Satech 2015

WWW.SATECH.IT
>
MODULAR PROTECTION
SYSTEMS

MODULAR PROTECTION
SYSTEMS> Satech started business in 2000
with the sole aim of providing the
means for customers to achieve Safety
compliance with EN ISO regulations
in the workplace.
From its site in Calco (LC) (which is
in excess of 8000 sqm), the Company
is one of the market leaders in Europe
for modular protection systems for
industrial machinery.
Satech’s exclusive patents
concerning assembling systems and
the development of special design
software go well beyond the simple
concept of machinery protection,
because Satech has the capability
to transform customers’ specific
requirements into projects and to
meet the requirements of those who
appreciate that safety is not just a
legal duty, but can also add value to
production levels and quality.
As Satech’s technical department
is exclusively devoted to projects
for industrial areas, we are able
to meet the customers’ individual
requirements with customized
proposals for different business
sectors and apply technologies
resulting from our experience and
our ongoing research and product
development.
The continuing development of
assembly systems allows Satech to
propose optimal solutions for the
most critical conditions, always
derived from the structured model
of the “Modular Panel” to keep
costs controlled in providing
a complex system of modular
guarding.
The technical solutions developed
by our designers together with a
high level of available stock of
standard products ensures that we
can achieve prompt delivery of even
large orders. Ensuring improving
workers’ conditions and cost
effective products to suit a wide
range of plant applications.
SATECH the company

AutoCad Design PAG. 02
Total management of the workflow PAG. 04
Captive fastening systems PAG. 06
THE COMPANY
Basic PAG. 08
Strong PAG. 10
Green Fast PAG. 12
Mdf PAG. 14
BodyGuard PAG. 16
MODULAR SYSTEMS
Panels PAG. 18
Doors PAG. 22
Locks and accessories PAG. 28
COMPLIMENTARY PRODUCTS
Index

AUTOCAD
DESIGN
> Satech have made an important
investment in software for 3D
automatic design of modular
guards. This allows for the
optimization of the selection of
modules and a 3D drawing that
is immediately understood by
assemblers.
AUTOCAD DESIGN ADVANTAGES
i
Design Speed:
thanks to their dedicated
software, Satech are able to
design complex layouts in a very
short time.
1
Realistic execution:
the layout is directly made
on the customer’s drawing
and this immediately
highlights any possible
interference with the plant
2
Global and immediate view
of the layout of elements:
the assemblers benefit from
the isometric view.
3
- AutoCad design2

CUSTOMER’S LAYOUT:
The design starts directly from
the DWG or DXF file sent by the
customer.
AUTOCAD DESIGN:
Use of Autocad allows dialogue
with the customers directly
without the need of any file
conversion.
3D view:
The 3D view is objective and does
not allow any possible
mis-interpretation of the
positioning of the protections.
FROM THE CUSTOMER’S NEEDS TO
CUSTOMIZED DESIGN

TOTAL MANAGEMENT OF
WORKFLOW
> The constant development of
assembly systems allows Satech to
propose the optimal solutions for
the most critical conditions, always
based on the structured model of
the “Modular Panel” to achieve a
cost effective result for even complex
systems of modular guards.
STOCK
> Satech have at their disposal a
considerable range of finished,
components in stock, allowing an extremely
short-term delivery of standard products or
products in special colours or designs.
PACKING AND SHIPPING
> Satech are extremely careful from the
preparation and packing of materials to their
delivery to assure safe transport of products.
The vertical packing system allows the
optimization of shipments and keeps costs low.Design
Production
Stock
Shipping
Delivery
Assistance
- Total management of workflow4
Panels and uprights are painted with epoxy polyester
powder in the standard colours RAL 9005 - 1021 -
7035. ON REQUEST, SATECH OFFER AND PRODUCE
GUARDING SYSTEMS IN CUSTOMIZED COLOURS FOR
INDIVIDUAL CUSTOMERS.
COLOURS
RAL COLOURS
RAL 9005 RAL 1021 RAL 7035 SPECIAL
COLOURS

SERVICES AND
AFTER SALES ASSISTANCE
ASSEMBLERS EDUCATION
> In order to ensure a complete and total
service to customers, Satech give particolar
attention to education and support for the
assemblers. Our education and support plan
is provided for assemblers of the guarding
systems and includes theoretic teaching and
practical assembly tests of the main parts,
such as doors, safety switches and locks. It
also provides a clear overview of the plant
based on 3D layout.
ASSEMBLING SERVICE
> Satech are also able to provide an
assembly service for their customers, through
a network of approved assembly teams. The
operators of the assembly teams are trained
in our tecnical centre where we have a
specific area equipped with the full range of
products for full-scale assembly.
SAFETY AT 360 DEGREES
> Thanks to the partnership with
CONSULTING and SERVICE companies
Satech is now able to certify industrial
plants and the machinery according to
the relevant safety standards.
In order to meet the requests that come
from the market for some time, Satech
has expanded its range of proposals
with consulting services concerning the
safety of machines, of industrial plants
and of workplaces. Satech is now able to
offer a 360-degree service in corporate
safety, certifying not only their products
but also machines and industrial plants
in their entirety.
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CAPTIVE FASTENING
SYSTEMS
- Captive Fastening System6
(Directive about machines 2006/42/CE)
> Following the update of European
Directive on the safety of the
machines (2006/42/CE), Satech
has developed patented captive
fastening systems for its complete
range of products.
> Economic and simple solution
> Absolute certainty of captiveness
> Compliance with the CE standards on
captiveness of the fixing elements.
> Quick assembly
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CAPTIVE FASTENING FOR
BASIC AND STRONG
PROTECTION SYSTEMS
> The captive fastening applied to Basic and
Strong systems consists of a clip using to
a special screw and a suitable captive nut
together. The clip also can slide along the
upright but can not be separated from it.
GREEN FAST PROTECTION
SYSTEM
> The introduction of a special screw and
a suitable nut for clamping the baseplate
holding the panels, like the adoption of a
special coupling pressing that maintains the
position of the upper mating spring ensures
the captiveness of the fixing systems.
MDF AND BASIC
PROTECTION SYSTEM
> Satech owns a patent that allows in
a simple and economic way to get the
captiveness of the connection elements
(screw and nut) when proceeding to
disassemble the panel from its upright.
APPLICATION ON OUR
SAFETY SYSTEMS

> Protection system consisting of
uprights 40x40 and panels with
frame 20x20 connected by fast
assembly clamps patented by
Satech or screws. It is used for the
usual application in all guards for
plants and machines.
PERIMETER
PROTECTION
SERIES BASIC
> Satech have developed a connecting system
between panel and upright allowing to achieve
remarkable saving of time during assembling and
height adjustment. It also allows easy reinstallation
of the guard being removed for non-routine
mainteinance EN 953+A1 6.4.3.1 b.
PATENT
CLIP BASIC
25% TIME SAVED
compared to traditional system
CAPTIVE FASTENING
available on requesti
See Pag.06
BASIC
- Protection System Basic8

Panels Frame: 20 x 20
Mesh: 22 x 100 x 3 mm
Painting: Epoxy polyester powder
PANELS POSTS
PANELS H.960
Base Height Code
PANELS H.1260 POSTS
Base Height Code Height Code
PANELS H.1500
Base Height Code
PANELS H.1900
Base Height Code
Uprights: 40 x 40 x 2
Baseplate: Forged with 3/4 anchor points
H.1120
H.1420
H.1660
H.2060
H.2640
H.1900
H.1500
H.1260
H.960
COLOURS:
COLOURS
COLOURS:
COLOURS
H.1500
H. 140
from ground
H.960
H.2640
BASIC H.2640
400 200 + 200
500 200 + 300
600 300 + 300
900 700 + 200
1100 800 + 300
1300 1000 + 300
1400 1200 + 200
2000 1000 + 1000
2400 1200 + 1200
3000 1500 + 1500
Base Standard Modules
MODULARITY i
200 960 R020096
300 960 R030096
700 960 R070096
800 960 R080096
1000 960 R100096
1200 960 R120096
1500 960 R150096
200 1260 R020126
300 1260 R030126
700 1260 R070126
800 1260 R080126
1000 1260 R100126
1200 1260 R120126
1500 1260 R150126
200 1500 R020150
300 1500 R030150
700 1500 R070150
800 1500 R080150
1000 1500 R100150
1200 1500 R120150
1500 1500 R150150
200 1900 R020190
300 1900 R030190
700 1900 R070190
800 1900 R080190
1000 1900 R100190
1200 1900 R120190
1500 1900 R150190
1120 adjustable PLR1120

> Protection system consisting of
uprights 60x60 and panels with
frame 20x20 and 30x30 connected
by fast assembly clamps patented
by Satech. It’s used in heavy
conditions such as in industrial
robotics or in steel industry
applications.
PERIMETER
PROTECTION
SERIES STRONG
> Satech have developed a connecting system
between panel and upright allowing us to achieve
a remarkable saving of time during assembly and
provide height adjustment. It also allows easy
reinstallation of the Guard being removed for
non-routine mainteinance EN 953+A1 6.4.3.1 b.
BREVETTO
CLIP STRONG / HEAVY
CAPTIVE FASTENING
available on request
25% TIME SAVED
i
See Pag.06
STRONG / HEAVY
- Protection System Strong10
ALSO AVAILABLE:
VERSION HEAVY
With panels frame 30x30

Panels Frame: 20 x 20 / 30 x 30
Mesh: 22 x 100 x 3 mm
PANELS POSTS
PIANTANEPANELS H.960 PANELS H.1260
PANELS H.1500 PANELS H.1900
Baseplate: Forged with 4 anchor points
H.1420
H.1120
H.1660
H.2060/2120
H.2640
PANELS
H.1900
H.1500
H.1260
H.960
COLOURS:
COLOURS
COLOURS:
COLOURS
*In Series HEAVY codes substitute the letter R with S i.e.:
Series Strong R100190 / Series Heavy S100190
400 200 + 200
500 200 + 300
600 300 + 300
900 700 + 200
1100 800 + 300
1300 1000 + 300
1400 1200 + 200
2000 1000 + 1000
2400 1200 + 1200
3000 1500 + 1500
i
200 960 R020096
300 960 R030096
700 960 R070096
800 960 R080096
1000 960 R100096
1200 960 R120096
1500 960 R150096
200 1260 R020126
300 1260 R030126
700 1260 R070126
800 1260 R080126
1000 1260 R100126
1200 1260 R120126
1500 1260 R150126
200 1500 R020150
300 1500 R030150
700 1500 R070150
800 1500 R080150
1000 1500 R100150
1200 1500 R120150
1500 1500 R150150
200 1900 R020190
300 1900 R030190
700 1900 R070190
800 1900 R080190
1000 1900 R100190
1200 1900 R120190
1500 1900 R150190
1120 adjustable H0L1120
Base Height Code Base Height Code
Height Code
MODULARITY
H.1500H.960H.1500
H.2640
H. 140
STRONG H.2640

> Protection system without
uprights (Satech patent) and with
extra-fast assembly, consisting of
self standing panels with frame
30x30, baseplate with locking fork
and upper flexible coupling. Green
Fast system has been designed to
be perfectly compatible with the
other systems.
PERIMETER
PROTECTION
SERIES GREEN FAST
CAPTIVE FASTENING
available on request
70% TIME SAVED
70%
i
See Pag.06
PATENT
GREEN FAST
> The Green Fast protection system has been
designed to simultaneously achieve low cost,
easy and fast assembly, strength and wide height
adjustment. In the Green Fast protection system
panels are fastened to the floor and between
each other by means of two components
patented by Satech: the upper
connection and the lower.
connection.
em
n
pp
er.
GREEN FAST
- Protection System Green Fast12
ALSO AVAILABLE:
VERSION DP
With panels frame 20x20
m
LE:
ame 20x20

Panels Frame: 30 x 30
Mesh: 22 x 100 x 3 mm
Baseplate:Weldedwith4anchorbolts
Doors’uprights: 40 x 40 x 2 / 60 x 60 x 2
PANELS BASEPLATES
Base with
variable angle
Linear Base Terminal Base
PANELS H.1900
Height
COLOURS:
COLOURS
COLOURS:
COLOURS
PANELS H.1500PANELS H.1260 BASEPLATES PROTECTION
Type Code
H.400
H.400
H.400
400 200 + 200
500 200 + 300
600 300 + 300
900 700 + 200
1100 800 + 300
1300 1000 + 300
1400 1200 + 200
2000 1000 + 1000
2400 1200 + 1200
3000 1500 + 1500
MODULARITY i
200 1900 S020190G
300 1900 S030190G
700 1900 S070190G
800 1900 S080190G
1000 1900 S100190G
1200 1900 S120190G
1500 1900 S150190G
200 1500 S020150G
300 1500 S030150G
700 1500 S070150G
800 1500 S080150G
1100 1500 S100150G
1200 1500 S120150G
1500 1500 S150150G
200 1260 S020126G
300 1260 S030126G
700 1260 S070126G
800 1260 S080126G
1000 1260 S100126G
1200 1260 S120126G
1500 1260 S150126G
1120 adjustable
1420 adjustable
1660 adjustable
2060 adjustable
2600 adjustable
3000 adjustable
Terminal Base PGFLR30
Linear Base PGFTR30
Base with variable angle PGFAR30
Base Height Code
H.1900
H.2460
H.1500
H.1260
H.2460
PANELS H.2460
Base Height Code
200 2460 X020246R3G
300 2460 X030246R3G
700 2460 X070246R3G
800 2460 X080246R3G
1000 2460 X100246R3G
1200 2460 X120246R3G
1500 2460 X150246R3G
GREEN FAST H.2600 H.3000
H.2600
H.1900
H.960H.1500
H.960H.1900H.960
H.3000
H. 140

> That’s what was needed! How
fasten the shaped mesh panel
without through screws or
threaded inserts? How to achieve
the easiest assembly of guards
by one operator by avoiding the
use of linear, angular or three-way
uprights? A brilliant intuition of
Satech’s technical department has
solved the problem.
MDF
PERIMETER
PROTECTION
SERIES MDF
40% TIME SAVED
40%
See Pag.06
MDF
- Protection System MDF14
SYSTEM
MDF
> The MDF protective system has 2 different
panel-posts connections:
Unlosable screws: which includes bracket,screws,nuts
& assembly spring, all extremely robust.
Unlosable clip: with a little pressure you can have a
rapid & stable fixture of the panel without having to
work behind the posts.
It also comes with 3 assembly tools so that the
construction of the perimeter is made even easier
& faster.
CAPTIVE FASTENING
available on requesti
r.
easier

Panels: Shaped Mesh
Mesh: 30 x 60 x 3 mm
PANELS POSTS
POSTS
Height Code
Baseplate: Forged with 3/4 anchor points
H.2530
2060 adjustable PAMDF206
2530 adjustable PAMDF253
PANELS H.1876
210 1876 T021187
300 1876 T030187
720 1876 T072187
810 1876 T081187
1020 1876 T102187
1200 1876 T120187
1500 1876 T150187
PANELS H.2500
210 2359 T021235
300 2359 T030235
720 2359 T072235
810 2359 T081235
1020 2359 T102235
1200 2359 T120235
1500 2359 T150235
H.2530
COLOURS:
COLOURS
COLOURS:
COLOURS
H.2060
H.2530
420 210 + 210
600 300 + 300
930 720 + 210
1320 1020 + 300
1440 720 + 720
2040 1020 + 1020
MODULARITY i
H. 140
from ground
H.2359
H.1876
1980 1876 T198187
MDF H.2530

> Protection system preventing falling from
galleries or elevated areas. This modular
system can be completely disassembled, it allows
higher use flexibility, high compactness and fast
assembly, manufactured in compliance with the
relevant ISO international standards.
ANGULAR ASSEMBLING
40 x 40 tubular uprights
and beams
LINEAR ASSEMBLING
40 x 40 tubular uprights
and beams
ANCHORING
Front anchoring to the gallery
by means of screws
ANCHORING
Floor anchoring
with baseplate
FALL PREVENTING
SYSTEM SERIES
BODYGUARD
BODY GUARD
- Fall preventing System BODYGUARD16

Structure: 2 horizontal beams and a kick plate
Tubes: 40 x 40 x 2 mm
Assembling brackets: self-centering and self-locking
Floor anchorage: horizontal and vertical
TECHNICAL DATA
FLOOR ANCHORING FRONT ANCHORING
Base BaseCode Code
COLOURS:
COLOURS
1000 linear B100110LTB
1000 angular B100110ATB
1500 angular B150110ATB
2000 angular B200110LTB
1000 linear B100110LFB
1000 angular B100110AFB
B. 2000B. 1500B. 1000

> The particular design of Satech mesh allows to achieve compliance
with current regulations as well as providing great visibility of the
protected plants. It’s really important for operators to have no visual
hindrances during the inspection of production processes (EN 953-5.2.4,
5.10, 5.12). The external vertical wires create the optimal hindrance
against climbing (EN 953-7.1), while the dimension of meshes allows the
installation at only 120 mm. from the dangerous area (EN ISO 13857).
PANELS
Standardheights:960,1260,1500,1900mm
Panels frame: 20x20, 30x30 mm
Mesh: 22x100x3 mm
VISIBILITY AND PROTECTION
AGAINST CLIMBING
- Panels18
SPECIAL PANELS and
COMBINATION OF MATERIALS
Satech can also produce special
panels based on your design
in order to suit each type of
application on your machines
or plant.
i
application on your machines
or plant.
COLOURS:
COLOURS

MESH
SHEET PANEL
TRANSPARENT SHEET
Compatible with systems
Basic, Strong and Green Fast
22x100 mesh panel
It can be produced with frame
20x20 or 30x30
Sheet panel
Sheet panel with thickness
1.2 mm. It can be produced
with frame 20x20 or 30x30.
Panel in an extremely tough
polycarbonate material with
4mm thickness. It can be
produced with frame 20x20 or
30x30.
Self standing shaped sheet
panel
Shaped sheet panel with
thickness 1.2 mm.

SHEET METAL + TRANSPARENT SHEET
SHEET METAL + MESH
MESH + TRANSPARENT SHEET
Panel in extremely tough
polycarbonate material with
thickness 4 mm. and 1.2 mm
thick sheet. It can be produced
with frame 20x20 or 30x30 e
30x30.
22x100 mesh panel and 1.2
mm. thick sheete. It can be
produced with frame 20x20
or 30x30.
22x100 mesh panel and
extremely tough polycarbonate
material with thickness 4 mm.
It can be produced with frame
20x20 or 30x30
- Panels20

SHEET METAL + PORTLIGHT
GASKET
SHAPED
Compatible with all
SATECH systems
Compatible with all
SATECH systems
Sheet panel with 1.2 mm
thickness with portlight
gasket. It can be produced with
frame 20x20 or 30x30.
On request, a special rubber
gasket is supplied as useful
finishing, after having obtained
an opening in the panel by
cutting the mesh wires on the
assembly site.
Thanks to its department for
special products, SATECH
produces shaped panels
according to the customers’
specific requirements with
extremely short delivery times

> The range of SATECH doors
perfectly meets the advanced
demands of the market. Sliding
doors without upper or lower guides
are necessary to allow the passage
of lift trucks or transpallets, with
openings up to 6 meters! The
available optional accessories
allow for various safety levels of
locks or to adapt doors to specific
requirements: more than 350
combinations have already been
developed for you!
DOORS
A COMPLETE
AND VERSATILE
RANGE
PRECISION
SOLUTIONS
> Particular applications of guards on operating machines
needing frequent adjustment require special solutions
allowing free access to the machine with removal of the
whole protection structure. These movements require
precision for operation of safety micro switches and the self
balancing structure.
- Doors22
SPECIAL DOORS
We produce doors for any
specific requirement of our
customers, including special
dimensions, application
of electromechanical or
pneumatical motorizations.
i

SINGLE-LEAF
DOUBLE-LEAF
DOUBLE OPPOSING SLIDING DOORS
Double-leaf doors
Opening from 1400 to 3000 mm.
Double opposign sliding doors with upper guide
Single-leaf doors
Wide range of options available
on request (see pag. 27)
AVAILABLE FOR:
Series Basic
Code: ABS040
Series Strong
Code: ABS060
Series Green Fast
Code: ABS0GF
Series Mdf
Code: ABS0MD
AVAILABLE FOR:
Series Basic
Code: ABD040
Series Strong
Code: ABD060
Series Green Fast
Code: ABD0GF
Series Mdf
Code: ABD0MD
MODELLI DISPONIBILI:
AVAILABLE FOR:
Series Basic
Code: ASS040 AL
Series Strong
Code: ASS060 AL
Series Green Fast
Code: ASS0GF AL
Series Mdf
Code: ASS0MD AL

SLIDING DOORS WITH UPPER GUIDE
SLIDING DOORS WITHOUT GUIDE
SLIDING DOORS WITH LOWER GUIDE
Sliding doors without guide
Compatible with all SATECH
assembly systems
Motorization available on request
Single sliding doors
- Doors24
AVAILABLE FOR:
Series Strong
Code: ASG060
AVAILABLE FOR:
Series Basic
Code: ASS040
Series Strong
Code: ASS060
Series Green Fast
Code: ASS0GF
Series Mdf
Code: ASS0MD
AVAILABLE FOR:
Series Basic
Code: AST040
Series Strong
Code: AST060
Series Green Fast
Code: AST0GF
Series Mdf
Code: AST0MD
Sliding doors with lower guide

OPPOSINGSLIDINGDOORSWITHUPPERGUIDE
SINGLESLIDINGDOORSWITHTELESCOPICGUIDE
OPPOSINGSLIDINGDOORSWITHTELESCOPICGUIDE
Single sliding doors with Satech’s telescopic guide
Opposing sliding doors with telescopic guide
Opposing sliding doors with upper guide
AVAILABLE FOR:
Series Basic
Code: ASSC040
Series Strong
Code: ASSC060
Series Green Fast
Code: ASSC0GF
Series Mdf
Code: ASSC0MD
AVAILABLE FOR:
Series Basic
Code: ASTE040
Series Strong
Code: ASTE060
Series Green Fast
Code: ASTE0GF
AVAILABLE FOR:
Series Basic
Code: ASTEC040
Series Strong
Code: ASTEC060
Series Green Fast
Code: ASTEC0GF

SPECIAL AUTOMATIC
SPECIAL TELESCOPIC
The proposed standard solutions are provided with
electromechanical motorization with mechanical or electronic
adjustment of movement parameters. If required by the
customer, pneumatic moving systems, including vertical
ones, can be easily applied.
Satech designs and produces special doors with multiple
functions. The available combinations are:
> With panels sliding on linear guides.
> With folding panels.
> With leaf elements in sliding doors with linear guides.
> With double combined movement of sliding and leaf doors
assembling systems
- Doors26
FOLDING DOORS
Folding Doors.
AVAILABLE FOR:
Series Basic
Code: ABL040
Series Strong
Code: ABL040
Series Green Fast
Code: ABL040
Series Mdf
Code: ABL040

i
SPECIAL LARGE ACCESSES
Satech’s technical department has acquired considerable
experience in the development of special solutions allowing
large openings, obtained by easy operation and extremely
strong components. Satech have produced combined sliding-
hinged doors with opening over 10 meters.
assembling systems
OPTIONAL:
• Ergonomic handle
• Pairs of hinges or pivot pins
• Upper crosspiece
• Upper crosspiece with ledge
• Magnetic locking system
• Ground supporting wheel
• Ground stop
• Panic lock
• Key lock
• 3rd level lock
• 4th level lock
• Bolt with padlock
• Universal brackets for safety
microswitches
• Hinged safety microswitch
• Clutch Safety microswitch
• Galvanized steel upper guide
• Steel trolleys with threaded
connection
• Lower Slideways
• Upper slideways
• Galvanized lower guide
• Steel wheels with V groove
• Satech telescopic guide
• Tyred wheel
• Electric motorization
SPECIAL VERTICAL
The use of robotized cells in industrial automation requires
to limit the perimeter of protections and to move door panels
in vertical direction. The original design of Satech’s doors
with vertical sliding optimizes the use of space and assures
the maximum safety and perfect functionality of the system.
assembling systems

LOCKS AND ACCESSORIES
- Locks and Accessories28
> Satech’s Locks and accessories
range is really huge. These pages
show only the main devices and
accessories.
SATECH’S LOCKS
AND ACCESSORIES
RANGE NEW GENERATION
4th LEVEL LOCK
Technical specifications:
Lock with sliding multifunction mechanic
clutch, command handle, multifunction
anti-panic handle (mechanical release
– simultaneous electrical), 4th category
interlocked micro system. This lock allows
both mechanical and electrical emergency
release with a single operation. It does not
require additional safety switches for 4th
category.
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4th LEVEL AZM200
SCHMERSAL AZM415
4th level Schmersal system completed with Satech standard.
> Ergonomic external handle.
> Inner handle for emergency unlocking
> Electric emergency release of 4th category by means of a simple
redundant microswitch.
Prescriptions: EN ISO 13849-1 B10d : 2.000.000
3rd / 4th LEVEL
Locking system designed for the personnel’s safety
> Antipanic unlocking for emergency opening from inside.
> In-built microswitch.
> Key lock in open position to prevent accidental closing.
> Double control mechanical lock.
ANTIPANIC
System perfectly integrated with Satech standard panels
> Compact execution.
> Limited access from outside.
> Fast and safe opening from inside.
> Lock with universal dedicated cylinder.
> ±5 mm tolerance for sensorial technique.
> In compliance with EN ISO 13849-1, IEC 61508,IEC 60947-5-3
> Suitable for applications up to category 4 - up to SIL 3 - PL up to “e”
> Simple assembling with few screws.
> Possible unlocking from inside with a simple intuitive operation.
assembling systems
assembling systems
assembling systems
assembling systems
Code: MISCHAZM2004
Code: MISCHAZM415
Code: LOCK3LSAC
Code: LOCKSABSUNI

- Serrature e Accessori30
KEY LOCK
Functional lock in Satech standard panels. It allows to prevent the access to
unauthorized personnel by means of a key.
> Compact execution. > Limited access from outside.
> Lock with universal dedicated cylinder.
These closing devices are only to be used to allow access to an area where it is possible
to exit through an unlocked door.
BOLT
System for Satech double-leaf doors and opposing sliding doors.
> Simple mechanical execution. > Universal for each type of safety switch.
> It protects the safety switch actuator. > Precise during the actuator operation.
These closing devices are only to be used to allow access to an area where it is possible
to exit through an unlocked door.
HINGE MICRO SWITCH
Now Satech offer a safety system with micro switch applied directly on the
hinges of leaf doors. This system is very easy to mount, very sensitive and safe
and is installed in a position protected from damages owing to accidental impacts.
CABLE DUCT SUPPORT
The particular cable duct support allows the immediate direct anchoring of the cable
duct to the upright (Basic or Strong) without special brackets. The system offers:
- fast insert into the upright.
- Anchoring to the cable duct with screws of standard brackets supplied with cable ducts.
assembling systems
assembling systems
assembling systems
assembling systems
Code: LOCKSB4655
Code: LOCK4255
Code: MIEUCHERNM
Code: VSUPPORTO40 / 60

UNIVERSAL BRACKETS FOR MICRO SWITCHES
> SATECH has designed and produced a universal supporting system for safety
micro switches allowing an easy and fast assembling of all the most usual safety
micro switches on all standard doors. That avoids the expensive adjustment of
supports to the models of different manufacturers.
SUPPORT STRUTS
In case of horizontal dynamic loads due to large doors or of unfavourable positions
in the protection lay-out, the uprights of the Basic and Strong Series can be
stiffened by support struts to obtain a very convenient solution assuring a
considerable stabilizing action.
DOORS WITH MICROSWITCHES
In order to take samples on line for a process statistical control, Satech design
and produce built-in openings in standard panels allowing a simple and totally
safe operation. Design is based on Satech’s tested standard systems assuring
safety and easy operation. 400x400 and 600x600 are available.
KICK PLATE
The particular shaped kick plate allows an extremely fast and stable assembling
on each module and panel type of Satech’s protection modular systems. The
stout structure prevents the outlet (or inlet) of potentially dangerous materials
through the usually free space between panel and floor.
assembling systems
assembling systems
assembling systems
assembling systems
Code: MSTAUNI4060
Code: VCOMCONT40 / 60
Code: ASPORT40 / 60 MIC
Code: V BAT 144 140 / 200

- Serrature e Accessori32
CUTTING KIT
These systems are indicated for a fast and easy adaptation of Satech’s standard
panels in unforeseen assembling situations or when there is a need to change the
size of the protections over time.
ADJUSTABLE BASEPLATES AND SHIMS
Those two accessories represent a solution to adjust the support of the uprights
on the ground leveling the defects of the industrial floors, or the adjustment of the
floor slope imposed by the requirements of liquid collection.
VARIABLE ANGLE JOINT
This accessory is designed to allow the junction between panels and uprights with
different angles varying from 90° directly during the installation phase.
REINFORCED LINEAR JOINT
This accessory allows to obtain a better horizontal stiffness when joining two panels
without the provision of the upright. Practical and fast to lay.
Basic, Strong and MDF
Basic, Strong
Code: VTAGLIO20 / 30 NP
Code: VCOMPIERLR40 / 60
Code: GDEF40 / 60
Code: GLRRINF20 / 30 NG

EN STANDARDS FOR SAFETY
IN WORKING ENVIRONMENTS
EN 953+A1 - ISO 14120 General
requirements for the design and
manufacture of fixed and movable
guards.
5.2.4 In order to minimise the need
for their removal, guards shall
be designed and manufactured
to assure an adequate process
visibility.
5.10 Where it’s necessary to see the
operation of the machine through
the guard, materials with adequate
features shall be selected. The open
area and the colour should allow
visibility.
ISO 14122-3 Permanent means of
access to machinery. Ladder, step
ladder, safety rails.
EN ISO 12100-1 Basic concepts,
general design principles.
EN ISO 13857 Safety distances to
prevent the contact of dangerous
areas with upper and lower limbs.
EN 349 Minimum gaps to avoid
crushing of the human body.
EN ISO 10218 Industrial handling
robots. Safety.
EN 1088+A2 Interlocking devices
designed for guards. Design and
selection concepts.
2006/42/CE Machinery Directive.

- EN Standards about safety
> If the dangerous area is at low
risk, the height h of this area
shall be ≥ 2500 mm.
> If the dangerous area is at
high risk, the height h of the
dangerous area shall be ≥ 2700
mm or further safety measures
shall be adopted.
> Table 4 gives sr for regular
openings for persons of 14 years
of age and above. The dimension
of the opening, e, corresponds to
the side of a square opening, the
diameter of a round opening and
the narrowest dimension of a slot
opening. For openings > 120mm,
safety distances in accordance
with 4.2.2 shall be used.
dangerous area
Reference plane
h
EN ISO 13857, 4.2:
Reaching upwards
EN ISO 13857, 4.2.4.1:
Reaching through regular openings
2700
2600
2400
2200
2000
1800
1600
1400
1200
1000
800
600
400
200
0
- - - - - - - - - -
900 800 700 600 600 500 400 300 100 -
1100 1000 900 800 700 600 400 300 100 -
1300 1200 1000 900 800 600 400 300 - -
1400 1300 1100 900 800 600 400 - - -
1500 1400 1100 900 800 600 - - - -
1500 1400 1100 900 800 500 - - - -
1500 1400 1100 900 800 - - - - -
1500 1400 1100 900 700 - - - - -
1500 1400 1000 800 - - - - - -
1500 1300 900 600 - - - - - -
1400 1300 800 - - - - - - -
1400 1200 400 - - - - - - -
1200 900 - - - - - - - -
1100 500 - - - - - - - -
1000 1200 1400 1600 1800 2000 2200 2400 2500 2700
Height of
dangerous zone a
Part of body
Fingertip e ≤ 4
6 < e ≤ 8
8 < e ≤ 10
10 < e ≤ 12
12 < e ≤ 20
30 < e ≤ 40
40 < e ≤ 120
20 < e ≤ 30
≥ 2
≥ 20
≥ 80
≥ 100
≥ 120
≥ 850
≥ 850
≥ 850a
≥ 2
≥ 15
≥ 25
≥ 80
≥ 120
≥ 200
≥ 850
≥ 120
≥ 2
≥ 5
≥ 20
≥ 80
≥ 120
≥ 120
≥ 850
≥ 120
4 < e ≤ 6 ≥ 10 ≥ 5 ≥ 5
Finger up to knuckle joint
Hand
Arm up to junction with shoulder
Dimensions in millimetres
The bold lines within the table delineate that part of the body restricted by the opening size.
a) If the lenght of the slot opening is ≤ 65mm, the thumb will act as a stop and the safety distance can be reduced to 200mm.
Illustration Opening
Slot Square Round
Safety distance, sr
Height of the protection structure b
Horizontal distance of the dangerous area c
sr
e
sr
e
sr
e
sr
e

i
> In general, safety distances
should be determined using
Tables 1 to 6 for the upper limbs.
Where it is not foreseeable that
the upper limbs can have acces to
the opening then it is permissible
to use the values given in Table 7
to determine safety distances for
the lower limbs. The dimension,
e, of openings corresponds to
the side of a square opening,
the diameter of a round opening
or the narrowest dimension of a
slot opening. The values given
in Table 7 are independent of
whether clothing or footwear is
being worn and are applicable
for the persons of 14 years af age
and above. For reaching through
openings of irregular shape, see
4.2.4.3.
EN ISO 13857, 4.3:
Safety distances to prevent access by lower limbs
Dimensions in millimetres
> Resistance of 40 x 40 posts - panel H1900 - frame 20:
A: <= 300 N B: <= 500 N
A: <= 500 N B: <= 800 N
A: <= 1000 N B: <= 1500 N
Fixing to the ground with anchors for reinforced concrete M8
A
B
X
X
X
Horizontal force at the
panel upper end
Horizontal force in the
middle of the panel
Deformation less
than 40 mm
> Posts and mesh or sheet panels
Material: low-carbon steel
Ultimate tensile stress: >= 380 N/mm2
Yield point: >= 210 N/mm2
> Transparent panels
Material: polycarbonate
Caracteristics: trasparency and impact strenght
Technical resistance
specifications of SATECH components
a) If the lenght to the slot opening is ≤75mm, the distance can be reduced to ≥50mm.
b) The value corresponds to leg (toe tip to knee).
c) The value corresponds to leg (toe tip to crotch).
Note: Slot openings with e>180mm and square or round openings with e>240mm will allow acces for the whole body (see also Clause 1, final paragraph).
Part of lower limb Illustration Opening
Slot Square or round
Safety distance, sr
Toe tip
Toe
Foot
Leg (toe tip to knee)
Leg (toe tip to crotch)
e ≤ 5
5 < e ≤ 15
15 < e ≤ 35
35 < e ≤ 60
80 < e ≤ 95
95 < e ≤ 180
180 < e ≤ 240
60 < e ≤ 80
0
≥ 10
≥ 80a
≥ 180
≥ 1 100c
≥ 1 100c
Not ammissible
≥ 650b
0
0
≥ 25
≥ 80
≥ 650b
≥ 1 100c
≥ 1 100c
≥ 180
sr
e
sr
ee
sr
e
sr
iRESISTANCE TEST TO HORIZONTAL IMPACTS:
B
A
X

11 Pantglas Industrial Estate
Bedwas
Caerphilly
CF83 8XD
UK
+44 02920 855758
satech@procterbedwas.co.uk

Satech 2015

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