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R Series
ByR Sales Meeting
May 17th, 2013
R Series
Valve gate application
SCHEME
Double cylinderDouble cylinder
InsertInsert
Cylindrical
closure
Cylindrical
closure
Valve gate application
R Series
 The angle sleeve guide is a special design for valve pin sealing
function. When the gate closed , the angle surface guide the valve pin
to close the gate and no strong friction damage in sealing process.
 Other company no angle sleeve and easy to get the valve pin wear
down in long time processing which will cause the gate with burr and
flash defect.
CYLINDRICAL CLOSURECYLINDRICAL CLOSURE ANGLE CLOSUREANGLE CLOSURE
Valve gate application
R Series
 Valve pin not fully guided : The front end of pin have an accurate
guide and the end of pin located in a big hole to avoid compacting with
the hole . No metal chips create during sealing process .
 The angle feeding system get the liquid flowing smooth in the runner and
help to decrease the pressure lost .
Valve gate application
R Series
UP TO 64 DROPS
Valve gate application
R Series
Part name: Gear
Valve gate system : 4 drops (2 x 2
NOZZLES)
Cycle time : 8-10s
Temp : 230-240°C
Mat : POM or PA+30%GF
Valve gate application
R Series
Valve gate application
R Series
Part name: DVD/CD Cover
Weight: 22g~60g
Valve gate system : 8 drops
Cycle time : 5-9s
Temp : 240-260°C
Mat : PP
Valve gate application
R Series
Valve gate application
R Series
Part name: Gears
Valve gate system : 16 drops
Cycle time : 8-10s
Temp : 230-240°C(POM)
Temp : 270-295°C(PA66+33%GF)
Mat : POM or PA66+33%GF
Valve gate application
R Series
Valve gate application
R Series
Part name: Medical Caps
Valve gate system : 32
drops
Cycle time : 14s
Temp : 250-260°C
Mat : PP
Valve gate application
R Series
Valve gate application
R Series
Part name: Medical Caps
Valve gate system : 48 drops
Cycle time : 10s
Temp : 240-260°C
Mat : PP
Valve gate application
R Series
Valve gate application
R Series
Part name: Medical Caps
Valve gate system : 64
drops
Cycle time : 10s
Temp : 220-240°C
Mat : PP
Valve gate application
R Series
Valve gate application
R Series
Part name: Gear
Valve gate system : 16 drops
Cycle time : 8s
Mat : PBT+10%GF
VALVE GATE MINI SYSTEM
Valve gate application
R Series
Valve gate application
VALVE GATE MINI SYSTEM
R Series
Side gate application
R Series
High precision valve gate system: for Medical/Pharmaceutical and caps
& Closures industry
Hi-efficiency and stable cold runner system: own long lifetime stable
design to Silicone(medical industry, child care, automotive, safety health, etc)
High value added: Half price comparing to famous brand with equivalent
quality level.
Medical/Pharmaceutical Caps / Closures
Side gate application
R Series
 Flow balance for manifold design and
manufacturing
 Optimized Nozzle types selected
according to your parts property
 Optimized raw material selected for
nozzles and manifold
 High efficiency and stable heating
system
 Accurately true Temperature control in
your system
 High precision machining process
control for each components
Side gate application
R Series
 Superior gate appearance
 Large gate diameter
 Minimal pressure drop
 Low shear rate
 Long life with minimum wear and low maintenance
 Defined opening and closing of gates
 Processing of resins with wide processing windows
 Short cycle times
 Optimal temperature control
Side gate application
R Series
 Side gating on visible surfaces.
Demoulding mostly takes
place in 90°angle to the
gating direction. The shear
action is used to achieve
a good gating point quality.
 Part geometries without
possibility of standard gating,
suitable for long, slim, tube
shaped parts such as syringes,
pipettes or
sample bulbs in the medical
industry.
 Gating on horizontal surfaces
close to vertical part contours,
for example onto flanges of
syringes. The gate very close to
the vertical surface of the part.
Side gate application
R Series
 Direct gating with tip, no cold slugs
 Available as linear or radial version.
 Use with standard mould inserts,
cost-efficient mould design available.
 Easy maintenance, tip inserts are
exchangeable
Side gate application
R Series
 From the parting line without the
need to dismantle the mould.
 Maximum processing temperature
300° C .
 Maximum shot weight approx. 10 g
per gate .
 Can processing of : PP, PE, PS.
 Consult for other materials.
Side gate application
R Series
Application for medical industrial :
Side gate application
R Series
Side gate application
R Series
Part name: Syringe
Side gate system : 48 drops (4 x 12
NOZZLES)
Cycle time : 8-10s
Temp : 210-220°C
Mat : PP
Side gate application
R Series
Side gate application
R Series
Part name: Ring
Side gate system : 32 drops (4 x 8
NOZZLES)
Cycle time : 8-10s
Temp : 210-220°C
Mat : PP and PE
Side gate application
R Series
Side gate application
R Series
Controllers
Touch Screen
Temperature
Controller
Temperature
Controller
Sequential
Controller
www.bruyrubio.com
Bru y Rubio around the world
Spain
Portugal
U.K.
Poland
France
Italy
Slovakia
Hungary
Israel
Czech Rep.
Brazil
South Africa

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Presentacion r series

  • 1. R Series ByR Sales Meeting May 17th, 2013
  • 2. R Series Valve gate application
  • 4.  The angle sleeve guide is a special design for valve pin sealing function. When the gate closed , the angle surface guide the valve pin to close the gate and no strong friction damage in sealing process.  Other company no angle sleeve and easy to get the valve pin wear down in long time processing which will cause the gate with burr and flash defect. CYLINDRICAL CLOSURECYLINDRICAL CLOSURE ANGLE CLOSUREANGLE CLOSURE Valve gate application R Series
  • 5.  Valve pin not fully guided : The front end of pin have an accurate guide and the end of pin located in a big hole to avoid compacting with the hole . No metal chips create during sealing process .  The angle feeding system get the liquid flowing smooth in the runner and help to decrease the pressure lost . Valve gate application R Series
  • 6. UP TO 64 DROPS Valve gate application R Series
  • 7. Part name: Gear Valve gate system : 4 drops (2 x 2 NOZZLES) Cycle time : 8-10s Temp : 230-240°C Mat : POM or PA+30%GF Valve gate application R Series
  • 9. Part name: DVD/CD Cover Weight: 22g~60g Valve gate system : 8 drops Cycle time : 5-9s Temp : 240-260°C Mat : PP Valve gate application R Series
  • 11. Part name: Gears Valve gate system : 16 drops Cycle time : 8-10s Temp : 230-240°C(POM) Temp : 270-295°C(PA66+33%GF) Mat : POM or PA66+33%GF Valve gate application R Series
  • 13. Part name: Medical Caps Valve gate system : 32 drops Cycle time : 14s Temp : 250-260°C Mat : PP Valve gate application R Series
  • 15. Part name: Medical Caps Valve gate system : 48 drops Cycle time : 10s Temp : 240-260°C Mat : PP Valve gate application R Series
  • 17. Part name: Medical Caps Valve gate system : 64 drops Cycle time : 10s Temp : 220-240°C Mat : PP Valve gate application R Series
  • 19. Part name: Gear Valve gate system : 16 drops Cycle time : 8s Mat : PBT+10%GF VALVE GATE MINI SYSTEM Valve gate application R Series
  • 20. Valve gate application VALVE GATE MINI SYSTEM R Series
  • 22. High precision valve gate system: for Medical/Pharmaceutical and caps & Closures industry Hi-efficiency and stable cold runner system: own long lifetime stable design to Silicone(medical industry, child care, automotive, safety health, etc) High value added: Half price comparing to famous brand with equivalent quality level. Medical/Pharmaceutical Caps / Closures Side gate application R Series
  • 23.  Flow balance for manifold design and manufacturing  Optimized Nozzle types selected according to your parts property  Optimized raw material selected for nozzles and manifold  High efficiency and stable heating system  Accurately true Temperature control in your system  High precision machining process control for each components Side gate application R Series
  • 24.  Superior gate appearance  Large gate diameter  Minimal pressure drop  Low shear rate  Long life with minimum wear and low maintenance  Defined opening and closing of gates  Processing of resins with wide processing windows  Short cycle times  Optimal temperature control Side gate application R Series
  • 25.  Side gating on visible surfaces. Demoulding mostly takes place in 90°angle to the gating direction. The shear action is used to achieve a good gating point quality.  Part geometries without possibility of standard gating, suitable for long, slim, tube shaped parts such as syringes, pipettes or sample bulbs in the medical industry.  Gating on horizontal surfaces close to vertical part contours, for example onto flanges of syringes. The gate very close to the vertical surface of the part. Side gate application R Series
  • 26.  Direct gating with tip, no cold slugs  Available as linear or radial version.  Use with standard mould inserts, cost-efficient mould design available.  Easy maintenance, tip inserts are exchangeable Side gate application R Series
  • 27.  From the parting line without the need to dismantle the mould.  Maximum processing temperature 300° C .  Maximum shot weight approx. 10 g per gate .  Can processing of : PP, PE, PS.  Consult for other materials. Side gate application R Series
  • 28. Application for medical industrial : Side gate application R Series
  • 30. Part name: Syringe Side gate system : 48 drops (4 x 12 NOZZLES) Cycle time : 8-10s Temp : 210-220°C Mat : PP Side gate application R Series
  • 32. Part name: Ring Side gate system : 32 drops (4 x 8 NOZZLES) Cycle time : 8-10s Temp : 210-220°C Mat : PP and PE Side gate application R Series
  • 35. www.bruyrubio.com Bru y Rubio around the world Spain Portugal U.K. Poland France Italy Slovakia Hungary Israel Czech Rep. Brazil South Africa