Sweetwater Donut Project PKG 460 – Team Awesome David Brennan Stephen Grabowski Brad Valenta JK Kim Drew Dowden
Chosen Design: Box Drawing
Sample Cutting
 
 
Alternative Design
The Container Partitioned, tuck E-flute box No manufacturer’s joint No glue or staples needed Only tape required for sealing Strong setup Folds on top and middle to create extra walls for extra strength Can separate donuts as needed Different densities Different toppings One piece design Visually appealing
Recommendations Use Reynolds wax sandwich bags Item #  size  MFG. NO.  Case Pack 158992  6”x7”  7950  6/1,000 Found at Gordon Food Service Moisture barrier Separates donuts Less topping/frosting transfer Individual donut package http://blogs.nashvillescene.com/bites/GFS%20Market.jpg
Approximate Shelf Life
Shelf Life: Sensory Evaluation Donuts left in box were good for 2 days Donuts left in plastic wrap lasted longer Taste test: 4-5 days Estimated shelf life of about 5 days Filled donuts lasted longer Cake donuts lasted not as long Got dry faster Wrapped donuts looked less appealing Frosting stuck to bag Some toppings scattered in bag
Advantages Both the shipping container and the primary package Separate compartments for different density/weight  donuts High compression strength Acceptable drop damage Adequate moisture barrier from individual bags
Compression Test
 
Random Vibration – ISTA 3C for 20 min
 
Drop Test – ISTA 3A
 
Results
 
 
 
 
 
 
 
Conclusions The new packaging helped to a certain extent Better, but not perfect Some damage still shown on the donuts Damage more of a concern on dryer donuts Softer donuts may get a flat side Filled donuts may leak Extends shelf life of donuts ISTA 3C is a harsh test
Questions http://talkwiththepreacher.files.wordpress.com/2009/03/pink_sprinkled_donut.jpg

Pkg 460 Sweetwater Donut Project