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MENA3100
Scanning Electron Microscopy
(SEM)
Anders Werner Bredvei Skilbred
Harald Fjeld
MENA3100
Outline
• What can we use a SEM for?
• How do we get an image?
• Electron beam-sample interactions
• Signals that can be used to characterize the
microstructure
– Secondary electrons
– Backscattered electrons
– X-rays
• Components of the SEM
• Some comments on resolution
• Summary
MENA3100
The most versatile instrument for a
materials scientist?
What can we study in a SEM?
• Topography and morphology
• Chemistry
• Crystallography
• Orientation of grains
• In-situ experiments:
– Reactions with atmosphere
– Effects of temperature
“Easy” sample
preparation!!
“Big” samples!
MENA3100
Topography and morphology
• High depth of
focus
Image: Camilla Kongshaug, UiO
Image: Christian Kjølseth, UiO
MENA3100
Depth of focus
Optical microscopy vs SEM
• A SEM typically has orders of magnitude better
depth of focus than a optical microscope making
SEM suitable for studying rough surfaces
• The higher magnification, the lower depth of focus
Screw length: ~ 0.6 cm
Images: the A to Z of Materials
MENA3100
Ce
Fe Sr
Chemistry Images: Harald Fjeld, UiO
MENA3100
In-situ imaging
• A modern SEM can be equipped with various
accessories, e.g. a hot stage
MENA3100
In-situ imaging: oxidation of steel at
high temperatures
• 800 °C, pH2O = 667 Pa
• Formation of Cr2O3
Images: Anders W. B. Skilbred, UiO
2 min 10 min 90 min
MENA3100
How do we get an image?
• In brief: we shoot high-energy electrons and
analyze the outcoming electrons/x-rays
Electrons in
Electrons out
or: x-rays out
MENA3100
The instrument in brief
MENA3100
How do we get an image?
156 electrons!
Image
Detector
Electron gun
288 electrons!
MENA3100
Electron beam-sample interactions
• The incident electron beam is scattered in the sample,
both elastically and inelastically
• This gives rise to various signals that we can detect
(more on that on next slide)
• Interaction volume increases with increasing acceleration
voltage and decreases with increasing atomic number
Images: Smith College Northampton, Massachusetts
MENA3100
Signals from the sample
Incoming electrons
Secondary electrons
Backscattered
electrons
Auger electrons
X-rays
Cathodo-
luminescence (light)
Sample
MENA3100
Image: see the text book, page 281.
MENA3100
Image: Department of Geology and
Geophysics, Louisiana State University
Where does the signals come from?
• Diameter of the interaction
volume is larger than the
electron spot
 resolution is poorer than the
size of the electron spot
MENA3100
Secondary electrons (SE)
• Generated from the collision
between the incoming electrons
and the loosely bonded outer
electrons
• Low energy electrons (~10-50 eV)
• Only SE generated close to
surface escape (topographic
information is obtained)
• Number of SE is greater than the
number of incoming electrons
• We differentiate between SE1 and
SE2
MENA3100
SE1
• The secondary electrons that are
generated by the incoming electron beam
as they enter the surface
• High resolution signal with a resolution
which is only limited by the electron beam
diameter
MENA3100
SE2
• The secondary electrons that are generated by the
backscattered electrons that have returned to the surface
after several inelastic scattering events
• SE2 come from a surface area that is bigger than the spot
from the incoming electrons  resolution is poorer than for
SE1 exclusively
Sample surface
Incoming electrons
SE2
MENA3100
Factors that affect SE emission
1. Work function of the surface
2. Beam energy and beam current
• Electron yield goes through a maximum at low acc.
voltage, then decreases with increasing acc. voltage
(page 283)
Incident electron energy / kV
Secondary
electron
yield
MENA3100
Factors that affect SE emission
3. Atomic number (Z)
• More SE2 are created
with increasing Z
• The Z-dependence is
more pronounced at
lower beam energies
4. The local curvature of the
surface (the most
important factor)
Image: Smith College Northampton, Massachusetts
MENA3100
High resolution image setup
• By placing the
secondary electron
detector inside the
lens, mainly SE1
are detected
– Resolution of 1 – 2
nm is possible
Image: see the text book (page 286)
MENA3100
Backscattered electrons (BSE)
• A fraction of the incident
electrons is retarded by
the electro-magnetic field
of the nucleus and if the
scattering angle is greater
than 180 ° the electron can
escape from the surface
MENA3100
Backscattered electrons (BSE)
• High energy electrons (elastic scattering)
• Fewer BSE than SE
• We differentiate between BSE1 and BSE2
Image: See the text book, page 281.
MENA3100
BSE2
Sample surface
Incoming electrons
BSE2
• Most BSE are of BSE2 type
MENA3100
BSE as a function of atomic number
Image: University of Cape Town
• For phases containing more than one element, it is the average
atomic number that determines the backscatter coefficient h
MENA3100
Factors that affect BSE emission
• Direction of the irritated surface
– more electrons will hit the BSE detector when
the surface is aligned towards the BSE
detector
• Average atomic number
• When you want to study differences in
atomic numbers the sample should be as
levelled as possible (sample preparation is
an issue!)
MENA3100
BSE vs SE
Images: Greg Meeker, USGS
MENA3100
X-rays
• Photons not electrons
• Each element has a
fingerprint X-ray signal
• Poorer spatial resolution
than BSE and SE
• Relatively few X-ray signals
are emitted and the
detector is inefficient
 relatively long signal
collecting times are needed
MENA3100
X-rays
• Most common spectrometer: EDS
(energy-dispersive spectrometer)
• Signal overlap can be a problem
• We can analyze our sample in different
modes
– spot analysis
– line scan
– chemical concentration map (elemental
mapping)
MENA3100
Considerations when using EDS
• Dead time
– some twenty-thirty percent is ok
• Statistics
– Signal-to-noise ratio
• Drift in electron beam with time
• Build-up of a carbonaceous contamination
film after extended periods of electron
probe irradiation
MENA3100
Components of the instrument
• electron gun (filament)
• electromagnetic optics
• scan coils
• sample stage
• detectors
• vacuum system
• computer hardware and
software (not trivial!!)
MENA3100
Electron guns
• We want many electrons per
time unit per area (high current
density) and as small electron
spot as possible
• Traditional guns: thermionic
electron gun (electrons are
emitted when a solid is heated)
– W-wire, LaB6-crystal
• Modern: field emission guns
(FEG) (cold guns, a strong
electric field is used to extract
electrons)
– Single crystal of W, etched to a
thin tip
MENA3100
Electron guns
• With field emission guns we get a smaller spot
and higher current densities compared to
thermionic guns
• Vacuum requirements are tougher for a field
emission guns
Single crystal of LaB6
Tungsten wire Field emission tip
MENA3100
Detectors
Image: Anders W. B. Skilbred, UiO
Secondary electron detector:
(Everhart-Thornley)
Backscattered electron
detector:
(Solid-State Detector)
MENA3100
Our traditional detectors
• Secondary electrons: Everhart-Thornley
Detector
• Backscattered electrons: Solid State
Detector
• X-rays: Energy dispersive spectrometer
(EDS)
MENA3100
Why do we need vacuum?
• Chemical (corrosion!!) and thermal stability
is necessary for a well-functioning
filament (gun pressure)
– A field emission gun requires ~ 10-10 Torr
– LaB6: ~ 10-6 Torr
• The signal electrons must travel from the
sample to the detector (chamber pressure)
– Vacuum requirements is dependant of the
type of detector
MENA3100
Environmental SEM: ESEM
• Traditional SEM chamber pressure:
~ 10-6 Torr
• ESEM: 0.08 – 30 Torr
• Various gases can be used
• Requires different SE detector
MENA3100
Why ESEM?
• To image challenging samples such as:
– insulating samples
– vacuum-sensitive samples (e.g. biological samples)
– irradiation-sensitive samples (e.g. thin organic films)
– “wet” samples (oily, dirty, greasy)
• To study and image chemical and physical
processes in-situ such as:
– mechanical stress-testing
– oxidation of metals
– hydration/dehydration (e.g. watching paint dry)
MENA3100
Our instrument: Quanta 200, FEI
• Field emission gun, but no in-lens detector
• ESEM
• Can be equipped with various accessories
to perform in-situ experiments (more on
this on next slide)
MENA3100
Accessories on our Quanta 200:
◦ GAD – Gaseous Analytical Detector
→ for X-ray analysis in gaseous environments
◦ GSED – Gaseous Secondary Electron Detector
→ 500 μm aperture, allowing 20 Torr
chamber pressure
◦ Hot stage GSED
→ Must be used at temperatures above 500°C
◦ EBSD – Electron Backscatter Diffraction
→ Grain orientation, grain and subgrain
structures, phase identification, micro textures
◦ Hot stages – 1000°C and 1500°C
▪ ETD – Everhart-Thornley Detector
→ Secondary electron detector
▪ LFD – Large Field Detector
→ used in low vacuum and ESEM mode (SE)
▪ SSD-BSD – Solid State Backscattered Detector
→ Backscatter electrons
▪ EDS – Energy dispersive spectroscopy
→ X-ray analysis
Images: FEI
MENA3100
Some comments on resolution
• Best resolution that can be obtained: size of the
electron spot on the sample surface
– The introduction of FEG has dramatically improved
the resolution of SEM’s
• The volume from which the signal electrons are
formed defines the resolution
– SE image has higher resolution than a BSE image
• Scanning speed:
– a weak signal requires slow speed to improve signal-
to-noise ratio
– when doing a slow scan drift in the electron beam can
affect the accuracy of the analysis
MENA3100
What have we not covered in this
presentation
• Sample preparation
• Details on the electromagnetic optics
• Alternative imaging modes:
– Cathodoluminescence
– Electron beam induces current
– Orientation imaging microscopy (available at
UiO)
• Focused ion beam microscopy
MENA3100
Summary
• The scanning electron microscope is a versatile
instrument that can be used for many purposes
and can be equipped with various accessories
• An electron probe is scanned across the surface
of the sample and detectors interpret the signal
as a function of time
• A resolution of 1 – 2 nm can be obtained when
operated in a high resolution setup
• The introduction of ESEM and the field emission
gun have simplified the imaging of challenging
samples
MENA3100
Summary
• Signals:
– Secondary electrons (SE): mainly
topography
• Low energy electrons, high resolution
• Surface signal dependent on curvature
– Backscattered electrons (BSE): mainly
chemistry
• High energy electrons
• “Bulk” signal dependent on atomic number
– X-rays: chemistry
• Longer recording times are needed

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Principle Scanning Electron Microscopy (SEM)

  • 1. MENA3100 Scanning Electron Microscopy (SEM) Anders Werner Bredvei Skilbred Harald Fjeld
  • 2. MENA3100 Outline • What can we use a SEM for? • How do we get an image? • Electron beam-sample interactions • Signals that can be used to characterize the microstructure – Secondary electrons – Backscattered electrons – X-rays • Components of the SEM • Some comments on resolution • Summary
  • 3. MENA3100 The most versatile instrument for a materials scientist? What can we study in a SEM? • Topography and morphology • Chemistry • Crystallography • Orientation of grains • In-situ experiments: – Reactions with atmosphere – Effects of temperature “Easy” sample preparation!! “Big” samples!
  • 4. MENA3100 Topography and morphology • High depth of focus Image: Camilla Kongshaug, UiO Image: Christian Kjølseth, UiO
  • 5. MENA3100 Depth of focus Optical microscopy vs SEM • A SEM typically has orders of magnitude better depth of focus than a optical microscope making SEM suitable for studying rough surfaces • The higher magnification, the lower depth of focus Screw length: ~ 0.6 cm Images: the A to Z of Materials
  • 7. MENA3100 In-situ imaging • A modern SEM can be equipped with various accessories, e.g. a hot stage
  • 8. MENA3100 In-situ imaging: oxidation of steel at high temperatures • 800 °C, pH2O = 667 Pa • Formation of Cr2O3 Images: Anders W. B. Skilbred, UiO 2 min 10 min 90 min
  • 9. MENA3100 How do we get an image? • In brief: we shoot high-energy electrons and analyze the outcoming electrons/x-rays Electrons in Electrons out or: x-rays out
  • 11. MENA3100 How do we get an image? 156 electrons! Image Detector Electron gun 288 electrons!
  • 12. MENA3100 Electron beam-sample interactions • The incident electron beam is scattered in the sample, both elastically and inelastically • This gives rise to various signals that we can detect (more on that on next slide) • Interaction volume increases with increasing acceleration voltage and decreases with increasing atomic number Images: Smith College Northampton, Massachusetts
  • 13. MENA3100 Signals from the sample Incoming electrons Secondary electrons Backscattered electrons Auger electrons X-rays Cathodo- luminescence (light) Sample
  • 14. MENA3100 Image: see the text book, page 281.
  • 15. MENA3100 Image: Department of Geology and Geophysics, Louisiana State University Where does the signals come from? • Diameter of the interaction volume is larger than the electron spot  resolution is poorer than the size of the electron spot
  • 16. MENA3100 Secondary electrons (SE) • Generated from the collision between the incoming electrons and the loosely bonded outer electrons • Low energy electrons (~10-50 eV) • Only SE generated close to surface escape (topographic information is obtained) • Number of SE is greater than the number of incoming electrons • We differentiate between SE1 and SE2
  • 17. MENA3100 SE1 • The secondary electrons that are generated by the incoming electron beam as they enter the surface • High resolution signal with a resolution which is only limited by the electron beam diameter
  • 18. MENA3100 SE2 • The secondary electrons that are generated by the backscattered electrons that have returned to the surface after several inelastic scattering events • SE2 come from a surface area that is bigger than the spot from the incoming electrons  resolution is poorer than for SE1 exclusively Sample surface Incoming electrons SE2
  • 19. MENA3100 Factors that affect SE emission 1. Work function of the surface 2. Beam energy and beam current • Electron yield goes through a maximum at low acc. voltage, then decreases with increasing acc. voltage (page 283) Incident electron energy / kV Secondary electron yield
  • 20. MENA3100 Factors that affect SE emission 3. Atomic number (Z) • More SE2 are created with increasing Z • The Z-dependence is more pronounced at lower beam energies 4. The local curvature of the surface (the most important factor) Image: Smith College Northampton, Massachusetts
  • 21. MENA3100 High resolution image setup • By placing the secondary electron detector inside the lens, mainly SE1 are detected – Resolution of 1 – 2 nm is possible Image: see the text book (page 286)
  • 22. MENA3100 Backscattered electrons (BSE) • A fraction of the incident electrons is retarded by the electro-magnetic field of the nucleus and if the scattering angle is greater than 180 ° the electron can escape from the surface
  • 23. MENA3100 Backscattered electrons (BSE) • High energy electrons (elastic scattering) • Fewer BSE than SE • We differentiate between BSE1 and BSE2 Image: See the text book, page 281.
  • 25. MENA3100 BSE as a function of atomic number Image: University of Cape Town • For phases containing more than one element, it is the average atomic number that determines the backscatter coefficient h
  • 26. MENA3100 Factors that affect BSE emission • Direction of the irritated surface – more electrons will hit the BSE detector when the surface is aligned towards the BSE detector • Average atomic number • When you want to study differences in atomic numbers the sample should be as levelled as possible (sample preparation is an issue!)
  • 27. MENA3100 BSE vs SE Images: Greg Meeker, USGS
  • 28. MENA3100 X-rays • Photons not electrons • Each element has a fingerprint X-ray signal • Poorer spatial resolution than BSE and SE • Relatively few X-ray signals are emitted and the detector is inefficient  relatively long signal collecting times are needed
  • 29. MENA3100 X-rays • Most common spectrometer: EDS (energy-dispersive spectrometer) • Signal overlap can be a problem • We can analyze our sample in different modes – spot analysis – line scan – chemical concentration map (elemental mapping)
  • 30. MENA3100 Considerations when using EDS • Dead time – some twenty-thirty percent is ok • Statistics – Signal-to-noise ratio • Drift in electron beam with time • Build-up of a carbonaceous contamination film after extended periods of electron probe irradiation
  • 31. MENA3100 Components of the instrument • electron gun (filament) • electromagnetic optics • scan coils • sample stage • detectors • vacuum system • computer hardware and software (not trivial!!)
  • 32. MENA3100 Electron guns • We want many electrons per time unit per area (high current density) and as small electron spot as possible • Traditional guns: thermionic electron gun (electrons are emitted when a solid is heated) – W-wire, LaB6-crystal • Modern: field emission guns (FEG) (cold guns, a strong electric field is used to extract electrons) – Single crystal of W, etched to a thin tip
  • 33. MENA3100 Electron guns • With field emission guns we get a smaller spot and higher current densities compared to thermionic guns • Vacuum requirements are tougher for a field emission guns Single crystal of LaB6 Tungsten wire Field emission tip
  • 34. MENA3100 Detectors Image: Anders W. B. Skilbred, UiO Secondary electron detector: (Everhart-Thornley) Backscattered electron detector: (Solid-State Detector)
  • 35. MENA3100 Our traditional detectors • Secondary electrons: Everhart-Thornley Detector • Backscattered electrons: Solid State Detector • X-rays: Energy dispersive spectrometer (EDS)
  • 36. MENA3100 Why do we need vacuum? • Chemical (corrosion!!) and thermal stability is necessary for a well-functioning filament (gun pressure) – A field emission gun requires ~ 10-10 Torr – LaB6: ~ 10-6 Torr • The signal electrons must travel from the sample to the detector (chamber pressure) – Vacuum requirements is dependant of the type of detector
  • 37. MENA3100 Environmental SEM: ESEM • Traditional SEM chamber pressure: ~ 10-6 Torr • ESEM: 0.08 – 30 Torr • Various gases can be used • Requires different SE detector
  • 38. MENA3100 Why ESEM? • To image challenging samples such as: – insulating samples – vacuum-sensitive samples (e.g. biological samples) – irradiation-sensitive samples (e.g. thin organic films) – “wet” samples (oily, dirty, greasy) • To study and image chemical and physical processes in-situ such as: – mechanical stress-testing – oxidation of metals – hydration/dehydration (e.g. watching paint dry)
  • 39. MENA3100 Our instrument: Quanta 200, FEI • Field emission gun, but no in-lens detector • ESEM • Can be equipped with various accessories to perform in-situ experiments (more on this on next slide)
  • 40. MENA3100 Accessories on our Quanta 200: ◦ GAD – Gaseous Analytical Detector → for X-ray analysis in gaseous environments ◦ GSED – Gaseous Secondary Electron Detector → 500 μm aperture, allowing 20 Torr chamber pressure ◦ Hot stage GSED → Must be used at temperatures above 500°C ◦ EBSD – Electron Backscatter Diffraction → Grain orientation, grain and subgrain structures, phase identification, micro textures ◦ Hot stages – 1000°C and 1500°C ▪ ETD – Everhart-Thornley Detector → Secondary electron detector ▪ LFD – Large Field Detector → used in low vacuum and ESEM mode (SE) ▪ SSD-BSD – Solid State Backscattered Detector → Backscatter electrons ▪ EDS – Energy dispersive spectroscopy → X-ray analysis Images: FEI
  • 41. MENA3100 Some comments on resolution • Best resolution that can be obtained: size of the electron spot on the sample surface – The introduction of FEG has dramatically improved the resolution of SEM’s • The volume from which the signal electrons are formed defines the resolution – SE image has higher resolution than a BSE image • Scanning speed: – a weak signal requires slow speed to improve signal- to-noise ratio – when doing a slow scan drift in the electron beam can affect the accuracy of the analysis
  • 42. MENA3100 What have we not covered in this presentation • Sample preparation • Details on the electromagnetic optics • Alternative imaging modes: – Cathodoluminescence – Electron beam induces current – Orientation imaging microscopy (available at UiO) • Focused ion beam microscopy
  • 43. MENA3100 Summary • The scanning electron microscope is a versatile instrument that can be used for many purposes and can be equipped with various accessories • An electron probe is scanned across the surface of the sample and detectors interpret the signal as a function of time • A resolution of 1 – 2 nm can be obtained when operated in a high resolution setup • The introduction of ESEM and the field emission gun have simplified the imaging of challenging samples
  • 44. MENA3100 Summary • Signals: – Secondary electrons (SE): mainly topography • Low energy electrons, high resolution • Surface signal dependent on curvature – Backscattered electrons (BSE): mainly chemistry • High energy electrons • “Bulk” signal dependent on atomic number – X-rays: chemistry • Longer recording times are needed