.
Perfect for Metro area construction
- narrow and sensitive to
construction noise.
No crashing noise of hammering
with hydraulic rotary drill

Reference: “Sandy ground boring operation” research, the National Environmental Protection Institute, Korea

28
29
P.F.

Ext Pile

The PF construction method is for medium/high-rise structures in soft soil.
With this foundation method,stable bearing capacity is secured.

SAP
P.F.
GCB

Application Area

Concept of PF Method
PF (Point Foundation) construction method is
applied to soft soil which has risks of
settlement  liquefaction. By substitution
of soft soil, allowable bearing capacity of
ground is attained (PF-S method).
With our specialized design stirring
equipment, bearing capacity is secured
by cone part in upper layer, as well as
settlement control by tail part in lower layer
(PF-M, PF-D)
Soft
Stratum

Upper Layer

(N 5~15)
Lower Layer

(N 20~30)

Uniform Bearing Capacity

Tail part
for
settlement
control

Cone part
for
bearing
capacity

D 1.0 ~ 2.0m

Supporting
Stratum
Underlying
Rock

[ PF-S ] Surface Layer
•Processing Depth : Less than 3m (approx.)
•Ground Status : Stable soil (sandy soil)
with steady stratum
Processing depth is consistent
•Equipment : Only back hoe is necessary

D 0.3 ~ 1.0m

Soil Admixture

[ PF-M ] Middle Layer
•Processing Depth : 3m~8m
•Ground Status : Soft Soil

(sandy soil,clay, silt, etc.)
Stratum and processing depth is irregular
•Equipment: Boring by back hoe,
specialized stirring rod

[ PF-D ] Deep Layer
•Processing Depth : 8 - 40m
•Ground Status : Soft soil

(sandy soil, clay, silt, etc.)
Stratum and processing depth is irregular
•Equipment : Boring equipment,
specialized stirring rod

Application for global site

Bindearth is an eco-friendly high-solidifying admixture. It shows excellent solidification performance for soft soil improvement,
point foundation, soil cement wall, and surface layer solidification.
Two types of products are available: BD5000 is additive type product for remote customer. It specially designed to reduce
distribution cost. BD6000 is provided in mixture type for local customers. Bindearth received Green Mark from Ministry of
Environment in Korea, and meets waste processing test standard.

BD 5000

For GlobalCustomers
(Additive Type)

BD 5000
+ Cement total + Soil
(Local Site Procurement)

BD 6000

For Local Customers
(Mixture Type)

BD 6000 + Soil

Customized strength realization through mix design and W/C ratio variation

•Secure same strength with smaller amount comparing to existing soil cement
•By exporting source technology and additive only rather
than mixed materials, distribution cost is saved

Local procurement in each country
Construction Method 
Source Materials
• Advanced, Eco-friendly
Construction Method
• Distribution Cost Reduction
• Consideration of Local
Conditions

30
31
P.F.

Ext Pile
SAP
P.F.
GCB

Application Area  Construction Achievement

Surface-Layer Processing Case

Construction outline

Cost
Down

• Construction of four-story research facilities in soft ground of coastal reclaimed land
⇒ Bearing capacity more than 150kN/m2 is secured
• Heavy equipment access was not possible because of the soft ground (N5) and temporary facility interference
⇒ Bulb formation and surface-layer substitution applied

Soil bearing capacity foundation construction

25%

• Ordering rarty: Korea
Hydro  nuclear power

• Ordering party:
Korea circuit

• Construction company:
Halla construction

• Construction company:
Yungpoong construction

• Project description:
gravel and boulder layer

• Project description:
no noise  vibration

• Cost saving: 22.2%

• Cost saving: 18.5%

New construction of employee residence for
sinwolsong nuclear power station
Foundation Plan Schematic (Bulb + Surface)

Korea circuit facility extension construction

Bulb Formation and Surface-Layer Processing

• Ordering party: Hanil

• Ordering party:
Asan city hall

• Construction company:
Tae-sung construction

• Construction company:
Taeyang construction

• Project description:
marine clay

• Project description:
government-ordered
construction

• Cost saving: 27%

Completed Research Facilities

Bearing Capacity Check (platy load test)

New construction of Songdo Hanil
scientific research centre

• Cost saving: 40%

New construction of Onyang 6-dong
citizen’s centre

Application for waste landfill and retaining wall
Mid-deep Processing Case

Construction outline
• Construction of 27 house building on fill-up ground of colluvium )40% of gravel and boulder mixture)
⇒ Bearing capacity more than150kN/m2 was the requirement
• In cas of piling, 35m SDA+T4 construction could be applied
⇒ Mid-layer processing and surface-layer substitution was actually applied

• Ordering party:
Woomi construction
• Construction company:
Woomi construction

• Project description:
marine clay

• Cost saving: 18.5%

35%

• Construction company:
Goldenpow

• Project description:
marine clay

Cost
Down

• Ordering party:
Gunsan city / Ulsan city

• Cost saving: 12.0%

New construction of Mokpo Okam
district Fahrenheit apartment

New construction of Gunsan / Ulsan waste landfill
facilities (waste facilities water repellecy)

Overseas construction projects
Bird-eye View

Middle-Layer Processing

• Ordering party:
Vietnam Vung Tao city
• Construction company:
Alpha Hwasung

New construction of Vung Tao waste landfill
facilities, Vietnam

• Project description:
Soft-soil replacement

• Cost saving: 23%
Surface-Layer Processing

• Construction company:
ENC Plus

• Project description:
Soft-soil replacement

Bearing Capacity Check (platy load test)

• Ordering party:
Vietnam Ho Chi Minh city

• Cost saving: 35%

Ho Chi Minh city waste landfill facilities,
Vietnam

32
33
GCB

Ext Pile

GCB is eco-friendly material ideal for repair/reinforcement
of concrete structure and plant facilities.

SAP
P.F.
GCB

Construction Method Concept

Construction Method Characteristics

About GCB (Geo Ceramic Binder)

GCB is the structure repair, maintenance and waterproof technology to form long lasting unified structure. By utilizing slurry state of
Geo Ceramic Binder (GCB + water) with geosynthetic mat or form, it is possible to leverage mechanical characteristics and strengths
of geosynthetics - flexibility, and wide range of specific surface area.

• Large specific surface area and superior adhesiveness between old and new structures
• High strength, wear resistance and shock resistance
• High workability and superior eco-friendly method
• Wide range of application

• Significantly reduce man-hour and equipment

• Excellent for structure repairing and reinforcing for public works,
buildings, industrial plants and environmental facilities

• No need to dry out the surface.

• Excellent waterproofing capabilities of coating

Easy
Permeation
Type
• Applicable to
various types of
structure
• Available for
narrow space
construction

Speed

EcoFriendly

CrossSectional
Restoration
Type

HighStrength

Surface
Coating

• No detection of
toxic substances
• Odorless and
non-toxic, possible
to work in closed
space

[Geo Ceramic Binder for Eco-friendly Repair Maintenance and Waterproof]

Geo Ceramic Mat
(GCM)
Mat type GCB method with
geosynthetics

Product Composition

GCB 4000

GCB 4200

GCB 4400

High-Strength
Ceramic Binder

Section-Restoration Type
Ceramic Mortar

Acrylic Emulsion

Spray-type GCB method with
polyvinyl fiber

GCB 4200L

Permeation Type
Ceramic Binder

Geo Ceramic Shot
(GCS)

•High permeability

•High strength

•Section restoration

•Coating

•Good adhesiveness

•High bending strength

•Workability

•Alkaline recovery

•High fluidity

•Waterproof

•High strength

•Waterproof

•Shock resistance

•Wear resistance

•Durability

•Workability

•Chemical resistance

•Shock resistance

•Durability

Minimize
maintenance cost!
Use eco-friendly materials!

34
35
GCB

Ext Pile
SAP
P.F.
GCB

Application Area

Construction Example

Structure Repair
Structure Repair - Before
③ Coating (GCB4000+GCB4200L)

② Geo Ceramic Mat (GCM)

Rooftop Garden
Basic structural damage and water leak cracks

Structure Repair - After
Public Works Structure

Tunnel Maintenance
① Crack Repair and Cross-Section Restoration (GCB4400)

General
Construction
Method

① Surface pre-processing work (removal of cracked part)

② Application of Geo Ceramic Binder construction method, cross-sectional
restoration and application of permeable alkaline recovery agent

③ Final surface coating

Artificial Sculpture

Concrete Structure

GCB-usage for repair and outside waterproofing

Plant Repair
Pipe repair - Before
② Geo Ceramic Mat (GCM)

Existing Steel Structure

Industrial Plant Structure

As Method

As Material

Waterproofing/Water Prevention
•Complex water prevention construction : waste landfill

•Condensation protection

•Structural facility waterproofing : dam, reservoir,
pond, stream, dyke, agriculture and water passage

•Exterior wall finishing : internal plastering work
finishing, waterproofing

Structure Reinforcement

Bypass pipe water leak

Finishing Material

•Insulation

•Public works structure reinforcement :
subway, power plant, cable tunnel, drainage facilities,
bridge and port facilities
•Building structure reinforcement : concrete structure
•Industrial Plant structure : old pipeline,
water  sewage, and cold/hot drainpipe

•Floor shock absorbing finish

Eco-friendly Application
•Integration of exterior finish works
•Leveraging high-adhesion : roof planting, tile/wood works

Pipe repair - After
① Alkaline Recovery Agent
③ Coating (GCB4000+GCB4200L)

① Surface pre-processing Work (removal of cracked part)

② Application of Geo Ceramic Binder construction method, cross-sectional
restoration and application of permeable alkaline recovery agent

③ Final surface coating

GCB-usage for non-watercut repair

36
37
Value adding technologies for the Future
SE, with the extensive field experience and reputation in Korea, takes a big step to the global market.
We believe that our innovative technology and advanced construction methods will
provide effective solutions for challenging construction issues in global field of construction.
With passion and endless innovation,
we will expand our technology domain to the world.

We’ll keep the earth’s skin sturdy and beautiful.

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SE corporate brochure

  • 1. Foundation and Soil Technology Expert for Architecture, Civil and Industrial Plant Construction 14F, GBC, 165, Gasan Digital 1Ro, Geumcheon Gu, Seoul, 153-803, South Korea Tel. +82-2-6326-5571~3 Fax. +82-2-6326-5570 Website. www.extpile.com
  • 2. Contents 04 CEO Message 06 Vision & Core Value 08 SE History 10 Business Overview 12 Research & Development 14 Value Creation 16 Eco-Friendly Green Business 18 Consulting System 22 Ext Pile Introduction and Construction Achievements 26 SAP Introduction and Construction Achievements 30 P.F. Method Introduction and Construction Achievements 34 GCB Introduction and Construction Achievements
  • 3. CEO Message 04 05 SE keeps striding to develop innovative soil & foundation technology We’re living in the era of speed. The speed of environmental change and technology innovation is remarkable. When everything changes constantly, we need to pay more attention to core values of our society such as dignity of human rights, improving quality of life, love and trust of family, friendship, healthy society, and environment preservation. Core values in construction world are very clear: Cost reduction, improving construction quality, shortening project period, and improving productivities. At SE, we believe these values are shaping the business objective and defining the character of our company. SE is an expert soil and foundation technology company specialized in design and consulting for all types of ground condition for buildings and structures. Since we developed cost effective Ext Pile in 2004, our R&D team has committed itself to develop state of the art pile technology and foundation design methods which guarantee cost savings and shorten construction period. SE’s innovative technology and engineering capability, together with the consulting services leveraging extensive field experience of various soil conditions, allow us to provide our clients with top-notched VE techniques which contribute to reduce project costs and give a positive impact on construction schedules. We believe that development and environment protection are two sides of the same coin. As constructions engineer, we change the world by enhancing challenging environmental conditions, and as a global citizen, we always try to minimize the potential impact that our ground/soil technology could have on the environment. At SE, we believe that R&D is the most important to distinguish ourselves in this industry. Our never-ending efforts in R&D were rewarded by awards from Korea government and compliments from major construction companies. We’re proud that we already registered over 100 intellectual properties, including patents and utility models, in Korea and other countries. SE manages to keep one step ahead of our revolutionary technology by constantly predicting future construction industry needs. We believe only the best quality solutions and service will guarantee our success. With the best in breed technology, we would like to enjoy continous growth with our precious clients. CEO Song, Gi Yong
  • 4. Vision & Core Value SE History Business Overview Research & Development Value Creation Eco-Friendly Green Business Consulting System SE is passionate to develop and improve construction technologies and methods which work beautifully with the ground, the earth’s skin. to gh icate Ded ty throu logy ocie chno the S dded Te e-a Valu SE‘s construction methods, such as Ext Pile, SAP, PF, GCB/Bindearth, are realizing the concept of ‘The less the better.’ Our R&D team put priority on reducing the number of piles, the size of pile diameter and equipment, and construction noise. Also we try to shorten project time and cut total construction cost. In the meantime, by deploying our methods into construction site, our clients could enjoy maximized productivity, enhanced durability and eco-friendly construction delivery. Never ceasing in the research and development of new technology, SE reinforces leadership in the areas of geotechnical engineering. We’re growing with our clients as a trusted partner by adding value to every project we involve. n Visio As a company based in Korea, a relatively small country, we could equip ourselves by dealing with tough ground and construction conditions. By taking up challenges with enthusiasm, we could accomplish more than what we can imagine. Our efforts converged into revolutionary solutions. We provide a comprehensive range of geotechnical engineering solutions: easy & fast foundation methods for soft soil, jobsite with limited access and building construction nearby railway facilities. u M d O al an Glob p Ex to ion and Ap ee Fa po r o ith int f th ful me e F l At nt ut titu ur d e e Value Focused Management Add Great Value to People and Environment ‘Practice’ SE P eopl e . No Co re Va Ho Ful lue ne fill s st th e P Peop le w it Wisd Team P h Trust laye om t rs han Kno wled ge SE researches ground, the earth’s skin. We want to keep the skin beautifully by minimizing environmental impact and maximizing productivity e tiv ec bj g tO ltin en su m on s ge itie hC y na ec pan abil t t eo m ap ke Ma 1 G Co r C ar Motto of SE Let’s make the earth’s skin 06 07
  • 5. Vision & Core Value SE History Business Overview 08 09 Research & Development Value Creation Eco-Friendly Green Business Consulting System 2014 Through sheer creativity and dedicated practice, SE is growing to a pioneer of the future 2011 2012 2013 Since established in 2004, SE created success stories through continuous R&D, problem-solving consultancy and exhaustive construction supervision. Today, as a pioneer of soil & foundation engineering, SE enjoys continuous growth with our clients. GCB 2013 New Excellent Technology (NET) certificate from Ministry of Land, Infrastructure and Transport of Korea. 2012 Korean Structural Engineer’s Association Technology Certification : SAP Construction Method Obtained GCB Patent 2010 2011 Governor Prize from Jeju Province, Korea, on Water Management Symposium Geo Ceramic Shot method development (Geo Ceramic Mat method) 2010 Technology Innovation Prize on Water Industry Future Vision Forum 2009 Korean Structural Engineer’s Association Technology Certification : Ext-PHC Pile Method 2009 Prime minister’s award, Korea SME technology innovation awards 2008 Minister Prize from Korea Ministry of Knowledge Economy on Patented Technology Transfer Success Case Exhibition P.F. 2008 Grand Prize in Korean Construction Technology Award 2007 Construction Productivity Improvement Certificate 2007 Korea Construction Technology Award from The Korea Land Daily 2006 Special Prize in Korea Construction Culture Award from Korean Housing Corporation G-Star development 2009 2006 Premium Technology Award, World Premium Brand Awards from The Korea Economic Daily (Soil solidification agent) PF (Point Foundation) method development PF method equipment development Industry-University Cooperative st tudy: • Hyundai Development • Halla E&C • Korea University • Sungkyunkwan University 2005 Quality Management Award from Hyundai Engineering & Construction SAP SAP Pile development SAP development 2004 ~ 2007 Binders development (Compression type) (Early stage model) SAP Pile development (Tension type) Compact equipment development EXT Ext-ST1 development (Site welding type) Ext-R development (High capacity–factory fabrication type) Ext-S development (Bolt connection type) Hyper strength extension pile development HD-Pile (hammer driven type)
  • 6. Vision & Core Value SE History Business Overview Research & Development Value Creation Eco-Friendly Green Business Consulting System SE Business Areas SE leads geotechnical engineering industry with revolutionary technologies, best of the breed construction methods and quality consulting services. Every single step of our business, we think of innovation. What we changed and improved today? It’s the golden question to lead SE’s success in competitive environment. We always try to think out of the box. SE’s revolutionary construction methods and new materials come out of our everyday efforts to improve the way we work. SE feel proud to provide the best technologies and consulting services to our clients to build win-win partnership. Our qualified engineers, with creative thinking and dedication, make a differentiated result in the construction field. Cost Reduction-Type Extended End Pile Multi-purpose Small Diameter Pile Reduce pile quantity Drill and install simultaneously Reduce project cost Used in foundation & slope reinforcement, and earth retaining Shorten project period Reduce construction waist Prevent civil complaints Soft Ground Improvement, Eco-friendly Solidification Agent Improved compression and tension construction using compact equipment Eco-friendly Repair, Maintanence & Waterproof Eco-friendly materials to utilize in-situ soil New material for water proofing, repair and reinforcement Reduce cement amount used Eco-friendly material Surface layer improvement, soil bearing capacity foundation and mid-deep layer improvement Structure reinforcement and high durability Soft Ground Reinforcement Construction Method Use high-functional and high solidifying materials ’BindEarth’ Significantly reduce slime waste as it’s highly permeable to soil particles Efficient, economical and eco-friendly construction method Stabilize arrangement between soil particles, solidification effect Secure same strength with smaller amount than cement 10 11
  • 7. Vision & Core Value SE History Business Overview 12 13 Research & Development Value Creation Eco-Friendly Green Business Consulting System Design Patents SE Status of Intellectual Property Rights Technology innovation is all about SE’s success. SE is a little giant with international patents of design, construction, new materials and construction equipment. SE puts emphasis on ‘practice’. We challenge our limitation, and are never afraid of a failure. That’s the way we developed new technologies and construction methods, which are essential for our success. As knowledge based technology firm, SE keeps the efforts to encourage our engineers to challenge existing methodology way and improve our capabilities. With technology excellence, we accomplish sustainable growth with our clients and partners. Intellectual properties are key assets of which SE feels proud. In 2013, the number of SE’s patents and trademarks related to construction methods and new materials, registered in Korea and other countries, reaches over 100 including pending status. Construction Technology Certification and Other Certification Details Equipment Related Patents Production Related Patents Construction Related Patents Design Related Patents Trade Mark Registration SAP (Screw Anchor Pile) is multi-purpose small diameter pile effective for structural reinforcement for foundation of remodeled building, railway station complex development and decrepit bridge. The development of SAP method was started in 2009, as an academic-industrial cooperative study with SE, Hyundai Development, Hanra Construction, Korea University and SungKyungKwan University in Korea. This project was completed and applied to the real construction site in 2011. SAP method got Technology Certificate from Professional Architectural Structure Engineers’ Association in 2012, and registered as a Construction New Technology (Reg. No.684) from Ministry of Land, Infrastructure and Transport of Korea, in 2013.
  • 8. Vision & Core Value SE History Business Overview 14 15 Research & Development Value Creation Eco-Friendly Green Business Consulting System Construction Cost Reduction Construction cost saving reaches USD 300,000,000. Work time has been reduced around 30 years. Total Length of piling SE’s extended end pile (Ext Pile) kills two birds with one stone by reducing construction costs and shortening project time. Total Million Dollar $300 Mil 60.0 8,000 km 47.7 43.3 29.1 This construction method has received positive feedback from engineers in many construction sites in Korea and global fields. With extended endpoint, bearing capacity is maximized. Meaning, you can complete piling work with reduced number of piles and expect same strength. 27.3 20.4 0.02 2.1 46.0 7.2 With this method, you can save not only pile cost, but also labor cost. Another benefit of deploying Ext Pile is shortening project time. In the last 10 years, Ext Pile contributed to reduce project time over 30 years in total. SE feels proud that our technology innovation directly translated into our client’s benefit. Year Shortened Project Period Total Year 2,070 2,000 2,013 Earth’s Radius 6,400 km 30 Year 1,694 1,228 575 754 615 145 1 Year Total Length of Piling SE’s representative product, Ext Pile, has accumulated a total of 8,000Km construction deployment over the past 10 years. This length equals to reaching the summit of Mt. Everest around 1,000 times, and it’s longer than earth’s radius. * Cost reduction and shortening project time are key drivers for construction company’s success. Ext Pile reduces the number of pile over 30% comparing to legacy pile solutions. Reduced number of piles directly affects to cost reduction, project schedule shortening and eco-friendly construction. Moreover this pile system gets the positive feedback with increased construction feasibility and durability.
  • 9. Vision & Core Value SE History Business Overview 16 17 Research & Development Value Creation Eco-Friendly Green Business Consulting System One tree absorbs 3kg of CO2 according to the environment reports. We reduced 430,000 tons of CO2 emission in our construction projects over 10 years, equivalent to the effect of 150,000 trees being planted. This is accomplished by SE’s innovative construction methods designed to reduce number of piles necessary for construction and shorten project time. Project could be done with smaller equipment. All of these elements are affecting to not only cost saving but also keep earth green. Over 10 years, SE devoted to reduce 430,000 tons of CO2, same effect to plant around 150,000 trees There is ongoing global concern of reducing greenhouse gas emission such as CO2. Eco-friendly management is not only our responsibility as a global citizen but also the key drivers for sustainable growth. As an expert in soil improvement and foundation engineering technology, we feel proud that every single step of our technology innovation and improvement in construction method contributed to minimize environmental impact. For us, eco-friendly technology means construction completion with less material and smaller equipment within relatively short time. At SE, we strive for developing new and more effective solutions for “greener” construction support.
  • 10. Vision & Core Value SE History Business Overview Research & Development Value Creation Eco-Friendly Green Business Consulting System Design-Stage Service Operation Flow Customer Needs At SE, professional engineers in soil, foundation, structure and value engineering work together to deliver best solutions for challenging subsurface conditions. SE is dedicated engineering firm focusing on soil and foundation technology. Because 80% of our employees are specialists in technology and research, a diverse array of revolutionary solutions can be offered. Our team of experts always try to deliver optimum suites of construction methods and materials with sophisticated consultancy in foundation review, optimum piling type and construction method selection, bearing capacity review and pile spacing and arrangement. Construction Company / Design Company Design Documents Delivery Concept Setting • Foundation review • Workability review Geotechnical Analysis Optimum Foundation Selection SE methods Construction Method Review • & other methods Preliminary Design • Bearing-capacity review • Foundation RC design • Pile spacing and arrangement Construction Cost Analysis Improvement Review Value Engineering From the initial proposal to the onsite consulting, you’ll be covered with our extensive field experience, professional expertise and enthusiasm. Construction Method Consultation Optimum Construction Method Selection Detailed Foundation Design Construction Method Suggestion Site Management and Support • Consideration of project economics and workability • Cost reduction proposal • Bearing-capacity report • Structural calculation report Contractor SE provides one-stop service from design proposal to onsite • Ground investigation • Structural investigation consultation. Talented engineers specialized in ground engineering, structure and value engineering will provide systematic and efficient • Quality check. • Technical support service. Inspection Team • Government-related business • Problem solving Sub Contractors 18 19
  • 11. 20 21 Main Business Area Ext Pile Ⅰ SAP Ⅰ P.F. Ⅰ GCB
  • 12. Ext Pile Ext Pile Ext Pile is a new generation extended end pile system. With extended endpoint, Ext Pile maximizes end bearing capacity and reduces waste elements of pile strength. This way, Ext Pile contributes to reduce the cost and project time. Construction Method Concept SAP P.F. GCB Site Management and Support SE’s Ext Pile is available in three types: Q : Structure load A : Strength of the pile B : Construction bearing capacity (qu,b + qu,s) Pile strength (173t : 100%) 1. Product (end plate) only, 2. Product with non-residential site support or 3. Product with residential support. Clients may choose their preferred option. Quality Management Activity Basic Pile Ext Pile Ideal Pile A >> B > Q A>B>Q A=B>Q Ground bearing power is needed to increased to reduce waste element of pile strength ◦ ◦ ◦ ◦ Consulting Report (CR) During Project Period × × ◦ Structure Engineering Support and Certified Engineer’s consultation (when needed) × ◦ ◦ × ◦ ◦ × × ◦ Inspector / Government Related Support (Regarding Piling Work) × ◦ ◦ Quality Management Cost × ▵ ◦ Pile Specialist‘s Onsite Support and Quality Management Approximately 60% of the pile’s strength is being used in the design bearing capacity, and the rest is simply residing in the ground ◦ Additional Cost Reduction Measure Review & Recommendation (i.e.) PHC Pile D500 ▵ Construction Completion Status Report Extended end plate Residential support Setting of Quality Management Standard (110t : 63.5%) Non-residential support Consulting Plan (Ground Analysis / Construction Method Decision) Design Bearing Capacity Delivery of product × Non-residential support Residential support Classification ※ If the 3rd option. (product with residential support) is the option chosen, additional cost reduction review will be performed including piling work and bulk cement amount.. Product Performance Bell-type In-Situ pile Steel Frame Base Plate Ext-S Pile Selecting efficient way to reclaim bearing power wasted inside of the land Endpoint Extension Ext-S a) Isolated foundation case Endpoint Extension + Thickness (cylinder) Increased Pre-boring & Light Hammering Method 600 ~ 800 950 ~ 1,050 42%↑ 800 ~ 1,000 1,150 ~ 1,300 33%↑ 1,000 ~ 1,200 1,500 ~ 1,650 45%↑ D600 b) Wall foundation case Hammer Driven Method, Pre-boring & Light Hammering D500 2) RC amount Reduction Principle Designed Bearing Capacity (kN/ea) D450 A : Pile endpoint area, σ : Bearing capacity of ground Designed Bearing Capacity (kN/ea) D400 Fp = A x σ Fp : Allowable bearing capacity, Alteration (Ext-S Pile) Applicable Method 1) Pile Quantity Reduction Principle Existing Pile (General PHC) 1,400 ~ 1,600 2,000 ~ 2,100 40%↑ Classification Ext-R Pile Existing Pile (General PHC) Concrete Classification Allowable CrossThickness (mm) sectional Area Axial Load(kN) (cm2) Type Construction Method, Pre-boring & Light Construction Method Application Construction Method Ext-R Design Bearing Capacity (kN/ea) Alteration (Ext-R Pile) Concrete Allowable Design CrossThickness Axial Bearing Capacity (mm) sectional Area Load(kN) (kN/ea) (cm2) Bearing Capacity Increased Bearing Capacity Increase Pre-boring & Light Construction Method D500 End point bearing capacity increased Both end point bearing capacity and pile strength of increased Existing Pile Ext Pile Existing Pile Ext Pile 80 1,056.0 1,730 1,000 ~1,200 100 1,256.4 2,012 1,700 ~ 1,900 63.6%↑ D600 90 1,442.0 2,360 1,400 ~1,600 110 1,693.3 2,719 2,400 ~ 2,600 66.6%↑ 22 23
  • 13. Ext Pile Ext Pile SAP P.F. GCB Target Market Construction Achievement •Contractor: Samsung C&T As an Alternative Method •Construction volume: 5,607 units / 100,055m •Project detail: Large compex •Cost savings: USD 0.7 million •Reduced project time: 20 days Steel Pipe Pile •Contractor: Hyundai engineering & construction •Construction volume: 7,727 units / 151,615m •Project detail: Large residential complex •Cost savings: USD 2.2 million •Reduced project time: 34 days In-Situ Pile Samsung electronics material search complex, Suwon, Korea •Contractor: Doosan E&C Hill State apartment, Gwang-kyo, Suwon city, Korea •Contractor: Daewoo E&C •Construction volume: 5,793 units / 98,807m •Construction volume: 4,141 units / 135,000m •Project detail: Mudstone Stratum (Alternative to RCD) •Project detail: Ext-R Method as an alternative of RCD •Cost savings: USD18 million Large Diameter Pile •Reduced project times: 66 days General PHC Pile Doosan We’ve apartment complex, Pohang city, Korea Industrial Plants •Cost savings: USD 5.7 million •Reduced project time: 28 days Prujio apartment complex, Incheon city, Korea •Contractor: Hoban construction •Construction volume: 3,848 units / 151,878m •Construction volume: 2,201 units / 123,256m •Project description: coastal border area Construction Field •Contractor: Hyundai Development Company •Project description: foreshore reclamation area •Cost savings: USD 2.9 million •Material used: HD Pile •Reduced project time: 41 days •Reduced project times: 36 days I`PARK apartment, Masan city, Korea •Cost savings: USD 2.4 million Hoban Berdium apartment complex, Busan city, Korea Residential-Commercial Complex •Contractor: Seoul metropoilitan city •Construction volume: 1,183 units / 26,878m •Cost savings: USD 0.4 million •Reduced project time: 36 days High–Rise Building Bridge Over Land Dome-shaped baseball park, Seoul, Korea •Contractor: Ministry of security & public administration •Construction volume: 932 units / 16,600m •Cost savings: USD 0.4 million •Reduced project time: 22 days Multifunctional administrative city, Sejong city, Korea 24 25
  • 14. SAP, screw anchor pile, is a revolutionary construction method. With this multipurpose small-diameter pile, installing and drilling job could be done simultaneously. This method is especially effective for foundation construction in narrow space; railway station complex building and building remodeling in the city. SAP Construction Method Concept Ext Pile SAP P.F. GCB Piling Equipment and Procedure •Concept : ‘Boring rod = Pile’ → 2X faster piling work than competing method Compact Equipment •Compact equipment • Use of existing crawler drill is available. In case of narrow spaces, we recommend to use compact size equipment which SE developed. •Determination of screw length (bonding section) according to ground condition • Working Space: Narrow space with 0.8~1.0m width, minimum height 2.3m ⇒ Enables piling in the most narrow working space. → Narrow-space construction available D Grouting → Economical and optimal design available Free section (without friction ) 2D SE-SAP MR13 Screw Screw(SS400) Grouting Bonding section (with friction) High-Strength Steel Pip (API5CT/Φ73,9.5t) Soil Equipment for Narrow-Space End section End Bit for drilling Grouting Injection Hole Non-displacement penetration Grouting Insertion Compact Equipment / Remote Control Piling work is possible anywhere! - Dimension: 0.8 x 3.1 x 2.3m - Weight: 2.7tons - Construction Length: 1.0~2.0m/unit Construction Procedure • After hydraulic rotary drilling (no vibration, no noise), grouting work (through steel pipe) is followed ⇒ Simultaneous drilling and installing Pile Materials and Performance • onstruction Speed: basement (narrow space) 100m/day (1m unit construction), C general condition 200m/day (3m unit construction) Injection through SAP Plate Screw-Tab connection •High-strength material (API5CT) certified by American Petroleum Institute •Production in 1~3m unit depending on the work space condition •Delivery to the site after factory production Overflow check High-Strength Steel Pipe Screw Underground work: 1m -2m unit piling Above ground work: 3m unit piling Screw-tab connection Water-cement ratio (W/C): Less than 65% 7-day strength: 12Mpa 28-day strength: 25Mpa 1 Pile Installation (Hydraulic rotary drilling) 2 Air (water) boring Reinforced connection (Anti-buckling) Grade Yield load (MPa) Tensile load (MPa) External diameter (mm) Thickness (mm) Cross Section Area (cm2) Alloable Load of material (kN/ea) N80 552 689 73 11 21.42 705.3 P110 758 862 73 9.5 18.95 856.6 P110 758 862 73 11 21.42 968.5 Grouting Grouting (Injection through pile with stirring) Plate: cap-type, rib-type Welding at site 3 Pile Cutting Work (welding followed) 26 27
  • 15. SAP Ext Pile SAP P.F. GCB Application Area Basement Extension Case Study (Apartment Remodeling) Construction Order from Project • Vertical extension from 2 basement floors to 3 basement floors ⇒ Support upper structure with SAP construction method Passage bridge across Goyang Lake (Hosu-ro) Designed Load(tf/ea) Go-yang city, Korea 55 Korea East-West Power’s headquarter construction Korea East-West Power 50 Chongkundang factory remodeling Chongkundang 40 Double train track guardwall between Seongnam-Yeoju Samsung CT 60 Jindalrae apartments reconstruction ancillary facilities Samsung CT 60 Cheongdamdong I’Park apartments remodeling Hyundai Development Company 60 Hyundai Motors Namyang research centre construction Hyundai motors 60 ① Ground floor extension : 19 f ⇒ 20 floors Jinju Gyeongsang university hospital construction Daerim industries 60 ② Horizontal extension: veranda area Incheon Songdo Central Park Hotel reinforcement construction Daeya industry development 75 Chungju G-Well City construction Doosan construction 60 •SAP piling in 2nd basement ⇒ 3rd basement excavation ⇒ anti-buckling reinforcement ⇒ concreting 3rd basement Existing Building Horizontal Extension ① ② Piling under staircase ③ Basement extension: 2 ⇒ 3 basement floors Anti-buckling reinforcement for exposed SAP Existing Building 1st Basement Parking 2nd Basement Parking 3rd Basement Parking Passage bridge across Goyang Lake Piling work in horizontal extension area Chung-ju G-Well City SAP Benefits Construction cost comparison Anti-buckling reinforcement for column Construction period comparison (Basement floor height 2.4m, 1m unit piling) Construction Cost (1,000 USD) Pile connection with Column Seoul Cheong-dam I’PARK (Basement expansion with floating-structure method) Incheon Songdo Central Park Hotel (Basement floor reinforcement) Existing structure (B2F) 122% 133% 22~33% Down 100% 119 Construction Cost Materials Cost Construction Method A 417piles (Average 11.5m) Construction Method B 417 piles (Average 10.0m) (Basement floor 2.4m, 1m unit piling) Construction Period (days) ③ SAP Method days At least 1.6 times faster 67 days 40 days Construction Method A 417 piles (Average 10.7m) Speed of Construction 417piles (Average 11.5m) Construction Method B 417 piles (Average 10.0m) SAP Method 417 piles (Average 10.7m) Noise comparison 28% Sound Measurement Value (dB(A)) Noise reduction Newly extended section (B3F) SAP construction method to support 19-storey apartment building while excavating the third basement floor space. Measured from 7m distance Measured from 14m distance Drillmaster 1) 1) M/P Method SAP Method Low noise and eco-friendly construction method. Perfect for Metro area construction - narrow and sensitive to construction noise. No crashing noise of hammering with hydraulic rotary drill Reference: “Sandy ground boring operation” research, the National Environmental Protection Institute, Korea 28 29
  • 16. P.F. Ext Pile The PF construction method is for medium/high-rise structures in soft soil. With this foundation method,stable bearing capacity is secured. SAP P.F. GCB Application Area Concept of PF Method PF (Point Foundation) construction method is applied to soft soil which has risks of settlement liquefaction. By substitution of soft soil, allowable bearing capacity of ground is attained (PF-S method). With our specialized design stirring equipment, bearing capacity is secured by cone part in upper layer, as well as settlement control by tail part in lower layer (PF-M, PF-D) Soft Stratum Upper Layer (N 5~15) Lower Layer (N 20~30) Uniform Bearing Capacity Tail part for settlement control Cone part for bearing capacity D 1.0 ~ 2.0m Supporting Stratum Underlying Rock [ PF-S ] Surface Layer •Processing Depth : Less than 3m (approx.) •Ground Status : Stable soil (sandy soil) with steady stratum Processing depth is consistent •Equipment : Only back hoe is necessary D 0.3 ~ 1.0m Soil Admixture [ PF-M ] Middle Layer •Processing Depth : 3m~8m •Ground Status : Soft Soil (sandy soil,clay, silt, etc.) Stratum and processing depth is irregular •Equipment: Boring by back hoe, specialized stirring rod [ PF-D ] Deep Layer •Processing Depth : 8 - 40m •Ground Status : Soft soil (sandy soil, clay, silt, etc.) Stratum and processing depth is irregular •Equipment : Boring equipment, specialized stirring rod Application for global site Bindearth is an eco-friendly high-solidifying admixture. It shows excellent solidification performance for soft soil improvement, point foundation, soil cement wall, and surface layer solidification. Two types of products are available: BD5000 is additive type product for remote customer. It specially designed to reduce distribution cost. BD6000 is provided in mixture type for local customers. Bindearth received Green Mark from Ministry of Environment in Korea, and meets waste processing test standard. BD 5000 For GlobalCustomers (Additive Type) BD 5000 + Cement total + Soil (Local Site Procurement) BD 6000 For Local Customers (Mixture Type) BD 6000 + Soil Customized strength realization through mix design and W/C ratio variation •Secure same strength with smaller amount comparing to existing soil cement •By exporting source technology and additive only rather than mixed materials, distribution cost is saved Local procurement in each country Construction Method Source Materials • Advanced, Eco-friendly Construction Method • Distribution Cost Reduction • Consideration of Local Conditions 30 31
  • 17. P.F. Ext Pile SAP P.F. GCB Application Area Construction Achievement Surface-Layer Processing Case Construction outline Cost Down • Construction of four-story research facilities in soft ground of coastal reclaimed land ⇒ Bearing capacity more than 150kN/m2 is secured • Heavy equipment access was not possible because of the soft ground (N5) and temporary facility interference ⇒ Bulb formation and surface-layer substitution applied Soil bearing capacity foundation construction 25% • Ordering rarty: Korea Hydro nuclear power • Ordering party: Korea circuit • Construction company: Halla construction • Construction company: Yungpoong construction • Project description: gravel and boulder layer • Project description: no noise vibration • Cost saving: 22.2% • Cost saving: 18.5% New construction of employee residence for sinwolsong nuclear power station Foundation Plan Schematic (Bulb + Surface) Korea circuit facility extension construction Bulb Formation and Surface-Layer Processing • Ordering party: Hanil • Ordering party: Asan city hall • Construction company: Tae-sung construction • Construction company: Taeyang construction • Project description: marine clay • Project description: government-ordered construction • Cost saving: 27% Completed Research Facilities Bearing Capacity Check (platy load test) New construction of Songdo Hanil scientific research centre • Cost saving: 40% New construction of Onyang 6-dong citizen’s centre Application for waste landfill and retaining wall Mid-deep Processing Case Construction outline • Construction of 27 house building on fill-up ground of colluvium )40% of gravel and boulder mixture) ⇒ Bearing capacity more than150kN/m2 was the requirement • In cas of piling, 35m SDA+T4 construction could be applied ⇒ Mid-layer processing and surface-layer substitution was actually applied • Ordering party: Woomi construction • Construction company: Woomi construction • Project description: marine clay • Cost saving: 18.5% 35% • Construction company: Goldenpow • Project description: marine clay Cost Down • Ordering party: Gunsan city / Ulsan city • Cost saving: 12.0% New construction of Mokpo Okam district Fahrenheit apartment New construction of Gunsan / Ulsan waste landfill facilities (waste facilities water repellecy) Overseas construction projects Bird-eye View Middle-Layer Processing • Ordering party: Vietnam Vung Tao city • Construction company: Alpha Hwasung New construction of Vung Tao waste landfill facilities, Vietnam • Project description: Soft-soil replacement • Cost saving: 23% Surface-Layer Processing • Construction company: ENC Plus • Project description: Soft-soil replacement Bearing Capacity Check (platy load test) • Ordering party: Vietnam Ho Chi Minh city • Cost saving: 35% Ho Chi Minh city waste landfill facilities, Vietnam 32 33
  • 18. GCB Ext Pile GCB is eco-friendly material ideal for repair/reinforcement of concrete structure and plant facilities. SAP P.F. GCB Construction Method Concept Construction Method Characteristics About GCB (Geo Ceramic Binder) GCB is the structure repair, maintenance and waterproof technology to form long lasting unified structure. By utilizing slurry state of Geo Ceramic Binder (GCB + water) with geosynthetic mat or form, it is possible to leverage mechanical characteristics and strengths of geosynthetics - flexibility, and wide range of specific surface area. • Large specific surface area and superior adhesiveness between old and new structures • High strength, wear resistance and shock resistance • High workability and superior eco-friendly method • Wide range of application • Significantly reduce man-hour and equipment • Excellent for structure repairing and reinforcing for public works, buildings, industrial plants and environmental facilities • No need to dry out the surface. • Excellent waterproofing capabilities of coating Easy Permeation Type • Applicable to various types of structure • Available for narrow space construction Speed EcoFriendly CrossSectional Restoration Type HighStrength Surface Coating • No detection of toxic substances • Odorless and non-toxic, possible to work in closed space [Geo Ceramic Binder for Eco-friendly Repair Maintenance and Waterproof] Geo Ceramic Mat (GCM) Mat type GCB method with geosynthetics Product Composition GCB 4000 GCB 4200 GCB 4400 High-Strength Ceramic Binder Section-Restoration Type Ceramic Mortar Acrylic Emulsion Spray-type GCB method with polyvinyl fiber GCB 4200L Permeation Type Ceramic Binder Geo Ceramic Shot (GCS) •High permeability •High strength •Section restoration •Coating •Good adhesiveness •High bending strength •Workability •Alkaline recovery •High fluidity •Waterproof •High strength •Waterproof •Shock resistance •Wear resistance •Durability •Workability •Chemical resistance •Shock resistance •Durability Minimize maintenance cost! Use eco-friendly materials! 34 35
  • 19. GCB Ext Pile SAP P.F. GCB Application Area Construction Example Structure Repair Structure Repair - Before ③ Coating (GCB4000+GCB4200L) ② Geo Ceramic Mat (GCM) Rooftop Garden Basic structural damage and water leak cracks Structure Repair - After Public Works Structure Tunnel Maintenance ① Crack Repair and Cross-Section Restoration (GCB4400) General Construction Method ① Surface pre-processing work (removal of cracked part) ② Application of Geo Ceramic Binder construction method, cross-sectional restoration and application of permeable alkaline recovery agent ③ Final surface coating Artificial Sculpture Concrete Structure GCB-usage for repair and outside waterproofing Plant Repair Pipe repair - Before ② Geo Ceramic Mat (GCM) Existing Steel Structure Industrial Plant Structure As Method As Material Waterproofing/Water Prevention •Complex water prevention construction : waste landfill •Condensation protection •Structural facility waterproofing : dam, reservoir, pond, stream, dyke, agriculture and water passage •Exterior wall finishing : internal plastering work finishing, waterproofing Structure Reinforcement Bypass pipe water leak Finishing Material •Insulation •Public works structure reinforcement : subway, power plant, cable tunnel, drainage facilities, bridge and port facilities •Building structure reinforcement : concrete structure •Industrial Plant structure : old pipeline, water sewage, and cold/hot drainpipe •Floor shock absorbing finish Eco-friendly Application •Integration of exterior finish works •Leveraging high-adhesion : roof planting, tile/wood works Pipe repair - After ① Alkaline Recovery Agent ③ Coating (GCB4000+GCB4200L) ① Surface pre-processing Work (removal of cracked part) ② Application of Geo Ceramic Binder construction method, cross-sectional restoration and application of permeable alkaline recovery agent ③ Final surface coating GCB-usage for non-watercut repair 36 37
  • 20. Value adding technologies for the Future SE, with the extensive field experience and reputation in Korea, takes a big step to the global market. We believe that our innovative technology and advanced construction methods will provide effective solutions for challenging construction issues in global field of construction. With passion and endless innovation, we will expand our technology domain to the world. We’ll keep the earth’s skin sturdy and beautiful.