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Faisal, shoaib, samiullah, Ahmed, habib, qayum 1|P a g e Projectimplementation
Group members
1. Habib Ahmed
2. FaisalEhsan
3. Abdul Qayum
4. Shoaib Zafar
5. SamiullahNaseem
6. Ahmed Ali
Instructor:Mr.Islam Zaki
Course-HND-AE Sept13
Subject:ProjectImplementation
Faisal, shoaib, samiullah, Ahmed, habib, qayum 2|P a g e Projectimplementation
Table of content
Sr. No Topic
Page
Number
1 Abstract & Aim 3
2 Introduction 4-6
3 Design 7-8
4 AutoCAD 9-13
5 Gantt chart 14-17
6 Budget 18-19
7 Task distribution 20
8 Electronics installation 22-24
9 Calculations 25-30
10 Construction 32-38
11 Airfoil selection 40-46
12 Trouble shooting 48-50
13 Safety precautions 51
14 Conclusion 52
15 Appendix 53
16 Proposal (parametric study 1) 54-55
Faisal, shoaib, samiullah, Ahmed, habib, qayum 3|P a g e Projectimplementation
17 Proposal (parametric study 2) 56-57
18 Proposal (parametric study 3) 58-60
19 Proposal Report 61
20 Evidences 62-63
21 Tools for construction 64-66
22 Material/component used 67-68
23 Weight (actual & estimation) 70-71
24 Testing 72-74
26 References 75-76
Faisal, shoaib, samiullah, Ahmed, habib, qayum 4|P a g e Projectimplementation
ABSTRACT& AIM
This project presents a flying wing design which has weight of about 1kg. The basic
idea of the project is to design and construct a working flying wing which would be
used for surveillance, military applications and other scientific researches in its most
economical way of frequent flight. The project comprises of three basic stages which
includes designing a concept and then aerodynamic analysis of concept and after
this manufacturing of the concept.
Faisal, shoaib, samiullah, Ahmed, habib, qayum 5|P a g e Projectimplementation
INTRODUCTION
In this project we are going to construct a UAV with some certain parameters as
asked by our instructor in the proposal. UAV stands for unmanned aerial vehicle.
These include drones and other unpiloted aerial vehicles which are controlled by
remotes from the ground. These UAVโ€™s are divided into two sub groups Autonomous
aircrafts and remotely piloted aircrafts. The UAVโ€™s are the powered aerial vehicles
that does not carry a human operator but uses all the aerodynamic forces the lift the
vehicles and perform different manoeuvring stunts. There are many different names
of these kinds of aircrafts for example UAVโ€™s or RPAS or model aircraft but it is
majorly known as drones.
If we speak about history of UAVโ€™s so in mid of 18th century Austria sent
unmanned bomb-filled balloons to attack Venice. But the kinds of drones we see
today were invented during early 19th century and were actually used for target
practice to train the military people. It became extremely useful during World War 1
when pilotless aerial torpedo were introduces for dropping off the explosives. The
same story was repeated in World War 2 but this time the UAVโ€™s were much
advanced in terms of technology and accuracy. We are assigned a project for this
semester and weโ€™ve decided to construct a UAV. We have decided to work on fixed
wing FPV skyVU-10 which will be used for surveillance and other transportation
purposes. Apart from this we are also assigned to research other parametric studies
regarding UAVโ€™s so we decided to choose mini Guinea and pool noodle as our other
options which we are going to detail in discuss in the report ahead.All these UAVโ€™s
have different uses and applications. All of them have some advantages over the
other with addition of some disadvantages as-well.
In this report we are going to discuss detail constructional steps which we are
going to take in building up this project. We are going to mention all the research
work done on this UAV to construct it plus we are also going to mention the
difficulties faced while accomplishing this research and how we faced with those
difficulties and came up with a solution. We are going to construct the UAV by the
help of some online resources but with some effective changes. In this assignment
we are going to assign each group member their specific tasks and at the end of the
day we are going to compile all that research work and form a report which we
expect to be approved by our instructor. We are going to add up a Gantt chart at the
Faisal, shoaib, samiullah, Ahmed, habib, qayum 6|P a g e Projectimplementation
end of the report which will be renewed every week if required. In that Gantt chart we
are going to include all the information which will help the constructor to understand
our planning and mindset in a much better way.
FLYING WING RC PLANE
A flying wing is fixed wing with no tail attached. It has no definite fuselage connected
and most of the part is played with the wings itself. The fuselage is just connected
between two wings connecting the wings and used for carrying the motor, battery
and other electronic equipmentโ€™s.
Fixed Wing is considered to be one of the most efficient aircraft theoretically from the
point of view its aerodynamic structure and its structural shape. The wings in this
aircraft provide stability and the control over the aircraft. It is considered to be the
most important structure of the aircraft and for successful flight test it is very
important that the wing structure is accurate and both the wings are linear in shape.
The main aim of the project is to construct and test the flying wing and carry out the
aerodynamic analysis and compare it with other surveillance aircrafts.
In the initial stages the project will start with accurate dimensions of the wing and
then calculating accurate lift to drag ratio which would lead us to the calculation of
actual center of gravity which is one important factor to be calculated. The center of
gravity of the glider would be calculated by assuming the weight of different
components with respect to their location and placing them right on the spot and
concluding the center of gravity. Center of gravity is one important factor which
should be calculated properly as it could affect the longitudinal stability of the glider.
Our calculation is very important otherwise the design would not be very effective.
Faisal, shoaib, samiullah, Ahmed, habib, qayum 7|P a g e Projectimplementation
History to UAVs
The market feasibility of UAV integration is paramount in determining which
applications are likely to emerge in the coming years as desirable uses of the NAS in
the public sector. As a part of the larger project performed by the EPP Project
Group, our groupโ€™s research will provided a basis for analysis by the Governance,
Risk, and Technologies and Standards. By utilizing the information provided in our
research, these groups can further apply the information to analyze airspace
restrictions, design considerations, and integration policy tailored to applications that
are viable in the near future. For example, if a feasible operation were to be
performed at an altitude of 1500 feet, this application would require more monitoring
and incident countermeasures than say, and application for localized surveillance
with operations one-hundred-fifty feet or lower in altitude. In addition, if our group is
able to produce a set of viable applications, we can emphasize these and perform
further research relative to the use of this application and potential investment
therein.
Investment in UAV technology is important for many reasons extending far beyond
market viability. One must also consider the international implications of
discontinuing UAV research. Several other countries including Japan and the UK
are currently applying UAVs for uses outside the military sector. If UAVs were to
someday require use on a regular basis, and the commercial development of UAVs
in the US is lacking, significant reliance on foreign UAV technology and importation
will become more and more necessary in order to meet the need.
Faisal, shoaib, samiullah, Ahmed, habib, qayum 8|P a g e Projectimplementation
DESIGN CONCEPT (INITIAL)
Figure1:Top View
Figure2:Side View
Figure3:Front View
8โ€™โ€™
15โ€™โ€™
8โ€™โ€™
4.2โ€™โ€™4.2โ€™โ€™
15โ€™โ€™
13โ€™โ€™
C.G
8.5โ€™
โ€™
13โ€™
19โ€™โ€™ 10โ€™โ€™ 19โ€™โ€™
7โ€™โ€™
Servo (5g)
Camera (110g)
Battery (158g)
SpeedController(22G) Motor (53g) and propeller(30g)
Spar
Faisal, shoaib, samiullah, Ahmed, habib, qayum 9|P a g e Projectimplementation
Final Design
Figure4:Top view
Figure5:Front view
#Ref 1 #Ref 4 #Ref 3
Faisal, shoaib, samiullah, Ahmed, habib, qayum 10|P a g e Projectimplementation
AUTOCAD DESIGN (INITIAL)
Figure6: Frontangled View (Conceptual)
Figure7:SideView (conceptual)
Faisal, shoaib, samiullah, Ahmed, habib, qayum 11|P a g e Projectimplementation
Figure8:FrontView (conceptual)
Figure9:Top view (X-ray mode)
Faisal, shoaib, samiullah, Ahmed, habib, qayum 12|P a g e Projectimplementation
AUTOCAD UPDATED (FINAL)
Figure10:Topview(X-ray mode)
Figure11:Bottom view(Shadededgesmode)
Faisal, shoaib, samiullah, Ahmed, habib, qayum 13|P a g e Projectimplementation
Figure12:Angleview(shaded edges mode)
#Ref 11
Faisal, shoaib, samiullah, Ahmed, habib, qayum 14|P a g e Projectimplementation
Initial Ganttchart
Faisal, shoaib, samiullah, Ahmed, habib, qayum 15|P a g e Projectimplementation
Explanation
๏‚ท In our grant chart, we planned our second week for researching in which we
as a group researched on different aircrafts and their constructional
procedures. In this week, we decided one UAV on which we are going to
make our project and planned other parametric studies which are fixed wing
FPV SKYVU-10 with two other parametric studies. In this week, we distributed
the work between group members to research on three parametric study so
that everyone is involved in the project.
๏‚ท In our second week, we also intend to submit our proposal to our instructor
and after his acceptance we are going learn the calculations which is to be
performed in construction plus we will also design our UAV manually and in
software named as AUTOCAD. This whole period is illustrated in the Gantt
chart above.
๏‚ท Then comes the purchasing period which is after designing & calculation. For
purchasing, the budget of material requires whole group contribution. As we
figured out our budget according to the RC plane we chose which will be
around 2000-2200AED, this cost 450 to each member of the group evenly.
๏‚ท Once the calculation and design is all correct, weโ€™ll start the construction
process in 9th week which might take4 weeks as shown above. During this
month, we will be making fuselage, wings, control surfaces, landing gear and
constructing electrical work which again might take a month maximum.
๏‚ท Also during these periods, we also have other subject to study and make
assignments which is going to be in week 5 or later. Also there will be other
distractions during the construction period, so 1 months is chosen to
accomplish the plan.
๏‚ท After construction, the frequency setting and tuning will be done. Once the
frequency tuning on the remote is done, we are going to test the UAV with
one person making a video of it and if any damage occurs, we are going to
utilize 4-5 days for repairing process which is specified in the Gantt chart in
week 13th. By the time weโ€™ll end up our repairing and Re-testing process, only
1 weekis going to be left in which we are going to finalize our report. The
report will be done throughout the whole period which would include all the
details, calculations, ideas and other parameters.
Faisal, shoaib, samiullah, Ahmed, habib, qayum 16|P a g e Projectimplementation
Gantt chart
Faisal, shoaib, samiullah, Ahmed, habib, qayum 17|P a g e Projectimplementation
Gantt chartexplanation
In our Gantt chart we explained the work we have been doing on our project. It
shows what we have already completed and what we are going to complete in the
coming days. As we have moved on to 11th week of the semester and by now we
have to be at finishing moments of our constructions as we mentioned in the
previous Gantt chart that we would complete all the construction work by 12th week
so we are exactly following the same Gantt chart explanation and we are almost
done with our construction work. Within this coming week we are going to finish out
construction and test our project. After the testing is done we are going to work on
the repairing and all the trouble we faced during the testing and try to fix it as soon
as possible.
The Green color shows the work which have been completed and the yellow color
represents the colour which is to be done. Our proposal, design, research, and
AutoCAD are completely done. Purchasing and construction work is about to end
and is 80-85% completed. We started our final report work long back in the 7th week
and by now it is 50 % completed. We are going to prepare for our presentation in the
final week of the semester as we to have to go through the whole report once it is
done completely and only then we can prepare it. This is the reason why it is marked
with a red colour.
We updated our Gantt chart a-bit early as we were going a bit slow from our previous
Gantt chart what we thought. The amendments made to the Gantt chart are not
much but we have tried to follow it as much as we could. We started a bit late with
our report work but we are going to complete it on time. The rest of the things are
fine and went very well as we mentioned in the first Gantt chart.
Faisal, shoaib, samiullah, Ahmed, habib, qayum 18|P a g e Projectimplementation
BUDGET ESTIMATION
MATERIAL COST/AED
BATTERY 280
MOTOR 190
ESC 180
CAMERA 300
PROPELLER 30
SERVOโ€™S 100
WIRES 30
ACCESSORIES (glue, blades, screws) 60
MATERIAL (FOAM/BALSA WOOD) 150
REMOTE CONTROLLER 400
LANDING GEAR 50
TOTAL AED 1780
Faisal, shoaib, samiullah, Ahmed, habib, qayum 19|P a g e Projectimplementation
ACTUAL BUDGET
MATERIAL COST/AED
BATTERY 190
MOTOR 250
ESC 170
CAMERA 150
PROPELLER 20
SERVOโ€™S 90
WIRES 50
ACCESSORIES (glue, blades, screws) 60
MATERIAL (FOAM/BALSA WOOD) 130
REMOTE CONTROLLER 290
LANDING GEAR 95
LAMINATION SHEET 55
TOTAL AED 1560
Faisal, shoaib, samiullah, Ahmed, habib, qayum 20|P a g e Projectimplementation
TASK DISTRIBUTION
TASKS GROUP MEMBERS INVOLVED
PROJECT SELECTION FAISAL, SHOAIB , HABIB, SAMIULLAH
PROPOSAL FAISAL, SHOAIB , HABIB
DESIGNING, AUTOCAD FAISAL
CALCULATION SHOAIB, SAMIULLAH
AIRFOIL, MATERIAL HABIB, AHMED, QAYUM
CONSTRUCTION FAISAL, SHOAIB , HABIB, SAMIULLAH, AHMED, QAYUM
ELECTRONICS FAISAL, SHOAIB , HABIB, SAMIULLAH, AHMED, QAYUM
PURCHASING FAISAL, SHOAIB , HABIB, SAMIULLAH, AHMED, QAYUM
REPORT FAISAL, SHOAIB , HABIB, SAMIULLAH, AHMED, QAYUM
TESTING FAISAL
FINALIZING FAISAL, HABIB
Faisal, shoaib, samiullah, Ahmed, habib, qayum 21|P a g e Projectimplementation
ELECTRONIC SETUP & INSTALLATION
1. Brushless motor
The brushless motors has increased power to weight ratio and brushless motors
has also brought about an entire new breed of motors has also brought an entire
new type of micro RC plane.
2. Li-Po battery
Li-Po batteries is a short form for Lithium Polymer. These type of battery
rechargeable battery that had been used in RC planes, Multi-rotor and helicopter.
RC Li-Po batteries have three main things going for them that make them the perfect
battery choice for RC planes
๏ƒ˜ RC Li-Po batteries are light weight and can be made in almost any shape and
size.
๏ƒ˜ RC Li-Po batteries have large capacities, meaning they hold lots of power in a
small package.
๏ƒ˜ RC Li-Po batteries have high discharge rates to power the most demanding
electric motors.
Faisal, shoaib, samiullah, Ahmed, habib, qayum 22|P a g e Projectimplementation
3) ElectronicSpeed Controller.
The function of the electronic speed controller is to control the speed of RC
electric motor. The electronic is plugged into the receiver. Then both the motor
and battery plugs into the receiver. The ESC start to work as throttle stick is
moved. The receiver gives information to the ESC to change the speed of the
motor.
4) Servo
The servo are used in RC plane to move the control surface with the help of linkage
rod. It also performs many other optional functions that can be installed on the
airplane. For example it can be used in landing, aileron, flaps, camera triggers etc.
The servos come in market in various weights, speed, size and strengths.
Faisal, shoaib, samiullah, Ahmed, habib, qayum 23|P a g e Projectimplementation
5) Transmitter
The transmitter is the one which is used to the control the RC airplane for flying. It
has many switches and controls for moving, manoeuvring, elevators deflection,
throttle control.
6) Receiver
The receiver is an electronic unit that receives the signals from the transmitter and
send to the other component fixed to it. For example the receiver receives signals
from the transmitter and relays these signals to the servo.
Faisal, shoaib, samiullah, Ahmed, habib, qayum 24|P a g e Projectimplementation
Figure13: ELECTRONIC COMPONENTS CIRCUIT DIAGRAM
Motor
ESC
Battery
Receiver
Servo Servo
Mixer
Faisal, shoaib, samiullah, Ahmed, habib, qayum 25|P a g e Projectimplementation
Calculations
Calculating C.G (Centre Of Gravity)
๐‘ช. ๐‘ฎ =
๐‘ช ๐‘น ๐Ÿ + ( ๐‘ช ๐‘น ร— ๐‘ช ๐‘ป) + ๐‘ช ๐‘ป ๐Ÿ
๐Ÿ” ร— ( ๐‘ช ๐‘น + ๐‘ช ๐‘ป)
+
๐‘บ ๐‘ท ร— [๐‘ช ๐‘ป + ( ๐Ÿ ร— ๐‘ช ๐‘ป)]
[๐Ÿ‘ ร— ( ๐‘ช ๐‘น + ๐‘ช ๐‘ป)]
๐‘ช. ๐‘ฎ =
(๐Ÿ๐Ÿ‘) ๐Ÿ
+ ( ๐Ÿ๐Ÿ‘ ร— ๐Ÿ–) + (๐Ÿ–) ๐Ÿ
๐Ÿ” ร— ( ๐Ÿ๐Ÿ‘ + ๐Ÿ–)
+
๐Ÿ๐Ÿ. ๐Ÿ” ร— [๐Ÿ๐Ÿ‘ + ( ๐Ÿ ร— ๐Ÿ–)]
[๐Ÿ‘ ร— ( ๐Ÿ๐Ÿ‘ + ๐Ÿ–)]
๐‘ช. ๐‘ฎ = ๐Ÿ. ๐Ÿ”๐Ÿ•๐Ÿ’๐Ÿ” + ๐Ÿ“. ๐Ÿ–
๐‘ช. ๐‘ฎ = ๐Ÿ–. ๐Ÿ’๐Ÿ–๐’Š๐’๐’„๐’‰๐’†๐’” = ๐Ÿ๐Ÿ๐Ÿ“๐’Ž๐’ŽFrom the nose
Figure14: C.G location with all components added
#Ref 2 #Ref 10
Faisal, shoaib, samiullah, Ahmed, habib, qayum 26|P a g e Projectimplementation
Calculating Drag
Total Drag = Induced Drag Coefficient+ Parasite Drag Coefficient
๐ถ ๐ท๐‘ƒ =
๐ถ๐‘“ ร— ๐‘˜ ร— ๐‘† ๐‘ค๐‘’๐‘ก
๐‘†
Cf= Skin friction dragcoefficient
Cf=
0.445
log ๐‘…๐‘ 2.58
Cf=
0.445
๐‘™๐‘œ๐‘”8944.3 2.58
Cf= 0.00717
Wetted area of the wing Swet
๐‘† ๐‘ค๐‘’๐‘ก = 2 ร— (๐‘Š๐‘–๐‘›๐‘” ๐ด๐‘Ÿ๐‘’๐‘Ž ) ร— 1.02
๐‘† ๐‘ค๐‘’๐‘ก = 2 ร— (2978.4) ร— 1.02
๐‘บ ๐’˜๐’†๐’• =6075.936 cm2
๐ถ ๐ท๐‘ƒ =
๐ถ๐‘“ ร— ๐‘˜ ร— ๐‘† ๐‘ค๐‘’๐‘ก
๐‘†
๐ถ ๐ท๐‘ƒ =
0.00717 ร— 1.13ร— 6075.936
2978.4
CDP = 0.0165
CDI = Induced DragCoefficient
๐ถ ๐ท๐ผ =
๐ถ ๐ฟ2
๐œ‹ ร— ๐ด๐‘… ร— ๐‘’
๏ƒจ e is assumedas 0.95, the efficiencyfactor.
๐ถ ๐ท๐ผ =
1.19912
๐œ‹ ร— 4.58 ร— 0.95
Faisal, shoaib, samiullah, Ahmed, habib, qayum 27|P a g e Projectimplementation
๐‘ช ๐‘ซ๐‘ฐ = ๐ŸŽ. ๐Ÿ๐ŸŽ๐Ÿ“๐Ÿ
CDtotal= 0.1051 + 0.1051
CDtotal= 0.1216
๐ท๐‘Ÿ๐‘Ž๐‘” =
1
2
๐œŒ๐‘ฃ2
๐‘†๐ถ ๐ท
Dtotal=
1
2
ร— (1.225) ร— (5)2
ร— (0.29784) ร— (0.1216)
Dtotal= 0.554 N
Calculating Lift-to-Drag Ratio(
๐‘ณ
๐‘ซ
)
(
๐ฟ
๐ท
) =
๐ถ๐ฟ
๐ถ ๐ท
(
๐ฟ
๐ท
) =
1.1991
0.1216
(
๐‘ณ
๐‘ซ
) = ๐Ÿ—. ๐Ÿ–๐Ÿ”
Stall speed calculation
๐‘‰๐‘† = โˆš
2๐‘Š
๐œŒ ร— ๐‘† ร— ๐ถ๐ฟ ๐‘š๐‘Ž๐‘ฅ
๐‘‰๐‘† = โˆš
2 ร— (0.965)
(1.225)ร— (0.29784)ร— (1.1991)
๐‘ฝ ๐‘บ = ๐Ÿ. ๐Ÿ ๐’Ž/๐’”
#Ref 10
Faisal, shoaib, samiullah, Ahmed, habib, qayum 28|P a g e Projectimplementation
Calculating Wing Area (S)
Wing Area (S) = Wingspan (b) ร— Average chord (CAV)
b= 1168mm
CAV=
๐ถ ๐‘…+๐ถ ๐‘‡
2
๐ถ๐ด๐‘‰ =
325+ 185
2
CAV = 255 mm
S = 1168 x 255
S = 297840 mm2
๏ƒ  0.29784 m2
Calculating Aspect Ratio (AR)
๐ด๐‘… =
(๐‘ค๐‘–๐‘›๐‘” ๐‘ ๐‘๐‘Ž๐‘›)2
๐‘Š๐‘–๐‘›๐‘” ๐ด๐‘Ÿ๐‘’๐‘Ž
๐ด๐‘… =
(1168)2
297840
AR = 4.58 : 1
Calculating Reynoldโ€™s Number (RN)
๐‘น๐‘ต =
๐† ร— ๐‘ฝ ร—
๐‘บ
๐’ƒ
๐
๐œ— =
๐œ‡
๐œŒ
=
1.789ร—10โˆ’5
1.255
= ๐Ÿ. ๐Ÿ’๐Ÿ๐Ÿ“๐Ÿ“ ร— ๐Ÿ๐ŸŽโˆ’๐Ÿ“
m-2s
V = Flying wing speed, which is assumed as5 m/s.
๐‘…๐‘ =
๐‘‰ ร—
๐‘†
๐‘
๐œ—
๐‘…๐‘ =
(5) ร—
(0.29784)
(1.168)
(1.4255 ร— 10โˆ’5)
RN= 89442.3
Faisal, shoaib, samiullah, Ahmed, habib, qayum 29|P a g e Projectimplementation
Calculating Wing Loading (With Landing Gears)
๐‘พ๐’Š๐’๐’ˆ ๐‘ณ๐’๐’‚๐’…๐’Š๐’๐’ˆ =
๐‘พ๐’†๐’Š๐’ˆ๐’‰๐’• ๐’๐’‡ ๐’•๐’‰๐’† ๐’‚๐’Š๐’“๐’„๐’“๐’‚๐’‡๐’•
๐‘พ๐’Š๐’๐’ˆ ๐‘จ๐’“๐’†๐’‚ ( ๐‘บ)
๐‘Š๐‘–๐‘›๐‘” ๐ฟ๐‘œ๐‘Ž๐‘‘๐‘–๐‘›๐‘” =
(0.965)
(0.29784)
๐‘พ๐’Š๐’๐’ˆ ๐‘ณ๐’๐’‚๐’…๐’Š๐’๐’ˆ = ๐Ÿ‘. ๐Ÿ๐Ÿ’ ๐’Œ๐’ˆ/๐’Ž ๐Ÿ
Calculating Mean Aerodynamic Chord (m.a.c)
๐‘‡๐‘Ž๐‘๐‘’๐‘Ÿ ๐‘…๐‘Ž๐‘ก๐‘–๐‘œ (๐œŽ) =
๐ถ ๐‘‡
๐ถ ๐‘…
๐‘‡๐‘Ž๐‘๐‘’๐‘Ÿ ๐‘…๐‘Ž๐‘ก๐‘–๐‘œ (๐œŽ) =
185
325
๐‘ป๐’‚๐’‘๐’†๐’“ ๐‘น๐’‚๐’•๐’Š๐’ ( ๐ˆ) = ๐ŸŽ. ๐Ÿ“๐Ÿ”๐Ÿ— (๐’Š๐’๐’„๐’๐’–๐’…๐’Š๐’๐’ˆ ๐’‡๐’๐’‚๐’‘๐’”)
๐‘š. ๐‘Ž. ๐‘ =
2 ร— ๐ถ ๐‘…
3
(
1 + ๐œŽ + ๐œŽ2
1 + ๐œŽ
)
๐‘š. ๐‘Ž. ๐‘ =
2 ร— 185
3
(
1 + (0.569)+ (0.569)2
1 + 0.569
)
๐’Ž. ๐’‚. ๐’„ = ๐Ÿ๐Ÿ’๐Ÿ–. ๐Ÿ•๐Ÿ– ๐’Ž๐’Ž โ†’ ๐Ÿ๐Ÿ’. ๐Ÿ–๐Ÿ•๐Ÿ– ๐’„๐’Ž
Calculating Lift
๐ฟ =
1
2
๐œŒ๐‘‰2
๐‘†๐ถ๐ฟ
Max. CL = 1.1991 at ฮฑ (10.25โฐ)so,
๐ฟ =
1
2
(1.255) ร— (5)2
ร— (0.29784) ร— (1.1991)
๐‘ณ = ๐Ÿ“. ๐Ÿ”๐ŸŽ๐Ÿ ๐‘ต ๐’‚๐’• ๐›‚ (๐Ÿ๐ŸŽ. ๐Ÿ๐Ÿ“โฐ)
This is the lift which is required in order for the flying wing to take off.
Faisal, shoaib, samiullah, Ahmed, habib, qayum 30|P a g e Projectimplementation
Calculating Drag
๐ท =
1
2
๐œŒ๐‘‰2
๐‘†๐ถ ๐ท
Max. CD = 0.1359 at ฮฑ (12.25โฐ)so,
๐ท =
1
2
(1.255) ร— (5)2
ร— (0.29784) ร— (0.1359)
๐‘ซ = ๐ŸŽ. ๐Ÿ”๐Ÿ‘๐Ÿ“๐ŸŽ ๐‘ต ๐š๐ญ ๐›‚ (๐Ÿ๐Ÿ. ๐Ÿ๐Ÿ“โฐ)
#Ref 10
Faisal, shoaib, samiullah, Ahmed, habib, qayum 31|P a g e Projectimplementation
Construction Procedures
We have chosen the blunt nose flying wing as a project for our HND final semester.
The idea of construction this project was interesting part for us then we discuss and
decided to start work on this project. First we research online for preparing โ€œfixed
versa wingโ€ soon we got a link and that was helpful for us then we started work
according to that idea.
Figure15: Flying wing
First of all I am going to explain the construction part of wing. To make a wing we
chose the airfoil first because that was the important part and shape of the wing
depends on it. We had needed an airfoil with a flat low chamber and upper chamber
with a curve. There were many airfoils that we tried but the result was not good
enough and we were not satisfied with that and after some research finally we
selected โ€œAG35โ€ that was most suitable airfoil for our wing.
Faisal, shoaib, samiullah, Ahmed, habib, qayum 32|P a g e Projectimplementation
The material we have chosen for whole project is ready board foam because it is
light in weight and easy to give shape. We took a large sheet of ready board foam
and cut in a required shape for a wing. We cut two pieces one for upper chamber
and the other one is for lower chamber then we started to give a shape and
dimensions to one of the piece of foam.
Figure 16: Ready board foam
To give a shape we made a sketch of a real wing on the piece by pensile then used
a sharp edge cutter to cut out the real part of wing. As soon we got the plane part of
Faisal, shoaib, samiullah, Ahmed, habib, qayum 33|P a g e Projectimplementation
wing again we made some lines by pensile on piece for curve and gave some holes
for electronics.
Figure 17: Lower camber of wings cut
Then we started to join both upper and lower chamber to giveairfoil shape to the
wing. For that we did some cutting especially for curve we made lines by cutter and
made holes for servos and extra hole to fix the spars. Spar is specially made to give
support to the both lower and upper chamber mainly we fixed two spar in between
the wings for more strength. The lines are made for the smooth curve at the leading
edge to decreases the air resistance. And we use glue for curve because
Reinforcing insideof the wing with hot glue will give wing long lasting strength. #Ref 1
#Ref 3 #Ref 4
Faisal, shoaib, samiullah, Ahmed, habib, qayum 34|P a g e Projectimplementation
Figure18: Cuts for air-foil shape and installation of servos
We left the wing for some time to cool down the hot glue that will give more strength.
After that we just put the servos and did wiring of servos. The same process we did
for the other wing and leave it till we complete the fuselage.
Figure19: Air-foil shape made with foam spar added
Faisal, shoaib, samiullah, Ahmed, habib, qayum 35|P a g e Projectimplementation
At this point we have done the construction almost 70% now we put all three parts
together. First we decided to join the fuselage and wings with the glow but it was not
much strong to hold the all three parts together for long there was a risk because the
glue can hold temporary but at the time of flying it can break then we selected the
epoxy as a resin to use it because it is more stronger than glue and it has a thin
layer. We started applying epoxy first between one wing and fuselage then we joint
the other wing with the fuselage as well as after some time we did taping over the
joint to make it strong. Machining it well strong and to provide strength we have fixed
spars with epoxy in between the wings and fuselage it will give a high strength to the
base of the whole project.
Figure20: Electronic installation
#Ref 1 #Ref 3 #Ref 4
Faisal, shoaib, samiullah, Ahmed, habib, qayum 36|P a g e Projectimplementation
Now for the middle part of the project that is fuselage we cut a piece from the sheet
of the foam and kept it more in length. Similar to wing we gave dimension and draw
ling in between the half of the piece to fold it and make deep cut from inside at same
line for better curve and fold it. We also put spars to give support to the upper
chamber.
For the fuselage we planned to fix electronics and fixe the portion for each part like
battery, servos etc. So we made a cut for motor and put it at same place, then we did
wiring of servos and battery then joined them all. There were some problem to face
because of spars that were blocking the area for wire but we cut a small piece of
spar and made a way to go through it and fixed all the connection with battery. The
construction of fuselage was completed then we fold it back and planed to close the
model finally.
Faisal, shoaib, samiullah, Ahmed, habib, qayum 37|P a g e Projectimplementation
The lower chamber was fully sealed already as I mention in previous slide then we
first discussed to close upper chamber & there were many options to close it like
from glue, tapping or epoxy. The epoxy was impressive strong for the joining parts
according to that we put the epoxy on edges and tighten closed all together wing and
fuselage and left for some time. It was not enough to stay for long time then also we
did taping over the joining parts then weakness was covered.
As you can see for combining the lower chamber to upper chamber we did stitching
to joint them with the best strength.
The lamination of mono-coating paper was the only option to cover the hole, cuts
and other dents that was done during the work and it gives a great smoothness that
we needed during the flight. The chance of air entering in the plane was almost over
& it was the best for airflow over the plane and giving it a smooth flight.
Faisal, shoaib, samiullah, Ahmed, habib, qayum 38|P a g e Projectimplementation
This is the last and important part of construction in project to fix the landing gear.
The landing gear is made up of a solid steel rod bended to get the balance. The steel
rod is welded with small metal sheet which was then attached to the bottom, same
concept for the nose landing gear.
We joined the wheels to the appropriate side. The front landing gear is placed under
the battery location of the plane and the aft landing gear was placed below the motor
ply wood. It was secured with glue and screws. #Ref 1 #Ref 3 #Ref 4
Faisal, shoaib, samiullah, Ahmed, habib, qayum 39|P a g e Projectimplementation
Airfoil Selection
Initial Airfoil
For our chosen UAV (fixed wing), airfoil NACA0007 is the best selection we could
make. This is a NACA 4-digit airfoil. The first 2 digits define the chamber amount and
shape. Numbers 00 means that airfoil has zero camber and therefore it is fully
symmetrical. The last two digits define the thickness of the airfoil as per the
percentage of the length. NACA 0007 is a 7% thickness airfoil so an airfoil with 10โ€
chord will be 0.700โ€ thick at the thickest point of its profile.
We used this airfoil because the kind of lift needed can only be generated by this
airfoil. This is a symmetrical airfoil with a lot of advantages for instance it is very
good in terms of aerobatics. It is very useful for pattern flying. It gives a better lift to
drag ratio and more lift at given speed as compare to a semi symmetrical airfoil. The
movement of the centre of pressure of symmetrical airfoil is less than with cambered
airfoils. The kind of lift we expect from our UAV can only be achieved from airfoil
NACA 0007.
๏‚ท NACA 0007 has a maximum thickness of 7% at 29.7% of the chord.
๏‚ท Maximum camber is 0% of the chord
๏‚ท Leading edge radius is 0.6024%.
๏‚ท Trailing edge thickness is 0.1470
Faisal, shoaib, samiullah, Ahmed, habib, qayum 40|P a g e Projectimplementation
Improved airfoil for better lift
For our chosen UAV (fixed wing), mark drela AG-11 air-foil is the best selection we
could make. This is intended for low Reynolds number and laminar flow. Mostly used
for small hand launched aircraft or may use for gliders. It is about 5.8 % thick and
has a relatively flat bottom which makes it easier to fabricate. Aircraft using this kind
of air foil is better to carry enough weight and have more stability and predictability.
This air foil is known as conventional air foil with low chamber and having the least
drag while achieving the high speed.
This is a conventional airfoil with a lot of advantages for instance it is very good in
terms of aerobatics .We used this because the kind of lift needed can only be
generated by this .It is very useful for pattern flying. It gives a better lift to drag ratio
and more lift at given speed as compare to symmetrical airfoil. The movement of the
centre of pressure of conventional airfoil is less than the symmetrical air foils. The
kind of lift we expect from our UAV can only be achieved from airfoil AG-11
๏‚ท AG-11 has a maximum thickness of 5.81% at 25.4% of the chord.
๏‚ท Maximum camber is 2.29% at 29.1% of the chord
๏‚ท Leading edge radius is 0.6035%.
๏‚ท Trailing edge thickness is 0.2321%
Faisal, shoaib, samiullah, Ahmed, habib, qayum 41|P a g e Projectimplementation
Figure25: AG11 shape
This airfoil was rejected by our instructor Mr. Islam and suggested to change as this
AG11 has inappropriate thickness according to our flying wing RC plane design. The
thickness was too less as the plan was to put spar for the airfoil shape and it seemed
inappropriate. So we changed the airfoil to a better thickness and flat bottom.
Faisal, shoaib, samiullah, Ahmed, habib, qayum 42|P a g e Projectimplementation
FINAL AIRFOIL SELECTION
For our chosen UAV (fixed wing), airfoil AG35 is the best selection we could make.
This is a AG35 airfoil. The last two digits define the chamber amount and shape.
Numbers 35 means that airfoil has almost flat lower camber and therefore it is fully
symmetrical. The last two digits define the thickness of the airfoil as per the
percentage of the length. AG35 is 8.7% thickness airfoil so an airfoil with 27.9โ€ chord
will be 8.7โ€ thick at the thickest point of its profile. Planes with this airfoil can carry
more weight and are more stable and predictable.
We used this airfoil because the kind of lift needed can only be generated by this
airfoil. This is a symmetrical airfoil with a lot of advantages for instance it is very
good in terms of aerobatics. It is very useful for pattern flying. It gives a better lift to
drag ratio and more lift at given speed as compare to a semi symmetrical airfoil. The
movement of the centre of pressure of symmetrical airfoil is less than with cambered
airfoils. The kind of lift we expect from our UAV can only be achieved from airfoil
AG35.
๏‚ท Drela AG35 has a maximum thickness of 8.7% at 27.9% of the chord.
๏‚ท Maximum camber is 2.3% of the chord at 37% of cord
Figure26: AG35 shape and thickness
Faisal, shoaib, samiullah, Ahmed, habib, qayum 43|P a g e Projectimplementation
AG-35 Airfoil Graphs:
Figure27: Graphs of CL/CD and CL/alpha
Figure28: Graphs of Cm/alpha and CD/alpha
#Ref 4
Faisal, shoaib, samiullah, Ahmed, habib, qayum 44|P a g e Projectimplementation
(AG-35) Polar data table
Alpha Cl Cd Cdp Cm Top Xtr BtmXtr
-11.0000 -0.3782 0.1037 0.0991 -0.0110 1.0000 0.0941
-10.7500 -0.3839 0.1004 0.0958 -0.0132 1.0000 0.0977
-10.5000 -0.4920 0.1063 0.1014 -0.0040 1.0000 0.0894
-10.2500 -0.4848 0.1029 0.0980 -0.0045 1.0000 0.0927
-10.0000 -0.4846 0.0995 0.0947 -0.0073 1.0000 0.0967
-9.7500 -0.5013 0.0965 0.0918 -0.0165 1.0000 0.0992
-9.5000 -0.4991 0.0912 0.0867 -0.0193 1.0000 0.1008
-9.2500 -0.4790 0.0882 0.0835 -0.0129 1.0000 0.1047
-9.0000 -0.4756 0.0846 0.0800 -0.0157 1.0000 0.1093
-8.7500 -0.4836 0.0785 0.0739 -0.0314 1.0000 0.1145
-8.5000 -0.4663 0.0760 0.0715 -0.0231 1.0000 0.1186
-8.2500 -0.4670 0.0709 0.0662 -0.0362 1.0000 0.1285
-8.0000 -0.4502 0.0683 0.0637 -0.0282 1.0000 0.1334
-7.7500 -0.4436 0.0636 0.0590 -0.0338 1.0000 0.1443
-7.5000 -0.4311 0.0609 0.0562 -0.0347 1.0000 0.1557
-7.2500 -0.4206 0.0571 0.0525 -0.0334 1.0000 0.1610
-7.0000 -0.4099 0.0538 0.0491 -0.0344 1.0000 0.1740
-6.7500 -0.3981 0.0509 0.0461 -0.0345 1.0000 0.1881
-6.5000 -0.3673 0.0365 0.0302 -0.0412 1.0000 0.0898
-6.2500 -0.3435 0.0317 0.0241 -0.0400 1.0000 0.0724
-6.0000 -0.3244 0.0283 0.0204 -0.0392 1.0000 0.0736
-5.7500 -0.3028 0.0260 0.0177 -0.0382 1.0000 0.0741
-5.5000 -0.2797 0.0239 0.0153 -0.0371 1.0000 0.0744
-5.2500 -0.2564 0.0222 0.0134 -0.0362 1.0000 0.0765
-5.0000 -0.2330 0.0211 0.0121 -0.0353 1.0000 0.0826
-4.7500 -0.2081 0.0197 0.0106 -0.0345 1.0000 0.0878
-4.5000 -0.1837 0.0186 0.0095 -0.0339 1.0000 0.0961
-4.2500 -0.1590 0.0177 0.0086 -0.0334 1.0000 0.1105
-4.0000 -0.1336 0.0167 0.0078 -0.0331 1.0000 0.1335
-3.7500 -0.1062 0.0154 0.0070 -0.0333 1.0000 0.2121
-3.5000 -0.0803 0.0133 0.0068 -0.0331 1.0000 0.6051
-3.2500 -0.0568 0.0125 0.0068 -0.0307 1.0000 1.0000
-3.0000 -0.0351 0.0128 0.0068 -0.0303 1.0000 1.0000
-2.7500 -0.0025 0.0131 0.0068 -0.0320 0.9963 1.0000
-2.5000 0.0538 0.0133 0.0068 -0.0381 0.9844 1.0000
-2.2500 0.1092 0.0135 0.0067 -0.0439 0.9711 1.0000
-2.0000 0.1644 0.0135 0.0066 -0.0495 0.9571 1.0000
-1.7500 0.2189 0.0135 0.0065 -0.0548 0.9426 1.0000
-1.5000 0.2687 0.0134 0.0063 -0.0588 0.9269 1.0000
-1.2500 0.3085 0.0133 0.0061 -0.0607 0.9067 1.0000
-1.0000 0.3442 0.0133 0.0060 -0.0615 0.8863 1.0000
-0.7500 0.3751 0.0132 0.0058 -0.0613 0.8658 1.0000
-0.5000 0.4012 0.0132 0.0058 -0.0602 0.8429 1.0000
-0.2500 0.4269 0.0132 0.0057 -0.0590 0.8223 1.0000
0.0000 0.4515 0.0133 0.0057 -0.0577 0.8007 1.0000
0.2500 0.4765 0.0134 0.0057 -0.0564 0.7814 1.0000
0.5000 0.5010 0.0135 0.0057 -0.0553 0.7601 1.0000
0.7500 0.5260 0.0137 0.0058 -0.0542 0.7403 1.0000
1.0000 0.5512 0.0138 0.0059 -0.0532 0.7218 1.0000
1.2500 0.5763 0.0140 0.0061 -0.0524 0.7012 1.0000
1.5000 0.6017 0.0142 0.0062 -0.0516 0.6818 1.0000
1.7500 0.6273 0.0143 0.0063 -0.0507 0.6631 1.0000
2.0000 0.6526 0.0145 0.0064 -0.0500 0.6424 1.0000
2.2500 0.6782 0.0147 0.0066 -0.0491 0.6234 1.0000
Faisal, shoaib, samiullah, Ahmed, habib, qayum 45|P a g e Projectimplementation
2.5000 0.7036 0.0150 0.0068 -0.0484 0.6029 1.0000
2.7500 0.7288 0.0154 0.0072 -0.0477 0.5815 1.0000
3.0000 0.7540 0.0159 0.0076 -0.0470 0.5599 1.0000
3.2500 0.7788 0.0163 0.0080 -0.0463 0.5368 1.0000
3.5000 0.8034 0.0167 0.0083 -0.0456 0.5129 1.0000
3.7500 0.8280 0.0170 0.0086 -0.0448 0.4889 1.0000
4.0000 0.8519 0.0173 0.0090 -0.0439 0.4615 1.0000
4.2500 0.8758 0.0175 0.0092 -0.0431 0.4332 1.0000
4.5000 0.8992 0.0178 0.0095 -0.0422 0.4038 1.0000
4.7500 0.9222 0.0183 0.0098 -0.0414 0.3736 1.0000
5.0000 0.9447 0.0188 0.0104 -0.0405 0.3420 1.0000
5.2500 0.9668 0.0195 0.0110 -0.0397 0.3112 1.0000
5.5000 0.9884 0.0203 0.0117 -0.0388 0.2816 1.0000
5.7500 1.0093 0.0211 0.0125 -0.0380 0.2527 1.0000
6.0000 1.0297 0.0221 0.0134 -0.0371 0.2248 1.0000
6.2500 1.0492 0.0231 0.0144 -0.0361 0.1979 1.0000
6.5000 1.0679 0.0243 0.0155 -0.0351 0.1721 1.0000
6.7500 1.0854 0.0255 0.0166 -0.0340 0.1474 1.0000
7.0000 1.1021 0.0268 0.0179 -0.0327 0.1235 1.0000
7.2500 1.1179 0.0284 0.0196 -0.0314 0.1034 1.0000
7.5000 1.1336 0.0302 0.0214 -0.0300 0.0872 1.0000
7.7500 1.1494 0.0322 0.0234 -0.0287 0.0750 1.0000
8.0000 1.1668 0.0347 0.0259 -0.0276 0.0669 1.0000
8.2500 1.1825 0.0365 0.0279 -0.0263 0.0600 1.0000
8.5000 1.1987 0.0396 0.0312 -0.0252 0.0556 1.0000
8.7500 1.2121 0.0425 0.0345 -0.0236 0.0527 1.0000
9.0000 1.2234 0.0452 0.0374 -0.0222 0.0499 1.0000
9.2500 1.2350 0.0487 0.0410 -0.0214 0.0471 1.0000
9.5000 1.2332 0.0523 0.0450 -0.0191 0.0459 1.0000
9.7500 1.2271 0.0557 0.0489 -0.0166 0.0453 1.0000
10.0000 1.2154 0.0593 0.0529 -0.0140 0.0451 1.0000
10.2500 1.1991 0.0631 0.0570 -0.0118 0.0451 1.0000
10.5000 1.1805 0.0673 0.0614 -0.0107 0.0451 1.0000
10.7500 1.1603 0.0721 0.0664 -0.0109 0.0453 1.0000
11.0000 1.1389 0.0775 0.0721 -0.0123 0.0455 1.0000
11.2500 1.1167 0.0836 0.0784 -0.0148 0.0458 1.0000
11.5000 1.0943 0.0906 0.0855 -0.0184 0.0462 1.0000
11.7500 1.0724 0.0982 0.0933 -0.0225 0.0465 1.0000
12.0000 0.9687 0.1281 0.1234 -0.0444 0.0567 1.0000
12.2500 0.9591 0.1359 0.1312 -0.0473 0.0574 1.0000
#Ref 4
Faisal, shoaib, samiullah, Ahmed, habib, qayum 46|P a g e Projectimplementation
Comparing Airfoils (AG35-il, USA35b-il, E178-il, GOE566-il)
Plot Airfoil Reynolds # Ncrit Max Cl/Cd Description
ag35-il 100,000 9 50.5 at ฮฑ=4.75ยฐ Mach=0 Ncrit=9
usa35b-il 100,000 9 53.3 at ฮฑ=6.75ยฐ Mach=0 Ncrit=9
e178-il 100,000 9 56.3 at ฮฑ=7ยฐ Mach=0 Ncrit=9
goe566-il 100,000 9 52.4 at ฮฑ=4.5ยฐ Mach=0 Ncrit=9
Figure29: Comparison graphs of Ag35, USA35b-il, E178-il, GOE566-il
#Ref 4
Faisal, shoaib, samiullah, Ahmed, habib, qayum 47|P a g e Projectimplementation
Problems & Trouble shooting
Problems occurred during construction of project
1) Problem 1
During the construction of the model, we came across several challenges; one of the
main problems we faced was the shaping of airfoil in wings and the centre body.
Since our model was a whole flying wing that includes a centre body, so shaping the
wings and the centre body as according to the our selected airfoil shape, which was
AG-35 was the most critical part of our construction of the model.
To start off with the cutting of the wings, we followed a technique of cutting the two
chambers upper and lower separately, and then join the two chambers by applying
hot glue on it, for a stiff joint. But later we realized that joining the two chambers
separately was not giving the proper airfoil shape and in turn it was very hard to even
maintain the shape. As the cutting was already done we tried to at least give the
proper required airfoil shape, which was necessary to provide us with laminar airflow
over the wing.
So we went onto discuss this issue with our project instructor, so the instructor asked
us to find a solution in order improve the frontal curvature so as to provide a smooth
laminar airflow, since our front area was not having proper airfoil curve and was a bit
flat instead leading towards the turbulent airflow.
Faisal, shoaib, samiullah, Ahmed, habib, qayum 48|P a g e Projectimplementation
Troubleshooting
After discussing with the instructor we actually realized that this will not work and
later there will be issues in the design of the model. So we focused on how to deal
with the problem after analyzing several parameters which were important to be
considered, we came up with an idea of re-constructing the wings. As it was a good
idea rather than improving the wing which was already designed, because the
material used was foam and it was not that difficult to do the whole process again.
So we started with the re-construction process of the wings, and our idea now was to
construct the wing with one single piece of foam rather two different pieces, so we
carried on further with the construction of wings on a single piece and give about
75% cutting to give a proper curvature on the upper chamber and this was the best
possible method as according to this the airfoil shape was being maintained and in
turn it was strong enough as compared to the previous design.
2) Problem 2
After reconstructing the wings and centre body we joined the wings with the centre
body according to the airfoil shape selected which was AG-35. When the model was
constructed and joined we realized that it wasnโ€™t stiff enough to maintain its design
during flying under high pressure due to the airflow. As the spars included were
made up of foam itself which was decided by our group earlier. After discussing the
issue with instructor we came to know that our concern regarding stiffness and
strength was genuine and the wings were not balanced leading the model to flutter in
strong wind due to the weak structure of the design.
Faisal, shoaib, samiullah, Ahmed, habib, qayum 49|P a g e Projectimplementation
Troubleshoot
To overcome this problem, we decided to add spars or ribs made of stronger and
durable material in order to give a better stability and strength in the model. So we
decided to choose a materialwhich is stronger yet lighter in weight, so the overall
estimated weight of our design is not much affected. Keeping this strength-to-weight
ratio factor in mind, we decided to select balsa wood to use for making spars, since
the balsa wood possess a very reliable strength to weight ratio and is widely used in
the building of such engineering projects. We added two spars on each wing to
provide the utmost strength and two in between the centre body connecting it with
wings to hold the model together.
Faisal, shoaib, samiullah, Ahmed, habib, qayum 50|P a g e Projectimplementation
Troubleshooting for Transmitter and Receiver
The mode of communication in our flying wing, or any RC plane is through radio
signals which are carried along with the help of hand held transmitter, sometimes
there is a problem that the model does not respond properly to the radio signals
transmitted.
So in this case the following steps were taken into consideration that might helps in
troubleshooting the transmitter/receiver problems:
i. Check ON/OFF switches: Make sure that the switches on the model and as
well as transmitter are turned ON.
ii. Check Frequency: It is important that the frequency of the transmitter and
the receiver match.
iii. Check Battery: Make sure the battery is fully charged and thus
properlyinstalled with all connections properly connected.
iv. Check Servos: If the servos do not respond to the commands routed by the
transmitter there might be some problems with the servos itself, so in this
case you must try unplugging your servos from the receiver and reconnect
them, if the problem is still not been resolved than double check again and try
to repair or hence replace them.
Faisal, shoaib, samiullah, Ahmed, habib, qayum 51|P a g e Projectimplementation
Safety precautions
The safety precautions are very important when constructing an RC plane and they
must be kept in mind at all the times for better environment damages and human
errors. The precautions are as follows:
๏ƒผ A proper site for flying the airplane must be checked.
๏ƒผ Prevent damages that can be caused during flight to the public property or
moving vehicles which could result in expenses.
๏ƒผ Carryout pre-flight checks for the flaps, ailerons, motor movement and ground
test for risk assessment.
๏ƒผ Be aware of radio gear battery levels so that it does not go out of charge
during flight.
๏ƒผ Handling of tools during construction is important for a safe environment so
the use of cutter must be handled carefully.
๏ƒผ Use of drill machine must be precise and safe, as it can cause serious
damage if used carelessly.
๏ƒผ The hot glue gun gives out glue with very high temperature so make sure the
front part and glue doesnโ€™t touch body parts.
๏ƒผ Using of laminating iron must be safe and temperature must be adjusted to a
specific given.
๏ƒผ While tightening the screws, make sure to not to slip the handle other wise it
can cause material damages and pain on fingers.
๏ƒผ Wear gloves and eye protection while making holes in material by the drill
machine.
๏ƒผ Keeping the iron and hot glue gun away from the body so that it does not the
clothes or body.
๏ƒผ Making a circuit diagram first for electronics so that wires donโ€™t short circuit
when connected.
#Ref 13
Faisal, shoaib, samiullah, Ahmed, habib, qayum 52|P a g e Projectimplementation
CONCLUSION
In this project report we discussed a flying wing design and presented critical
information which was necessary when considering the process of construction while
building the proposed model. There are several parameters which are confronted
when starting with the process of construction. Although our project failed to
accomplish its desired objectives but it provided us plenty of knowledge and
understanding regarding the project evaluation techniques. We learned some facts
about the project while implementing the construction which could not have been
possible through only understanding the theoretical research. We inherited a-lot of
knowledge about UAVโ€™s by working on this model. Our proposed model did not only
required the technical knowledge but it also allowed us to implement the theoretical
knowledge we learned in previous semesters. The major subject which help us a lot
in constructing this project were Aerodynamics, Propulsion, analytical methods etc.
We faced a lot of problems in construction of wings as there were several features
which needed utmost consideration which we didnโ€™t focused on while moving along
with the construction process and then we had to change the design as per the
guidance of Mr. Islam Zaki. We learned the required techniques related to designing
the model with the aid of 2D and 3D designing softwareโ€™s such as AutoCAD. We did
some electrical work on our project which increased our knowledge about the
avionics of RC planes and we finally got chance to apply the knowledge which we
learned. There were some problems faced which were recovered as we proceeded
with the construction. This project gave us an exposure of working in an environment
where we have to work as a team. Due to the individual efforts of all the members
working as a team for the desired objective it helped us in achieving aim of the
project in the best possible way. The university resources provided us with
necessary equipment and knowledge which was crucial for the construction. It was a
great learning experience for which I would like to thank our instructor for giving us
this opportunity of constructing the aircraft which helped us a lot in gaining the
knowledge related to aviation industry. I hope you enjoyed reading this report and
came across the required information you were looking for which is crucial for an
aeronautical engineer in understanding the project evaluation techniques.
Faisal, shoaib, samiullah, Ahmed, habib, qayum 53|P a g e Projectimplementation
APPENDIX
Faisal, shoaib, samiullah, Ahmed, habib, qayum 54|P a g e Projectimplementation
Proposals
Parametric Study 1
FIXED WING FPV: SkyVU-10
Purpose and Aim:
Built from indestructible moulded EPP foam board, it is a medium size yet low-cost
wing capable of carrying a full-feature HD camera such as the Go-Pro while keeping
the all-up-weight in the 600g-1200g range. Having a smooth, low drag design it
performs smoothly and efficiently in sky. It utilizes accessories that are of exceptional
quality and provides the freedom to use the plane with any FPV equipment,
powertrain and battery system, while reducing the building time to a minimum when
using it with TBS- or TBS-compatible equipment.
SkyVU-10, a fixed wing FPV(First-person view) which is generally a medium-sized
yet low cost UAV airframe having sufficient payload space for the video equipment
and large wings capable of supporting the extra weight during flight. This concept of
fixed wing aircraft utilizes a pusher propeller configuration, allowing for a "prop free"
image on either the live video feed or the High Definition recording using camera
planted on the airframe.
Flying as an UAV(Unmanned Ariel Vehicle), FPV SkyVU-10 can be deployed at the
front lines for agriculture monitoring and to Survey damaged or assess conditions in
inaccessible, hazardous or contaminated areas and many more multipurpose
monitoring, such as :
๏ƒ˜ Animal Monitoring and Tracking in wild areas
๏ƒ˜ Provide geospatial references and navigation
๏ƒ˜ Traffic Monitoring
๏ƒ˜ Military Use for Border Patrol and to Assist Search and Rescue Operations
๏ƒ˜ Police Use to monitor the movement of people & vehicles in case of jail
break.
๏ƒ˜ Agricultural Monitoring and Pipeline Monitoring
๏ƒ˜ Localized surveillance
๏ƒ˜ Videography/Photography over crowd and rush during events.
Faisal, shoaib, samiullah, Ahmed, habib, qayum 55|P a g e Projectimplementation
Design:
*Note: Not to scale
Overview of the fixed wing.
Figure23: Flying wing concept
Faisal, shoaib, samiullah, Ahmed, habib, qayum 56|P a g e Projectimplementation
Specifications& Materials:
๏‚ท Wingspan: 1200mm (48โ€™โ€™ inches)
๏‚ท Wing chord- 6โ€™โ€™ inches
๏‚ท Fuselage length- 10โ€™โ€™ inches
๏‚ท Fuselage width- 8โ€™โ€™ inches
๏‚ท Total Weight estimation: 1000-1200g (including Camera/Battery/wires)
๏‚ท Motor- 1200-1400kV
๏‚ท Speed Controller: 12-18A ESC
๏‚ท Propulsion Power System: 8in-12in Propeller
๏‚ท Receiver: 3 Channels or more
Required Tools:
๏‚ท Utility Knife (Blade)
๏‚ท Storage tape
๏‚ท Glue
๏‚ท Hot Glue Gin
Advantages of Fixed-Wing FPV over a Multi-rotor
๏‚ท Longer flight times.
๏‚ท More space to set up the FPV gear (ex: the wings).
๏‚ท Larger wing area allows to support more weight during flight.
๏‚ท Cheaper in cost as compare to multi-rotors.
๏‚ท Can glide if battery fails.
Disadvantages:
๏‚ท Can't hover on grounds.
๏‚ท Can't carry bigger cameras.
๏‚ท Requires more space to fly.
To conclude about fixed-wing FPV plane (UAV) over multi-rotor, I think they are a
better platform for people who want to go on longer ranges for longer duration, and
are also interested in aerial photography/videography.
Faisal, shoaib, samiullah, Ahmed, habib, qayum 57|P a g e Projectimplementation
Parametric study 2
MINI GUINEA RC
Mini GUENIA is a small twin propeller UAV. This mini Guinea is capable of wide
variety of manoeuvres such as flat spins, pin wheels and even harriers. Due to twin
propeller engine property this plane has the ability to achieve height up-to 150 feetโ€™s
which is very good considering the size of aircraft. But if we build a bigger model of
the same aircraft it could certainly achieve much more height and could be very
useful for cargo transportation in remote areas during flood or other natural
disastrous strikes. Our design could fly around 25 minutes of estimated time which is
enough to perform any small transportation stunt to convince our instructor.
These aims and objective include:
1. Camera: A camera is to be installed for traffic surveillance, park monitoring,
animal monitoring in zoos etc.
2. During war conditions landing operation is not possible hence medicines and
other food resources could be delivered to the soldiers and other civilians.
3. During flood due to no landing option food and medications could be delivered
to people.
4. Watering/pesticides the plants by attaching the small tank in the belly.
Figure24: Mini guinea concept
Our chosen UAV has under-cambered wing tips which give this aircraft a very wide
speed envelope and it allows anything from slow high flight to fast sport flying. Our
basic purpose of choosing this aircraft is for transportation of goods. This can be
achieved adding up one more servo motor to the air craft belly connecting it to the
receiver, and operate it during the flight operation by opening the belly gate of the
aircraft and releasing the goods attached to the belly to the respected destination
Faisal, shoaib, samiullah, Ahmed, habib, qayum 58|P a g e Projectimplementation
without landing the plane. Our chosen UAV could be used for localized surveillance
by just adding up a camera with the GPS for monitoring and tracking.
ADVANTAGES:
๏‚ท An attached camera can be useful in monitoring and surveillance for security
and other recording purposes.
๏‚ท Its advantages are that landing is not required and we could just drop off the
things.
๏‚ท During war conditions landing operation is not possible hence medicines and
other food resources could be delivered to the soldiers and other civilians.
๏‚ท During flood due to no landing option food and medications could be delivered
to people.
All these things could be done by decreasing the altitude of the aircraft which is quiet
possible for them.
Specifications and Requirements:
๏‚ท Weight without battery- 250-300g
๏‚ท Total weight estimation (camera, battery, speed controller) โ€“ 1.2-1.4Kg
๏‚ท Motorโ€“ 1400-1800KV
๏‚ท Wingspan- 35โ€™โ€™ inches
๏‚ท Wing chord- 6.4โ€™โ€™ inches
๏‚ท Battery - 460mah 3S 25~40C Li-po Pack
๏‚ท Prop (Option 1) - Direct Drive HQ Prop - 5x3 Black
#Ref 12
Faisal, shoaib, samiullah, Ahmed, habib, qayum 59|P a g e Projectimplementation
Parametric study 3
Pool noodle 3D plane
Aim and objective
First of all, our main purpose for this particular RC plane is that we fit a bird (toy) on
top of it which will be chased by hawk/eagle in competitions in UAE. This is helpful
as this plane will have the ability to pitch, roll, yaw and perform other manoeuvres
with the help of rudder, elevator and ailerons. This is kind of hobby which is preferred
in UAE and can be used in โ€˜bird chasing competitionโ€™.
Figure25: Pool noodle concept
Advantages and disadvantages
The biggest advantage is that this particular pool noodle 3D plane is very in-
expensive and can be built from lightweight materials such as the carbon fibre rod
and surfaces from thicker depron sheet, whereas on the other hand, this plane might
not able to reach high altitudes (250+ft) due to the requirement of heavy and bigger
battery. This plane may not be super strong and might not be able to withstand crash
landing such as structural damage to the airplane.
Faisal, shoaib, samiullah, Ahmed, habib, qayum 60|P a g e Projectimplementation
Specifications
1. Length- 28โ€™โ€™
2. Fuselage diameter- 2.4โ€™โ€™
3. Fuselage weight- 8 pounds
4. Wing span- 34โ€™โ€™
5. Wing chord- 9โ€™โ€™
6. Total weight estimation- 1000g
7. Motor- 1750KV
#Ref 9
Design Concept
Faisal, shoaib, samiullah, Ahmed, habib, qayum 61|P a g e Projectimplementation
Proposal Report
After doing much of research and comparing our all 3 proposals, we would prefer to
go with Fixed wing FPV SKYVU-10. To conclude about fixed-wing FPV planes(UAV)
over multi-rotor, I think they are a better platform for people who want to go on longer
ranges for longer duration, and are also interested in aerial photography/video.
The 2nd reason for choosing fixed-wing FPV is that it has got great stability control
plus manoeuvrability and most importantly it can give better view for FPV purposes,
Requires lesser parts to perform the same tasks as FT Mini Guinea, and is low
budget as compared to Mini Guinea.
They are easy to build, less parasite drag as compare to Mini Guinea. Fixed wing
SkyVU-10 haslarge wing span which is capable of supporting the extra weight during
flight.This UAV plane will be constructed fairly and will lie in our budget.
The project on building fixed wing SkyVU-10 will be a great experience and we
expect to develop new ideas after the modification to the plane. This will also give us
great opportunity to do practical work and help us in future.
ADVANTAGES
๏‚ท This model of RC plane doesn't to design and make fuse large.
๏‚ท As the wing design is delta shaped so it is drag less sensitive to Mach
number.
๏‚ท This aircraft has good maneuverability.
DISADVANTAGES
๏‚ท Low wing loading.
๏‚ท Complicated Design.
๏‚ท Tailless deltas have high landing speeds and bad field performance.
Faisal, shoaib, samiullah, Ahmed, habib, qayum 62|P a g e Projectimplementation
Evidence of project
Picture26: Construction of the lower camber wing by habib and qayum.
Picture27: Shows faisal doing construction
of the holes for securing of the spars on
lower camber.
Picture28: Shows the ahmed and
shoaib putting hot glue gun in the
inner cuts for better strength of airfoil
shape.
Faisal, shoaib, samiullah, Ahmed, habib, qayum 63|P a g e Projectimplementation
Picture29: Shows the habib and ahmed sticking the balsa wood spar into the
wing for better strength of the airfoil shaped wing.
Picture30: Shows the group members working on the electronic part while the
wings and fuselage is not closed for airfoil shape.
Faisal, shoaib, samiullah, Ahmed, habib, qayum 64|P a g e Projectimplementation
Tools for construction
Figure31: Cutter
This cutter was used in almost every part of the construction. The first cutting of the
foam with wings shape, cutting of the inner cuts for airfoil shape, cutting of the balsa
wood spar, cutting of the winglets.
Figure32: Scale
The scale was used to measure all the dimensions we made such as fuselage
length, width, airfoil thickness etc.
Figure33: Hot glue gun and fevicol glue
Fevicol and most importantly glue gun was use for joining of the wings tip, fuselage
tip, spar joints, winglet, camera attachment, screws etc.
Faisal, shoaib, samiullah, Ahmed, habib, qayum 65|P a g e Projectimplementation
Figure34: Duct Tape
It was used for joining winglets, joints of wings and fuselage lower camber.
Figure35: Screwdriver and screws
Figure36: Drill machine and drills
Drill machine was used to for drilling on the firewall for motor, attachment of sheet on
fuselage and camera.
Faisal, shoaib, samiullah, Ahmed, habib, qayum 66|P a g e Projectimplementation
Figure37: Laminating sheet iron
Laminating sheet iron was used for sticking the sheet on the whole outer surface of
the plane. The temperature is adjustable on this iron.
Faisal, shoaib, samiullah, Ahmed, habib, qayum 67|P a g e Projectimplementation
Material/component Used
Figure38: Ready board tree foam (5mm thickness)
Ready board foam is used to construct this RC plane. There were other options as
well but due to unavailability of EPP foam in UAE we selected ready board.
Figure39: Gens Li-po battery 11.1v 2700mah 25c 3SIP
The battery was bought with the reference of a similar aircraft of similar wingspan
and other parameters. This 2700 could provide our plane a flight time of 6-8 minutes.
Figure40: Suppo SP-90 9gMicro servo
Two 9g servos were used for controlling ailerons. They are light weight and perform
good job.
Faisal, shoaib, samiullah, Ahmed, habib, qayum 68|P a g e Projectimplementation
Figure41: SF E-Prop 12 by 6
The propeller of 12*6 was selected as we planned to have enough gap between the
ground and plane & between the two flaps.
Figure42: Turnigy 2730 Brushless Motor 1000 vKv
A 1000vkV brushless motor was selected by performing a calculation on power
required. It is 3C motor which is suited for great range of ESC.
Figure43: Turnigy Plush 30amp Speed Controller.
A 30Amp ESC was used for 1000vkv motor which is appropriate for the required
amount of power.
Faisal, shoaib, samiullah, Ahmed, habib, qayum 69|P a g e Projectimplementation
Figure44:Go Pro hero 4 camera
A light weight rechargeable camera recorder was used for recording a HD video with
a simple step and simple memory card. This camera is compact in size and
toughness.
Figure45: 5 channel transmitter (Remote)
A 5 channel transmitter was appropriate is selected as there were only 3 channel
required for the flight. The 3 channel required are for 2 servos and 1 ESC.
Figure46: Landing gear (2 sets, front & aft)
The landing gear was constructed with 2 steel rods bended to a proper angle and
height. The plan was to attach the nose landing gear below the battery and aft gear
below the motor firewall which might give a better stability. #Ref 1 #Ref 3
Faisal, shoaib, samiullah, Ahmed, habib, qayum 70|P a g e Projectimplementation
WEIGHT ESTIMATION OF EACH COMPONENT OF RC PLANE
SI.N0 Component Image Weight
1 Li-po battery 7.4v 2800mah 30c
max 50C
170
2 Turnigy 2730 Brushless Motor 1000
Kv
75
3 Turnigy Plush 30amp Speed
Controller.
22g
4 SF E-Prop 8*6 60g
5 Suppo SP-90 9gMicro servo
(2pcs*9g=18g)
18g
6 Foam 300g
7 Receiver 35g
8 GO-pro camera 150g
9 Landing gear 100g
TOTAL WEIGHT
= 930g
Faisal, shoaib, samiullah, Ahmed, habib, qayum 71|P a g e Projectimplementation
ACTUAL WEIGHT OF EACH COMPONENT
SI.N0 Component Image Weight
1 Li-po battery 7.4v 2700mah 30c 196g
2 Turnigy 2730 Brushless Motor 1000
Kv
120g
3 Turnigy Plush 30amp Speed
Controller
25g
4 SF E-Prop 8*6 60g
5 Suppo SP-90 9gMicro servo
(2pcs*9g=18g)
18g
6 Foam 340g
7 Receiver 10g
8 Recording camera 114g
9 Landing gear 200g
10 TOTAL WEIGHT 1090g
Faisal, shoaib, samiullah, Ahmed, habib, qayum 72|P a g e Projectimplementation
Testing
Testing before Flight Test
Once our model was ready with the construction, we planned to test it on ground
before the flight test. While testing the model we came across certain issues which
needed serious consideration.
The major consequence we faced was that the flaps werenโ€™t moving accurately, the
angle provided by servos wasnโ€™t sufficient enough to start with the flight. As they
needed to be moved together as well as simultaneously in order to provide the turn
when required. But we realized that the servos werenโ€™t working properly. After series
of efforts we came to know that there was some problem with the transmitter control
due to which servos werenโ€™t providing 100% work as required. And finally the issue
with the servos was resolved.
Secondly, as we decided to test the flying wing on the ground there we confronted
another problem which was a foremost issue in attaching the landing gears. The
front landing gear was not attached at the right angle to the rod due to which when it
was moving on the ground it was not capable of going a straight line. It was going
towards right direction, as the landing gear was fixed with the wing through welding
so this was hindering us to apply any force to relocate the hinge through which the
landing gear was attached. Somehow we tried our level best to move it and attach
the wheel again, we applied this technique several times and did the testing again
but it didnโ€™t provide us with some distinctive difference. Unfortunately due to the
shortage of time as it was the day when flight test was going to be done we werenโ€™t
able to fix this issue. Another reason which was causing it to change its direction was
the terrain the location where flight test was supposed to be done was pretty rough
and our model demanded a smooth surface. It managed to take off but didnโ€™t make it
way further.
All these were the issues that we came across while constructing and testing the
flying wing model. After all the techniques and procedures we applied for the
troubleshooting. It gave us a plenty of knowledge despite the fact that during the
ground testing our model was coming across some consequences which required
utmost attention.
Faisal, shoaib, samiullah, Ahmed, habib, qayum 73|P a g e Projectimplementation
Flight Test
As the problem of plane not going in a straight line was improved with some
adjusting of the nose landing gear rod and angle of tire, it was time to do the flight
test. We were stuck with the uneven tiled surface which was not suitable for the
plane but had no other choice. The Battery was connected and controls surfaces
were checked before giving it a throttle. The idea of flying was to increase the throttle
gently at first and hard after 10 meters and flaps slowly increasing once it reaches
takeoff speed. Using this idea, the throttle was given and plane got a bit of turn. The
takeoff speed was achieved where elevators were fully up, it took off in a right
direction and flip crashed. Nothing was damaged and gave it another try. Same
starting procedure was given as before and this time it did not move off the ground.
For the third attempt, the deflection of elevators was checked and adjustments were
done. It gained very high speed and as a result the firewall (motor holder) broke off
of the plane along with the propeller and screws. The firewall was damaged as
shown below.
Rectifications/solutions
1. The trouble shooting for this crash and damage was to add a smooth surface
or another ply wood to close the firewall triangle so that the main wall which
was facing the air shouldnโ€™t result in breakage which was due to the high
speed air pressure exerted.
2. The solution for generating the lift is by using bigger servos and stronger
linkage rods for elevators which can stand strongly when made to move up for
takeoff. The current servos and linkage rods wasnโ€™t strong enough to
withstand the air pressure. If the elevators were strong like a wall facing the
air, it could have resulted in nose up for takeoff.
3. Third solution is the centre of gravity which was a bit behind the calculated
Centre of gravity. The first attempted crash was due to the less weight in front
then the aft which resulted in vertical takeoff.
4. Another mistake which was done is that we did not arrange a professional
person for flying this plane so the plane could have flied if the professional
was hired.
#Ref 14
Faisal, shoaib, samiullah, Ahmed, habib, qayum 74|P a g e Projectimplementation
Picture47: Damages after crash
As it can be seen that the front air facing firewall broke off due to very high speed
which resulted in motor hanging and propeller removal. This firewall was joined by
the tin sheet with screws to cover and secure the joining points.
Faisal, shoaib, samiullah, Ahmed, habib, qayum 75|P a g e Projectimplementation
REFERENCES
#Ref 1-http://flitetest.com/articles/let-s-fly-blunt-nose-versa
#Ref 2-http://fwcg.3dzone.dk/
#Ref 3-http://www.rcpowers.com/community/threads/ft-blunt-nose-versa-
wing.17141/
#Ref 4-http://airfoiltools.com/
#Ref 5-http://red20rc.org/fpv-wing-v3-blunt-nose-versa-wing/
#Ref 6-https://www.youtube.com/watch?v=MAEnYX4UWB8
#Ref 7-https://www.youtube.com/watch?v=cHNqPk___wE
#Ref 8-https://www.youtube.com/watch?v=qDZLqpoTq6w
#Ref 9-http://www.rcsparks.com/how-to-build-your-own-pool-noodle-rc-
Ref 10-3d-trainer-airplane/
#Ref 10- Aerodynamics principles and aircraft design
#Ref 11- https://torrentz.eu/search?q=autocad+2016
#Ref 12- http://flitetest.com/articles/ft-mini-guinea-build
#Ref 13- http://www.rc-airplane-world.com/rc-flying-dos-and-donts.html
#Ref 14-http://forum.flitetest.com/showthread.php?4365-When-to-use-
flaps
#Ref 15- http://www.profili2.com/
Faisal, shoaib, samiullah, Ahmed, habib, qayum 76|P a g e Projectimplementation
Figures
Figure13:http://www.yoctopuce.com/pubarchive/2012-
05/plane_schematics_en_1.png
Figure14:http://fwcg.3dzone.dk/
Figure25:http://www.profili2.com/
Figure26:http://www.profili2.com/
Figure27:http://airfoiltools.com/
Figure29:http://airfoiltools.com/
Figure24:http://assets.flitetest.com/article_images/medium/miniguineabu
ild-1-png_1417798479.jpg
Figure25:http://i.ytimg.com/vi/UlNHtNGFBDA/hqdefault.jpg

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Flying Wing UAV Project Report

  • 1. Faisal, shoaib, samiullah, Ahmed, habib, qayum 1|P a g e Projectimplementation Group members 1. Habib Ahmed 2. FaisalEhsan 3. Abdul Qayum 4. Shoaib Zafar 5. SamiullahNaseem 6. Ahmed Ali Instructor:Mr.Islam Zaki Course-HND-AE Sept13 Subject:ProjectImplementation
  • 2. Faisal, shoaib, samiullah, Ahmed, habib, qayum 2|P a g e Projectimplementation Table of content Sr. No Topic Page Number 1 Abstract & Aim 3 2 Introduction 4-6 3 Design 7-8 4 AutoCAD 9-13 5 Gantt chart 14-17 6 Budget 18-19 7 Task distribution 20 8 Electronics installation 22-24 9 Calculations 25-30 10 Construction 32-38 11 Airfoil selection 40-46 12 Trouble shooting 48-50 13 Safety precautions 51 14 Conclusion 52 15 Appendix 53 16 Proposal (parametric study 1) 54-55
  • 3. Faisal, shoaib, samiullah, Ahmed, habib, qayum 3|P a g e Projectimplementation 17 Proposal (parametric study 2) 56-57 18 Proposal (parametric study 3) 58-60 19 Proposal Report 61 20 Evidences 62-63 21 Tools for construction 64-66 22 Material/component used 67-68 23 Weight (actual & estimation) 70-71 24 Testing 72-74 26 References 75-76
  • 4. Faisal, shoaib, samiullah, Ahmed, habib, qayum 4|P a g e Projectimplementation ABSTRACT& AIM This project presents a flying wing design which has weight of about 1kg. The basic idea of the project is to design and construct a working flying wing which would be used for surveillance, military applications and other scientific researches in its most economical way of frequent flight. The project comprises of three basic stages which includes designing a concept and then aerodynamic analysis of concept and after this manufacturing of the concept.
  • 5. Faisal, shoaib, samiullah, Ahmed, habib, qayum 5|P a g e Projectimplementation INTRODUCTION In this project we are going to construct a UAV with some certain parameters as asked by our instructor in the proposal. UAV stands for unmanned aerial vehicle. These include drones and other unpiloted aerial vehicles which are controlled by remotes from the ground. These UAVโ€™s are divided into two sub groups Autonomous aircrafts and remotely piloted aircrafts. The UAVโ€™s are the powered aerial vehicles that does not carry a human operator but uses all the aerodynamic forces the lift the vehicles and perform different manoeuvring stunts. There are many different names of these kinds of aircrafts for example UAVโ€™s or RPAS or model aircraft but it is majorly known as drones. If we speak about history of UAVโ€™s so in mid of 18th century Austria sent unmanned bomb-filled balloons to attack Venice. But the kinds of drones we see today were invented during early 19th century and were actually used for target practice to train the military people. It became extremely useful during World War 1 when pilotless aerial torpedo were introduces for dropping off the explosives. The same story was repeated in World War 2 but this time the UAVโ€™s were much advanced in terms of technology and accuracy. We are assigned a project for this semester and weโ€™ve decided to construct a UAV. We have decided to work on fixed wing FPV skyVU-10 which will be used for surveillance and other transportation purposes. Apart from this we are also assigned to research other parametric studies regarding UAVโ€™s so we decided to choose mini Guinea and pool noodle as our other options which we are going to detail in discuss in the report ahead.All these UAVโ€™s have different uses and applications. All of them have some advantages over the other with addition of some disadvantages as-well. In this report we are going to discuss detail constructional steps which we are going to take in building up this project. We are going to mention all the research work done on this UAV to construct it plus we are also going to mention the difficulties faced while accomplishing this research and how we faced with those difficulties and came up with a solution. We are going to construct the UAV by the help of some online resources but with some effective changes. In this assignment we are going to assign each group member their specific tasks and at the end of the day we are going to compile all that research work and form a report which we expect to be approved by our instructor. We are going to add up a Gantt chart at the
  • 6. Faisal, shoaib, samiullah, Ahmed, habib, qayum 6|P a g e Projectimplementation end of the report which will be renewed every week if required. In that Gantt chart we are going to include all the information which will help the constructor to understand our planning and mindset in a much better way. FLYING WING RC PLANE A flying wing is fixed wing with no tail attached. It has no definite fuselage connected and most of the part is played with the wings itself. The fuselage is just connected between two wings connecting the wings and used for carrying the motor, battery and other electronic equipmentโ€™s. Fixed Wing is considered to be one of the most efficient aircraft theoretically from the point of view its aerodynamic structure and its structural shape. The wings in this aircraft provide stability and the control over the aircraft. It is considered to be the most important structure of the aircraft and for successful flight test it is very important that the wing structure is accurate and both the wings are linear in shape. The main aim of the project is to construct and test the flying wing and carry out the aerodynamic analysis and compare it with other surveillance aircrafts. In the initial stages the project will start with accurate dimensions of the wing and then calculating accurate lift to drag ratio which would lead us to the calculation of actual center of gravity which is one important factor to be calculated. The center of gravity of the glider would be calculated by assuming the weight of different components with respect to their location and placing them right on the spot and concluding the center of gravity. Center of gravity is one important factor which should be calculated properly as it could affect the longitudinal stability of the glider. Our calculation is very important otherwise the design would not be very effective.
  • 7. Faisal, shoaib, samiullah, Ahmed, habib, qayum 7|P a g e Projectimplementation History to UAVs The market feasibility of UAV integration is paramount in determining which applications are likely to emerge in the coming years as desirable uses of the NAS in the public sector. As a part of the larger project performed by the EPP Project Group, our groupโ€™s research will provided a basis for analysis by the Governance, Risk, and Technologies and Standards. By utilizing the information provided in our research, these groups can further apply the information to analyze airspace restrictions, design considerations, and integration policy tailored to applications that are viable in the near future. For example, if a feasible operation were to be performed at an altitude of 1500 feet, this application would require more monitoring and incident countermeasures than say, and application for localized surveillance with operations one-hundred-fifty feet or lower in altitude. In addition, if our group is able to produce a set of viable applications, we can emphasize these and perform further research relative to the use of this application and potential investment therein. Investment in UAV technology is important for many reasons extending far beyond market viability. One must also consider the international implications of discontinuing UAV research. Several other countries including Japan and the UK are currently applying UAVs for uses outside the military sector. If UAVs were to someday require use on a regular basis, and the commercial development of UAVs in the US is lacking, significant reliance on foreign UAV technology and importation will become more and more necessary in order to meet the need.
  • 8. Faisal, shoaib, samiullah, Ahmed, habib, qayum 8|P a g e Projectimplementation DESIGN CONCEPT (INITIAL) Figure1:Top View Figure2:Side View Figure3:Front View 8โ€™โ€™ 15โ€™โ€™ 8โ€™โ€™ 4.2โ€™โ€™4.2โ€™โ€™ 15โ€™โ€™ 13โ€™โ€™ C.G 8.5โ€™ โ€™ 13โ€™ 19โ€™โ€™ 10โ€™โ€™ 19โ€™โ€™ 7โ€™โ€™ Servo (5g) Camera (110g) Battery (158g) SpeedController(22G) Motor (53g) and propeller(30g) Spar
  • 9. Faisal, shoaib, samiullah, Ahmed, habib, qayum 9|P a g e Projectimplementation Final Design Figure4:Top view Figure5:Front view #Ref 1 #Ref 4 #Ref 3
  • 10. Faisal, shoaib, samiullah, Ahmed, habib, qayum 10|P a g e Projectimplementation AUTOCAD DESIGN (INITIAL) Figure6: Frontangled View (Conceptual) Figure7:SideView (conceptual)
  • 11. Faisal, shoaib, samiullah, Ahmed, habib, qayum 11|P a g e Projectimplementation Figure8:FrontView (conceptual) Figure9:Top view (X-ray mode)
  • 12. Faisal, shoaib, samiullah, Ahmed, habib, qayum 12|P a g e Projectimplementation AUTOCAD UPDATED (FINAL) Figure10:Topview(X-ray mode) Figure11:Bottom view(Shadededgesmode)
  • 13. Faisal, shoaib, samiullah, Ahmed, habib, qayum 13|P a g e Projectimplementation Figure12:Angleview(shaded edges mode) #Ref 11
  • 14. Faisal, shoaib, samiullah, Ahmed, habib, qayum 14|P a g e Projectimplementation Initial Ganttchart
  • 15. Faisal, shoaib, samiullah, Ahmed, habib, qayum 15|P a g e Projectimplementation Explanation ๏‚ท In our grant chart, we planned our second week for researching in which we as a group researched on different aircrafts and their constructional procedures. In this week, we decided one UAV on which we are going to make our project and planned other parametric studies which are fixed wing FPV SKYVU-10 with two other parametric studies. In this week, we distributed the work between group members to research on three parametric study so that everyone is involved in the project. ๏‚ท In our second week, we also intend to submit our proposal to our instructor and after his acceptance we are going learn the calculations which is to be performed in construction plus we will also design our UAV manually and in software named as AUTOCAD. This whole period is illustrated in the Gantt chart above. ๏‚ท Then comes the purchasing period which is after designing & calculation. For purchasing, the budget of material requires whole group contribution. As we figured out our budget according to the RC plane we chose which will be around 2000-2200AED, this cost 450 to each member of the group evenly. ๏‚ท Once the calculation and design is all correct, weโ€™ll start the construction process in 9th week which might take4 weeks as shown above. During this month, we will be making fuselage, wings, control surfaces, landing gear and constructing electrical work which again might take a month maximum. ๏‚ท Also during these periods, we also have other subject to study and make assignments which is going to be in week 5 or later. Also there will be other distractions during the construction period, so 1 months is chosen to accomplish the plan. ๏‚ท After construction, the frequency setting and tuning will be done. Once the frequency tuning on the remote is done, we are going to test the UAV with one person making a video of it and if any damage occurs, we are going to utilize 4-5 days for repairing process which is specified in the Gantt chart in week 13th. By the time weโ€™ll end up our repairing and Re-testing process, only 1 weekis going to be left in which we are going to finalize our report. The report will be done throughout the whole period which would include all the details, calculations, ideas and other parameters.
  • 16. Faisal, shoaib, samiullah, Ahmed, habib, qayum 16|P a g e Projectimplementation Gantt chart
  • 17. Faisal, shoaib, samiullah, Ahmed, habib, qayum 17|P a g e Projectimplementation Gantt chartexplanation In our Gantt chart we explained the work we have been doing on our project. It shows what we have already completed and what we are going to complete in the coming days. As we have moved on to 11th week of the semester and by now we have to be at finishing moments of our constructions as we mentioned in the previous Gantt chart that we would complete all the construction work by 12th week so we are exactly following the same Gantt chart explanation and we are almost done with our construction work. Within this coming week we are going to finish out construction and test our project. After the testing is done we are going to work on the repairing and all the trouble we faced during the testing and try to fix it as soon as possible. The Green color shows the work which have been completed and the yellow color represents the colour which is to be done. Our proposal, design, research, and AutoCAD are completely done. Purchasing and construction work is about to end and is 80-85% completed. We started our final report work long back in the 7th week and by now it is 50 % completed. We are going to prepare for our presentation in the final week of the semester as we to have to go through the whole report once it is done completely and only then we can prepare it. This is the reason why it is marked with a red colour. We updated our Gantt chart a-bit early as we were going a bit slow from our previous Gantt chart what we thought. The amendments made to the Gantt chart are not much but we have tried to follow it as much as we could. We started a bit late with our report work but we are going to complete it on time. The rest of the things are fine and went very well as we mentioned in the first Gantt chart.
  • 18. Faisal, shoaib, samiullah, Ahmed, habib, qayum 18|P a g e Projectimplementation BUDGET ESTIMATION MATERIAL COST/AED BATTERY 280 MOTOR 190 ESC 180 CAMERA 300 PROPELLER 30 SERVOโ€™S 100 WIRES 30 ACCESSORIES (glue, blades, screws) 60 MATERIAL (FOAM/BALSA WOOD) 150 REMOTE CONTROLLER 400 LANDING GEAR 50 TOTAL AED 1780
  • 19. Faisal, shoaib, samiullah, Ahmed, habib, qayum 19|P a g e Projectimplementation ACTUAL BUDGET MATERIAL COST/AED BATTERY 190 MOTOR 250 ESC 170 CAMERA 150 PROPELLER 20 SERVOโ€™S 90 WIRES 50 ACCESSORIES (glue, blades, screws) 60 MATERIAL (FOAM/BALSA WOOD) 130 REMOTE CONTROLLER 290 LANDING GEAR 95 LAMINATION SHEET 55 TOTAL AED 1560
  • 20. Faisal, shoaib, samiullah, Ahmed, habib, qayum 20|P a g e Projectimplementation TASK DISTRIBUTION TASKS GROUP MEMBERS INVOLVED PROJECT SELECTION FAISAL, SHOAIB , HABIB, SAMIULLAH PROPOSAL FAISAL, SHOAIB , HABIB DESIGNING, AUTOCAD FAISAL CALCULATION SHOAIB, SAMIULLAH AIRFOIL, MATERIAL HABIB, AHMED, QAYUM CONSTRUCTION FAISAL, SHOAIB , HABIB, SAMIULLAH, AHMED, QAYUM ELECTRONICS FAISAL, SHOAIB , HABIB, SAMIULLAH, AHMED, QAYUM PURCHASING FAISAL, SHOAIB , HABIB, SAMIULLAH, AHMED, QAYUM REPORT FAISAL, SHOAIB , HABIB, SAMIULLAH, AHMED, QAYUM TESTING FAISAL FINALIZING FAISAL, HABIB
  • 21. Faisal, shoaib, samiullah, Ahmed, habib, qayum 21|P a g e Projectimplementation ELECTRONIC SETUP & INSTALLATION 1. Brushless motor The brushless motors has increased power to weight ratio and brushless motors has also brought about an entire new breed of motors has also brought an entire new type of micro RC plane. 2. Li-Po battery Li-Po batteries is a short form for Lithium Polymer. These type of battery rechargeable battery that had been used in RC planes, Multi-rotor and helicopter. RC Li-Po batteries have three main things going for them that make them the perfect battery choice for RC planes ๏ƒ˜ RC Li-Po batteries are light weight and can be made in almost any shape and size. ๏ƒ˜ RC Li-Po batteries have large capacities, meaning they hold lots of power in a small package. ๏ƒ˜ RC Li-Po batteries have high discharge rates to power the most demanding electric motors.
  • 22. Faisal, shoaib, samiullah, Ahmed, habib, qayum 22|P a g e Projectimplementation 3) ElectronicSpeed Controller. The function of the electronic speed controller is to control the speed of RC electric motor. The electronic is plugged into the receiver. Then both the motor and battery plugs into the receiver. The ESC start to work as throttle stick is moved. The receiver gives information to the ESC to change the speed of the motor. 4) Servo The servo are used in RC plane to move the control surface with the help of linkage rod. It also performs many other optional functions that can be installed on the airplane. For example it can be used in landing, aileron, flaps, camera triggers etc. The servos come in market in various weights, speed, size and strengths.
  • 23. Faisal, shoaib, samiullah, Ahmed, habib, qayum 23|P a g e Projectimplementation 5) Transmitter The transmitter is the one which is used to the control the RC airplane for flying. It has many switches and controls for moving, manoeuvring, elevators deflection, throttle control. 6) Receiver The receiver is an electronic unit that receives the signals from the transmitter and send to the other component fixed to it. For example the receiver receives signals from the transmitter and relays these signals to the servo.
  • 24. Faisal, shoaib, samiullah, Ahmed, habib, qayum 24|P a g e Projectimplementation Figure13: ELECTRONIC COMPONENTS CIRCUIT DIAGRAM Motor ESC Battery Receiver Servo Servo Mixer
  • 25. Faisal, shoaib, samiullah, Ahmed, habib, qayum 25|P a g e Projectimplementation Calculations Calculating C.G (Centre Of Gravity) ๐‘ช. ๐‘ฎ = ๐‘ช ๐‘น ๐Ÿ + ( ๐‘ช ๐‘น ร— ๐‘ช ๐‘ป) + ๐‘ช ๐‘ป ๐Ÿ ๐Ÿ” ร— ( ๐‘ช ๐‘น + ๐‘ช ๐‘ป) + ๐‘บ ๐‘ท ร— [๐‘ช ๐‘ป + ( ๐Ÿ ร— ๐‘ช ๐‘ป)] [๐Ÿ‘ ร— ( ๐‘ช ๐‘น + ๐‘ช ๐‘ป)] ๐‘ช. ๐‘ฎ = (๐Ÿ๐Ÿ‘) ๐Ÿ + ( ๐Ÿ๐Ÿ‘ ร— ๐Ÿ–) + (๐Ÿ–) ๐Ÿ ๐Ÿ” ร— ( ๐Ÿ๐Ÿ‘ + ๐Ÿ–) + ๐Ÿ๐Ÿ. ๐Ÿ” ร— [๐Ÿ๐Ÿ‘ + ( ๐Ÿ ร— ๐Ÿ–)] [๐Ÿ‘ ร— ( ๐Ÿ๐Ÿ‘ + ๐Ÿ–)] ๐‘ช. ๐‘ฎ = ๐Ÿ. ๐Ÿ”๐Ÿ•๐Ÿ’๐Ÿ” + ๐Ÿ“. ๐Ÿ– ๐‘ช. ๐‘ฎ = ๐Ÿ–. ๐Ÿ’๐Ÿ–๐’Š๐’๐’„๐’‰๐’†๐’” = ๐Ÿ๐Ÿ๐Ÿ“๐’Ž๐’ŽFrom the nose Figure14: C.G location with all components added #Ref 2 #Ref 10
  • 26. Faisal, shoaib, samiullah, Ahmed, habib, qayum 26|P a g e Projectimplementation Calculating Drag Total Drag = Induced Drag Coefficient+ Parasite Drag Coefficient ๐ถ ๐ท๐‘ƒ = ๐ถ๐‘“ ร— ๐‘˜ ร— ๐‘† ๐‘ค๐‘’๐‘ก ๐‘† Cf= Skin friction dragcoefficient Cf= 0.445 log ๐‘…๐‘ 2.58 Cf= 0.445 ๐‘™๐‘œ๐‘”8944.3 2.58 Cf= 0.00717 Wetted area of the wing Swet ๐‘† ๐‘ค๐‘’๐‘ก = 2 ร— (๐‘Š๐‘–๐‘›๐‘” ๐ด๐‘Ÿ๐‘’๐‘Ž ) ร— 1.02 ๐‘† ๐‘ค๐‘’๐‘ก = 2 ร— (2978.4) ร— 1.02 ๐‘บ ๐’˜๐’†๐’• =6075.936 cm2 ๐ถ ๐ท๐‘ƒ = ๐ถ๐‘“ ร— ๐‘˜ ร— ๐‘† ๐‘ค๐‘’๐‘ก ๐‘† ๐ถ ๐ท๐‘ƒ = 0.00717 ร— 1.13ร— 6075.936 2978.4 CDP = 0.0165 CDI = Induced DragCoefficient ๐ถ ๐ท๐ผ = ๐ถ ๐ฟ2 ๐œ‹ ร— ๐ด๐‘… ร— ๐‘’ ๏ƒจ e is assumedas 0.95, the efficiencyfactor. ๐ถ ๐ท๐ผ = 1.19912 ๐œ‹ ร— 4.58 ร— 0.95
  • 27. Faisal, shoaib, samiullah, Ahmed, habib, qayum 27|P a g e Projectimplementation ๐‘ช ๐‘ซ๐‘ฐ = ๐ŸŽ. ๐Ÿ๐ŸŽ๐Ÿ“๐Ÿ CDtotal= 0.1051 + 0.1051 CDtotal= 0.1216 ๐ท๐‘Ÿ๐‘Ž๐‘” = 1 2 ๐œŒ๐‘ฃ2 ๐‘†๐ถ ๐ท Dtotal= 1 2 ร— (1.225) ร— (5)2 ร— (0.29784) ร— (0.1216) Dtotal= 0.554 N Calculating Lift-to-Drag Ratio( ๐‘ณ ๐‘ซ ) ( ๐ฟ ๐ท ) = ๐ถ๐ฟ ๐ถ ๐ท ( ๐ฟ ๐ท ) = 1.1991 0.1216 ( ๐‘ณ ๐‘ซ ) = ๐Ÿ—. ๐Ÿ–๐Ÿ” Stall speed calculation ๐‘‰๐‘† = โˆš 2๐‘Š ๐œŒ ร— ๐‘† ร— ๐ถ๐ฟ ๐‘š๐‘Ž๐‘ฅ ๐‘‰๐‘† = โˆš 2 ร— (0.965) (1.225)ร— (0.29784)ร— (1.1991) ๐‘ฝ ๐‘บ = ๐Ÿ. ๐Ÿ ๐’Ž/๐’” #Ref 10
  • 28. Faisal, shoaib, samiullah, Ahmed, habib, qayum 28|P a g e Projectimplementation Calculating Wing Area (S) Wing Area (S) = Wingspan (b) ร— Average chord (CAV) b= 1168mm CAV= ๐ถ ๐‘…+๐ถ ๐‘‡ 2 ๐ถ๐ด๐‘‰ = 325+ 185 2 CAV = 255 mm S = 1168 x 255 S = 297840 mm2 ๏ƒ  0.29784 m2 Calculating Aspect Ratio (AR) ๐ด๐‘… = (๐‘ค๐‘–๐‘›๐‘” ๐‘ ๐‘๐‘Ž๐‘›)2 ๐‘Š๐‘–๐‘›๐‘” ๐ด๐‘Ÿ๐‘’๐‘Ž ๐ด๐‘… = (1168)2 297840 AR = 4.58 : 1 Calculating Reynoldโ€™s Number (RN) ๐‘น๐‘ต = ๐† ร— ๐‘ฝ ร— ๐‘บ ๐’ƒ ๐ ๐œ— = ๐œ‡ ๐œŒ = 1.789ร—10โˆ’5 1.255 = ๐Ÿ. ๐Ÿ’๐Ÿ๐Ÿ“๐Ÿ“ ร— ๐Ÿ๐ŸŽโˆ’๐Ÿ“ m-2s V = Flying wing speed, which is assumed as5 m/s. ๐‘…๐‘ = ๐‘‰ ร— ๐‘† ๐‘ ๐œ— ๐‘…๐‘ = (5) ร— (0.29784) (1.168) (1.4255 ร— 10โˆ’5) RN= 89442.3
  • 29. Faisal, shoaib, samiullah, Ahmed, habib, qayum 29|P a g e Projectimplementation Calculating Wing Loading (With Landing Gears) ๐‘พ๐’Š๐’๐’ˆ ๐‘ณ๐’๐’‚๐’…๐’Š๐’๐’ˆ = ๐‘พ๐’†๐’Š๐’ˆ๐’‰๐’• ๐’๐’‡ ๐’•๐’‰๐’† ๐’‚๐’Š๐’“๐’„๐’“๐’‚๐’‡๐’• ๐‘พ๐’Š๐’๐’ˆ ๐‘จ๐’“๐’†๐’‚ ( ๐‘บ) ๐‘Š๐‘–๐‘›๐‘” ๐ฟ๐‘œ๐‘Ž๐‘‘๐‘–๐‘›๐‘” = (0.965) (0.29784) ๐‘พ๐’Š๐’๐’ˆ ๐‘ณ๐’๐’‚๐’…๐’Š๐’๐’ˆ = ๐Ÿ‘. ๐Ÿ๐Ÿ’ ๐’Œ๐’ˆ/๐’Ž ๐Ÿ Calculating Mean Aerodynamic Chord (m.a.c) ๐‘‡๐‘Ž๐‘๐‘’๐‘Ÿ ๐‘…๐‘Ž๐‘ก๐‘–๐‘œ (๐œŽ) = ๐ถ ๐‘‡ ๐ถ ๐‘… ๐‘‡๐‘Ž๐‘๐‘’๐‘Ÿ ๐‘…๐‘Ž๐‘ก๐‘–๐‘œ (๐œŽ) = 185 325 ๐‘ป๐’‚๐’‘๐’†๐’“ ๐‘น๐’‚๐’•๐’Š๐’ ( ๐ˆ) = ๐ŸŽ. ๐Ÿ“๐Ÿ”๐Ÿ— (๐’Š๐’๐’„๐’๐’–๐’…๐’Š๐’๐’ˆ ๐’‡๐’๐’‚๐’‘๐’”) ๐‘š. ๐‘Ž. ๐‘ = 2 ร— ๐ถ ๐‘… 3 ( 1 + ๐œŽ + ๐œŽ2 1 + ๐œŽ ) ๐‘š. ๐‘Ž. ๐‘ = 2 ร— 185 3 ( 1 + (0.569)+ (0.569)2 1 + 0.569 ) ๐’Ž. ๐’‚. ๐’„ = ๐Ÿ๐Ÿ’๐Ÿ–. ๐Ÿ•๐Ÿ– ๐’Ž๐’Ž โ†’ ๐Ÿ๐Ÿ’. ๐Ÿ–๐Ÿ•๐Ÿ– ๐’„๐’Ž Calculating Lift ๐ฟ = 1 2 ๐œŒ๐‘‰2 ๐‘†๐ถ๐ฟ Max. CL = 1.1991 at ฮฑ (10.25โฐ)so, ๐ฟ = 1 2 (1.255) ร— (5)2 ร— (0.29784) ร— (1.1991) ๐‘ณ = ๐Ÿ“. ๐Ÿ”๐ŸŽ๐Ÿ ๐‘ต ๐’‚๐’• ๐›‚ (๐Ÿ๐ŸŽ. ๐Ÿ๐Ÿ“โฐ) This is the lift which is required in order for the flying wing to take off.
  • 30. Faisal, shoaib, samiullah, Ahmed, habib, qayum 30|P a g e Projectimplementation Calculating Drag ๐ท = 1 2 ๐œŒ๐‘‰2 ๐‘†๐ถ ๐ท Max. CD = 0.1359 at ฮฑ (12.25โฐ)so, ๐ท = 1 2 (1.255) ร— (5)2 ร— (0.29784) ร— (0.1359) ๐‘ซ = ๐ŸŽ. ๐Ÿ”๐Ÿ‘๐Ÿ“๐ŸŽ ๐‘ต ๐š๐ญ ๐›‚ (๐Ÿ๐Ÿ. ๐Ÿ๐Ÿ“โฐ) #Ref 10
  • 31. Faisal, shoaib, samiullah, Ahmed, habib, qayum 31|P a g e Projectimplementation Construction Procedures We have chosen the blunt nose flying wing as a project for our HND final semester. The idea of construction this project was interesting part for us then we discuss and decided to start work on this project. First we research online for preparing โ€œfixed versa wingโ€ soon we got a link and that was helpful for us then we started work according to that idea. Figure15: Flying wing First of all I am going to explain the construction part of wing. To make a wing we chose the airfoil first because that was the important part and shape of the wing depends on it. We had needed an airfoil with a flat low chamber and upper chamber with a curve. There were many airfoils that we tried but the result was not good enough and we were not satisfied with that and after some research finally we selected โ€œAG35โ€ that was most suitable airfoil for our wing.
  • 32. Faisal, shoaib, samiullah, Ahmed, habib, qayum 32|P a g e Projectimplementation The material we have chosen for whole project is ready board foam because it is light in weight and easy to give shape. We took a large sheet of ready board foam and cut in a required shape for a wing. We cut two pieces one for upper chamber and the other one is for lower chamber then we started to give a shape and dimensions to one of the piece of foam. Figure 16: Ready board foam To give a shape we made a sketch of a real wing on the piece by pensile then used a sharp edge cutter to cut out the real part of wing. As soon we got the plane part of
  • 33. Faisal, shoaib, samiullah, Ahmed, habib, qayum 33|P a g e Projectimplementation wing again we made some lines by pensile on piece for curve and gave some holes for electronics. Figure 17: Lower camber of wings cut Then we started to join both upper and lower chamber to giveairfoil shape to the wing. For that we did some cutting especially for curve we made lines by cutter and made holes for servos and extra hole to fix the spars. Spar is specially made to give support to the both lower and upper chamber mainly we fixed two spar in between the wings for more strength. The lines are made for the smooth curve at the leading edge to decreases the air resistance. And we use glue for curve because Reinforcing insideof the wing with hot glue will give wing long lasting strength. #Ref 1 #Ref 3 #Ref 4
  • 34. Faisal, shoaib, samiullah, Ahmed, habib, qayum 34|P a g e Projectimplementation Figure18: Cuts for air-foil shape and installation of servos We left the wing for some time to cool down the hot glue that will give more strength. After that we just put the servos and did wiring of servos. The same process we did for the other wing and leave it till we complete the fuselage. Figure19: Air-foil shape made with foam spar added
  • 35. Faisal, shoaib, samiullah, Ahmed, habib, qayum 35|P a g e Projectimplementation At this point we have done the construction almost 70% now we put all three parts together. First we decided to join the fuselage and wings with the glow but it was not much strong to hold the all three parts together for long there was a risk because the glue can hold temporary but at the time of flying it can break then we selected the epoxy as a resin to use it because it is more stronger than glue and it has a thin layer. We started applying epoxy first between one wing and fuselage then we joint the other wing with the fuselage as well as after some time we did taping over the joint to make it strong. Machining it well strong and to provide strength we have fixed spars with epoxy in between the wings and fuselage it will give a high strength to the base of the whole project. Figure20: Electronic installation #Ref 1 #Ref 3 #Ref 4
  • 36. Faisal, shoaib, samiullah, Ahmed, habib, qayum 36|P a g e Projectimplementation Now for the middle part of the project that is fuselage we cut a piece from the sheet of the foam and kept it more in length. Similar to wing we gave dimension and draw ling in between the half of the piece to fold it and make deep cut from inside at same line for better curve and fold it. We also put spars to give support to the upper chamber. For the fuselage we planned to fix electronics and fixe the portion for each part like battery, servos etc. So we made a cut for motor and put it at same place, then we did wiring of servos and battery then joined them all. There were some problem to face because of spars that were blocking the area for wire but we cut a small piece of spar and made a way to go through it and fixed all the connection with battery. The construction of fuselage was completed then we fold it back and planed to close the model finally.
  • 37. Faisal, shoaib, samiullah, Ahmed, habib, qayum 37|P a g e Projectimplementation The lower chamber was fully sealed already as I mention in previous slide then we first discussed to close upper chamber & there were many options to close it like from glue, tapping or epoxy. The epoxy was impressive strong for the joining parts according to that we put the epoxy on edges and tighten closed all together wing and fuselage and left for some time. It was not enough to stay for long time then also we did taping over the joining parts then weakness was covered. As you can see for combining the lower chamber to upper chamber we did stitching to joint them with the best strength. The lamination of mono-coating paper was the only option to cover the hole, cuts and other dents that was done during the work and it gives a great smoothness that we needed during the flight. The chance of air entering in the plane was almost over & it was the best for airflow over the plane and giving it a smooth flight.
  • 38. Faisal, shoaib, samiullah, Ahmed, habib, qayum 38|P a g e Projectimplementation This is the last and important part of construction in project to fix the landing gear. The landing gear is made up of a solid steel rod bended to get the balance. The steel rod is welded with small metal sheet which was then attached to the bottom, same concept for the nose landing gear. We joined the wheels to the appropriate side. The front landing gear is placed under the battery location of the plane and the aft landing gear was placed below the motor ply wood. It was secured with glue and screws. #Ref 1 #Ref 3 #Ref 4
  • 39. Faisal, shoaib, samiullah, Ahmed, habib, qayum 39|P a g e Projectimplementation Airfoil Selection Initial Airfoil For our chosen UAV (fixed wing), airfoil NACA0007 is the best selection we could make. This is a NACA 4-digit airfoil. The first 2 digits define the chamber amount and shape. Numbers 00 means that airfoil has zero camber and therefore it is fully symmetrical. The last two digits define the thickness of the airfoil as per the percentage of the length. NACA 0007 is a 7% thickness airfoil so an airfoil with 10โ€ chord will be 0.700โ€ thick at the thickest point of its profile. We used this airfoil because the kind of lift needed can only be generated by this airfoil. This is a symmetrical airfoil with a lot of advantages for instance it is very good in terms of aerobatics. It is very useful for pattern flying. It gives a better lift to drag ratio and more lift at given speed as compare to a semi symmetrical airfoil. The movement of the centre of pressure of symmetrical airfoil is less than with cambered airfoils. The kind of lift we expect from our UAV can only be achieved from airfoil NACA 0007. ๏‚ท NACA 0007 has a maximum thickness of 7% at 29.7% of the chord. ๏‚ท Maximum camber is 0% of the chord ๏‚ท Leading edge radius is 0.6024%. ๏‚ท Trailing edge thickness is 0.1470
  • 40. Faisal, shoaib, samiullah, Ahmed, habib, qayum 40|P a g e Projectimplementation Improved airfoil for better lift For our chosen UAV (fixed wing), mark drela AG-11 air-foil is the best selection we could make. This is intended for low Reynolds number and laminar flow. Mostly used for small hand launched aircraft or may use for gliders. It is about 5.8 % thick and has a relatively flat bottom which makes it easier to fabricate. Aircraft using this kind of air foil is better to carry enough weight and have more stability and predictability. This air foil is known as conventional air foil with low chamber and having the least drag while achieving the high speed. This is a conventional airfoil with a lot of advantages for instance it is very good in terms of aerobatics .We used this because the kind of lift needed can only be generated by this .It is very useful for pattern flying. It gives a better lift to drag ratio and more lift at given speed as compare to symmetrical airfoil. The movement of the centre of pressure of conventional airfoil is less than the symmetrical air foils. The kind of lift we expect from our UAV can only be achieved from airfoil AG-11 ๏‚ท AG-11 has a maximum thickness of 5.81% at 25.4% of the chord. ๏‚ท Maximum camber is 2.29% at 29.1% of the chord ๏‚ท Leading edge radius is 0.6035%. ๏‚ท Trailing edge thickness is 0.2321%
  • 41. Faisal, shoaib, samiullah, Ahmed, habib, qayum 41|P a g e Projectimplementation Figure25: AG11 shape This airfoil was rejected by our instructor Mr. Islam and suggested to change as this AG11 has inappropriate thickness according to our flying wing RC plane design. The thickness was too less as the plan was to put spar for the airfoil shape and it seemed inappropriate. So we changed the airfoil to a better thickness and flat bottom.
  • 42. Faisal, shoaib, samiullah, Ahmed, habib, qayum 42|P a g e Projectimplementation FINAL AIRFOIL SELECTION For our chosen UAV (fixed wing), airfoil AG35 is the best selection we could make. This is a AG35 airfoil. The last two digits define the chamber amount and shape. Numbers 35 means that airfoil has almost flat lower camber and therefore it is fully symmetrical. The last two digits define the thickness of the airfoil as per the percentage of the length. AG35 is 8.7% thickness airfoil so an airfoil with 27.9โ€ chord will be 8.7โ€ thick at the thickest point of its profile. Planes with this airfoil can carry more weight and are more stable and predictable. We used this airfoil because the kind of lift needed can only be generated by this airfoil. This is a symmetrical airfoil with a lot of advantages for instance it is very good in terms of aerobatics. It is very useful for pattern flying. It gives a better lift to drag ratio and more lift at given speed as compare to a semi symmetrical airfoil. The movement of the centre of pressure of symmetrical airfoil is less than with cambered airfoils. The kind of lift we expect from our UAV can only be achieved from airfoil AG35. ๏‚ท Drela AG35 has a maximum thickness of 8.7% at 27.9% of the chord. ๏‚ท Maximum camber is 2.3% of the chord at 37% of cord Figure26: AG35 shape and thickness
  • 43. Faisal, shoaib, samiullah, Ahmed, habib, qayum 43|P a g e Projectimplementation AG-35 Airfoil Graphs: Figure27: Graphs of CL/CD and CL/alpha Figure28: Graphs of Cm/alpha and CD/alpha #Ref 4
  • 44. Faisal, shoaib, samiullah, Ahmed, habib, qayum 44|P a g e Projectimplementation (AG-35) Polar data table Alpha Cl Cd Cdp Cm Top Xtr BtmXtr -11.0000 -0.3782 0.1037 0.0991 -0.0110 1.0000 0.0941 -10.7500 -0.3839 0.1004 0.0958 -0.0132 1.0000 0.0977 -10.5000 -0.4920 0.1063 0.1014 -0.0040 1.0000 0.0894 -10.2500 -0.4848 0.1029 0.0980 -0.0045 1.0000 0.0927 -10.0000 -0.4846 0.0995 0.0947 -0.0073 1.0000 0.0967 -9.7500 -0.5013 0.0965 0.0918 -0.0165 1.0000 0.0992 -9.5000 -0.4991 0.0912 0.0867 -0.0193 1.0000 0.1008 -9.2500 -0.4790 0.0882 0.0835 -0.0129 1.0000 0.1047 -9.0000 -0.4756 0.0846 0.0800 -0.0157 1.0000 0.1093 -8.7500 -0.4836 0.0785 0.0739 -0.0314 1.0000 0.1145 -8.5000 -0.4663 0.0760 0.0715 -0.0231 1.0000 0.1186 -8.2500 -0.4670 0.0709 0.0662 -0.0362 1.0000 0.1285 -8.0000 -0.4502 0.0683 0.0637 -0.0282 1.0000 0.1334 -7.7500 -0.4436 0.0636 0.0590 -0.0338 1.0000 0.1443 -7.5000 -0.4311 0.0609 0.0562 -0.0347 1.0000 0.1557 -7.2500 -0.4206 0.0571 0.0525 -0.0334 1.0000 0.1610 -7.0000 -0.4099 0.0538 0.0491 -0.0344 1.0000 0.1740 -6.7500 -0.3981 0.0509 0.0461 -0.0345 1.0000 0.1881 -6.5000 -0.3673 0.0365 0.0302 -0.0412 1.0000 0.0898 -6.2500 -0.3435 0.0317 0.0241 -0.0400 1.0000 0.0724 -6.0000 -0.3244 0.0283 0.0204 -0.0392 1.0000 0.0736 -5.7500 -0.3028 0.0260 0.0177 -0.0382 1.0000 0.0741 -5.5000 -0.2797 0.0239 0.0153 -0.0371 1.0000 0.0744 -5.2500 -0.2564 0.0222 0.0134 -0.0362 1.0000 0.0765 -5.0000 -0.2330 0.0211 0.0121 -0.0353 1.0000 0.0826 -4.7500 -0.2081 0.0197 0.0106 -0.0345 1.0000 0.0878 -4.5000 -0.1837 0.0186 0.0095 -0.0339 1.0000 0.0961 -4.2500 -0.1590 0.0177 0.0086 -0.0334 1.0000 0.1105 -4.0000 -0.1336 0.0167 0.0078 -0.0331 1.0000 0.1335 -3.7500 -0.1062 0.0154 0.0070 -0.0333 1.0000 0.2121 -3.5000 -0.0803 0.0133 0.0068 -0.0331 1.0000 0.6051 -3.2500 -0.0568 0.0125 0.0068 -0.0307 1.0000 1.0000 -3.0000 -0.0351 0.0128 0.0068 -0.0303 1.0000 1.0000 -2.7500 -0.0025 0.0131 0.0068 -0.0320 0.9963 1.0000 -2.5000 0.0538 0.0133 0.0068 -0.0381 0.9844 1.0000 -2.2500 0.1092 0.0135 0.0067 -0.0439 0.9711 1.0000 -2.0000 0.1644 0.0135 0.0066 -0.0495 0.9571 1.0000 -1.7500 0.2189 0.0135 0.0065 -0.0548 0.9426 1.0000 -1.5000 0.2687 0.0134 0.0063 -0.0588 0.9269 1.0000 -1.2500 0.3085 0.0133 0.0061 -0.0607 0.9067 1.0000 -1.0000 0.3442 0.0133 0.0060 -0.0615 0.8863 1.0000 -0.7500 0.3751 0.0132 0.0058 -0.0613 0.8658 1.0000 -0.5000 0.4012 0.0132 0.0058 -0.0602 0.8429 1.0000 -0.2500 0.4269 0.0132 0.0057 -0.0590 0.8223 1.0000 0.0000 0.4515 0.0133 0.0057 -0.0577 0.8007 1.0000 0.2500 0.4765 0.0134 0.0057 -0.0564 0.7814 1.0000 0.5000 0.5010 0.0135 0.0057 -0.0553 0.7601 1.0000 0.7500 0.5260 0.0137 0.0058 -0.0542 0.7403 1.0000 1.0000 0.5512 0.0138 0.0059 -0.0532 0.7218 1.0000 1.2500 0.5763 0.0140 0.0061 -0.0524 0.7012 1.0000 1.5000 0.6017 0.0142 0.0062 -0.0516 0.6818 1.0000 1.7500 0.6273 0.0143 0.0063 -0.0507 0.6631 1.0000 2.0000 0.6526 0.0145 0.0064 -0.0500 0.6424 1.0000 2.2500 0.6782 0.0147 0.0066 -0.0491 0.6234 1.0000
  • 45. Faisal, shoaib, samiullah, Ahmed, habib, qayum 45|P a g e Projectimplementation 2.5000 0.7036 0.0150 0.0068 -0.0484 0.6029 1.0000 2.7500 0.7288 0.0154 0.0072 -0.0477 0.5815 1.0000 3.0000 0.7540 0.0159 0.0076 -0.0470 0.5599 1.0000 3.2500 0.7788 0.0163 0.0080 -0.0463 0.5368 1.0000 3.5000 0.8034 0.0167 0.0083 -0.0456 0.5129 1.0000 3.7500 0.8280 0.0170 0.0086 -0.0448 0.4889 1.0000 4.0000 0.8519 0.0173 0.0090 -0.0439 0.4615 1.0000 4.2500 0.8758 0.0175 0.0092 -0.0431 0.4332 1.0000 4.5000 0.8992 0.0178 0.0095 -0.0422 0.4038 1.0000 4.7500 0.9222 0.0183 0.0098 -0.0414 0.3736 1.0000 5.0000 0.9447 0.0188 0.0104 -0.0405 0.3420 1.0000 5.2500 0.9668 0.0195 0.0110 -0.0397 0.3112 1.0000 5.5000 0.9884 0.0203 0.0117 -0.0388 0.2816 1.0000 5.7500 1.0093 0.0211 0.0125 -0.0380 0.2527 1.0000 6.0000 1.0297 0.0221 0.0134 -0.0371 0.2248 1.0000 6.2500 1.0492 0.0231 0.0144 -0.0361 0.1979 1.0000 6.5000 1.0679 0.0243 0.0155 -0.0351 0.1721 1.0000 6.7500 1.0854 0.0255 0.0166 -0.0340 0.1474 1.0000 7.0000 1.1021 0.0268 0.0179 -0.0327 0.1235 1.0000 7.2500 1.1179 0.0284 0.0196 -0.0314 0.1034 1.0000 7.5000 1.1336 0.0302 0.0214 -0.0300 0.0872 1.0000 7.7500 1.1494 0.0322 0.0234 -0.0287 0.0750 1.0000 8.0000 1.1668 0.0347 0.0259 -0.0276 0.0669 1.0000 8.2500 1.1825 0.0365 0.0279 -0.0263 0.0600 1.0000 8.5000 1.1987 0.0396 0.0312 -0.0252 0.0556 1.0000 8.7500 1.2121 0.0425 0.0345 -0.0236 0.0527 1.0000 9.0000 1.2234 0.0452 0.0374 -0.0222 0.0499 1.0000 9.2500 1.2350 0.0487 0.0410 -0.0214 0.0471 1.0000 9.5000 1.2332 0.0523 0.0450 -0.0191 0.0459 1.0000 9.7500 1.2271 0.0557 0.0489 -0.0166 0.0453 1.0000 10.0000 1.2154 0.0593 0.0529 -0.0140 0.0451 1.0000 10.2500 1.1991 0.0631 0.0570 -0.0118 0.0451 1.0000 10.5000 1.1805 0.0673 0.0614 -0.0107 0.0451 1.0000 10.7500 1.1603 0.0721 0.0664 -0.0109 0.0453 1.0000 11.0000 1.1389 0.0775 0.0721 -0.0123 0.0455 1.0000 11.2500 1.1167 0.0836 0.0784 -0.0148 0.0458 1.0000 11.5000 1.0943 0.0906 0.0855 -0.0184 0.0462 1.0000 11.7500 1.0724 0.0982 0.0933 -0.0225 0.0465 1.0000 12.0000 0.9687 0.1281 0.1234 -0.0444 0.0567 1.0000 12.2500 0.9591 0.1359 0.1312 -0.0473 0.0574 1.0000 #Ref 4
  • 46. Faisal, shoaib, samiullah, Ahmed, habib, qayum 46|P a g e Projectimplementation Comparing Airfoils (AG35-il, USA35b-il, E178-il, GOE566-il) Plot Airfoil Reynolds # Ncrit Max Cl/Cd Description ag35-il 100,000 9 50.5 at ฮฑ=4.75ยฐ Mach=0 Ncrit=9 usa35b-il 100,000 9 53.3 at ฮฑ=6.75ยฐ Mach=0 Ncrit=9 e178-il 100,000 9 56.3 at ฮฑ=7ยฐ Mach=0 Ncrit=9 goe566-il 100,000 9 52.4 at ฮฑ=4.5ยฐ Mach=0 Ncrit=9 Figure29: Comparison graphs of Ag35, USA35b-il, E178-il, GOE566-il #Ref 4
  • 47. Faisal, shoaib, samiullah, Ahmed, habib, qayum 47|P a g e Projectimplementation Problems & Trouble shooting Problems occurred during construction of project 1) Problem 1 During the construction of the model, we came across several challenges; one of the main problems we faced was the shaping of airfoil in wings and the centre body. Since our model was a whole flying wing that includes a centre body, so shaping the wings and the centre body as according to the our selected airfoil shape, which was AG-35 was the most critical part of our construction of the model. To start off with the cutting of the wings, we followed a technique of cutting the two chambers upper and lower separately, and then join the two chambers by applying hot glue on it, for a stiff joint. But later we realized that joining the two chambers separately was not giving the proper airfoil shape and in turn it was very hard to even maintain the shape. As the cutting was already done we tried to at least give the proper required airfoil shape, which was necessary to provide us with laminar airflow over the wing. So we went onto discuss this issue with our project instructor, so the instructor asked us to find a solution in order improve the frontal curvature so as to provide a smooth laminar airflow, since our front area was not having proper airfoil curve and was a bit flat instead leading towards the turbulent airflow.
  • 48. Faisal, shoaib, samiullah, Ahmed, habib, qayum 48|P a g e Projectimplementation Troubleshooting After discussing with the instructor we actually realized that this will not work and later there will be issues in the design of the model. So we focused on how to deal with the problem after analyzing several parameters which were important to be considered, we came up with an idea of re-constructing the wings. As it was a good idea rather than improving the wing which was already designed, because the material used was foam and it was not that difficult to do the whole process again. So we started with the re-construction process of the wings, and our idea now was to construct the wing with one single piece of foam rather two different pieces, so we carried on further with the construction of wings on a single piece and give about 75% cutting to give a proper curvature on the upper chamber and this was the best possible method as according to this the airfoil shape was being maintained and in turn it was strong enough as compared to the previous design. 2) Problem 2 After reconstructing the wings and centre body we joined the wings with the centre body according to the airfoil shape selected which was AG-35. When the model was constructed and joined we realized that it wasnโ€™t stiff enough to maintain its design during flying under high pressure due to the airflow. As the spars included were made up of foam itself which was decided by our group earlier. After discussing the issue with instructor we came to know that our concern regarding stiffness and strength was genuine and the wings were not balanced leading the model to flutter in strong wind due to the weak structure of the design.
  • 49. Faisal, shoaib, samiullah, Ahmed, habib, qayum 49|P a g e Projectimplementation Troubleshoot To overcome this problem, we decided to add spars or ribs made of stronger and durable material in order to give a better stability and strength in the model. So we decided to choose a materialwhich is stronger yet lighter in weight, so the overall estimated weight of our design is not much affected. Keeping this strength-to-weight ratio factor in mind, we decided to select balsa wood to use for making spars, since the balsa wood possess a very reliable strength to weight ratio and is widely used in the building of such engineering projects. We added two spars on each wing to provide the utmost strength and two in between the centre body connecting it with wings to hold the model together.
  • 50. Faisal, shoaib, samiullah, Ahmed, habib, qayum 50|P a g e Projectimplementation Troubleshooting for Transmitter and Receiver The mode of communication in our flying wing, or any RC plane is through radio signals which are carried along with the help of hand held transmitter, sometimes there is a problem that the model does not respond properly to the radio signals transmitted. So in this case the following steps were taken into consideration that might helps in troubleshooting the transmitter/receiver problems: i. Check ON/OFF switches: Make sure that the switches on the model and as well as transmitter are turned ON. ii. Check Frequency: It is important that the frequency of the transmitter and the receiver match. iii. Check Battery: Make sure the battery is fully charged and thus properlyinstalled with all connections properly connected. iv. Check Servos: If the servos do not respond to the commands routed by the transmitter there might be some problems with the servos itself, so in this case you must try unplugging your servos from the receiver and reconnect them, if the problem is still not been resolved than double check again and try to repair or hence replace them.
  • 51. Faisal, shoaib, samiullah, Ahmed, habib, qayum 51|P a g e Projectimplementation Safety precautions The safety precautions are very important when constructing an RC plane and they must be kept in mind at all the times for better environment damages and human errors. The precautions are as follows: ๏ƒผ A proper site for flying the airplane must be checked. ๏ƒผ Prevent damages that can be caused during flight to the public property or moving vehicles which could result in expenses. ๏ƒผ Carryout pre-flight checks for the flaps, ailerons, motor movement and ground test for risk assessment. ๏ƒผ Be aware of radio gear battery levels so that it does not go out of charge during flight. ๏ƒผ Handling of tools during construction is important for a safe environment so the use of cutter must be handled carefully. ๏ƒผ Use of drill machine must be precise and safe, as it can cause serious damage if used carelessly. ๏ƒผ The hot glue gun gives out glue with very high temperature so make sure the front part and glue doesnโ€™t touch body parts. ๏ƒผ Using of laminating iron must be safe and temperature must be adjusted to a specific given. ๏ƒผ While tightening the screws, make sure to not to slip the handle other wise it can cause material damages and pain on fingers. ๏ƒผ Wear gloves and eye protection while making holes in material by the drill machine. ๏ƒผ Keeping the iron and hot glue gun away from the body so that it does not the clothes or body. ๏ƒผ Making a circuit diagram first for electronics so that wires donโ€™t short circuit when connected. #Ref 13
  • 52. Faisal, shoaib, samiullah, Ahmed, habib, qayum 52|P a g e Projectimplementation CONCLUSION In this project report we discussed a flying wing design and presented critical information which was necessary when considering the process of construction while building the proposed model. There are several parameters which are confronted when starting with the process of construction. Although our project failed to accomplish its desired objectives but it provided us plenty of knowledge and understanding regarding the project evaluation techniques. We learned some facts about the project while implementing the construction which could not have been possible through only understanding the theoretical research. We inherited a-lot of knowledge about UAVโ€™s by working on this model. Our proposed model did not only required the technical knowledge but it also allowed us to implement the theoretical knowledge we learned in previous semesters. The major subject which help us a lot in constructing this project were Aerodynamics, Propulsion, analytical methods etc. We faced a lot of problems in construction of wings as there were several features which needed utmost consideration which we didnโ€™t focused on while moving along with the construction process and then we had to change the design as per the guidance of Mr. Islam Zaki. We learned the required techniques related to designing the model with the aid of 2D and 3D designing softwareโ€™s such as AutoCAD. We did some electrical work on our project which increased our knowledge about the avionics of RC planes and we finally got chance to apply the knowledge which we learned. There were some problems faced which were recovered as we proceeded with the construction. This project gave us an exposure of working in an environment where we have to work as a team. Due to the individual efforts of all the members working as a team for the desired objective it helped us in achieving aim of the project in the best possible way. The university resources provided us with necessary equipment and knowledge which was crucial for the construction. It was a great learning experience for which I would like to thank our instructor for giving us this opportunity of constructing the aircraft which helped us a lot in gaining the knowledge related to aviation industry. I hope you enjoyed reading this report and came across the required information you were looking for which is crucial for an aeronautical engineer in understanding the project evaluation techniques.
  • 53. Faisal, shoaib, samiullah, Ahmed, habib, qayum 53|P a g e Projectimplementation APPENDIX
  • 54. Faisal, shoaib, samiullah, Ahmed, habib, qayum 54|P a g e Projectimplementation Proposals Parametric Study 1 FIXED WING FPV: SkyVU-10 Purpose and Aim: Built from indestructible moulded EPP foam board, it is a medium size yet low-cost wing capable of carrying a full-feature HD camera such as the Go-Pro while keeping the all-up-weight in the 600g-1200g range. Having a smooth, low drag design it performs smoothly and efficiently in sky. It utilizes accessories that are of exceptional quality and provides the freedom to use the plane with any FPV equipment, powertrain and battery system, while reducing the building time to a minimum when using it with TBS- or TBS-compatible equipment. SkyVU-10, a fixed wing FPV(First-person view) which is generally a medium-sized yet low cost UAV airframe having sufficient payload space for the video equipment and large wings capable of supporting the extra weight during flight. This concept of fixed wing aircraft utilizes a pusher propeller configuration, allowing for a "prop free" image on either the live video feed or the High Definition recording using camera planted on the airframe. Flying as an UAV(Unmanned Ariel Vehicle), FPV SkyVU-10 can be deployed at the front lines for agriculture monitoring and to Survey damaged or assess conditions in inaccessible, hazardous or contaminated areas and many more multipurpose monitoring, such as : ๏ƒ˜ Animal Monitoring and Tracking in wild areas ๏ƒ˜ Provide geospatial references and navigation ๏ƒ˜ Traffic Monitoring ๏ƒ˜ Military Use for Border Patrol and to Assist Search and Rescue Operations ๏ƒ˜ Police Use to monitor the movement of people & vehicles in case of jail break. ๏ƒ˜ Agricultural Monitoring and Pipeline Monitoring ๏ƒ˜ Localized surveillance ๏ƒ˜ Videography/Photography over crowd and rush during events.
  • 55. Faisal, shoaib, samiullah, Ahmed, habib, qayum 55|P a g e Projectimplementation Design: *Note: Not to scale Overview of the fixed wing. Figure23: Flying wing concept
  • 56. Faisal, shoaib, samiullah, Ahmed, habib, qayum 56|P a g e Projectimplementation Specifications& Materials: ๏‚ท Wingspan: 1200mm (48โ€™โ€™ inches) ๏‚ท Wing chord- 6โ€™โ€™ inches ๏‚ท Fuselage length- 10โ€™โ€™ inches ๏‚ท Fuselage width- 8โ€™โ€™ inches ๏‚ท Total Weight estimation: 1000-1200g (including Camera/Battery/wires) ๏‚ท Motor- 1200-1400kV ๏‚ท Speed Controller: 12-18A ESC ๏‚ท Propulsion Power System: 8in-12in Propeller ๏‚ท Receiver: 3 Channels or more Required Tools: ๏‚ท Utility Knife (Blade) ๏‚ท Storage tape ๏‚ท Glue ๏‚ท Hot Glue Gin Advantages of Fixed-Wing FPV over a Multi-rotor ๏‚ท Longer flight times. ๏‚ท More space to set up the FPV gear (ex: the wings). ๏‚ท Larger wing area allows to support more weight during flight. ๏‚ท Cheaper in cost as compare to multi-rotors. ๏‚ท Can glide if battery fails. Disadvantages: ๏‚ท Can't hover on grounds. ๏‚ท Can't carry bigger cameras. ๏‚ท Requires more space to fly. To conclude about fixed-wing FPV plane (UAV) over multi-rotor, I think they are a better platform for people who want to go on longer ranges for longer duration, and are also interested in aerial photography/videography.
  • 57. Faisal, shoaib, samiullah, Ahmed, habib, qayum 57|P a g e Projectimplementation Parametric study 2 MINI GUINEA RC Mini GUENIA is a small twin propeller UAV. This mini Guinea is capable of wide variety of manoeuvres such as flat spins, pin wheels and even harriers. Due to twin propeller engine property this plane has the ability to achieve height up-to 150 feetโ€™s which is very good considering the size of aircraft. But if we build a bigger model of the same aircraft it could certainly achieve much more height and could be very useful for cargo transportation in remote areas during flood or other natural disastrous strikes. Our design could fly around 25 minutes of estimated time which is enough to perform any small transportation stunt to convince our instructor. These aims and objective include: 1. Camera: A camera is to be installed for traffic surveillance, park monitoring, animal monitoring in zoos etc. 2. During war conditions landing operation is not possible hence medicines and other food resources could be delivered to the soldiers and other civilians. 3. During flood due to no landing option food and medications could be delivered to people. 4. Watering/pesticides the plants by attaching the small tank in the belly. Figure24: Mini guinea concept Our chosen UAV has under-cambered wing tips which give this aircraft a very wide speed envelope and it allows anything from slow high flight to fast sport flying. Our basic purpose of choosing this aircraft is for transportation of goods. This can be achieved adding up one more servo motor to the air craft belly connecting it to the receiver, and operate it during the flight operation by opening the belly gate of the aircraft and releasing the goods attached to the belly to the respected destination
  • 58. Faisal, shoaib, samiullah, Ahmed, habib, qayum 58|P a g e Projectimplementation without landing the plane. Our chosen UAV could be used for localized surveillance by just adding up a camera with the GPS for monitoring and tracking. ADVANTAGES: ๏‚ท An attached camera can be useful in monitoring and surveillance for security and other recording purposes. ๏‚ท Its advantages are that landing is not required and we could just drop off the things. ๏‚ท During war conditions landing operation is not possible hence medicines and other food resources could be delivered to the soldiers and other civilians. ๏‚ท During flood due to no landing option food and medications could be delivered to people. All these things could be done by decreasing the altitude of the aircraft which is quiet possible for them. Specifications and Requirements: ๏‚ท Weight without battery- 250-300g ๏‚ท Total weight estimation (camera, battery, speed controller) โ€“ 1.2-1.4Kg ๏‚ท Motorโ€“ 1400-1800KV ๏‚ท Wingspan- 35โ€™โ€™ inches ๏‚ท Wing chord- 6.4โ€™โ€™ inches ๏‚ท Battery - 460mah 3S 25~40C Li-po Pack ๏‚ท Prop (Option 1) - Direct Drive HQ Prop - 5x3 Black #Ref 12
  • 59. Faisal, shoaib, samiullah, Ahmed, habib, qayum 59|P a g e Projectimplementation Parametric study 3 Pool noodle 3D plane Aim and objective First of all, our main purpose for this particular RC plane is that we fit a bird (toy) on top of it which will be chased by hawk/eagle in competitions in UAE. This is helpful as this plane will have the ability to pitch, roll, yaw and perform other manoeuvres with the help of rudder, elevator and ailerons. This is kind of hobby which is preferred in UAE and can be used in โ€˜bird chasing competitionโ€™. Figure25: Pool noodle concept Advantages and disadvantages The biggest advantage is that this particular pool noodle 3D plane is very in- expensive and can be built from lightweight materials such as the carbon fibre rod and surfaces from thicker depron sheet, whereas on the other hand, this plane might not able to reach high altitudes (250+ft) due to the requirement of heavy and bigger battery. This plane may not be super strong and might not be able to withstand crash landing such as structural damage to the airplane.
  • 60. Faisal, shoaib, samiullah, Ahmed, habib, qayum 60|P a g e Projectimplementation Specifications 1. Length- 28โ€™โ€™ 2. Fuselage diameter- 2.4โ€™โ€™ 3. Fuselage weight- 8 pounds 4. Wing span- 34โ€™โ€™ 5. Wing chord- 9โ€™โ€™ 6. Total weight estimation- 1000g 7. Motor- 1750KV #Ref 9 Design Concept
  • 61. Faisal, shoaib, samiullah, Ahmed, habib, qayum 61|P a g e Projectimplementation Proposal Report After doing much of research and comparing our all 3 proposals, we would prefer to go with Fixed wing FPV SKYVU-10. To conclude about fixed-wing FPV planes(UAV) over multi-rotor, I think they are a better platform for people who want to go on longer ranges for longer duration, and are also interested in aerial photography/video. The 2nd reason for choosing fixed-wing FPV is that it has got great stability control plus manoeuvrability and most importantly it can give better view for FPV purposes, Requires lesser parts to perform the same tasks as FT Mini Guinea, and is low budget as compared to Mini Guinea. They are easy to build, less parasite drag as compare to Mini Guinea. Fixed wing SkyVU-10 haslarge wing span which is capable of supporting the extra weight during flight.This UAV plane will be constructed fairly and will lie in our budget. The project on building fixed wing SkyVU-10 will be a great experience and we expect to develop new ideas after the modification to the plane. This will also give us great opportunity to do practical work and help us in future. ADVANTAGES ๏‚ท This model of RC plane doesn't to design and make fuse large. ๏‚ท As the wing design is delta shaped so it is drag less sensitive to Mach number. ๏‚ท This aircraft has good maneuverability. DISADVANTAGES ๏‚ท Low wing loading. ๏‚ท Complicated Design. ๏‚ท Tailless deltas have high landing speeds and bad field performance.
  • 62. Faisal, shoaib, samiullah, Ahmed, habib, qayum 62|P a g e Projectimplementation Evidence of project Picture26: Construction of the lower camber wing by habib and qayum. Picture27: Shows faisal doing construction of the holes for securing of the spars on lower camber. Picture28: Shows the ahmed and shoaib putting hot glue gun in the inner cuts for better strength of airfoil shape.
  • 63. Faisal, shoaib, samiullah, Ahmed, habib, qayum 63|P a g e Projectimplementation Picture29: Shows the habib and ahmed sticking the balsa wood spar into the wing for better strength of the airfoil shaped wing. Picture30: Shows the group members working on the electronic part while the wings and fuselage is not closed for airfoil shape.
  • 64. Faisal, shoaib, samiullah, Ahmed, habib, qayum 64|P a g e Projectimplementation Tools for construction Figure31: Cutter This cutter was used in almost every part of the construction. The first cutting of the foam with wings shape, cutting of the inner cuts for airfoil shape, cutting of the balsa wood spar, cutting of the winglets. Figure32: Scale The scale was used to measure all the dimensions we made such as fuselage length, width, airfoil thickness etc. Figure33: Hot glue gun and fevicol glue Fevicol and most importantly glue gun was use for joining of the wings tip, fuselage tip, spar joints, winglet, camera attachment, screws etc.
  • 65. Faisal, shoaib, samiullah, Ahmed, habib, qayum 65|P a g e Projectimplementation Figure34: Duct Tape It was used for joining winglets, joints of wings and fuselage lower camber. Figure35: Screwdriver and screws Figure36: Drill machine and drills Drill machine was used to for drilling on the firewall for motor, attachment of sheet on fuselage and camera.
  • 66. Faisal, shoaib, samiullah, Ahmed, habib, qayum 66|P a g e Projectimplementation Figure37: Laminating sheet iron Laminating sheet iron was used for sticking the sheet on the whole outer surface of the plane. The temperature is adjustable on this iron.
  • 67. Faisal, shoaib, samiullah, Ahmed, habib, qayum 67|P a g e Projectimplementation Material/component Used Figure38: Ready board tree foam (5mm thickness) Ready board foam is used to construct this RC plane. There were other options as well but due to unavailability of EPP foam in UAE we selected ready board. Figure39: Gens Li-po battery 11.1v 2700mah 25c 3SIP The battery was bought with the reference of a similar aircraft of similar wingspan and other parameters. This 2700 could provide our plane a flight time of 6-8 minutes. Figure40: Suppo SP-90 9gMicro servo Two 9g servos were used for controlling ailerons. They are light weight and perform good job.
  • 68. Faisal, shoaib, samiullah, Ahmed, habib, qayum 68|P a g e Projectimplementation Figure41: SF E-Prop 12 by 6 The propeller of 12*6 was selected as we planned to have enough gap between the ground and plane & between the two flaps. Figure42: Turnigy 2730 Brushless Motor 1000 vKv A 1000vkV brushless motor was selected by performing a calculation on power required. It is 3C motor which is suited for great range of ESC. Figure43: Turnigy Plush 30amp Speed Controller. A 30Amp ESC was used for 1000vkv motor which is appropriate for the required amount of power.
  • 69. Faisal, shoaib, samiullah, Ahmed, habib, qayum 69|P a g e Projectimplementation Figure44:Go Pro hero 4 camera A light weight rechargeable camera recorder was used for recording a HD video with a simple step and simple memory card. This camera is compact in size and toughness. Figure45: 5 channel transmitter (Remote) A 5 channel transmitter was appropriate is selected as there were only 3 channel required for the flight. The 3 channel required are for 2 servos and 1 ESC. Figure46: Landing gear (2 sets, front & aft) The landing gear was constructed with 2 steel rods bended to a proper angle and height. The plan was to attach the nose landing gear below the battery and aft gear below the motor firewall which might give a better stability. #Ref 1 #Ref 3
  • 70. Faisal, shoaib, samiullah, Ahmed, habib, qayum 70|P a g e Projectimplementation WEIGHT ESTIMATION OF EACH COMPONENT OF RC PLANE SI.N0 Component Image Weight 1 Li-po battery 7.4v 2800mah 30c max 50C 170 2 Turnigy 2730 Brushless Motor 1000 Kv 75 3 Turnigy Plush 30amp Speed Controller. 22g 4 SF E-Prop 8*6 60g 5 Suppo SP-90 9gMicro servo (2pcs*9g=18g) 18g 6 Foam 300g 7 Receiver 35g 8 GO-pro camera 150g 9 Landing gear 100g TOTAL WEIGHT = 930g
  • 71. Faisal, shoaib, samiullah, Ahmed, habib, qayum 71|P a g e Projectimplementation ACTUAL WEIGHT OF EACH COMPONENT SI.N0 Component Image Weight 1 Li-po battery 7.4v 2700mah 30c 196g 2 Turnigy 2730 Brushless Motor 1000 Kv 120g 3 Turnigy Plush 30amp Speed Controller 25g 4 SF E-Prop 8*6 60g 5 Suppo SP-90 9gMicro servo (2pcs*9g=18g) 18g 6 Foam 340g 7 Receiver 10g 8 Recording camera 114g 9 Landing gear 200g 10 TOTAL WEIGHT 1090g
  • 72. Faisal, shoaib, samiullah, Ahmed, habib, qayum 72|P a g e Projectimplementation Testing Testing before Flight Test Once our model was ready with the construction, we planned to test it on ground before the flight test. While testing the model we came across certain issues which needed serious consideration. The major consequence we faced was that the flaps werenโ€™t moving accurately, the angle provided by servos wasnโ€™t sufficient enough to start with the flight. As they needed to be moved together as well as simultaneously in order to provide the turn when required. But we realized that the servos werenโ€™t working properly. After series of efforts we came to know that there was some problem with the transmitter control due to which servos werenโ€™t providing 100% work as required. And finally the issue with the servos was resolved. Secondly, as we decided to test the flying wing on the ground there we confronted another problem which was a foremost issue in attaching the landing gears. The front landing gear was not attached at the right angle to the rod due to which when it was moving on the ground it was not capable of going a straight line. It was going towards right direction, as the landing gear was fixed with the wing through welding so this was hindering us to apply any force to relocate the hinge through which the landing gear was attached. Somehow we tried our level best to move it and attach the wheel again, we applied this technique several times and did the testing again but it didnโ€™t provide us with some distinctive difference. Unfortunately due to the shortage of time as it was the day when flight test was going to be done we werenโ€™t able to fix this issue. Another reason which was causing it to change its direction was the terrain the location where flight test was supposed to be done was pretty rough and our model demanded a smooth surface. It managed to take off but didnโ€™t make it way further. All these were the issues that we came across while constructing and testing the flying wing model. After all the techniques and procedures we applied for the troubleshooting. It gave us a plenty of knowledge despite the fact that during the ground testing our model was coming across some consequences which required utmost attention.
  • 73. Faisal, shoaib, samiullah, Ahmed, habib, qayum 73|P a g e Projectimplementation Flight Test As the problem of plane not going in a straight line was improved with some adjusting of the nose landing gear rod and angle of tire, it was time to do the flight test. We were stuck with the uneven tiled surface which was not suitable for the plane but had no other choice. The Battery was connected and controls surfaces were checked before giving it a throttle. The idea of flying was to increase the throttle gently at first and hard after 10 meters and flaps slowly increasing once it reaches takeoff speed. Using this idea, the throttle was given and plane got a bit of turn. The takeoff speed was achieved where elevators were fully up, it took off in a right direction and flip crashed. Nothing was damaged and gave it another try. Same starting procedure was given as before and this time it did not move off the ground. For the third attempt, the deflection of elevators was checked and adjustments were done. It gained very high speed and as a result the firewall (motor holder) broke off of the plane along with the propeller and screws. The firewall was damaged as shown below. Rectifications/solutions 1. The trouble shooting for this crash and damage was to add a smooth surface or another ply wood to close the firewall triangle so that the main wall which was facing the air shouldnโ€™t result in breakage which was due to the high speed air pressure exerted. 2. The solution for generating the lift is by using bigger servos and stronger linkage rods for elevators which can stand strongly when made to move up for takeoff. The current servos and linkage rods wasnโ€™t strong enough to withstand the air pressure. If the elevators were strong like a wall facing the air, it could have resulted in nose up for takeoff. 3. Third solution is the centre of gravity which was a bit behind the calculated Centre of gravity. The first attempted crash was due to the less weight in front then the aft which resulted in vertical takeoff. 4. Another mistake which was done is that we did not arrange a professional person for flying this plane so the plane could have flied if the professional was hired. #Ref 14
  • 74. Faisal, shoaib, samiullah, Ahmed, habib, qayum 74|P a g e Projectimplementation Picture47: Damages after crash As it can be seen that the front air facing firewall broke off due to very high speed which resulted in motor hanging and propeller removal. This firewall was joined by the tin sheet with screws to cover and secure the joining points.
  • 75. Faisal, shoaib, samiullah, Ahmed, habib, qayum 75|P a g e Projectimplementation REFERENCES #Ref 1-http://flitetest.com/articles/let-s-fly-blunt-nose-versa #Ref 2-http://fwcg.3dzone.dk/ #Ref 3-http://www.rcpowers.com/community/threads/ft-blunt-nose-versa- wing.17141/ #Ref 4-http://airfoiltools.com/ #Ref 5-http://red20rc.org/fpv-wing-v3-blunt-nose-versa-wing/ #Ref 6-https://www.youtube.com/watch?v=MAEnYX4UWB8 #Ref 7-https://www.youtube.com/watch?v=cHNqPk___wE #Ref 8-https://www.youtube.com/watch?v=qDZLqpoTq6w #Ref 9-http://www.rcsparks.com/how-to-build-your-own-pool-noodle-rc- Ref 10-3d-trainer-airplane/ #Ref 10- Aerodynamics principles and aircraft design #Ref 11- https://torrentz.eu/search?q=autocad+2016 #Ref 12- http://flitetest.com/articles/ft-mini-guinea-build #Ref 13- http://www.rc-airplane-world.com/rc-flying-dos-and-donts.html #Ref 14-http://forum.flitetest.com/showthread.php?4365-When-to-use- flaps #Ref 15- http://www.profili2.com/
  • 76. Faisal, shoaib, samiullah, Ahmed, habib, qayum 76|P a g e Projectimplementation Figures Figure13:http://www.yoctopuce.com/pubarchive/2012- 05/plane_schematics_en_1.png Figure14:http://fwcg.3dzone.dk/ Figure25:http://www.profili2.com/ Figure26:http://www.profili2.com/ Figure27:http://airfoiltools.com/ Figure29:http://airfoiltools.com/ Figure24:http://assets.flitetest.com/article_images/medium/miniguineabu ild-1-png_1417798479.jpg Figure25:http://i.ytimg.com/vi/UlNHtNGFBDA/hqdefault.jpg