This document outlines a kaizen project to reduce rework and D-stock of cooktops. It lists members of the rework team and describes processes for reworking cooktops according to the production schedule and online setup. Unload team leaders will monitor finished inventory, set the online schedule, and factor in rework amounts. The ticket writer will consolidate partial cooktops in D-stock. Towmotor drivers will adjust transport based on the online setup and return empty containers to designated areas.
This document contains a site plan schematic diagram and floor plans for a residential development. The site plan shows 47 different areas across the property including amenities like pools, gardens, and recreational areas. The floor plans show the layout of different apartment unit types, labeled A through F, across 14 blocks. The plans provide dimensions and details on the unit layouts, finishes, and fixtures.
The document contains diagrams of a company's network layout showing connections between various network devices such as switches, routers, and hubs across multiple rooms housing different departments. The diagrams include labels for the devices and ports along with employee names and workstations connected to the network.
This document provides a service manual for a Commander Dest. Chassis television. It includes schematic diagrams and descriptions of the A board components, including integrated circuits, transistors, and other parts. Voltage measurements are provided for testing various points on the A board. The manual also contains a parts list noting differences for specific TV models.
This report summarizes the HVAC maintenance activities for NLNG Bonny Island for the month of March 2020. It includes sections on HSE activities, personnel deployed, maintenance KPI status, corrective maintenance response times, planned preventive maintenance, identified faults and resolutions, equipment status, spare parts used, and training. The key information is that 92.96% of corrective maintenance calls were completed within the service level agreement time and the contractor met or exceeded most of its KPI targets for the month.
This document provides a parts list for a boom assembly with 24 parts listed. It includes the part number, description, quantity, specifications and remarks for each part. The boom assembly is for a stick crane with a model number of S206246B from July 2012.
This document contains a wiring diagram for a vehicle diagnostic system. It lists various components and sensors, and shows their connections via labeled wires. These include things like glow plugs, injectors, temperature and pressure sensors, and diesel exhaust fluid components. The diagram connects these components to control modules like the ECM via various gauges of wire.
The document describes the timeline of a story broken into 12 scenes of varying durations. Each scene contains multiple panels ranging from 2 seconds to over 1 minute in length. The document provides details on the duration and page number for each panel in the story.
This document contains architectural drawings for a residential development project including:
1. Elevations, floor plans, and sections for multiple detached villa unit types (A-K, M).
2. A site plan showing the overall layout with different blocks for villas and community facilities.
3. Technical details like dimensioning and notation.
The drawings were produced by a consulting firm for a developer and provide design and construction details for a gated community consisting of over 250 detached villas in Dubai, UAE.
This document contains a site plan schematic diagram and floor plans for a residential development. The site plan shows 47 different areas across the property including amenities like pools, gardens, and recreational areas. The floor plans show the layout of different apartment unit types, labeled A through F, across 14 blocks. The plans provide dimensions and details on the unit layouts, finishes, and fixtures.
The document contains diagrams of a company's network layout showing connections between various network devices such as switches, routers, and hubs across multiple rooms housing different departments. The diagrams include labels for the devices and ports along with employee names and workstations connected to the network.
This document provides a service manual for a Commander Dest. Chassis television. It includes schematic diagrams and descriptions of the A board components, including integrated circuits, transistors, and other parts. Voltage measurements are provided for testing various points on the A board. The manual also contains a parts list noting differences for specific TV models.
This report summarizes the HVAC maintenance activities for NLNG Bonny Island for the month of March 2020. It includes sections on HSE activities, personnel deployed, maintenance KPI status, corrective maintenance response times, planned preventive maintenance, identified faults and resolutions, equipment status, spare parts used, and training. The key information is that 92.96% of corrective maintenance calls were completed within the service level agreement time and the contractor met or exceeded most of its KPI targets for the month.
This document provides a parts list for a boom assembly with 24 parts listed. It includes the part number, description, quantity, specifications and remarks for each part. The boom assembly is for a stick crane with a model number of S206246B from July 2012.
This document contains a wiring diagram for a vehicle diagnostic system. It lists various components and sensors, and shows their connections via labeled wires. These include things like glow plugs, injectors, temperature and pressure sensors, and diesel exhaust fluid components. The diagram connects these components to control modules like the ECM via various gauges of wire.
The document describes the timeline of a story broken into 12 scenes of varying durations. Each scene contains multiple panels ranging from 2 seconds to over 1 minute in length. The document provides details on the duration and page number for each panel in the story.
This document contains architectural drawings for a residential development project including:
1. Elevations, floor plans, and sections for multiple detached villa unit types (A-K, M).
2. A site plan showing the overall layout with different blocks for villas and community facilities.
3. Technical details like dimensioning and notation.
The drawings were produced by a consulting firm for a developer and provide design and construction details for a gated community consisting of over 250 detached villas in Dubai, UAE.
The document provides explanations of various ERICSSON commands used for network monitoring and troubleshooting. The commands are used to view cells, digital paths, subscriber information, routes, blocking/deblocking of digital paths, management object status, fault prints, and more. Additional details are given on commands to check digital path quality statistics, determine the T1 a radio is using, and check traffic on a specific radio.
Mc cormick mc power4 tier 3 restyling (2009 2013) - rpb2 - 130 tractor servic...fjskeazqkkdmme
This document contains parts lists and component information for engines. It includes lists of components with part numbers, serial number ranges they are applicable to, and labels like "engine" or "pump". Replacement parts are noted, along with labels for components like "cylinder head" or "piston". The parts are associated with McCormick Power4 Tier 3 engines from 2009-2013.
Mc cormick mc power4 tier 3 restyling (2009 2013) - rpb2 - 115 tractor servic...fjskeazqkkdmme
This document provides parts information for various engine components. It includes lists of parts with identification numbers, quantities and reference numbers. The parts listed are for engines, pumps, cylinders, pistons, rods and other internal engine components. Next to each part is information on whether it is serviced or requires replacement, and serial number ranges that part is applicable to.
Mc cormick mc power4 tier 3 restyling (2009 2013) - rpb2 - 110 tractor servic...fjskeazqkkdmme
These documents provide parts lists and component information for Perkins engines. They include lists of engine parts with item numbers, part names and numbers, quantities, and notes. References are made to other documents for additional information on components that are part of larger assemblies.
This document contains a schematic diagram with over 100 electronic components including resistors, capacitors, transistors, diodes, integrated circuits, and other symbols. The schematic shows a complex circuit with multiple sections and subcircuits connected together. Power is supplied at +/- 15V. The main sections include voltage regulators, timing circuits, driver circuits, and other subcircuits connected to output terminals.
Access the Fadal 104D Wiring Diagram Manual for comprehensive guidance. This essential wiring diagram PDF is your key to ensuring correct usage. Take a thorough look to understand the intricacies. If any doubts arise, don't hesitate to reach out to us at parts@itscnc.com for expert assistance. We're here to support your needs and ensure seamless operations.
Mc cormick mc power4 tier 3 restyling (2009 2013) - rpb2 - 130 tractor servic...fujjdfjkskkmdm
This document contains parts listings and component information for Perkins engines. It includes lists of engine parts with identification numbers, replacement kits, and notes on serial number ranges and whether items require replacement or are not serviced. The parts include components like the crankshaft, cylinder head, pistons, connecting rods, rocker arms, and fuel pump.
Mc cormick mc power4 tier 3 restyling (2009 2013) - rpb2 - 130 tractor servic...fusjejfkskemm
This document contains parts lists and component information for Perkins engines. It includes lists of engine parts with identification numbers, replacement kits, and notes on serial number ranges and whether items require replacement or are not serviced. The parts shown include engines, crankshafts, cylinder heads, pistons, pumps, and other internal engine components.
Mc cormick mc power4 tier 3 restyling (2009 2013) - rpb2 - 130 tractor servic...fjjskejdmdn
This document contains parts listings and component information for Perkins engines. It includes lists of engine parts with identification numbers, replacement kits, and notes on serial number ranges and whether items require replacement or are not serviced. The parts include components like the crankshaft, cylinder head, pistons, rocker arms, and fuel pump.
Mc cormick mc power4 tier 3 restyling (2009 2013) - rpb2 - 130 tractor servic...fjjskekdmnsme
This document contains parts listings and component information for Perkins engines. It includes lists of engine parts with identification numbers, replacement kits, and notes on serial number ranges and whether items require replacement or are not serviced. The parts include components like the crankshaft, cylinder head, pistons, rocker arms, and fuel pump.
Mc cormick mc power4 tier 3 restyling (2009 2013) - rpb2 - 130 tractor servic...fujsjefkskertemm
This document contains parts listings and component information for Perkins engines. It includes lists of engine parts with identification numbers, replacement kits, and notes on serial number ranges and whether items require replacement or are not serviced. The parts include components like the crankshaft, cylinder head, pistons, connecting rods, rocker arms, and fuel pump.
Mc cormick c l mondial tier 2 (2007- ) - rt30 - c 60 l tractor service repair...fjekkdmmem
This document contains information about engine components for a Perkins engine, including identification numbers, part names and numbers, quantities, and repair kit information. It lists 40 line items describing individual engine parts and components such as cylinders, bearings, gears, plates, seals, and other items, along with specifications like torque settings. Additional information provided includes manufacturer and model details and notes on replacement parts.
The document reviews the HVAC system for a Santa Fe store. It finds that the existing 7 air handling units (AHUs) are 9 years old and do not provide adequate heating, cooling or zoning coverage. Two options are proposed: 1) Replace all equipment with new AHUs and pumps that can independently control temperature in each zone. 2) Use only existing equipment, which is not recommended as it cannot maintain the required 10 degree Celsius differential between supply and room air temperatures.
The document appears to be an auxiliary equipment diagram for a power transformer. It includes 28 sheets that provide details on the transformer's cooling system, control system, monitoring equipment, motor drive, wiring diagrams, and bill of materials. The diagrams show the electrical schematics and connections for components like fans, pumps, sensors, relays, and monitoring devices that control and protect the transformer.
This document provides a proposal for establishing a new ISO-9001:2000 certified spring manufacturing plant. Some key points:
- The plant would manufacture 75,000 springs annually for railway rolling stock. It would have 460 employees and require an initial investment of Rs. 120 crores.
- The plant would have various machinery for spring production including furnaces, coiling machines, tempering furnaces, and testing equipment.
- Quality objectives include meeting production targets while minimizing rejections and improving employee skills. Quality policies commit to meeting customer requirements and legal compliance.
- The proposal outlines the production process, machinery, staffing needs, and requests assistance to address bottlenecks like outdated equipment and improve communications.
This document provides a cross-reference list and replacement information for semi-conductor and transistor parts used by Peavey Electronics Corporation. It lists original in-house part numbers, alternate numbers, manufacturer replacement numbers, and order numbers. Notes are included about part replacements, such as only replacing defective parts and not mixing brands or part numbers. Obsolete parts are identified along with recommended replacement parts and instructions, such as replacing pairs or individual parts.
This document provides information on the approach taken by SPRL, an automotive components manufacturing company, to achieve zero breakdowns in their facilities. It outlines their company profile and production processes. It then describes their analysis of failures across different equipment and assemblies. Specific examples of failures are listed. Finally, it discusses the kaizens or improvements implemented, such as redesigning guide rods and eyepad holder boxes to eliminate repetitive issues and reduce breakdowns in die casting machines. The goal of their approach was to deeply analyze failures, identify root causes, and implement targeted design improvements and maintenance practices to minimize breakdowns.
LeanValueStreamOrg-wKanban-FeketeIstvanPicIstvan Fekete
This document describes the transformation of a production process from a traditional job shop layout with isolated production lines to a lean value stream organization with Kanban-driven operations. The original process involved separated and isolated production steps with extensive work-in-process movement between them. The new process implemented continuous flow production, organized production lines into value streams, reduced work-in-process inventory, and implemented Kanban signals to pull production through the process.
The engineering design drawings and documentation are to control the temperature and pressure of a water cooling system using a PLC and HMI. The system has two runs - a hot water run and cool water run, each with tanks. In the hot water run, hot water is pumped and cooled in towers before returning to the cool tank. In the cool run, cool water is pumped to a process and returned heated. The PLC monitors temperatures and pressures and controls pumps and fans to maintain the desired levels. Electrical schematics, I/O modules, and ladder logic are provided to interface the mechanical system with the PLC and HMI control panel.
The document provides explanations of various ERICSSON commands used for network monitoring and troubleshooting. The commands are used to view cells, digital paths, subscriber information, routes, blocking/deblocking of digital paths, management object status, fault prints, and more. Additional details are given on commands to check digital path quality statistics, determine the T1 a radio is using, and check traffic on a specific radio.
Mc cormick mc power4 tier 3 restyling (2009 2013) - rpb2 - 130 tractor servic...fjskeazqkkdmme
This document contains parts lists and component information for engines. It includes lists of components with part numbers, serial number ranges they are applicable to, and labels like "engine" or "pump". Replacement parts are noted, along with labels for components like "cylinder head" or "piston". The parts are associated with McCormick Power4 Tier 3 engines from 2009-2013.
Mc cormick mc power4 tier 3 restyling (2009 2013) - rpb2 - 115 tractor servic...fjskeazqkkdmme
This document provides parts information for various engine components. It includes lists of parts with identification numbers, quantities and reference numbers. The parts listed are for engines, pumps, cylinders, pistons, rods and other internal engine components. Next to each part is information on whether it is serviced or requires replacement, and serial number ranges that part is applicable to.
Mc cormick mc power4 tier 3 restyling (2009 2013) - rpb2 - 110 tractor servic...fjskeazqkkdmme
These documents provide parts lists and component information for Perkins engines. They include lists of engine parts with item numbers, part names and numbers, quantities, and notes. References are made to other documents for additional information on components that are part of larger assemblies.
This document contains a schematic diagram with over 100 electronic components including resistors, capacitors, transistors, diodes, integrated circuits, and other symbols. The schematic shows a complex circuit with multiple sections and subcircuits connected together. Power is supplied at +/- 15V. The main sections include voltage regulators, timing circuits, driver circuits, and other subcircuits connected to output terminals.
Access the Fadal 104D Wiring Diagram Manual for comprehensive guidance. This essential wiring diagram PDF is your key to ensuring correct usage. Take a thorough look to understand the intricacies. If any doubts arise, don't hesitate to reach out to us at parts@itscnc.com for expert assistance. We're here to support your needs and ensure seamless operations.
Mc cormick mc power4 tier 3 restyling (2009 2013) - rpb2 - 130 tractor servic...fujjdfjkskkmdm
This document contains parts listings and component information for Perkins engines. It includes lists of engine parts with identification numbers, replacement kits, and notes on serial number ranges and whether items require replacement or are not serviced. The parts include components like the crankshaft, cylinder head, pistons, connecting rods, rocker arms, and fuel pump.
Mc cormick mc power4 tier 3 restyling (2009 2013) - rpb2 - 130 tractor servic...fusjejfkskemm
This document contains parts lists and component information for Perkins engines. It includes lists of engine parts with identification numbers, replacement kits, and notes on serial number ranges and whether items require replacement or are not serviced. The parts shown include engines, crankshafts, cylinder heads, pistons, pumps, and other internal engine components.
Mc cormick mc power4 tier 3 restyling (2009 2013) - rpb2 - 130 tractor servic...fjjskejdmdn
This document contains parts listings and component information for Perkins engines. It includes lists of engine parts with identification numbers, replacement kits, and notes on serial number ranges and whether items require replacement or are not serviced. The parts include components like the crankshaft, cylinder head, pistons, rocker arms, and fuel pump.
Mc cormick mc power4 tier 3 restyling (2009 2013) - rpb2 - 130 tractor servic...fjjskekdmnsme
This document contains parts listings and component information for Perkins engines. It includes lists of engine parts with identification numbers, replacement kits, and notes on serial number ranges and whether items require replacement or are not serviced. The parts include components like the crankshaft, cylinder head, pistons, rocker arms, and fuel pump.
Mc cormick mc power4 tier 3 restyling (2009 2013) - rpb2 - 130 tractor servic...fujsjefkskertemm
This document contains parts listings and component information for Perkins engines. It includes lists of engine parts with identification numbers, replacement kits, and notes on serial number ranges and whether items require replacement or are not serviced. The parts include components like the crankshaft, cylinder head, pistons, connecting rods, rocker arms, and fuel pump.
Mc cormick c l mondial tier 2 (2007- ) - rt30 - c 60 l tractor service repair...fjekkdmmem
This document contains information about engine components for a Perkins engine, including identification numbers, part names and numbers, quantities, and repair kit information. It lists 40 line items describing individual engine parts and components such as cylinders, bearings, gears, plates, seals, and other items, along with specifications like torque settings. Additional information provided includes manufacturer and model details and notes on replacement parts.
The document reviews the HVAC system for a Santa Fe store. It finds that the existing 7 air handling units (AHUs) are 9 years old and do not provide adequate heating, cooling or zoning coverage. Two options are proposed: 1) Replace all equipment with new AHUs and pumps that can independently control temperature in each zone. 2) Use only existing equipment, which is not recommended as it cannot maintain the required 10 degree Celsius differential between supply and room air temperatures.
The document appears to be an auxiliary equipment diagram for a power transformer. It includes 28 sheets that provide details on the transformer's cooling system, control system, monitoring equipment, motor drive, wiring diagrams, and bill of materials. The diagrams show the electrical schematics and connections for components like fans, pumps, sensors, relays, and monitoring devices that control and protect the transformer.
This document provides a proposal for establishing a new ISO-9001:2000 certified spring manufacturing plant. Some key points:
- The plant would manufacture 75,000 springs annually for railway rolling stock. It would have 460 employees and require an initial investment of Rs. 120 crores.
- The plant would have various machinery for spring production including furnaces, coiling machines, tempering furnaces, and testing equipment.
- Quality objectives include meeting production targets while minimizing rejections and improving employee skills. Quality policies commit to meeting customer requirements and legal compliance.
- The proposal outlines the production process, machinery, staffing needs, and requests assistance to address bottlenecks like outdated equipment and improve communications.
This document provides a cross-reference list and replacement information for semi-conductor and transistor parts used by Peavey Electronics Corporation. It lists original in-house part numbers, alternate numbers, manufacturer replacement numbers, and order numbers. Notes are included about part replacements, such as only replacing defective parts and not mixing brands or part numbers. Obsolete parts are identified along with recommended replacement parts and instructions, such as replacing pairs or individual parts.
This document provides information on the approach taken by SPRL, an automotive components manufacturing company, to achieve zero breakdowns in their facilities. It outlines their company profile and production processes. It then describes their analysis of failures across different equipment and assemblies. Specific examples of failures are listed. Finally, it discusses the kaizens or improvements implemented, such as redesigning guide rods and eyepad holder boxes to eliminate repetitive issues and reduce breakdowns in die casting machines. The goal of their approach was to deeply analyze failures, identify root causes, and implement targeted design improvements and maintenance practices to minimize breakdowns.
LeanValueStreamOrg-wKanban-FeketeIstvanPicIstvan Fekete
This document describes the transformation of a production process from a traditional job shop layout with isolated production lines to a lean value stream organization with Kanban-driven operations. The original process involved separated and isolated production steps with extensive work-in-process movement between them. The new process implemented continuous flow production, organized production lines into value streams, reduced work-in-process inventory, and implemented Kanban signals to pull production through the process.
The engineering design drawings and documentation are to control the temperature and pressure of a water cooling system using a PLC and HMI. The system has two runs - a hot water run and cool water run, each with tanks. In the hot water run, hot water is pumped and cooled in towers before returning to the cool tank. In the cool run, cool water is pumped to a process and returned heated. The PLC monitors temperatures and pressures and controls pumps and fans to maintain the desired levels. Electrical schematics, I/O modules, and ladder logic are provided to interface the mechanical system with the PLC and HMI control panel.
1. Cook top Rework KaizenCook top Rework Kaizen
Objective D-Stock ReductionObjective D-Stock Reduction
MembersMembers
Randy BronsRandy Brons
Debora GloverDebora Glover
Rapheal DunnRapheal Dunn
James TaylorJames Taylor
Donna BundyDonna Bundy
Timothy BurwellTimothy Burwell
2. Rework Production BoardRework Production Board
INFORMATIONINFORMATION LowLow
RunnersRunners
GASGAS GASGAS ELECTRICELECTRIC ELECTRICELECTRIC
Production
Schedule
Raw On Hand Part No. Description Cost center Net Req.
150309
13:00:00
150309
14:00:00
150309
15:00:00
150309
16:00:00
150309
17:00:00
150309
18:00:00
150309
19:00:00
150309
20:00:00
150309
21:00:00
150309
22:00:00
150309
23:00:00
150309
24:00:00
150310
00:00:00
150310
01:00:00
150310
02:00:00
150310
03:00:00
150310
04:00:00
150310
05:00:00
150310
06:00:00
150310
07:00:00
150310
08:00:00
150310
09:00:00
150310
10:00:00
150310
11:00:00
150310
12:00:00
150310
13:00:00
316202370 35 316202371 MAINTOP-PANEL GAS SB28 BLK 140142001 -300
316202386 368 316202387 MAINTOP-PANEL BLK UP COIL 2+2 140142001 -1508 268 134 134 134 134 268
316202386 56 316202388 MAINTOP-PANEL UP WHT E 2+2 140142001 -1218 134 134 268 134 134
316245400 538 316245402 MAINTOP-PANEL SLAB WHT E 2+2 140142001 -467 134 134 134 201
316245400 162 316245404 MAINTOP-PANEL SLAB BLK E 2+2 140142001 28 134
316245401 84 316245406 MAINTOP-PANEL SLAB WHT E 3+1 140142001
316254500 324 316254501 MAINTOP-PANEL BLK GAS SB30 140142001 -658 132 134 134 2 132 134 134 2
316254500 73 316254502 MAINTOP-PANEL WHTGAS SB30 140142001
189 316273001 MAINTOP-PANEL SL OPN V SQR WHI 140142001 -933 255 2 132 134 2 132 24
58 316273002 . 140142001 -144 132 70
316469652 115 316469653 MAINTOP-PANEL BLK DS 5 BURNER 140142001 18 97
316469652 143 316469654 MAINTOP-PANEL WHTDS 5 BURNER 140142001 9 134
316610005 MAINTOP-PANEL WHTGAS SB57 140142001
20 316610006 MAINTOP-PANEL BLK GAS SB57 140142001 -105
316610008 42 316610009 MAINTOP-PANEL WHTSB54 W/BRKT 140142001 -124 132 34
316610008 68 316610010 MAINTOP-PANEL BLK SB54 W/BRKT 140142001 -108 132 44
28 316610013 MAINTOP-PANEL WHTDS 5 BURNER 140142001 -118
52 316610014 MAINTOP-PANEL BLK DS 5 BURNER 140142001 -1180 136 134 134 134 134 134 134 134
31 316610015 MAINTOP-PANEL BIS G SB56 ENMEL 140142001 -41
316610020 316610022 MAINTOP-PANEL BLK GAS SB 140142001 -233 31 31 27 31 31 10 31 31 10
125 316610037 MAINTOP-PANEL UP WHT 2+2 BRKT 140142001 -1271 67 67 327 209 134 134
1511 316610038 MAINTOP-PANEL BLK UP COIL 2+2 140142001 1176 67
40 316610039 MAINTOP-PANEL UP BIS COIL 2+2 140142001 -27
316610052 56 316610053 MAINTOP-PANEL WHTG SB31 ENMEL 140142001 -212
316610052 81 316610054 MAINTOP-PANEL BLK G SB31 ENMEL 140142001 16
152 316610061 MAINTOP-PANEL GAS WHT W/BRKT 140142001 -75
40 316610062 MAINTOP-PANEL GAS BLK W/BRKT 140142001 -528
40 316610063 MAINTOP-PANEL GAS BIS W/BRKT 140142001 -35
Production Schedule
Color Part # # of Boxes Quantity Time to Hang Comments
WHT 2370 4 124 11.3
BIS 10036 6 216 19.6
BLK 10008 8 288 26.2
10036 2 72 6.5
10032 6 216 19.6
4500 2 62 5.6
10032 6 216 19.6
WHT 10036 6 216 19.6
10032 6 216 19.6
2370 3 93 8.5
10032 6 216 19.6
BLK 4500 6 186 16.9
10032 5 180 16.4
4500 6 186 16.9
10032 5 180 16.4
WHT 10036 10 360 32.7
2394 2 62 5.6
10036 2 72 6.5
3000 5 250 22.7
ONLY CLEAR PART # AND BOX QTY DO NOT SAVE
Daily Cooktop Order Sheet Date_______ Shift _____
On Line Setup
Part Number 5 Day On Hand Des cription MCU 03/13/15 03/14/15 03/15/15 03/16/15 03/17/15
316202371 252 MAINTOP-PA NEL GAS SB28 BLK 140142001 126 126
316202372 546 MAINTOP-PA NEL GAS SB28 WHT 140142001 546
316202387 3,175 MAINTOP-PA NEL BLK UP COIL 2+2 140142001 4 756 1218 1197
316202388 3,066 MAINTOP-PA NEL UP WHT E 2+2 140142001 756 1176 1134
316245402 1,638 MAINTOP-PA NEL SLAB WHT E 2+2 140142001 378 630 630
316245404 0 MAINTOP-PA NEL SLAB BLK E 2+2 140142001
316245405 0 MAINTOP-PA NEL SLAB BIS E 2+2 140142001
316245406 0 MAINTOP-PA NEL SLAB WHT E 3+1 140142001
316245408 0 MAINTOP-PA NEL SLAB BLK E 3+1 140142001
316245409 0 MAINTOP-PA NEL SLAB BIS E 3+1 140142001
316254501 1,622 MAINTOP-PA NEL BLK GA S SB30 140142001 488 378 756
316254502 0 MAINTOP-PA NEL WHT GAS SB30 140142001
316254505 189 MAINTOP-PA NEL BLK GA S SB31 140142001 126 63
316254506 378 MAINTOP-PA NEL WHT GAS SB31 140142001 252 126
316254507 0 MAINTOP-PA NEL BIS GAS SB31 140142001
316273001 1,010 MAINTOP-PA NEL SL OPN V SQR WHI 140142001 2 252 252 504
316273002 195 MAINTOP-PA NEL SL OPN V SQR BLK 140142001 69 126
316273003 126 MAINTOP-PA NEL SL OPN V SQR BIS 140142001 126
316469645 588 MAINTOP-PA NEL BLK DS 5 BURNER 140142001 252 336
316469605 0 MAINTOP-PA NEL BLK DS 5 BURNER 140142001
316469653 504 MAINTOP-PA NEL BLK DS 5 BURNER 140142001 504
316610010 673 MAINTOP-PA NEL BLK SB54 W/BRKT 140142001 673
316469661 0 MAINTOP-PA NEL BLK DS 5 BURNER 140142001
316469662 0 MAINTOP-PA NEL WHT DS 5 BURNER 140142001
316610005 0 MAINTOP-PA NEL WHT GAS SB57 140142001
316610006 264 MAINTOP-PA NEL BLK GA S SB57 140142001 144 120
316610009 122 MAINTOP-PA NEL WHT SB54 W /BRKT 140142001 122
316610013 10 MAINTOP-PA NEL WHT DS 5 BURNER 140142001 10
316610014 2,533 MAINTOP-PA NEL BLK DS 5 BURNER 140142001 3 919 504 1107
316610015 8 MAINTOP-PA NEL BIS G SB56 ENMEL 140142001 8
316610022 165 MAINTOP-PA NEL BLK GA S SB 140142001 2 163
316610037 882 MAINTOP-PA NEL UP WHT 2+2 BRKT 140142001 252 630
316610038 340 MAINTOP-PA NEL BLK UP COIL 2+2 140142001 340
316610039 0 MAINTOP-PA NEL UP BIS COIL 2+2 140142001
316610053 0 MAINTOP-PA NEL WHT G SB31 ENM EL 140142001
316610054 0 MAINTOP-PA NEL BLK G SB31 ENMEL 140142001
316610061 126 MAINTOP-PA NEL GAS WHT W/BRKT 140142001 126
316610062 345 MAINTOP-PA NEL GAS BLK W/BRKT 140142001 345
316610063 0 MAINTOP-PA NEL GAS BIS W/BRKT 140142001
5 Day Schedule
3. REWORK JDS Changes to JDS
1: Do and audit of rework staging
2: Rework TM will run to production schedule
3:Rework TM will rework to on-line setup
4. TOWMOTOR
TTOWMOTOR Changes to JDS
1: Driver will adjust on-line setup
per available rework.
2: Driver will take all empty RRC’
to designated locations.
5. Ticket Writer
Change to JDS
1:TM will consolidate all partial carriers
in D-stock
2: Tm will setup all partials per on-line
setup coming off unload.
3: TM will fill out red tag with product on
rework carrier
7. Process ReworkProcess Rework
1: Cook top rework Team member verifies rework staging is accurate to1: Cook top rework Team member verifies rework staging is accurate to
rework board.rework board.
2: Cook top rework team member will run off online setup from previous2: Cook top rework team member will run off online setup from previous
shift till new schedules and online setups are delivered.shift till new schedules and online setups are delivered.
3: Cook top rework Tm will rework tops needed for schedule per online3: Cook top rework Tm will rework tops needed for schedule per online
setup and stage tops to be hung at end of raw tops.setup and stage tops to be hung at end of raw tops.
4: When there are no tops to rework per online setup TM will rework tops4: When there are no tops to rework per online setup TM will rework tops
per 5 day schedule or work on low runners.per 5 day schedule or work on low runners.
5: Cook top rework TM will get all red tickets from returns for assembly5: Cook top rework TM will get all red tickets from returns for assembly
and unload and update rework board as the returns come in.and unload and update rework board as the returns come in.
8. Process Unload Team leaderProcess Unload Team leader
1: TL does full wall count of all finished cook tops in assembly, staging1: TL does full wall count of all finished cook tops in assembly, staging
and D-stock.and D-stock.
2: Takes counts to finishing office to put counts in Finishing schedule2: Takes counts to finishing office to put counts in Finishing schedule
spreadsheet.spreadsheet.
3: Schedules are printed out and distributed to Unload TL, Load TL, and3: Schedules are printed out and distributed to Unload TL, Load TL, and
Cook top rework team member.Cook top rework team member.
4: Unload TL does online setup for 8 hrs production and enters in to setup4: Unload TL does online setup for 8 hrs production and enters in to setup
spreadsheet on computer and distributes to ticket writer, Cook top reworkspreadsheet on computer and distributes to ticket writer, Cook top rework
and a copy at unload TL desk.and a copy at unload TL desk.
5: Unload TL communicate to load driver, and will hang raw tops and5: Unload TL communicate to load driver, and will hang raw tops and
adjust online schedule per rework ready amount.adjust online schedule per rework ready amount.
6: Unload TL will factor in all fallout and adjust for customer demands.6: Unload TL will factor in all fallout and adjust for customer demands.
9. Process Ticket Writer
1: Will receive copy of D-stock counts and online setup schedules.
2: Will consolidate all partials in the D-stock area.
3: Will setup any partial carriers as needed with online setup of finished
product coming off at unload.
4: Will manage D-stock to keep area clean and neat with one single row
of finished product.
10. Process Towmotor Driver Load
1: Communicate with Unload TL of changes to online setup per amount
of rework being hang.
2: Put all Empty RRC’s in proper locations, SSI empties in new cooktop
line, Grenada empties on trailer and empties from manual cooktop
in raw cooktop D-stock in empty location.
11. Conclusion Kaizen Project
1: By utilizing this process it will lower the over runs in D-stock.
2: The process is setup to run the rework needed for customer demand.
3: The process will give a better flow of parts coming off at unload.
4: The process will minimize partials carriers in the D-stock area.
5: The rework will be better maintained with locations for rework ready
and rework to be done.
6: Using this process we will be using the product needed not just hanging
rework and storing on partial carriers at unload D-stock.
Base Line : Reduce D-Stock from 64 Carriers 1st
week reduction of 16
carriers, 2nd
week 16 carriers.
Communication Will Be The Key
12. Supplies needed
1: 5x5 Magnetic Board
2: Paint 2 Gal. Yellow, Green , White and Sealer
3: Rails 2 will get WO. For maintenance
4: 4 Visual factory signs,
1 Low runner
1 Rework to be hung
1 Rejects for Cook top unload
1 Transfer rejects