This document provides specifications for a QX1401VD compressor model, including:
1. Drawings and lists of accessory parts for the compressor.
2. Technical parameters for the compressor such as voltage, current, power output.
3. Instructions for installation, application, and troubleshooting of the compressor.
Refrigeration Cycle. دائرة التكييف
Gauge set and refrigerant عدادات
Installing Gauges.تركيب عداد الغاز
Service ports and valves صمامات الخدمة
Refrigerant Types.أنواع غاز التكييف
Discharging, تفريغ الغاز
Evacuating and شفط الهواء و الرطوبة
Recharging إعادة شحن الغاز
Superheat & Subcooling الغاز المحمص و المبرد.
Pressures of Refrigerants.ضغوط أنواع غازات التكييف
Electronic Refrigerant Identifier Instrument جهاز كشف نوعية غاز التكييف
Refrigeration Cycle. دائرة التكييف
Gauge set and refrigerant عدادات
Installing Gauges.تركيب عداد الغاز
Service ports and valves صمامات الخدمة
Refrigerant Types.أنواع غاز التكييف
Discharging, تفريغ الغاز
Evacuating and شفط الهواء و الرطوبة
Recharging إعادة شحن الغاز
Superheat & Subcooling الغاز المحمص و المبرد.
Pressures of Refrigerants.ضغوط أنواع غازات التكييف
Electronic Refrigerant Identifier Instrument جهاز كشف نوعية غاز التكييف
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Air compressor in Saudi Arabia the lifeline for the manufacturing industry. Kirloskar’s Air Compressor Systems offers a wide range of compressors in 15 product categories. To bring focused attention and create a Centre of Competence specific to technology, these are subdivided into three categories: Reciprocating Compressors, Screw Compressors, and Centrifugal Compressors. KPCL offers Air Compressors from 30 to 10,000 CFM.
KPCL Reciprocating, Horizontal Balanced Opposed and Piston Compressors are the results of extensive engineering expertise and experience of over five decades in design, manufacturing, supply, and installation of air and gas compressors of various designs, capacities, and pressures for a range of applications.
Our compressor range is known for its minimum power consumption, lower operating temperature, and maximum efficiency, thus achieving overall effectiveness. The compressors are manufactured adhering to stringent quality standards and in keeping with different industrial standards as per customer requirements.
Reciprocating Air Compressor Division offers products for a wide range of market segments such as general engineering to critical operation & processing applications in key sectors like Railways and process industries like Refineries & Petrochemical Industries, PET bottling applications etc For more information, please https://3t-saudi.com
Industry needs muscle to control process valves, dampers and feed mechanisms accurately and in response to a demand signal. Emerson’s Rosemount Analytical pneumatic power positioners have been satisfying these exacting control requirements for many years in countless applications – from steel mills to refineries – where positioning speed and accuracy are taken for granted.
RIGID, one of the leading Chinese companies in terms of innovation, designed a Free-Piston Stirling cooler – FPSC. The unit takes the entire product to a whole new level where it can save a lot of energy and significantly improve efficiency. The default version of Stirling coolers includes pistons, heat exchangers, and compression spaces. But we are seeing the technology advancements in all industries, such as Biotech, Pharmaceutical, Energy, Chemical, Foods, logistics, Metrology.
RIGID Free-Piston Stirling cooler is a game-changer for next-generation ultra-deep freezing! RIGID HVAC CO., LTD / info@rigidhvac.com
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5. QX1401VD Compressor Specification
5. APPLICATION INSTRUCTION
6. BLDC CONTROLLER
The following electrical accessories are used based on power supplies and protection methods.
The individual specifications are listed in respective specification sheets
NO. ITEMS APPLIED NOTICE
1-
Suction Gas
Temperature
Sufficient to keep the discharge gas temperature within the specified
range. The refrigerating circuit should be designed so that the suction
gas superheating is above 2℃and liquid entry and compression are
prevented.
2- Starting Voltage
Min. Starting voltage is 9V. This refers to the voltage applied between
the terminals on the compressor, at starting balancing pressures below
0.6 Mpa.
3-
Power Cycling
conditions
Min. Time interval between power on and off is above 5 minutes, with
running time above 3 minutes. Accumulated cycling times above
60,000.
DIVER NOTES
Controller
Refer to the electrical schematics. The wire between the compressor terminal and the
controller should be heat resistant, temperature >105℃.
6. QX1401VD Compressor Specification
7. INSTALLATION & APPLICATION
7.1 GENERAL
1- Avoid installing the compressor in apparatus using refrigerants containing chlorine, Such as R12, R22, R502,
etc. Don't use filling devices that have been used for CFC or HCFC refrigerants before when filling the
refrigerant.
2- Don't use cleaning agents containing chlorine for cleaning circuits. Make sure that there is no residual chlorine
left if they have to be used. Special attention: The content of chlorine related substances in refrigerating
systems must be below 100ppm of the total refrigerant gas filled.
3- Use specified drying filters for HFC-134a only. Install the filters right after the sealing package is opened.
4- Tubing used in systems must be clean and free from residual oil left from the manufacturing process.
7.2 VACUUM
For building vacuum in the system the pumping should be made from both high and low pressure sides. The
vacuum should be below 0.35 mmHg.
7.3 REFRIGERANT
Refrigerant charging must be from the high pressure end (condenser side)
7.4 RUBBER PLUGS
The compressors are filled with high purity Nitrogen at 0.01 to 0.05 Mpa (Gage pressure) at the factory and the
tubes are sealed with rubber plugs and thermal shrinking plastic tubes. The plug in discharge tube should be
removed first to prevent oil from bursting out.
7.5 IMPURITY
No soldering agent, dusts, or other substances are allowed to get into the system when soldering the compressor
to tubing. Solder material should be low melting temperature to avoid oxidization on tunings.
7. QX1401VD Compressor Specification
7.6 COMPRESSOR MOUNTING
Use the rubber grommets from factory. Tilting angle should be not more than 5°
7.7 COMPRESSOR OPERATION
Compressor mustn’t be started until they are installed into system with refrigerant fulfilled. No running should be
made when compressors are open to air. Allow for min. 3 minutes for internal pressure to be balanced between 2
starting.
7.8 TUBE CLEANING
Clean tubing in order to prevent metal chips, fibers and impurities from the system when installing compressors.
Install a 100 mesh metal filter in the tubing.
7.9 REFRIGERATION OIL
Refrigeration oil RL-32H,150TD or equivalent performance oil with HFC-134a is used for high reliability. R134a
has excellent thermal stability and wear resistance. Other oil is NOT allowed to be added into system.
7.10 REFRIGERANT
Use high-purity HFC-134a (above 99.9%, or above 99.95% if possible) .
7.11 GENERAL REQUIREMENTS
1- Compressors should be installed into refrigeration circuits within a year after they are manufactured.
2- Install compressors into refrigeration circuits within 30 minutes after breaking sealing to prevent moisture from
getting into the compressors.
3- Never pump vacuum in compressors alone.
4- Never make idle runs on compressors.
5- Do not power up compressors under vacuum conditions.
6- Avoid crash or any impact when compressor in installed.
7- Compressor should be stored with good ventilation, free from the existence of corrosive gas. Do not store
compressor at the same location for corrosive stuffs containing acid or alkaline. Relative humidity should be
lower than 80%.
11. Controller DA1510 Instruction
12.CONTROLLER
Controller DA1510 is specifically designed for variable frequency compressor with
low voltage (DC 12V input) and low power.
※Multiple speed control methods without position sensor.
※Operation temperature is -20℃~+45℃.
※Operation smoothly, low noise.
※Small installation footprint.
※ All components are industrial level, key components, e.g. IC, capacitor, power MOSFET etc. are all global
famous brand.
13. CONTROLLER DATA
Type DA1510 D A 151 0
Definition
Driver for Variable
Frequency Driver
DC 12V
Power:
150W
IP:
0:IP00
14. INTERFACE
14.1 Diagram
12. Controller DA1510 Instruction
14.2 Interface
Remarks: The wiring shall follow the above instructions; otherwise failure will be caused.
No. Description SPEC
1 EN Switch EN, Enable terminal, reservation for EN. P2500J-02
2 PWN speed control terminal (0~5V,1K~10KHz). P2500J-02
3
Fault alarm compressor failure alarm, high level-normal, low
level-failure.
P2500J-02
4 Connecting lines (Any direction connecting the compressor).
5 TTL communication port P2500J-03
6 0~5V to adjust the speed. P2500J-02
7 Terminals for potentionmeters with 50kohm to adjust speed. P2500J-02
8 Control program edit input socket
9 Green LED
10 Red LED
A Positive weir Power “ + ” 1015 16# Red
B Negative weir Power “ - ” 1015 16# Black
14. Controller DA1510 Instruction
16. OPERATION INSTRUCTION
6.1 Analog speed control is default speed control mode. The mode can be temporarily changed
thru communication software provided, but the changed mode can NOT be stored in the product.
6.2 Under the communication control mode, the user can control the compressor speed thru
setting-up “Control Instruction” and “Speed Setup”. The communication protocol is MODBUS RTU.
6.3 Under analog speed control mode, the higher corresponding speed will have priority among
analog voltage, potentiometer and PWM.
1- Analog Voltage Mode - the relation between the voltage and the speed are linear relation: 0V-0.5V, compressor
stops. ≥0.7V, compressor starts to run. 0.7V-5V, corresponding speed is 2000rpm - 6000rpm
2- PWM Mode - the frequency and the speed is linear relationship: 300-500Hz, compressor stop. 1000Hz,
compressor starts to run.1000-10000Hz, corresponding speed is 2000rpm – 6000rpm.
3-Potentiometer Mode – 50KΩ, compressor stops. 30KΩ-0KΩ, corresponding speed is 2000rpm – 6000rpm.
6.4 Red/Green LED to indicate the status of the driver.
17. Definition of Red/Green LED indicator:
Driver Status Green LED Red LED
Standby Blink (On - 0.25s, Off - 0.25s) Off
Motor Failure Off
Blink N times (On - 0.25s, Off -0.25s), then off
2s, repeat as above cycle (N means Error
Number, seen below definition.)
Operating Normal Green LED and Red LED blink alternately (On - 0.25s, Off - 0.25s)
15. Controller DA1510 Instruction
18. Error Number (N):说
Number
of Red
LED blinks
Failure Description
1
Short or output
over-current
The driver will alarm over-current failure when peak value of output
current is larger than 30A, and stop the output. The driver will restore in
3minutes. The driver will be locked if there are more than 7 times
over-current protection in 1 hour. The alarm will be eliminated after
re-power-on.
2 Motor Stall
The driver will stop the output and alarm when the motor is stalled. And
driver will try to restore to run 3 minute later.
3
Temperature
Sensor Failure
The driver will not work when disconnecting of temperature sensor is
detected.
4
MOSFET Over
temperature
Stop the output when the temperature of MOSFET goes up to 105℃.
Restore the output when the temperature of PIM goes down to 85℃.
When over-temperature protection happens, the driver stops the output
and then will try to restore in 3 minutes.
5
V_BUS
Low Voltage
The driver will alarm and stop output when V_BUS is lower than 8.2V and
restore when V_BUS is higher than 9V and last more than 3minutes.
6
V_BUS
Over Voltage
The driver will alarm and stop the output when V_BUS is higher than 17V
and restore when V_BUS is lower than 16V and last more than 3minutes.
7 Lack-phase
The driver will alarm and stop the output if disconnecting between the
driver and compressor. The driver will try to restore in 3 minutes.