The document provides specifications for an engine, including:
- It is a 4.5L, 4-cylinder diesel engine that produces 93 kW of power at 2200 RPM.
- The engine weighs 392 kg and uses direct injection fuel delivery.
- It has a compression ratio of 17.5:1 and produces maximum torque of 525 Nm at 1250 RPM.
- Other details provided include battery voltage, starter motor output, alternator output, and a graph of the engine's torque and power curves.
Takeuchi tb128 fr mini excavator service repair workshop manual (serial no. 1...fujsjefjskekmme
1. This manual provides instructions for maintenance personnel on procedures for disassembling, inspecting, and troubleshooting a mini excavator, as well as reference values and specifications.
2. Directional terms like front, rear, left, and right are defined for use in the manual.
3. Safety precautions for working on the mini excavator include wearing protective equipment, installing fire extinguishers and first aid kits, stopping the engine before working, and securing any raised or moving parts.
This manual provides safety precautions and instructions for maintenance of the machine. It explains that personal protective equipment should be worn, open flames avoided when fueling, and moving parts should not be touched. Proper blocking and support of heavy components is emphasized when working beneath the machine.
This document provides safety information and guidelines for engineers servicing a machine. It describes various safety symbols used in the manual and outlines safety precautions to follow when performing maintenance, including wearing protective equipment, using the correct tools, stopping the engine before working, and securing any moving parts. The manual structure is also summarized.
Daewoo doosan mega 250 v 250 v wheel loader service repair manual - serial nu...jfdjjskfkksmemm
This document provides safety information for operating and maintaining a Doosan wheel loader. It outlines general safety essentials, hazards to be aware of before starting the engine, during operation, and during maintenance. Personal protective equipment requirements and safe practices for mounting/dismounting, towing, shipping, and transportation are also covered. Operators and maintenance personnel are instructed to thoroughly read and understand the safety information provided.
Doosan dl550 wheel loader service repair manualfujsjefjskekmme
The document provides safety instructions for wheel loaders. It discusses general safety practices including wearing personal protective equipment, avoiding hot or pressurized fluids, preventing flying or falling objects, and ensuring proper maintenance of the machine. It also covers safety during transportation, operation, and maintenance of the wheel loader.
This manual provides instructions for maintenance procedures of a machine, including disassembly, reassembly, inspections, specifications, and troubleshooting. It emphasizes several important safety precautions for technicians performing maintenance, such as wearing protective equipment, blocking the machine securely, and avoiding moving parts. The document defines terms like front/rear and left/right in relation to the machine's orientation and components.
This manual provides instructions for maintenance procedures such as disassembly and reassembly of machines. It explains safety precautions, machine configurations, hydraulic systems, troubleshooting, and engines. The manual is intended to improve maintenance techniques and items are subject to change without notice. Front and rear, left and right orientations are defined from the operator's perspective. The machine serial number is used for ordering parts and inquiries. Record of manual distribution is kept and the person in charge will be notified of any updates.
Daewoo doosan solar 420 lc v excavator service repair manualfujsjefjskekmme
This document provides safety guidelines for operating a track excavator. It outlines general safety essentials, labels the location of safety labels on the excavator, summarizes safety precautions for lifting loads, identifies work site precautions, and provides safety guidelines for excavator operation, equipment, maintenance, shipping, and lifting with a sling. The document emphasizes following all safety recommendations and using properly maintained tools and equipment. It warns that unsafe excavator use could lead to serious injury or death.
Takeuchi tb128 fr mini excavator service repair workshop manual (serial no. 1...fujsjefjskekmme
1. This manual provides instructions for maintenance personnel on procedures for disassembling, inspecting, and troubleshooting a mini excavator, as well as reference values and specifications.
2. Directional terms like front, rear, left, and right are defined for use in the manual.
3. Safety precautions for working on the mini excavator include wearing protective equipment, installing fire extinguishers and first aid kits, stopping the engine before working, and securing any raised or moving parts.
This manual provides safety precautions and instructions for maintenance of the machine. It explains that personal protective equipment should be worn, open flames avoided when fueling, and moving parts should not be touched. Proper blocking and support of heavy components is emphasized when working beneath the machine.
This document provides safety information and guidelines for engineers servicing a machine. It describes various safety symbols used in the manual and outlines safety precautions to follow when performing maintenance, including wearing protective equipment, using the correct tools, stopping the engine before working, and securing any moving parts. The manual structure is also summarized.
Daewoo doosan mega 250 v 250 v wheel loader service repair manual - serial nu...jfdjjskfkksmemm
This document provides safety information for operating and maintaining a Doosan wheel loader. It outlines general safety essentials, hazards to be aware of before starting the engine, during operation, and during maintenance. Personal protective equipment requirements and safe practices for mounting/dismounting, towing, shipping, and transportation are also covered. Operators and maintenance personnel are instructed to thoroughly read and understand the safety information provided.
Doosan dl550 wheel loader service repair manualfujsjefjskekmme
The document provides safety instructions for wheel loaders. It discusses general safety practices including wearing personal protective equipment, avoiding hot or pressurized fluids, preventing flying or falling objects, and ensuring proper maintenance of the machine. It also covers safety during transportation, operation, and maintenance of the wheel loader.
This manual provides instructions for maintenance procedures of a machine, including disassembly, reassembly, inspections, specifications, and troubleshooting. It emphasizes several important safety precautions for technicians performing maintenance, such as wearing protective equipment, blocking the machine securely, and avoiding moving parts. The document defines terms like front/rear and left/right in relation to the machine's orientation and components.
This manual provides instructions for maintenance procedures such as disassembly and reassembly of machines. It explains safety precautions, machine configurations, hydraulic systems, troubleshooting, and engines. The manual is intended to improve maintenance techniques and items are subject to change without notice. Front and rear, left and right orientations are defined from the operator's perspective. The machine serial number is used for ordering parts and inquiries. Record of manual distribution is kept and the person in charge will be notified of any updates.
Daewoo doosan solar 420 lc v excavator service repair manualfujsjefjskekmme
This document provides safety guidelines for operating a track excavator. It outlines general safety essentials, labels the location of safety labels on the excavator, summarizes safety precautions for lifting loads, identifies work site precautions, and provides safety guidelines for excavator operation, equipment, maintenance, shipping, and lifting with a sling. The document emphasizes following all safety recommendations and using properly maintained tools and equipment. It warns that unsafe excavator use could lead to serious injury or death.
Doosan dl550 3 wheel loader service repair manualjfdjjskfkksmemm
This document provides safety instructions for wheel loaders. It covers general safety, transportation, operation, maintenance, and environmental circumstances. Operators must read and understand the safety messages in the manual and on decals before operating equipment. Only trained personnel should operate and maintain wheel loaders. Safe operation is the operator's responsibility. Operators must know their equipment and how to properly use work tools and attachments.
Takeuchi tb240 mini excavator service repair workshop manual (serial no. 1241...jfdjjskfkksmemm
1) The document is a service manual that provides procedures for maintenance and repair of a machine for engineers who service it. It describes disassembly, assembly, inspection, troubleshooting and specifications.
2) The manual uses symbols to indicate parts like the serial number and provides the structure of the manual which includes sections on safety, service data, functions, disassembly/assembly and troubleshooting.
3) The manual provides safety precautions for maintenance personnel which include wearing protective gear, installing safety equipment, properly preparing the work area, and procedures to safely work on and around the machine.
Doosan dl400 wheel loader service repair manualjfdjjskfkksmemm
The document provides safety information for operating a Doosan wheel loader, including:
1) It outlines general safety essentials, such as following all safety recommendations and using tools and equipment in good working order.
2) It specifies the location of safety labels on the machine and prohibits unauthorized modifications.
3) It describes general hazard information and safety precautions that should be followed before starting the engine, during machine operation, maintenance, and other activities like working with the battery, towing, and shipping. Failure to follow the safety guidelines could result in serious injury or death.
Doosan mega 400 v 400 v wheel loader service repair manual (serial number 100...jfdjjskfkksmemm
- Daewoo reserves the right to improve its products at any time without obligation to update previously sold products. Consumers should periodically check with distributors for documentation on purchased equipment.
- The shop manual covers specifications, maintenance procedures, and repair information for the Mega 400-V wheel loader, including safety guidelines, torque specifications, and hydraulic and electrical schematics.
- Illustrations in the manual are representational and may vary from the actual equipment. The manual is for serial numbers 1001 and up and was published in February 2001.
Takeuchi tb2150 hydraulic excavator service repair workshop manual (serial no...ufjsjekskem
1) This manual provides procedures for servicing a machine, including disassembly, assembly, inspection, maintenance, and troubleshooting. It also includes service data, specifications, and the structure of the manual.
2) Directional terms like front, rear, left, and right are defined. Safety symbols and labels used in the manual are explained.
3) Extensive safety precautions for working on the machine are described, including proper clothing, safety equipment, working environment, fuel and battery handling, and more.
Daewoo doosan disd sd300 wheel loader service repair manualjfdjjskfkksmemm
This document provides a shop manual for the SD 300 wheel loader, including safety information, specifications, maintenance procedures, and component information. It contains safety warnings and cautions regarding operation, maintenance, fueling, and other activities. The manual instructs operators to follow all safety procedures, wear appropriate protective equipment, avoid unauthorized modifications, and only allow trained personnel to operate the machine. It also provides locations of safety labels and information on various components and systems of the wheel loader.
This document provides an operator's manual for a compact excavator. It begins with warnings about properly understanding the instructions to avoid injury or death. It emphasizes that all operators must be fully trained on the machine's functions and controls before operation. The manual contains sections on safety precautions for preparation, starting, operation, stopping, transport and maintenance. It describes general safety signs and responsibilities of the operator.
New holland w80 wheel loader service repair manualuudfjjjskkemmd
This workshop manual provides instructions for repairing wheel loaders. It outlines safety procedures and contains sections covering the diesel engine, transmission, axles, steering, brake system, hydraulic system, electrical system, frame, and other components. Technicians should carefully follow the repair instructions and use only original spare parts to safely and properly service the wheel loaders.
Takeuchi tb230 mini excavator operator manual (serial no. 130000003 and up)fujsjefjskekmme
This document provides safety instructions for operating an excavator. It states that only trained operators should use the machine and that all safety rules, regulations and procedures must be followed. It lists general safety precautions like understanding how to prevent hazards before they occur. The document emphasizes the operator's responsibility to observe all laws and regulations and the manufacturer's instructions regarding machine operation, inspection and maintenance.
Daewoo doosan solar 290 ll excavator service repair manualfujsjefjskekmme
This document provides operation and maintenance instructions for a Daewoo Solar 290LL track excavator. It includes safety information and guidelines for various components and systems. Owners are advised to periodically check for updated documentation. Illustrations are representational and may differ from actual components. The manual covers safety labels, lifting capacities, unauthorized modifications, and maintenance procedures.
Case cx50 b hydraulic mini excavator service repair manualfusjejfjskekemm
This document provides safety precautions and instructions for servicing a hydraulic mini excavator. It outlines general safety practices such as preparing the work area, using proper protective equipment, and relieving hydraulic pressures. It also describes safe procedures for disassembling and handling hydraulic components to avoid injury. The manual includes sections on tools, maintenance standards, systems components, troubleshooting guides, and specifications for the excavator models CX45B and CX50B.
Doosan dl220 wheel loader service repair manualjfdjjskfkksmemm
This document provides safety information for wheel loaders. It outlines general safety essentials, including not modifying the machine without authorization. Operators should be trained and authorized, and follow all safety rules. Guards and covers and safety features like seat belts should be used properly. Inside the cab, keep floors clear and avoid distractions. When operating, do not put hands or head outside the cab. Secure long hair and loose clothing, and wear protective gear like eye protection and gloves.
Takeuchi tb1140 hydraulic excavator operator manual serial no. 51410001 and updfujskeksmefm
This document provides an operator's manual for a hydraulic excavator. It begins with several warning statements about safely operating the excavator to prevent injury or death. It then provides sections on safety precautions for preparing, starting, operating, stopping, transporting and maintaining the excavator. The final sections describe the excavator's controls, operation, transport, maintenance, troubleshooting, specifications and optional equipment.
Takeuchi tb1140 hydraulic excavator operator manual serial no. 51410001 and upjfdjjskekksemm
This document provides safety instructions for operating a hydraulic excavator. It begins with general safety precautions regarding proper clothing, equipment inspection, operating temperatures, and hazard awareness. It then details specific precautions for preparing, starting, operating, stopping, transporting and maintaining the excavator safely. Signal words and safety sign definitions are also included to communicate hazards. The summary focuses on high-level safety messages.
1) Always follow safety rules and wear appropriate protective equipment when operating machinery.
2) Inspect the excavator daily and do not operate if any problems are found until they are addressed.
3) Understand and obey all safety signs and signal words that communicate hazards. Take necessary precautions to avoid injury
Takeuchi tb1140 hydraulic excavator operator manual serial no. 51400007 and updufjsfjkskekem
This document provides an operator's manual for a hydraulic excavator. It begins with several warning statements about safely operating the excavator to prevent injury or death. It then provides sections on safety precautions for preparing, starting, operating, stopping, transporting and maintaining the excavator. The final sections describe the excavator's controls, operation, transport, maintenance, troubleshooting, specifications and optional equipment.
Takeuchi tb1140 hydraulic excavator operator manual serial no. 51440002 and upfjskekazxdmmme
This document provides safety instructions for operating a hydraulic excavator. It begins with general safety precautions regarding proper clothing, equipment inspection, operating temperatures, and hazard awareness. It then details specific precautions for preparing, starting, operating, stopping, transporting and maintaining the excavator safely. Signal words and safety sign definitions are also included to communicate hazards. The summary focuses on the essential safety messages.
1) Always follow safety rules and wear proper protective equipment when operating machinery.
2) Inspect the excavator daily for issues and make any necessary repairs before use.
3) Start the excavator safely by maintaining three points of contact and engaging safety locks before leaving the seat.
Takeuchi tb1140 hydraulic excavator operator manual serial no. 51410001 and upfujsjefskememaq
This document provides an operator's manual for a hydraulic excavator. It begins with several warning statements about safely operating the excavator to prevent injury or death. It then provides sections on safety precautions for preparing, starting, operating, stopping, transporting and maintaining the excavator. The final sections describe the excavator's controls, operation, transport, maintenance, troubleshooting, specifications and optional equipment.
Takeuchi tb1140 hydraulic excavator operator manual serial no. 51420001 and upfjjsjefkskemme
This document provides safety instructions for operating a hydraulic excavator. It begins with general safety precautions regarding proper clothing, equipment inspection, operating temperatures, and hazard awareness. It then details specific precautions for preparing, starting, operating, stopping, transporting and maintaining the excavator safely. Signal words and safety sign definitions are also included to communicate hazards. The summary focuses on the key safety messages to avoid injury.
1) Always inspect the excavator thoroughly before operation and make any necessary repairs. Wear appropriate protective gear and be aware of hazards in the work area.
2) Follow proper starting, operating, stopping and transport procedures to prevent accidental machine movement. Use safety locks when leaving the operator station.
Takeuchi tb1140 hydraulic excavator operator manual serial no. 51420001 and upfujsjefjskekmme
This document provides safety instructions for operating a hydraulic excavator. It begins with general safety precautions regarding proper clothing, equipment inspection, operating temperatures, and hazard awareness. It then details specific precautions for preparing, starting, operating, stopping, transporting and maintaining the excavator safely. Signal words and safety sign definitions are also included to communicate hazards. The summary focuses on the essential safety messages.
1) Always follow safety rules and wear proper protective equipment when operating machinery.
2) Inspect the excavator daily for issues and make any necessary repairs before use.
3) Be aware of hazards in the work area and take precautions such as using flagmen when near roads or pedestrians.
Takeuchi tb1140 hydraulic excavator operator manual serial no. 51400007 and upusjekksemm
This document provides safety instructions for operating a hydraulic excavator. It begins with general safety precautions regarding proper clothing, equipment inspection, operating temperatures, and hazard awareness. It then details specific precautions for preparing, starting, operating, stopping, transporting and maintaining the excavator safely. Signal words and safety sign definitions are also included to communicate hazards. The summary focuses on the essential safety messages.
1) Always follow safety rules and wear proper protective equipment when operating machinery.
2) Inspect the excavator daily for issues and make any necessary repairs before use.
3) Start the excavator safely by maintaining three points of contact and engaging safety locks before leaving the seat.
Takeuchi tb1140 hydraulic excavator operator manual serial no. 51410001 and upolfjsekdmmes
This document provides safety instructions for operating a hydraulic excavator. It warns of general hazards such as fire, explosive fuels, crushing injuries and exhaust fumes. It also provides precautions for preparing the machine, starting it, operating it safely, stopping safely, transporting and performing maintenance. Safety signs and symbols are explained. Operators must understand and follow all safety rules and procedures.
Takeuchi tb1140 hydraulic excavator operator manual serial no. 51420001 and upfjskekazxdmmme
This document provides an operator's manual for a hydraulic excavator. It begins with several warning statements about safely operating the excavator to prevent injury or death. It then provides sections on safety precautions for preparing, starting, operating, stopping, transporting and maintaining the excavator. The final sections describe the excavator's controls, operation, specifications and optional equipment. Safety is emphasized throughout with warnings and descriptions of safety signs on the excavator.
Doosan dl550 3 wheel loader service repair manualjfdjjskfkksmemm
This document provides safety instructions for wheel loaders. It covers general safety, transportation, operation, maintenance, and environmental circumstances. Operators must read and understand the safety messages in the manual and on decals before operating equipment. Only trained personnel should operate and maintain wheel loaders. Safe operation is the operator's responsibility. Operators must know their equipment and how to properly use work tools and attachments.
Takeuchi tb240 mini excavator service repair workshop manual (serial no. 1241...jfdjjskfkksmemm
1) The document is a service manual that provides procedures for maintenance and repair of a machine for engineers who service it. It describes disassembly, assembly, inspection, troubleshooting and specifications.
2) The manual uses symbols to indicate parts like the serial number and provides the structure of the manual which includes sections on safety, service data, functions, disassembly/assembly and troubleshooting.
3) The manual provides safety precautions for maintenance personnel which include wearing protective gear, installing safety equipment, properly preparing the work area, and procedures to safely work on and around the machine.
Doosan dl400 wheel loader service repair manualjfdjjskfkksmemm
The document provides safety information for operating a Doosan wheel loader, including:
1) It outlines general safety essentials, such as following all safety recommendations and using tools and equipment in good working order.
2) It specifies the location of safety labels on the machine and prohibits unauthorized modifications.
3) It describes general hazard information and safety precautions that should be followed before starting the engine, during machine operation, maintenance, and other activities like working with the battery, towing, and shipping. Failure to follow the safety guidelines could result in serious injury or death.
Doosan mega 400 v 400 v wheel loader service repair manual (serial number 100...jfdjjskfkksmemm
- Daewoo reserves the right to improve its products at any time without obligation to update previously sold products. Consumers should periodically check with distributors for documentation on purchased equipment.
- The shop manual covers specifications, maintenance procedures, and repair information for the Mega 400-V wheel loader, including safety guidelines, torque specifications, and hydraulic and electrical schematics.
- Illustrations in the manual are representational and may vary from the actual equipment. The manual is for serial numbers 1001 and up and was published in February 2001.
Takeuchi tb2150 hydraulic excavator service repair workshop manual (serial no...ufjsjekskem
1) This manual provides procedures for servicing a machine, including disassembly, assembly, inspection, maintenance, and troubleshooting. It also includes service data, specifications, and the structure of the manual.
2) Directional terms like front, rear, left, and right are defined. Safety symbols and labels used in the manual are explained.
3) Extensive safety precautions for working on the machine are described, including proper clothing, safety equipment, working environment, fuel and battery handling, and more.
Daewoo doosan disd sd300 wheel loader service repair manualjfdjjskfkksmemm
This document provides a shop manual for the SD 300 wheel loader, including safety information, specifications, maintenance procedures, and component information. It contains safety warnings and cautions regarding operation, maintenance, fueling, and other activities. The manual instructs operators to follow all safety procedures, wear appropriate protective equipment, avoid unauthorized modifications, and only allow trained personnel to operate the machine. It also provides locations of safety labels and information on various components and systems of the wheel loader.
This document provides an operator's manual for a compact excavator. It begins with warnings about properly understanding the instructions to avoid injury or death. It emphasizes that all operators must be fully trained on the machine's functions and controls before operation. The manual contains sections on safety precautions for preparation, starting, operation, stopping, transport and maintenance. It describes general safety signs and responsibilities of the operator.
New holland w80 wheel loader service repair manualuudfjjjskkemmd
This workshop manual provides instructions for repairing wheel loaders. It outlines safety procedures and contains sections covering the diesel engine, transmission, axles, steering, brake system, hydraulic system, electrical system, frame, and other components. Technicians should carefully follow the repair instructions and use only original spare parts to safely and properly service the wheel loaders.
Takeuchi tb230 mini excavator operator manual (serial no. 130000003 and up)fujsjefjskekmme
This document provides safety instructions for operating an excavator. It states that only trained operators should use the machine and that all safety rules, regulations and procedures must be followed. It lists general safety precautions like understanding how to prevent hazards before they occur. The document emphasizes the operator's responsibility to observe all laws and regulations and the manufacturer's instructions regarding machine operation, inspection and maintenance.
Daewoo doosan solar 290 ll excavator service repair manualfujsjefjskekmme
This document provides operation and maintenance instructions for a Daewoo Solar 290LL track excavator. It includes safety information and guidelines for various components and systems. Owners are advised to periodically check for updated documentation. Illustrations are representational and may differ from actual components. The manual covers safety labels, lifting capacities, unauthorized modifications, and maintenance procedures.
Case cx50 b hydraulic mini excavator service repair manualfusjejfjskekemm
This document provides safety precautions and instructions for servicing a hydraulic mini excavator. It outlines general safety practices such as preparing the work area, using proper protective equipment, and relieving hydraulic pressures. It also describes safe procedures for disassembling and handling hydraulic components to avoid injury. The manual includes sections on tools, maintenance standards, systems components, troubleshooting guides, and specifications for the excavator models CX45B and CX50B.
Doosan dl220 wheel loader service repair manualjfdjjskfkksmemm
This document provides safety information for wheel loaders. It outlines general safety essentials, including not modifying the machine without authorization. Operators should be trained and authorized, and follow all safety rules. Guards and covers and safety features like seat belts should be used properly. Inside the cab, keep floors clear and avoid distractions. When operating, do not put hands or head outside the cab. Secure long hair and loose clothing, and wear protective gear like eye protection and gloves.
Takeuchi tb1140 hydraulic excavator operator manual serial no. 51410001 and updfujskeksmefm
This document provides an operator's manual for a hydraulic excavator. It begins with several warning statements about safely operating the excavator to prevent injury or death. It then provides sections on safety precautions for preparing, starting, operating, stopping, transporting and maintaining the excavator. The final sections describe the excavator's controls, operation, transport, maintenance, troubleshooting, specifications and optional equipment.
Takeuchi tb1140 hydraulic excavator operator manual serial no. 51410001 and upjfdjjskekksemm
This document provides safety instructions for operating a hydraulic excavator. It begins with general safety precautions regarding proper clothing, equipment inspection, operating temperatures, and hazard awareness. It then details specific precautions for preparing, starting, operating, stopping, transporting and maintaining the excavator safely. Signal words and safety sign definitions are also included to communicate hazards. The summary focuses on high-level safety messages.
1) Always follow safety rules and wear appropriate protective equipment when operating machinery.
2) Inspect the excavator daily and do not operate if any problems are found until they are addressed.
3) Understand and obey all safety signs and signal words that communicate hazards. Take necessary precautions to avoid injury
Takeuchi tb1140 hydraulic excavator operator manual serial no. 51400007 and updufjsfjkskekem
This document provides an operator's manual for a hydraulic excavator. It begins with several warning statements about safely operating the excavator to prevent injury or death. It then provides sections on safety precautions for preparing, starting, operating, stopping, transporting and maintaining the excavator. The final sections describe the excavator's controls, operation, transport, maintenance, troubleshooting, specifications and optional equipment.
Takeuchi tb1140 hydraulic excavator operator manual serial no. 51440002 and upfjskekazxdmmme
This document provides safety instructions for operating a hydraulic excavator. It begins with general safety precautions regarding proper clothing, equipment inspection, operating temperatures, and hazard awareness. It then details specific precautions for preparing, starting, operating, stopping, transporting and maintaining the excavator safely. Signal words and safety sign definitions are also included to communicate hazards. The summary focuses on the essential safety messages.
1) Always follow safety rules and wear proper protective equipment when operating machinery.
2) Inspect the excavator daily for issues and make any necessary repairs before use.
3) Start the excavator safely by maintaining three points of contact and engaging safety locks before leaving the seat.
Takeuchi tb1140 hydraulic excavator operator manual serial no. 51410001 and upfujsjefskememaq
This document provides an operator's manual for a hydraulic excavator. It begins with several warning statements about safely operating the excavator to prevent injury or death. It then provides sections on safety precautions for preparing, starting, operating, stopping, transporting and maintaining the excavator. The final sections describe the excavator's controls, operation, transport, maintenance, troubleshooting, specifications and optional equipment.
Takeuchi tb1140 hydraulic excavator operator manual serial no. 51420001 and upfjjsjefkskemme
This document provides safety instructions for operating a hydraulic excavator. It begins with general safety precautions regarding proper clothing, equipment inspection, operating temperatures, and hazard awareness. It then details specific precautions for preparing, starting, operating, stopping, transporting and maintaining the excavator safely. Signal words and safety sign definitions are also included to communicate hazards. The summary focuses on the key safety messages to avoid injury.
1) Always inspect the excavator thoroughly before operation and make any necessary repairs. Wear appropriate protective gear and be aware of hazards in the work area.
2) Follow proper starting, operating, stopping and transport procedures to prevent accidental machine movement. Use safety locks when leaving the operator station.
Takeuchi tb1140 hydraulic excavator operator manual serial no. 51420001 and upfujsjefjskekmme
This document provides safety instructions for operating a hydraulic excavator. It begins with general safety precautions regarding proper clothing, equipment inspection, operating temperatures, and hazard awareness. It then details specific precautions for preparing, starting, operating, stopping, transporting and maintaining the excavator safely. Signal words and safety sign definitions are also included to communicate hazards. The summary focuses on the essential safety messages.
1) Always follow safety rules and wear proper protective equipment when operating machinery.
2) Inspect the excavator daily for issues and make any necessary repairs before use.
3) Be aware of hazards in the work area and take precautions such as using flagmen when near roads or pedestrians.
Takeuchi tb1140 hydraulic excavator operator manual serial no. 51400007 and upusjekksemm
This document provides safety instructions for operating a hydraulic excavator. It begins with general safety precautions regarding proper clothing, equipment inspection, operating temperatures, and hazard awareness. It then details specific precautions for preparing, starting, operating, stopping, transporting and maintaining the excavator safely. Signal words and safety sign definitions are also included to communicate hazards. The summary focuses on the essential safety messages.
1) Always follow safety rules and wear proper protective equipment when operating machinery.
2) Inspect the excavator daily for issues and make any necessary repairs before use.
3) Start the excavator safely by maintaining three points of contact and engaging safety locks before leaving the seat.
Takeuchi tb1140 hydraulic excavator operator manual serial no. 51410001 and upolfjsekdmmes
This document provides safety instructions for operating a hydraulic excavator. It warns of general hazards such as fire, explosive fuels, crushing injuries and exhaust fumes. It also provides precautions for preparing the machine, starting it, operating it safely, stopping safely, transporting and performing maintenance. Safety signs and symbols are explained. Operators must understand and follow all safety rules and procedures.
Takeuchi tb1140 hydraulic excavator operator manual serial no. 51420001 and upfjskekazxdmmme
This document provides an operator's manual for a hydraulic excavator. It begins with several warning statements about safely operating the excavator to prevent injury or death. It then provides sections on safety precautions for preparing, starting, operating, stopping, transporting and maintaining the excavator. The final sections describe the excavator's controls, operation, specifications and optional equipment. Safety is emphasized throughout with warnings and descriptions of safety signs on the excavator.
Takeuchi tb1140 hydraulic excavator operator manual serial no. 51410001 and upfkksejfjskemm
This document provides an operator's manual for a hydraulic excavator. It begins with several warning statements emphasizing the importance of fully understanding the instructions to prevent injury or death. It then provides guidance on safe operation, inspection, and maintenance of the excavator. The summary highlights key safety messages and describes the purpose of the excavator.
Takeuchi tb1140 hydraulic excavator operator manual serial no. 51400007 and upjfjskeksemm
This document provides safety instructions for operating a hydraulic excavator. It begins with general safety precautions regarding proper training, personal protective equipment, and machine inspection. It then provides specific precautions for preparing, starting, operating, stopping, transporting and maintaining the excavator. Signal words and safety sign definitions are also included. The document stresses the importance of following all safety rules and procedures to prevent injury.
Takeuchi tb1140 hydraulic excavator operator manual serial no. 51440002 and upfujsjefjskekmme
This document provides safety instructions for operating a hydraulic excavator. It warns of general hazards such as fire, explosive fuels, crushing injuries, and exhaust fumes. It also provides precautions for preparing the machine, starting it, operating it, stopping it, transporting it, and performing maintenance. Operators must wear appropriate protective equipment, know all hand signals, and never remove or modify any safety devices.
Takeuchi TB125 Compact Excavator Operator manual SN:12514526 and upfujfdjjsjkkmee
This is the most complete Operation and Maintenance Manual for the TAKEUCHI TB125 COMPACT EXCAVATOR . Operation and Maintenance Manual can come in handy especially when you have to do immediate repair to your TAKEUCHI TB125 COMPACT EXCAVATOR .Operation and Maintenance Manual comes with comprehensive details regarding technical data. Diagrams a complete list of TAKEUCHI TB125 COMPACT EXCAVATOR parts and is a must for the will not be dissatisfied.
Operation Manual Covers:
Safety
Controls
Operation
Transport
Maintenance
Troubleshooting
Specifications
Options
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
All pages are run off what you need & take it with you into the garage or save money $$ By doing your own repairs!These manuals make it easy for any skill level with these very easy to by step instructions!
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Takeuchi TB235 Mini Excavator Service Repair Workshop Manual (Serial No. 1235...ufjkskdmdmd
1) The document provides safety precautions and instructions for engineers servicing heavy machinery. It describes proper procedures for disassembly, assembly, inspection, maintenance and troubleshooting.
2) Directional terms like front, rear, left and right are defined according to the machine. The serial number should be included when ordering parts or sending inquiries.
3) Various symbols used in the manual are explained, such as those indicating parts to refer to, weights, torque values, and use of grease or thread locking compound.
Case pt240 tier 3 pneumatic line roller service repair manualfjsekdemmd
This document provides the service manual for a PT240 Tier 3 Pneumatic Line Roller. It contains sections covering the engine, transmission, front and rear axle systems, brakes and controls, hydraulic systems, pneumatic system, frames and ballasting, steering, wheels, cab climate control, electrical systems, tools, and the platform, cab, bodywork, and decals. Safety information is provided at the beginning regarding properly qualified personnel performing repairs and maintenance, as well as safety precautions for personal safety while operating or servicing the machine.
Case pt240 tier 3 pneumatic line roller service repair manualfujsefksemm
This document provides the service manual for a PT240 Tier 3 Pneumatic Line Roller. It contains sections on the engine, transmission, front and rear axle systems, brakes and controls, hydraulic systems, pneumatic system, frames and ballasting, steering, wheels, cab climate control, electrical systems, tools, and the platform, cab, bodywork, and decals. The introduction section provides important safety information and notices regarding qualified personnel servicing the equipment.
Takeuchi tb235 mini excavator service repair workshop manual (serial no. 1235...fdjjjsekkskemm
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This document provides safety information and guidelines for engineers servicing heavy machinery. It outlines various hazards that could be encountered during maintenance work and recommends precautions like wearing protective equipment, securing the machine properly before starting work, and having emergency plans in place. The document is structured to cover safety alerts and labels, precautions for different maintenance tasks, and general safety rules to follow when working on the machinery.
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5. INTRODUCTION
Safety rules
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in-
structions. These precautions are intended for the personal safety of you and those working with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT
IN DEATH OR SERIOUS INJURY.
Machine safety
NOTICE: Notice indicates a situation which, if not avoided, could result in machine or property damage.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information which clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
47494131A 11/03/2013
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6. INTRODUCTION
Personal safety
Carefully read this Manual before proceeding with main-
tenance, repairs, refuelling or other machine operations.
Repairs have to be carried out only by authorized and in-
structed staff; specific precautions have to be taken when
grinding, welding or when using mallets or heavy ham-
mers.
Not authorized persons are not allowed to repair or carry
out maintenance on this machine. Do not carry out any
work on the equipment without prior authorization.
Ask your employer about the safety instructions in force
and safety equipment.
Nobody is allowed to seat on the operator’s place during
machine maintenance unless he is a qualified operator
helping with the maintenance work.
If it is necessary to move the equipment to carry out re-
pairs or maintenance, do not lift or lower the equipment
from any other position than the operator’s seat.
TULI12WEX2004AA 1
Never carry out any operation on the machine when the
engine is running, except when specifically indicated.
Stop the engine and ensure that all pressure is relieved
from hydraulic circuits before removing caps, covers,
valves, etc.
All repair and maintenance operations should be carried
out with the greatest care and attention.
Service stairs and platforms used in a workshop or in the
field should be built in compliance with the safety rules in
force.
Any functional disorders, especially those affecting the
safety of the machine, should therefore be rectified im-
mediately.
DANGER
Unexpected movement!
Make sure parking brake is applied. Secure
machine with wheel chocks.
Failure to comply will result in death or serious
injury.
D0013A
TULI12WEX2005AA 2
Before performing any work on the machine, attach a
maintenance in progress tag. This tag can be applied on
the left-hand control lever, safety lever or cab door.
TULI12WEX2006AA 3
47494131A 11/03/2013
4
7. INTRODUCTION
Emergency
Be prepared for emergencies. Always keep at disposal on
the machine a first aid kit and a fire extinguisher. Make
sure that the fire extinguisher is serviced in accordance
with the manufacturer’s instructions.
SMIL12WEX0174AA 4
Equipment
Wear close fitting clothing and safety equipment appropri-
ate for the job:
• Safety helmet
• Safety shoes
• Heavy gloves
• Reflective clothing
• Wet weather clothing
If environment condition require it following personal
safety equipment should be at hand:
• Respirators (or dust proof masks)
• Ear plugs or acoustic ears protections
• Goggles with lateral shield or masks for eyes protection
Do not wear rings, wristwatches, jewels, unbuttoned or
flapping clothing such as ties, torn clothes, scarves, open
jackets or shirts with open zips which could get caught into
moving parts.
TULI12WEX2008AA 5
Engine - Radiator
Never leave the engine run in closed spaces without venti-
lation and not able to evacuate toxic exhaust gases. Keep
the exhaust manifold and tube free from combustion ma-
terials.
Do not refuel with the engine running, especially if hot, as
this increases fire hazard in case of fuel spillage.
Never attempt to check or adjust the belts when the en-
gine is running.
Never lubricate the machine with the engine running.
TULI12WEX2009AA 6
47494131A 11/03/2013
5
8. INTRODUCTION
Pay attention to rotary pieces and do not allow to anyone
to approach to avoid becoming entangled.
If hands, clothes or tools get caught in the fan blades or in
the transmission belt, this can cause amputations, violent
tears and generate condition of serious danger; for this
reason avoid touching or to come close to all rotary or
moving parts.
A violent jet of the coolant from the radiator can cause
damages and scalds.
If you are to check the coolant level, you have to shut-off
the engine previously and to let cool down the radiator and
its pipes. Slowly unscrew the cap to release the inside
pressure.
TULI12WEX2010AA 7
If necessary, remove the cap with hot engine, wear safety
clothes and equipment, then loosen the cap slowly to re-
lieve the pressure gradually.
When checking the fuel, oil and coolant levels, use ex-
clusively explosion proof classified lamps. If this kind of
lamps are not used fires or explosions may occur.
TULI12WEX2011AA 8
Hydraulic systems
Splashes of fluids under pressure can penetrate the skin
causing serious injuries.
Avoid this hazard by relieving pressure before disconnect-
ing hydraulic or other lines.
Relieve the residual pressure by moving the hydraulic
control levers several times.
Tighten all connections before applying pressure.
To protect the eyes wear a facial shield or safety goggles.
Protect your hands and body from possible splashes of
fluids under pressure.
Swallowing hydraulic oil is a severe health hazard.
TULI12WEX2012AA 9
47494131A 11/03/2013
6
9. INTRODUCTION
When hydraulic oil has been swallowed, avoid vomiting,
but consult a doctor or go to a hospital.
If an accident occurs, see a doctor familiar with this type
of injury immediately.
Any fluid penetrating the skin must be removed within few
hours to avoid serious infections.
Flammable splashes may originate because of the heat
near pipes with fluids under pressure, with the result of
serious scalds for the persons hit. Do not weld or use
torches near pipes containing fluids or other flammable
materials.
Pipes under pressure can accidentally be pierced when
the heat expands beyond the area immediately heated.
Arrange for fire resistant temporary shields to protect
hoses or other components during welding.
Have any visible leakage repaired immediately.
Escaping oil pollutes the environment. Soak up any oil
that has escaped with a proper binding agent. Sweep
up binding agent and dispose of it separately from other
waste.
Never search for leakages with the fingers, but use a piece
of cardboard and always wear goggles.
Never repair damaged piping; always replace it. Replace
hydraulic hoses immediately on detecting any damage or
moist areas.
Always store hydraulic oil in the original containers.
TULI12WEX2013AA 10
47494131A 11/03/2013
7
14. Engine - Engine and crankcase
Engine - General specification
Performance
Maximum climbable gradient : 70%
Swing speed : 11.5 RPM
Travel speed
Slow 2.9 km/h (1.80 mph)
Fast 4.9 km/h (3.04 mph)
Engine specifications
Main specifications
Maker FPT
Model F4GE9484D*JG
Type
Water-cooled, 4 cycle direct injection type,
diesel engine with intercooler turbo-charger
Number of cylinders 4 in-line
Bore 104 mm (4.09 in)
Stroke 132 mm (5.20 in)
Total displacement 4.5 l (275 in³)
Compression ratio 17.5:1
Rated output power (at 2200 RPM) ( ISO 14396: without fan) 93 kW (131 Hp)
Maximum torque (at 1250 RPM) ( ISO 14396) 525 N·m (387.2 lb ft)
High idling 2380 RPM - 2480 RPM
Low idling 750 RPM - 850 RPM
Fuel consumption rate 231 g/kWh
Engine oil quantity 12 l (3.2 US gal)
Weight 392 kg (864 lb)
Feeding
Type Direct injection from rotary pump
Injection sequence 1-3-4-2
Battery
Voltage 2 x 12 V
Capacity 2 x 100 A·h
Starter motor
Maker BOSCH
Voltage 24 V
Output 4 kW (5.4 Hp)
Alternator
Maker BOSCH
Voltage 24 V
Output 70 A
Engine characteristic curve
Condition to be measured: The net value is indicated, measuring without cooling fan.
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15. Engine - Engine and crankcase
SMIL13CEX0173HA 1
Performance between nominal maximum torque and maximum power is taken as nominal. LDA intervention is shown
at the lowest possible engine speed.
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16. Engine - Engine and crankcase
A: LDA intervention area
Fuel consumption volume
= (Fuel consumption rate / 0.835 x 1000) x kW x Load factor (α)
= ( 231 g/kWh / 0.835 x 1000) x 93 kW (126.4 Hp) x α
= 27.66 α L/h
α: standard load factor (0.70 - 0.80)
Fuel consumption in regular operation (load factor 0.70 - 0.80) 19.3 - 22.1 l/hour (5.1 - 5.8 US gal/hour)
NOTE: Fuel consumption curve is derived from engine prototype values.
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17. Engine - Engine and crankcase
Engine - Prepare
1. Remove battery ground.
2. Remove bonnet and guard. Remove under
cover.
3. Remove air cleaner hose.
4. Remove counterweight.
5. Remove radiator hose and intercooler hose.
6. Remove fuel hose and heater hose, and if nec-
essary disconnect air-con hose.
7. If necessary, remove pump, muffler and radia-
tor.
8. Remove harness connector.
1. Remove E/G ground cable.
2. Starter cable-starter B terminal.
3. Remove the connector that connects the
upper harness with the engine and ECU
harness.
4. Upper harness
P1 Alternator B terminal
CN-160 E/G speed sensor
CN-141, CN142 P1, P2 Pump proportional
valve
CN-139, CN-140 P1, P2 pump pressure
sensor
M-1 Starter motor C terminal
NOTE: Prepare a stand, which withstands the weight of the
engine assy and can place the removed engine firmly.
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18. Engine - Engine and crankcase
SMIL13CEX0174GB 1
A. Alternator
B. Thermostat
C. Oil filter element
D. Fuel filter element
E. Starter
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20. Engine - Engine and crankcase
1. Remove hose of engine oil filter.
Place oil pan under the connection of filter (1) and
disconnect hoses (2), (3).
: 36 mm
2. Plug connector of filter side and hose.
3. Remove hose of fuel injection pump.
Place fuel pan under the connection of fuel injection
pump (4) and disconnect the following hoses:
hose (A) from fuel injection pump to filter;
hose (B) from water separator to fuel injection;
hose (C) from fuel injection pump to tank;
hose (D) from filter to fuel injection pump suction.
4. Loosen engine mounting bolt of frame:
1. Remove 4 nuts (10) M16 and 4 washers (11)
: 24 mm
2. Remove 2 capscrews (33) M16, 2 capscrew (8)
M16 and 4 washers (11).
: 24 mm
3. Remove plates (30) and (31) and covers (5)
and (6).
4. Remove upper rubber mounts (32) and (7).
5. Slinging engine body.
1. Sling engine hooking wire to lifting lugs on the
front and rear sides.
Weight: Approx. 392 kg (864.2 lb)
Wire: 6 dia. ( 0.232 mm (0.01 in)) x 1 m (3.28
ft) - 2 pcs.
NOTICE: Prepare a stand, which withstands the weight of
the engine assy and can place the removed engine firmly.
6. Position engine on the stand stably.
7. Remove lower rubber mounts (32) and (7).
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21. Engine - Engine and crankcase
Engine - Install
1. Installing is done in the reverse order of removing.
2. Tightening torques for hose connectors.
Thread size Tightening torque
PF 3/4 106 - 130 N·m (78.2 - 95.9 lb ft)
1 1/16 99 - 121 N·m (73.0 - 89.2 lb ft)
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22. Engine - Engine and crankcase
Engine - Measure
Warming up of engine
Start engine to raise the coolant temperature of engine to
60 - 90 °C (140 - 194 °F) at surface of radiator upper tank.
The E/G coolant temperature gauge is used to measure.
The range in white color shows the temperature of approx.
65 - 105 °C (149 - 221 °F), so confirm that the pointer indi-
cates the temperature within the white range.
TULI12ECX0098AA 1
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23. Engine - Engine and crankcase
Engine speed measured value through service diagnosis
1. Turn On the starter switch with the buzzer stop switch
pressed.
2. A program No. and an actual engine revolution are
displayed as the No.2 Item.
3. The screen advances like No. 2, No. 3....each time
the “Up arrow switch” on the gauge cluster is pushed.
4. The screen returns like No. 45, No. 44....each time
the “Down arrow switch” is pushed.
5. The display does not disappear unless the starter
switch is turned to Off.
TULI12ECX0099BA 2
TULI12ECX0100AA 3
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24. Engine - Engine and crankcase
Engine - Service instruction
Engine
Factors Checking
Filters Liquid Leak, clogging
Trouble
1* 2* 3* 4* 5* 6* 7* 8* 9* 10* 11* 12* 13* 14* 15*
Faulty starting
Poor starting ability (takes a long time) Ο Ο Ο Ο
Faulty engine starting/engine does not
rotate
Ο
Faulty engine starting/engine rotates
but no exhaust gas (no fuel injection)
Ο Ο Ο Ο
Faulty engine starting/exhaust gas is
emitted but engine does not start (with
fuel injection)
Ο Ο Ο Ο Ο
Insufficient rotation
Engine poor run-up (low follow-up
ability)
Ο Ο Ο
Rotation in bad condition (hunting) Ο Ο Ο
Poor output
Engine stalled during operation Ο Ο Ο
Output is lowered Ο Ο Ο Ο Ο
Overheating Ο Ο
Other failures
Exhaust smoke is black Ο Ο Ο Ο
Exhaust smoke is white Ο Ο
Larger oil consumption (or blue
exhaust gas)
Ο Ο
Early contamination of oil Ο Ο Ο Ο Ο
Larger fuel consumption Ο Ο Ο Ο
Intruding of oil in coolant, back flow,
reduction of coolant quantity
Hydraulic pressure down (monitor
lights up)
Ο Ο
Oil quantity increased (intruding of
water and fuel)
Ο
Vibration
1* Shortage of fuel level 9* Oil level of oil pan
2* Air cleaner clogged 10* Contamination of water and fuel with oil
3* Fuel filter clogged 11* Poor or deteriorated battery
4* Oil filter clogged
12* Leak, clogging of fuel system and intruding of
air
5* Fan belt slipped, fan pulley worn 13* Engine oil leak
6* Breather hose crushed or clogged
14* Air leak between turbocharger and intake
manifold
7* Improper fuel in use 15* Muffler clogged
8* Coolant level
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25. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
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click on it.
26. Engine - Engine and crankcase
Electric equipment
Factors Checking shovel side
Shovel side Engine side
Trouble 1* 2* 3* 4* 5* 6* 7* 8* 9* 10* 11* 12* 13* 14* 15* 16*
Faulty starting
Poor starting ability (takes a long
time)
Ο Ο Ο Ο
Faulty engine starting/engine
does not rotate
Ο Ο Ο Ο Ο Ο Ο Ο
Faulty engine starting/engine
rotates but no exhaust gas (no
fuel injection)
Faulty engine starting/exhaust
gas is emitted but engine does
not start (with fuel injection)
Ο Ο
Insufficient rotation
Engine poor run-up (low follow-up
ability)
Rotation in bad condition
(hunting)
Poor output
Engine stalled during operation Ο
Output is lowered Ο
Overheating Ο Ο Ο
Other failures
Exhaust smoke is black
Exhaust smoke is white
Larger oil consumption (or blue
exhaust gas)
Early contamination of oil
Larger fuel consumption
Intruding of oil in coolant, back
flow, reduction of coolant quantity
Hydraulic pressure down
(monitor lights up)
Ο
Oil quantity increased (intruding
of water and fuel)
Vibration Ο
1* Loose mounting bolts, damage of mounting
rubber
9* Loose connection of battery cable terminal
2* Failure of radiator pressure cap 10* Battery relay
3* Radiator core clogged/fin clogged and crushed 11* Alternator
4* Peeling of space insulation around radiator 12* Glow plug
5* Failure of hydraulic system 13* Glow relay
6* Malfunction of unload valve and low pressure
sensor
14* Starter motor
7* Startup circuit wiring 15* Safety relay
8* Starter key switch 16* Hydraulic switch
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27. Engine - Engine and crankcase
Factors Fuel system
Intake and
exhaust system
Lubrication
system
Cooling
system
Trouble 1* 2* 3* 4* 5* 6* 7* 8* 9* 10* 11* 12* 13* 14*
Faulty starting
Poor starting ability (takes a long time) Ο Ο
Faulty engine starting/engine does not
rotate
Faulty engine starting/engine rotates but no
exhaust gas (no fuel injection)
Faulty engine starting/exhaust gas is
emitted but engine does not start (with fuel
injection)
Ο Ο
Insufficient rotation
Engine poor run-up (low follow-up ability) Ο Ο Ο
Rotation in bad condition (hunting)
Poor output
Engine stalled during operation Ο
Output is lowered Ο Ο Ο Ο
Overheating Ο Ο Ο
Other failures
Exhaust smoke is black Ο Ο Ο
Exhaust smoke is white Ο Ο Ο Ο Ο
Larger oil consumption (or blue exhaust
gas)
Ο Ο Ο
Early contamination of oil Ο Ο Ο Ο
Larger fuel consumption Ο Ο Ο
Intruding of oil in coolant, back flow,
reduction of coolant quantity
Ο Ο
Hydraulic pressure down (monitor lights up) Ο Ο Ο Ο
Oil quantity increased (intruding of water
and fuel)
Ο Ο Ο
Vibration Ο
1* Failure of injector 8* Damage of EGR cooler
2* Failure of supply pump 9* Failure oil pump
3* Improper fuel injection time 10* Failure of relief valve
4* Fuel leak into the head cover 11* Failure of regulation valve
5* Turbocharger oil drain tube clogged 12* Leak and crush of hydraulic piping
6* Seal of turbocharger worn, damaged 13* Damage of water pump
7* Seizing and interference of turbocharger 14* Failure of thermostat (not open)
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28. Engine - Engine and crankcase
Factors Engine body
Trouble 1* 2* 3* 4* 5* 6* 7* 8* 9* 10* 11*
Faulty starting
Poor starting ability (takes a long time) Ο Ο
Faulty engine starting/engine does not rotate Ο
Faulty engine starting/engine rotates but no exhaust gas
(no fuel injection)
Faulty engine starting/exhaust gas is emitted but engine
does not start (with fuel injection)
Ο Ο
Insufficient rotation
Engine poor run-up (low follow-up ability) Ο Ο
Rotation in bad condition (hunting)
Poor output
Engine stalled during operation Ο
Output is lowered Ο Ο
Overheating Ο Ο
Other failures
Exhaust smoke is black Ο Ο
Exhaust smoke is white Ο Ο Ο Ο
Larger oil consumption (or blue exhaust gas) Ο Ο Ο Ο Ο
Early contamination of oil Ο Ο
Larger fuel consumption Ο
Intruding of oil in coolant, back flow, reduction of coolant
quantity
Ο Ο Ο Ο
Hydraulic pressure down (monitor lights up) Ο
Oil quantity increased (intruding of water and fuel) Ο Ο Ο Ο
Vibration Ο Ο
1* Damage of engine oil cooler core and O-ring 7* Wear of piston ring and liner, ring stick
2* Strainer clogged, damage of oil pipe 8* Hole due to cavitation
3* Damage of cylinder head and head gasket 9* Wear and damage of rear oil seal and seal surface
4* Failure of injection holder sleeve 10* Damage of dumper
5* Wear and failure of valve and valve guide 11* Damage of flywheel gear
6* Damage and seizing of piston and connecting rod
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32. Engine - Air cleaners and lines
Air cleaner - Prepare
1. Open panel assembly (A) and (B).
2. Open bonnet assembly (C).
TULI12ECX1479AB 1
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33. Engine - Air cleaners and lines
Air cleaner - Remove
1. Unplug terminals on indicator (7) wiring.
2. Loosen clips (1), (2) on both sides of hose (3).
3. Pull out hose (3).
Tools: flat-blade screwdriver
4. Remove 4 sems bolts (4) M10 X 25.
: 17 mm
5. Remove air cleaner assembly (5) from bracket (6).
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34. Engine - Air cleaners and lines
Air cleaner - Install
1. Attach air cleaner (5) using sems bolts (4) M10 X 25
to bracket (6).
: 17 mm
: 39.2 N·m (29 lb ft)
2. Attach hose (3) to the end of the air cleaner.
3. Tighten clip (1) and (2) on both sides of hose (3).
: 5.9 N·m (4.4 lb ft)
4. Connect wire harness to indicator (7) on the air
cleaner.
: 3.9 N·m (2.9 lb ft)
SMIL13CEX0572AB 1
TULI12ECX1487AA 2
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