PAT-Cement Industry & Energy EFFICIENCY

1. © Confederation of Indian Industry
PAT Scheme – An introduction

2. © Confederation of Indian Industry
Bureau of Energy Efficiency
▪ Created Energy Efficiency movement in India
▪ Many Excellent Initiatives for enhancing energy
efficiency
• Awareness creation
• Capacity building – accreditation Energy Auditors & Managers
• National Energy Labeling programme
• National Energy Conservation Award programme
▪ Perform, Achieve & Trade

3. © Confederation of Indian Industry
NMEEE Mission Objectives & Goals
▪ The basic objective of the NMEEE mission is to ensure a
sustainable growth by an approximate mix of 4 E’s,
namely-Energy, Efficiency, Equity and Environment
▪ Promote development objectives, while also yielding
co-benefits for addressing climate change.
▪ Market-based approaches to unlock energy efficiency
opportunities, estimated to be about Rs. 74,000 Crores
▪ By 2014-15:
• Annual fuel savings in excess of 23 million toe
• Cumulative avoided electricity capacity addition of 19,000
MW
• CO2 emission mitigation of 98 million tons per year

4. © Confederation of Indian Industry
PAT – Perform Achieve and Trade
▪ Market based mechanism
▪ Additional incentive for improving energy efficiency
• Improves the cost economics of Energy efficiency projects
• Increases the profitability
▪ Benefits to industry irrespective of their present level
of energy efficiency
▪ Creates a healthy competition on energy efficiency
across industry
▪ Ultimately facilitates natural resource conservation

5. © Confederation of Indian Industry
PAT Scheme – Target setting
▪ Target for Energy Consumption reduction –
almost unit specific
▪ National level target - 10 mMToe
• Apportioned to individual sectors based on their
energy consumption
• Target for individual cement plants- depending
upon the performance of a unit in the sector &
potential for energy saving

6. PAT Scheme
▪ Covers 478 designated consumers in 8 sectors, consuming about 165 million
toe energy.
▪ National Target = 6.686 million toe at the end of 1st PAT Cycle ( by 2014-15)
▪ Reducing India's CO2 emissions by 24 million tons / year in 2014-15.
-Achievement > Target E-Scerts
-Achievement < Target Purchase E-Scerts / Penalty
▪ The Energy Savings Certificates (ESCerts) so issued will be tradable on special
trading platforms to be created in the power exchange
▪ The direct benefit for the participating industries in this period is reductions in
input costs related to energy of approximately Rs.6,800 Crores.
• Total EE Projects planned in 2012-15 by industry covered under PAT : 2057
• Total anticipated investment : Rs. 17021 Crores
6

7. © Confederation of Indian Industry
MTOE – DC Level
Sector
Minimum annual energy
consumption for the DC
(tonnes of oil equivalent)
Aluminium 7500
Cement 30000
Chlor-alkali 12000
Fertilizer 30000
Iron and steel 30000
Pulp and paper 30000
Railways (diesel loco
sheds and workshops)
Textiles 3000
Thermal power plants 30000

8. National Target of Energy Saving among all Sectors
S.NO. Sector
No. of
Identified
DCs
Annual
Energy
Consumption
(Million toe)
Share
Consumption
(%)
Apportioned
Energy
Reduction For
PAT Cycle-1
(Million toe)
1
Power
(Thermal) 144 104.56 63.38% 3.211
2 Iron & Steel 67 25.32 15.35% 1.486
3 Cement 85 15.01 9.10% 0.815
4 Aluminium 10 7.71 4.67% 0.456
5 Fertilizer 29 8.20 4.97% 0.478
6 Paper & Pulp 31 2.09 1.27% 0.119
7 Textile 90 1.20 0.73% 0.066
8 Chlor- Alkali 22 0.88 0.53% 0.054
Total 478 164.97 100.00% 6.686

9. 9
SUMMARY SHEET - TARGET SETTING BY BEE ON 31.03.2016
Sl No. Sector
No of
DC's
Total 'Baseline
production
(Equivalent)
2014-15
Weighted
average baseline
SEC
Weighted Target
SEC
Target MTOE Target %
Baseline energy
MTOE
Energy share of
sector (baseline
period)
Target MTOE
based on
share
No MT/MU MTOE /MT MTOE/ MT MTOE %
1 Aluminium 12 6309540 1.6738 1.5999 466349 4.4157 10561146 10.13 786439
2 Cement 111
25777431
8
0.0831 0.0788 1116620 5.2100 21432196 20.56 1595955
3 Chlor - Alkali 24 2891622 0.6105 0.5751 102355 5.7982 1765303 1.69 131454
4 Fertiliser 37 26076835 0.3168 0.2997 446534 5.4050 8261498 7.92 615195
5 Paper 29 4412295 0.6071 0.5786 125700 4.6925 2678759 2.57 199475
6 Steel 71 64496529 0.6270 0.5916 2282863 5.6450 40440536 38.79 3011417
7 Textile 99 1695057 0.8713 0.8192 88309 5.9795 1476862 1.42 109975
8
Thermal
Power plant
154 652909 270.0 265.2 3134069 1.7776 17630890 16.91 1312890
Total of
these sectors
537 364309105 7762799 7.45 104247190 7762800

10. 10
S. No Sector No. of Units Name of unit
1 Aluminium 1 Vedanta Aluminium limited,Village - Burkhamunda, P.O. Sripura, Jharsuguda, Odisha
2
Fertilizer 3
IFFCO Aonla Unit-II,Bareilly,Uttar Pradesh
3 Indo Gulf Fertilizer,Indo Gulf Fertilizer,Uttar Pradesh
4 Tata Chemicals Ltd,Babrala,Distt- Budaun,Uttar Pradesh
5
Iron & Steel 4
Rashmi Sponge Iron & Power Industries Ltd,Siltara, Raipur,Chattisgarh
6 Goa Sponge & Power Ltd,Goa
7 Shri Bajrang Power & Ispat Ltd.,Raipur , Chattisgarh
8 Navabharat Ventures Ltd,Dhenkanal,Odisha
9
Textile 4
Janki Corp Limited, Mandpiya Choraha, Chittor road, Bhilwara,Rajasthan
10 Nitin Spinners Limited,16-17 km stone, Chittor road, Hamirgadh, Dist-Bhilwara,Rajasthan
11 Vardhman Spinning & General Mills , Punjab
12 Vardhman Yarns & Threads Ltd-Unit -1,Punjab
13
TPP 9
Gas Turbine Power Station ,Andhra Pradesh Gas Power Corporation Ltd. Vijjeswaram,A.P
14 Ramagundam Thermal Power Station Ramagundam ,Dist. Karim Nagar - 505208,A.P
15 Lakwa Thermal Power Station ,Maibella, P.O. Suffry, Sivasagar-785689,Assam
16 Utran Gas Based Power Station (Gujarat State Electricity Corp.) ,GSECL, Utran-390007, Gujarat
17 Toranagallu Thermal Power Station (JSW Energy Limited) (P.O), Bellary (Dist)-583123, Karnataka
18 Madurai Power Corporation Pvt Ltd.,Samayanallur, Madurai-625402,T.N
19 Samalpatti Power Company Pvt. Ltd., Krishnagiri,Krishnagiri Dist, -635206, Tamil Nadu
20 Titagarh Thermal Power Station,North 24 Parganas, West Bengal
21 Shree Mega Power,Bangur Nagar Beawar,Dist: Ajmer, Rajasthan-305901
22
Discoms 3
Eastern Power Distribution Company of Andhra Pradesh Limited(APEPDCL), P&T, Colony, Seethammadhara, Visakhapatnam-530013 (Andhra Pradesh)
23 Uttar Gujarat Vij Company Limited(UGVCL), Visnagar Road, Mehsana -384001 (Gujarat)
24 Dakshin Gujarat Vij Company Limited(DGVCL), Nana Varachha Road, Kapodara, Surat-395006 (Gujarat)

11. 11
Saving
Target
Baseline
SEC
Target
SEC
Achieved SEC
Scenario 1 Scenario 2
Compliance
Issued Escerts
Purchase
Escerts
Penalty
Concept of Target, Compliance, ESCerts & Penalty

12. © Confederation of Indian Industry
THE PAT SCHEME ….. Approach
INDUSTRY (DC)
Establish Baseline
Review of Present Energy Scenario &
Bandwidth (Completed)
Development of Baseline Formats
with System Boundaries
Data Collection, Compilation & Analysis
Verification of Data
Set Targets for SEC Reduction
Achieve the Target
Technology Transfer, EE Technology, R&M, R&D
Verification Protocol
Trade the higher achieved saving through E-Certs

13. © Confederation of Indian Industry
Gate-to-Gate Concept
Pre-Considerations:
1. Plant boundary - already defined
2. Single product at output defined. In case of multiple products,
major product considered.
3. Energy consumption considered only for plant process
operations to produce 'defined product'
• Energy consumed in internal transportation, residential
colony etc. excluded
4. Primary energies actually consumed only considered. Any
primary energy purchased & stored inside the system
boundary excluded
Slide 13

14. © Confederation of Indian Industry
Electricity Generated by CPP, other Energy Purchased, Electricity partially sold to grid
Slide 14
Gate-to-Gate Concept

15. © Confederation of Indian Industry
Electricity Generated by CPP, other Energy Purchased, Electricity partially sold to grid
Slide 15
Gate-to-Gate Concept

16. © Confederation of Indian Industry
PAT Baseline & Target
Sl
no
1 Baseline
production
MT 1257603 1662268
2 Baseline GTG Kcal / kg
Eq cement
803 756
3 Target GTG Kcal / kg
Eq cement
767 724
4 Reduction in GTG 36 32
5 MTOE to be
achieved
9846 4527 5319

17. © Confederation of Indian Industry
Normalisation Factors

18. © Confederation of Indian Industry
DC - Responsibilities
▪ Annual Return filing
▪ DEA with Accredited Energy auditor (AEA) within 18 months
of notification and every three years there after
▪ Verification of GTG after the target year with AEA and
submission to State Agency with copy to BEE

19. © Confederation of Indian Industry
PAT Scheme – Additional points
1. Quarter wise, Variety wise Third party analysis of Fuels
in NABL Certified Lab
2. Fuel CV in As fired basis GCV only
3. Thermal SEC in GCV basis
4. Energy inside boundary only – Mines, crusher
5. Energy from AFR excluded
6. WHR after baseline to give maximum benefit
7. HSD, FO GCV based on MoP notification
8. System and methodology same as baseline year –
Baseline report & data crucial
9. Dual benefits not allowed – REC & ESCerts