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Manufacturer & Exporter of Gaur Split & Powder
Government Recognized Export House Status
Rama
Industries
Manufacturer & Exporter of Gaur Split & Powder
Government Recognized Star Export House Status
Rama Gum Industries (I) LTD
WELCOME TO
Manufacturer & Exporter of Gaur Split & Powder
Government Recognized Export House Status
Rama
Industries
hydrocolloids
Rama Industries
Nr. G.I.D.C, PATAN HIGHWAY RD,
DEESA, GUJARAT (INDIA) – 385535
TEL : +91-2744-226761/62
CELL : +91-9825-047-093
FAX : +91-2744-226494
WEB : WWW.RAMAGUM.COM
presenting
Manufacturer & Exporter of Gaur Split & Powder
Government Recognized Export House Status
Rama
Industries
Rama Industries
Nr. G.I.D.C, PATAN HIGHWAY RD,
DEESA, GUJARAT (INDIA) – 385535
TEL : +91-2744-226761/62
CELL : +91-9825-047-093
FAX : +91-2744-226494
WEB : WWW.RAMAGUM.COM
۩ to lead the industry in creating value for our CUSTOMERS and SALES channels….
۩ to refocus on the value we offer our CONSUMERS….
۩ to increase operational excellence TECHNICALLY and COMMERCIALLY….
۩ to assure the QUALITY and strict compliance to OUR CUSTOMER needs….
۩ focusing on building a profitable and SUSTAINABLE business platform for the FUTURE
development….
Rama Industries
RAMA INDUSTRIES and its flagship brand RICOL command a high reputation worldwide for
quality products, efficient services and level of reliability as a stable supplier of quality products.
The company lays special emphasis on maintaining quality standards parallel to the highest in the
industry. It is always busy developing new and improved products for various applications.
We are the leading manufacturers and suppliers of guar gum powder and guar gum
splits in Gujarat, India. We here at RAMA INDUSTRIES give great importance to quality.
Packaging of guar gum is done in such a way that it preserves the highly delicate product in good
condition for a long time.
Manufacturer & Exporter of Gaur Split & Powder
Government Recognized Export House Status
Rama
Industries
Rama Industries
Nr. G.I.D.C, PATAN HIGHWAY RD,
DEESA, GUJARAT (INDIA) – 385535
TEL : +91-2744-226761/62
CELL : +91-9825-047-093
FAX : +91-2744-226494
WEB : WWW.RAMAGUM.COM
The Plant is modern, highly sophisticated with modern pulverization and Pneumatic system with additional essential equipment having blenders
directly communicated with plant of capacity 5 Metric Tons in one batch to provide homogeneous qualities. The manufacturing process is totally
automatic, continuous without manual touch and finished goods directly go into the bags Pass into Metal Detectors and The bacterial growth is checked
by Ultra Violet Light Exposure by using soft filtered water. Also, the installation and design to plant is created in such manner that the De-hydration of
product is totally automatic.
Rama Industries Plant and machinery
• We have latest computerized plant which is operating by PLC scada System
• The is automated which cure and control the quality of the products.
• The capacity OF BLEANDER IS 10 METRIC TONE.
• BECAUSE OF OUR LATEST AND AUTOMATED PLANT WE ARE ABLE TO CONTROL AND MANUFACURE SAME QULITY EACH
TIME, ONCE THE MACHINE GRIND THE PRODUCT AT THE SAME TIME IT STRAT THE PROCESS OF PACKING.
Manufacturer & Exporter of Gaur Split & Powder
Government Recognized Export House Status
Rama
Industries
Rama Industries Guar Gum Manufacturing Process
Nr. G.I.D.C, PATAN HIGHWAY RD,
DEESA, GUJARAT (INDIA) – 385535
TEL : +91-2744-226761/62
CELL : +91-9825-047-093
FAX : +91-2744-226494
WEB : WWW.RAMAGUM.COM
Roasting
Different
ial
Attrition
Sieving
Polishing
The husk is separated from
the endosperm halves from
these processes and refined
guar gum split is obtained.
Guar Gum Split
Screening of Guar Splits
Prehydration of Guar Splits Guar Splits
Screening of Guar Powder
Commercial product of guar
gum contain following
products
Manufacturer & Exporter of Gaur Split & Powder
Government Recognized Export House Status
Rama
Industries
Rama Industries
Guarin Structure
Nr. G.I.D.C, PATAN HIGHWAY RD,
DEESA, GUJARAT (INDIA) – 385535
TEL : +91-2744-226761/62
CELL : +91-9825-047-093
FAX : +91-2744-226494
WEB : WWW.RAMAGUM.COM
A chain of mannoses with side groups of galactoses, both regular (on one side only) and
irregular (on both sides).
Manufacturer & Exporter of Gaur Split & Powder
Government Recognized Export House Status
Rama
Industries
Rama Industries GUAR PLANT
Nr. G.I.D.C, PATAN HIGHWAY RD,
DEESA, GUJARAT (INDIA) – 385535
TEL : +91-2744-226761/62
CELL : +91-9825-047-093
FAX : +91-2744-226494
WEB : WWW.RAMAGUM.COM
Guar (Cyamopsis Tetragonoloba) is a leguminous crop, which
grows under semi arid conditions in India, Pakistan, a little in
Africa, in Western Texas, and other arid regions, where no other
agricultural cultivation is possible.
Manufacturer & Exporter of Gaur Split & Powder
Government Recognized Export House Status
Rama
Industries
Rama Industries GUAR PLANTATION
Nr. G.I.D.C, PATAN HIGHWAY RD,
DEESA, GUJARAT (INDIA) – 385535
TEL : +91-2744-226761/62
CELL : +91-9825-047-093
FAX : +91-2744-226494
WEB : WWW.RAMAGUM.COM
Manufacturer & Exporter of Gaur Split & Powder
Government Recognized Export House Status
Rama
Industries
Rama Industries GUAR Seed
Nr. G.I.D.C, PATAN HIGHWAY RD,
DEESA, GUJARAT (INDIA) – 385535
TEL : +91-2744-226761/62
CELL : +91-9825-047-093
FAX : +91-2744-226494
WEB : WWW.RAMAGUM.COM
Guar seed consists of three parts, germ(proteins) (43-47%), endosperm (35-42%)
and the husk (14- 17%).
HUSK 40 %
ENDOSPERM 29 %
PROTEINS 35 %
ENDOSPERM contains approx. 15 % water insoluble
sheath cells consisting of:
PROTEIN 25 %
GALACTOMANNAN 50 %
CELLULOSICS 25 %
Manufacturer & Exporter of Gaur Split & Powder
Government Recognized Export House Status
Rama
Industries
Rama Industries Guar Gum Process
Nr. G.I.D.C, PATAN HIGHWAY RD,
DEESA, GUJARAT (INDIA) – 385535
TEL : +91-2744-226761/62
CELL : +91-9825-047-093
FAX : +91-2744-226494
WEB : WWW.RAMAGUM.COM
 Splits are purified several times by washing and sifting to make SPS, DPS, TPS.
 Splits are hydrolized with steam in order to liberate the inherent Viscosity.
 Hydrolized splits are micronized and dried to form high Quality Guar Gums.
 Hydration of splits 65-70%.
 Micronization with Micro-Pulls using hot air (3000C).
 Homogenize with Hammer Mill.
 Gums contain again only about 10% moisture.
Manufacturer & Exporter of Gaur Split & Powder
Government Recognized Export House Status
Rama
Industries
Rama Industries
Characteristics of the most common Hydrocolloids
Nr. G.I.D.C, PATAN HIGHWAY RD,
DEESA, GUJARAT (INDIA) – 385535
TEL : +91-2744-226761/62
CELL : +91-9825-047-093
FAX : +91-2744-226494
WEB : WWW.RAMAGUM.COM
Name Solubility in water Viscosity in mPa.s Flow
Starch Both cold or hot 50 - 1000 short
Guar cold 3500 -8000 longer
(honey like)
Locust hot 3500 Short
Alginates cold 1000 short
Xanthan cold 1400 short,
pseudoplastic
Pectins cold 300 short
Manufacturer & Exporter of Gaur Split & Powder
Government Recognized Export House Status
Rama
Industries
Rama Industries GUAR GUM
Nr. G.I.D.C, PATAN HIGHWAY RD,
DEESA, GUJARAT (INDIA) – 385535
TEL : +91-2744-226761/62
CELL : +91-9825-047-093
FAX : +91-2744-226494
WEB : WWW.RAMAGUM.COM
Reconstitution of
fragmented tobacco
Reaction product of
carboxy-methyl cellulose
and guar gum
Binding agent,
strengthening agent.
Tobacco
General uses
Guar gum has many uses particularly in the food, cosmetic and pharmaceutical industries
where it is used as a thickener, binder, emulsifier and stabilizer. It is added to various foods
such as breakfast cereals, dairy products, gravy, processed vegetables, and baked goods.
Reported tobacco industry uses
The tobacco part of most cigarettes (i.e. the shredded brown interior) is a mixture of the
tobacco leaf and a paper-like product called ‘reconstituted tobacco'. Reconstituted
tobacco is made up of mashed tobacco stems and other parts of the tobacco leaf that
would otherwise be discarded. Tobacco manufacturers reportedly add guar gum (and its
derivatives) to help bind this reconstituted tobacco in cigarettes. Tobacco manufacturers
also use guar gum to prepare the cigarette paper that wraps the tobacco.
The amount of guar gum added to bind the tobacco can make up between 0.6-1.8 % of the
total weight of the tobacco used in one cigarette.
Harmful health effects
Guargum is generally regarded as safe for use in food and cosmetics. However, this does
not suggest it is safe when inhaled from smoking cigarettes. When a cigarette is burnt, the
guar gum present produces several toxic compounds that are either well-known to cause
cancer in humans (e.g. formaldehyde, benzo(a)pyrene and benzene) or thought to possibly
cause cancer in humans (e.g. acetaldehyde and styrene) as defined by the International
Agency for Research on Cancer (a leading expert cancer organisation).
Furthermore, the use of guar gum may be indirectly harmful due to the formation of
compounds called aldehydes (e.g. acetaldehyde), which can make cigarettes more
addictive by enhancing the addictive potential of nicotine. Aldehydes are very reactive and
produce other compounds such as the substance harman, which can also make cigarettes
more addictive due to its mood-enhancing effect on the brain.
Some of the compounds formed when guar gum is burnt have a distinctive flavour. For
example, diacetyl is one of the substances produced and has a butterscotch flavour, which
can make a cigarette more appealing due to the improved flavour of the smoke. 2-Furfural
is also formed and has an odour and taste that is described as sweet, woody, bready, and
caramel-like. Therefore, these compounds help make a cigarette more attractive by
imparting a pleasant flavour to the cigarette smoke. This can ultimately lead to more
cigarettes being smoked and thus greater exposure harm due to the toxic substances in
cigarette smoke
1) A process of making a reconstituted tobacco material, comprising mixing water and
sugar and heating to form a heated mixture of water and sugar establishing a liquid
flavorant mixing together tobacco particles, water, a gum binder,the heated mixture of
water and sugar, and the liquid flavorant to form a reconstituted tobacco mixture; and
forming the reconstituted tobacco mixture into a desired form of reconstituted tobacco
material.2 A process according to claim 1, wherein said forming comprises casting the
reconstituted tobacco
mixture into a film and drying the film into a reconstituted tobacco sheet.
3 A process according to claim 2, wherein said forming further comprises severing the
reconstituted tobacco sheet into strips or shreds.
4 A process according to claim 1 wherein the liquid flavorant is menthol in a liquid state.
5 A process according to claim 4, wherein the gum binder comprises guar and the
tobacco particles are combined with guar prior to the mixing step.
6 A process according to claim 1, wherein the flavorant comprises menthol, and
wherein the sugar comprises sucrose and/or the gum binder comprises guar gum,
and/or wherein the forming optionally further comprises casting the reconstituted
tobacco mixture into a film, drying the film, severing the film into mentholated
pieces,preparing a tobacco blend by combining the mentholated pieces with other
blend components, and incorporating the tobacco blend into a tobacco rod.
7· A process according to claim 1, wherein the sugar and water mixture contains 10% to
45% by weight of the water and 55% to 90% by weight of the sugar, and/or
wherein the tobacco particles, the water and the gum binder are premixed in a ratio
that contains 5% to 60% by weight of tobacco particles, 3% to 12% by weight of the gum
binder and 28% to 92% by weight of the water.
8 A process according to claim 1, wherein the flavorant is menthol and the
reconstituted tobacco mixture comprises a slurry which contains 20% to 60% by weight
solids and 40% to 80% water, wherein the solids comprise 5% to 50%, preferably 10% to
30%, by weight menthol, 10% to 50%, preferably 30% to 50%, by weight sugar, 10% to 70%,
preferably 20% to 40%, by weight tobacco particles, and 3% to 12%, preferably 5% to 10%,
by weight gum binder.
9 A process according to claim 1, wherein the forming further comprises extruding the
reconstituted tobacco mixture into pellets, transforming the pellets into shreds and
drying the shreds.
10 A process according to claim 1, further comprising further conditioning the
reconstituted tobacco material by holding the reconstituted tobacco material for a
predetermined time and/or treating the reconstituted tobacco material with vacuum
and/or heat to remove at least some of a surface flavorant.
11 A process of making a reconstituted tobacco material according to claim 1, comprising
supplying the tobacco particles, the water and the gum binder to a mixer supplying the
heated mixture of water and sugar to the mixer supplying the liquid flavorant to the
mixer
combining the tobacco particles, the water, the gum binder, the heated mixture of water
and sugar, and the liquid flavorant in the mixer to form a slurry;
supplying the slurry to an arrangement for forming a uniform layer of the slurry;
drying the uniform layer of the slurry in a dryer to form a continuous sheet; and
cutting or shredding the continuous sheet into pieces.
12 A process according to claim 11, wherein the arrangement for forming a uniform layer
of the slurry comprises a reverse roll coater.
13 A process according to claim 12 wherein the reverse roll coater forms a film having a
thickness of about 0.05 cm to about 0.08 cm (about 0.020 inches to about 0.030 inches).
14 A process according to claim 11 wherein the film is dried to about 90% solids before
being cut into pieces.
15 A process of making a reconstituted tobacco material according to claim 1, comprising
mixing water and sucrose and heating to form a heated mixture of water and sucrose at
a temperature in the range of approximately 75°C to 80°C (approximately 165°F to 180°F);
establishing a liquid flavorant by heating menthol to a molten condition at a temperature
in the range of approximately 50°C to 60°C (approximately 120°F to 140°F)mixing together
tobacco particles, hot water, guar, the heated mixture of water and sucrose, and the
heated molten menthol to produce a tobacco slurry optionally holding said tobacco
slurry for a time in the range of 10 minutes to 90 minutes sufficient to hydrate at least
some portions of said tobacco slurry, forming said hydrated tobacco slurry into a film
drying said film to form a dried reconstituted tobacco sheet severing said reconstituted
tobacco sheet into pieces;
optionally cooling said dried reconstituted tobacco sheet to a temperature conducive to
said severing prior to said cutting step.
16 A reconstituted tobacco made by a process according to any of claims 1 to 15.
17 A smoking article that includes a reconstituted tobacco according to claim 16.
18 Tobacco shreds of sugar encapsulated menthol, the shreds comprising 85% to 95% by
weight solids and 5% to 15% by weight water, wherein the solids comprise 5% to 50%,
preferably 10% to 30%, by weight menthol, 10% to 50%, preferably 30% to 50%, by weight
sugar, 10% to 70%, preferably 20% to 40%, by weight tobacco particles, and 3% to 12%,
preferably 5% to 10%, by weight gum binder.
19 Tobacco shreds according to claim 18, wherein the sugar is sucrose and the gum
binder is guar gum.
20 Tobacco shreds according to claim 18, wherein the shreds comprise on a dry weight
basis approximately 45% to 55% sugar; approximately 5% to 7% guar, approximately 10%
to 30% menthol and a remainder tobacco.
21 A mentholated smoking article comprising tobacco shreds of sugar encapsulated
menthol according to any of claims 18 to 20.
22 A mentholated smoking article according to claim 21 further comprising a filter and a
sorbent in the filter of the smoking article
Manufacturer & Exporter of Gaur Split & Powder
Government Recognized Export House Status
Rama
Industries
Presentation use guar in tabeco
Presentation use guar in tabeco
Presentation use guar in tabeco

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Presentation use guar in tabeco

  • 1. Proud to be Top 5 In India Manufacturer & Exporter of Gaur Split & Powder Government Recognized Export House Status Rama Industries Manufacturer & Exporter of Gaur Split & Powder Government Recognized Star Export House Status Rama Gum Industries (I) LTD WELCOME TO
  • 2. Manufacturer & Exporter of Gaur Split & Powder Government Recognized Export House Status Rama Industries hydrocolloids Rama Industries Nr. G.I.D.C, PATAN HIGHWAY RD, DEESA, GUJARAT (INDIA) – 385535 TEL : +91-2744-226761/62 CELL : +91-9825-047-093 FAX : +91-2744-226494 WEB : WWW.RAMAGUM.COM presenting
  • 3. Manufacturer & Exporter of Gaur Split & Powder Government Recognized Export House Status Rama Industries Rama Industries Nr. G.I.D.C, PATAN HIGHWAY RD, DEESA, GUJARAT (INDIA) – 385535 TEL : +91-2744-226761/62 CELL : +91-9825-047-093 FAX : +91-2744-226494 WEB : WWW.RAMAGUM.COM ۩ to lead the industry in creating value for our CUSTOMERS and SALES channels…. ۩ to refocus on the value we offer our CONSUMERS…. ۩ to increase operational excellence TECHNICALLY and COMMERCIALLY…. ۩ to assure the QUALITY and strict compliance to OUR CUSTOMER needs…. ۩ focusing on building a profitable and SUSTAINABLE business platform for the FUTURE development….
  • 4. Rama Industries RAMA INDUSTRIES and its flagship brand RICOL command a high reputation worldwide for quality products, efficient services and level of reliability as a stable supplier of quality products. The company lays special emphasis on maintaining quality standards parallel to the highest in the industry. It is always busy developing new and improved products for various applications. We are the leading manufacturers and suppliers of guar gum powder and guar gum splits in Gujarat, India. We here at RAMA INDUSTRIES give great importance to quality. Packaging of guar gum is done in such a way that it preserves the highly delicate product in good condition for a long time.
  • 5. Manufacturer & Exporter of Gaur Split & Powder Government Recognized Export House Status Rama Industries Rama Industries Nr. G.I.D.C, PATAN HIGHWAY RD, DEESA, GUJARAT (INDIA) – 385535 TEL : +91-2744-226761/62 CELL : +91-9825-047-093 FAX : +91-2744-226494 WEB : WWW.RAMAGUM.COM The Plant is modern, highly sophisticated with modern pulverization and Pneumatic system with additional essential equipment having blenders directly communicated with plant of capacity 5 Metric Tons in one batch to provide homogeneous qualities. The manufacturing process is totally automatic, continuous without manual touch and finished goods directly go into the bags Pass into Metal Detectors and The bacterial growth is checked by Ultra Violet Light Exposure by using soft filtered water. Also, the installation and design to plant is created in such manner that the De-hydration of product is totally automatic.
  • 6. Rama Industries Plant and machinery • We have latest computerized plant which is operating by PLC scada System • The is automated which cure and control the quality of the products. • The capacity OF BLEANDER IS 10 METRIC TONE. • BECAUSE OF OUR LATEST AND AUTOMATED PLANT WE ARE ABLE TO CONTROL AND MANUFACURE SAME QULITY EACH TIME, ONCE THE MACHINE GRIND THE PRODUCT AT THE SAME TIME IT STRAT THE PROCESS OF PACKING.
  • 7. Manufacturer & Exporter of Gaur Split & Powder Government Recognized Export House Status Rama Industries Rama Industries Guar Gum Manufacturing Process Nr. G.I.D.C, PATAN HIGHWAY RD, DEESA, GUJARAT (INDIA) – 385535 TEL : +91-2744-226761/62 CELL : +91-9825-047-093 FAX : +91-2744-226494 WEB : WWW.RAMAGUM.COM Roasting Different ial Attrition Sieving Polishing The husk is separated from the endosperm halves from these processes and refined guar gum split is obtained. Guar Gum Split Screening of Guar Splits Prehydration of Guar Splits Guar Splits Screening of Guar Powder Commercial product of guar gum contain following products
  • 8. Manufacturer & Exporter of Gaur Split & Powder Government Recognized Export House Status Rama Industries Rama Industries Guarin Structure Nr. G.I.D.C, PATAN HIGHWAY RD, DEESA, GUJARAT (INDIA) – 385535 TEL : +91-2744-226761/62 CELL : +91-9825-047-093 FAX : +91-2744-226494 WEB : WWW.RAMAGUM.COM A chain of mannoses with side groups of galactoses, both regular (on one side only) and irregular (on both sides).
  • 9. Manufacturer & Exporter of Gaur Split & Powder Government Recognized Export House Status Rama Industries Rama Industries GUAR PLANT Nr. G.I.D.C, PATAN HIGHWAY RD, DEESA, GUJARAT (INDIA) – 385535 TEL : +91-2744-226761/62 CELL : +91-9825-047-093 FAX : +91-2744-226494 WEB : WWW.RAMAGUM.COM Guar (Cyamopsis Tetragonoloba) is a leguminous crop, which grows under semi arid conditions in India, Pakistan, a little in Africa, in Western Texas, and other arid regions, where no other agricultural cultivation is possible.
  • 10. Manufacturer & Exporter of Gaur Split & Powder Government Recognized Export House Status Rama Industries Rama Industries GUAR PLANTATION Nr. G.I.D.C, PATAN HIGHWAY RD, DEESA, GUJARAT (INDIA) – 385535 TEL : +91-2744-226761/62 CELL : +91-9825-047-093 FAX : +91-2744-226494 WEB : WWW.RAMAGUM.COM
  • 11. Manufacturer & Exporter of Gaur Split & Powder Government Recognized Export House Status Rama Industries Rama Industries GUAR Seed Nr. G.I.D.C, PATAN HIGHWAY RD, DEESA, GUJARAT (INDIA) – 385535 TEL : +91-2744-226761/62 CELL : +91-9825-047-093 FAX : +91-2744-226494 WEB : WWW.RAMAGUM.COM Guar seed consists of three parts, germ(proteins) (43-47%), endosperm (35-42%) and the husk (14- 17%). HUSK 40 % ENDOSPERM 29 % PROTEINS 35 % ENDOSPERM contains approx. 15 % water insoluble sheath cells consisting of: PROTEIN 25 % GALACTOMANNAN 50 % CELLULOSICS 25 %
  • 12. Manufacturer & Exporter of Gaur Split & Powder Government Recognized Export House Status Rama Industries Rama Industries Guar Gum Process Nr. G.I.D.C, PATAN HIGHWAY RD, DEESA, GUJARAT (INDIA) – 385535 TEL : +91-2744-226761/62 CELL : +91-9825-047-093 FAX : +91-2744-226494 WEB : WWW.RAMAGUM.COM  Splits are purified several times by washing and sifting to make SPS, DPS, TPS.  Splits are hydrolized with steam in order to liberate the inherent Viscosity.  Hydrolized splits are micronized and dried to form high Quality Guar Gums.  Hydration of splits 65-70%.  Micronization with Micro-Pulls using hot air (3000C).  Homogenize with Hammer Mill.  Gums contain again only about 10% moisture.
  • 13. Manufacturer & Exporter of Gaur Split & Powder Government Recognized Export House Status Rama Industries Rama Industries Characteristics of the most common Hydrocolloids Nr. G.I.D.C, PATAN HIGHWAY RD, DEESA, GUJARAT (INDIA) – 385535 TEL : +91-2744-226761/62 CELL : +91-9825-047-093 FAX : +91-2744-226494 WEB : WWW.RAMAGUM.COM Name Solubility in water Viscosity in mPa.s Flow Starch Both cold or hot 50 - 1000 short Guar cold 3500 -8000 longer (honey like) Locust hot 3500 Short Alginates cold 1000 short Xanthan cold 1400 short, pseudoplastic Pectins cold 300 short
  • 14. Manufacturer & Exporter of Gaur Split & Powder Government Recognized Export House Status Rama Industries Rama Industries GUAR GUM Nr. G.I.D.C, PATAN HIGHWAY RD, DEESA, GUJARAT (INDIA) – 385535 TEL : +91-2744-226761/62 CELL : +91-9825-047-093 FAX : +91-2744-226494 WEB : WWW.RAMAGUM.COM Reconstitution of fragmented tobacco Reaction product of carboxy-methyl cellulose and guar gum Binding agent, strengthening agent. Tobacco
  • 15. General uses Guar gum has many uses particularly in the food, cosmetic and pharmaceutical industries where it is used as a thickener, binder, emulsifier and stabilizer. It is added to various foods such as breakfast cereals, dairy products, gravy, processed vegetables, and baked goods. Reported tobacco industry uses The tobacco part of most cigarettes (i.e. the shredded brown interior) is a mixture of the tobacco leaf and a paper-like product called ‘reconstituted tobacco'. Reconstituted tobacco is made up of mashed tobacco stems and other parts of the tobacco leaf that would otherwise be discarded. Tobacco manufacturers reportedly add guar gum (and its derivatives) to help bind this reconstituted tobacco in cigarettes. Tobacco manufacturers also use guar gum to prepare the cigarette paper that wraps the tobacco. The amount of guar gum added to bind the tobacco can make up between 0.6-1.8 % of the total weight of the tobacco used in one cigarette.
  • 16. Harmful health effects Guargum is generally regarded as safe for use in food and cosmetics. However, this does not suggest it is safe when inhaled from smoking cigarettes. When a cigarette is burnt, the guar gum present produces several toxic compounds that are either well-known to cause cancer in humans (e.g. formaldehyde, benzo(a)pyrene and benzene) or thought to possibly cause cancer in humans (e.g. acetaldehyde and styrene) as defined by the International Agency for Research on Cancer (a leading expert cancer organisation). Furthermore, the use of guar gum may be indirectly harmful due to the formation of compounds called aldehydes (e.g. acetaldehyde), which can make cigarettes more addictive by enhancing the addictive potential of nicotine. Aldehydes are very reactive and produce other compounds such as the substance harman, which can also make cigarettes more addictive due to its mood-enhancing effect on the brain. Some of the compounds formed when guar gum is burnt have a distinctive flavour. For example, diacetyl is one of the substances produced and has a butterscotch flavour, which can make a cigarette more appealing due to the improved flavour of the smoke. 2-Furfural is also formed and has an odour and taste that is described as sweet, woody, bready, and caramel-like. Therefore, these compounds help make a cigarette more attractive by imparting a pleasant flavour to the cigarette smoke. This can ultimately lead to more cigarettes being smoked and thus greater exposure harm due to the toxic substances in cigarette smoke
  • 17. 1) A process of making a reconstituted tobacco material, comprising mixing water and sugar and heating to form a heated mixture of water and sugar establishing a liquid flavorant mixing together tobacco particles, water, a gum binder,the heated mixture of water and sugar, and the liquid flavorant to form a reconstituted tobacco mixture; and forming the reconstituted tobacco mixture into a desired form of reconstituted tobacco material.2 A process according to claim 1, wherein said forming comprises casting the reconstituted tobacco mixture into a film and drying the film into a reconstituted tobacco sheet. 3 A process according to claim 2, wherein said forming further comprises severing the reconstituted tobacco sheet into strips or shreds. 4 A process according to claim 1 wherein the liquid flavorant is menthol in a liquid state. 5 A process according to claim 4, wherein the gum binder comprises guar and the tobacco particles are combined with guar prior to the mixing step. 6 A process according to claim 1, wherein the flavorant comprises menthol, and wherein the sugar comprises sucrose and/or the gum binder comprises guar gum, and/or wherein the forming optionally further comprises casting the reconstituted tobacco mixture into a film, drying the film, severing the film into mentholated pieces,preparing a tobacco blend by combining the mentholated pieces with other blend components, and incorporating the tobacco blend into a tobacco rod.
  • 18. 7· A process according to claim 1, wherein the sugar and water mixture contains 10% to 45% by weight of the water and 55% to 90% by weight of the sugar, and/or wherein the tobacco particles, the water and the gum binder are premixed in a ratio that contains 5% to 60% by weight of tobacco particles, 3% to 12% by weight of the gum binder and 28% to 92% by weight of the water. 8 A process according to claim 1, wherein the flavorant is menthol and the reconstituted tobacco mixture comprises a slurry which contains 20% to 60% by weight solids and 40% to 80% water, wherein the solids comprise 5% to 50%, preferably 10% to 30%, by weight menthol, 10% to 50%, preferably 30% to 50%, by weight sugar, 10% to 70%, preferably 20% to 40%, by weight tobacco particles, and 3% to 12%, preferably 5% to 10%, by weight gum binder. 9 A process according to claim 1, wherein the forming further comprises extruding the reconstituted tobacco mixture into pellets, transforming the pellets into shreds and drying the shreds. 10 A process according to claim 1, further comprising further conditioning the reconstituted tobacco material by holding the reconstituted tobacco material for a predetermined time and/or treating the reconstituted tobacco material with vacuum and/or heat to remove at least some of a surface flavorant.
  • 19. 11 A process of making a reconstituted tobacco material according to claim 1, comprising supplying the tobacco particles, the water and the gum binder to a mixer supplying the heated mixture of water and sugar to the mixer supplying the liquid flavorant to the mixer combining the tobacco particles, the water, the gum binder, the heated mixture of water and sugar, and the liquid flavorant in the mixer to form a slurry; supplying the slurry to an arrangement for forming a uniform layer of the slurry; drying the uniform layer of the slurry in a dryer to form a continuous sheet; and cutting or shredding the continuous sheet into pieces. 12 A process according to claim 11, wherein the arrangement for forming a uniform layer of the slurry comprises a reverse roll coater. 13 A process according to claim 12 wherein the reverse roll coater forms a film having a thickness of about 0.05 cm to about 0.08 cm (about 0.020 inches to about 0.030 inches). 14 A process according to claim 11 wherein the film is dried to about 90% solids before being cut into pieces.
  • 20. 15 A process of making a reconstituted tobacco material according to claim 1, comprising mixing water and sucrose and heating to form a heated mixture of water and sucrose at a temperature in the range of approximately 75°C to 80°C (approximately 165°F to 180°F); establishing a liquid flavorant by heating menthol to a molten condition at a temperature in the range of approximately 50°C to 60°C (approximately 120°F to 140°F)mixing together tobacco particles, hot water, guar, the heated mixture of water and sucrose, and the heated molten menthol to produce a tobacco slurry optionally holding said tobacco slurry for a time in the range of 10 minutes to 90 minutes sufficient to hydrate at least some portions of said tobacco slurry, forming said hydrated tobacco slurry into a film drying said film to form a dried reconstituted tobacco sheet severing said reconstituted tobacco sheet into pieces; optionally cooling said dried reconstituted tobacco sheet to a temperature conducive to said severing prior to said cutting step. 16 A reconstituted tobacco made by a process according to any of claims 1 to 15. 17 A smoking article that includes a reconstituted tobacco according to claim 16. 18 Tobacco shreds of sugar encapsulated menthol, the shreds comprising 85% to 95% by weight solids and 5% to 15% by weight water, wherein the solids comprise 5% to 50%, preferably 10% to 30%, by weight menthol, 10% to 50%, preferably 30% to 50%, by weight sugar, 10% to 70%, preferably 20% to 40%, by weight tobacco particles, and 3% to 12%, preferably 5% to 10%, by weight gum binder. 19 Tobacco shreds according to claim 18, wherein the sugar is sucrose and the gum binder is guar gum.
  • 21. 20 Tobacco shreds according to claim 18, wherein the shreds comprise on a dry weight basis approximately 45% to 55% sugar; approximately 5% to 7% guar, approximately 10% to 30% menthol and a remainder tobacco. 21 A mentholated smoking article comprising tobacco shreds of sugar encapsulated menthol according to any of claims 18 to 20. 22 A mentholated smoking article according to claim 21 further comprising a filter and a sorbent in the filter of the smoking article Manufacturer & Exporter of Gaur Split & Powder Government Recognized Export House Status Rama Industries