1. SAI KUMAR ERUKULLA
Apt 127, 14500, 34th Ave N Saik.Erukulla@gmail.com
Plymouth, MN, United States, 55447 (864) 559-7220
OBJECTIVE
Hold mechanical engineer position in either Research, Development or Manufacturing with a technology-driven
organizationthattacklesunique challengesandoffersan environmentof innovation,recognition, &career growth..
WORK EXPERIENCE
Process Engineer, Greatbatch Medical Sep 2016 – Present
 DevelopedlaserbeamweldingprocessesforaClassIII surgical catheterincludingprocesscharacterizationand
optimization,validation,andwritingtechnical documentsfollowingGDP.
 Designedmachinedand3D printed fixtureswithSolidWorksforcatheterandcoupontestassemblywelding.
 Codedmotionandlasercontrol software toautomate catheterweldingprocesstoreduce operatorinteraction.
 Establishedtestmethodsandacceptance criteriaforthe weldstrengthof SSand SSwithnitinol weldjoints.
 Analyzedweldcross-sectionandtensile dataincludingjointpenetrationandweldstrengthmeasurementsfor
processimprovement.
 UsedDoE to establishandoptimizedthe range of parametersforlaserweldingof SSandSS withNitinol.
 UsedBeam ProfilerandPhotodiode toassessSpatial andTemporal Profilesof aNd:YAGlaser.Usedthese tools
to verifyspotsize,frequencyandpulse widthprocessinputs.
 Managed remediationof laserweldingvalidationdocumentstiedtoaCAPA.
 Performedprojectengineeringtasksincludingimplementation andvalidation (IQ, OQ,PQ) of new production
processesandworkflowsinaccordance withISO13485 andFDA QSR’s.
Design Engineer Intern, Clemson University Jan 2016 – May 2016
 Acquireddatafor Philipsengineeringteamby testingnew scanningtechnology forindustrial lightinganalysis.
 Conducted reports,withPhilipsandKLJones,oncostestimatesandsavings tiedtoindustrial lighting.
Design Engineering Intern, ECIL Aug 2014 – Dec 2014
 Designed sheetmetal enclosuresforelectroniccircuitboards adheringto ASME Y14.5.
 Designed adishantennawith aradiusof 5 m.
Process Development Engineering Co-op, Relisys Medical Devices Limited Jan 2014 – Aug 2014
 Designedanddevelopedfixturesforthe heattreatmentof stentsduringstentexpansion.
 Developedprocessforthe heatsetexpansionof stentsin asaltbath.
 PerformedGage R&Rsto validate aCMM inspection methodformeasuringwall thickness of stents.
Process Engineering Intern, S.V.D. Technologies Aug 2013 – Dec 2013
 AssistedinimplementingDMAICmethodologytoreduce the bushingsrejectionrate.
 PerformedGage R&Rs, ran processcapabilityanalysis, anddeterminedrootcausesusingt-testsandDOE.
EDUCATION
MASTER OF SCIENCE – MECHANICAL ENGINEERING (MSME) GPA- 3.63/4.0
Clemson University May 2016
BACHELOR OF TECHNOLOGY – MECHANICAL ENGINEERING (BSME) GPA- 3.57/4.0
Jawaharlal Nehru Technological University April 2014
CERTIFICATIONS
 Certified Solidworks Associate, Dassault Systems Jan 2016
 Six Sigma Green Belt – The Center for Excellence in Quality, Clemson University July 2015
TECHNICAL SKILLS
Minitab SolidWorks Pro-E MATLAB ANSYS G-code & M-code
FEA Six Sigma CATIA V5 Reliance Hypermesh MicrosoftOffice