This service manual provides technical information for maintenance and repairs on several combine models, including the CX5.80, CX5.90, CX6.80, and CX6.90. The manual contains sections covering the machine's major systems and components, such as the engine, transmission, hydraulic systems, electrical systems, and attachments. Each section contains specifications, operational descriptions, diagnostics, and service procedures.
Caterpillar cat 390 f l excavator (prefix hng) service repair manual (hng0000...fjskefksemer
This document provides instructions for removing and installing the front gear group on a C18 engine. The removal procedure involves taking off 14 parts including plates, gears, and seals. The installation procedure describes cleaning components and applying thread lock before reinstalling the 20 parts in reverse order while adjusting backlash as specified. Proper timing of the gears is critical to avoid engine damage.
Caterpillar cat 390 f excavator (prefix hng) service repair manual (hng00001 ...fjskefksemer
This document provides instructions for removing and installing the front gear group of a C18 engine. The removal procedure involves removing 14 bolts, plates, gears and seals. Special care must be taken to mark gear orientations and not turn the crankshaft during removal. The installation procedure describes cleaning components, applying thread lock compound, installing 14 gears, plates and seals in the correct order and orientation, and adjusting backlash between gears. Proper removal and installation is important to avoid engine damage.
Caterpillar cat 390 f excavator (prefix feh) service repair manual (feh00001 ...fjskefksemer
The document provides instructions for disassembling and assembling the travel motor on a 390F excavator. It describes 40 steps to disassemble the travel motor by removing components like the head, relief valves, spools, pistons, plates, seals and bearings. It then describes 17 steps for reassembling the travel motor by reversing the disassembly process and ensuring proper installation of alignment marks and seals. Precision cleaning and installation of parts is emphasized.
Caterpillar cat 374 f l excavator (prefix mfl) service repair manual (mfl0000...fjskefksemer
This document provides instructions for disassembling and assembling the final drive on a 374F L Excavator. It lists the required tools and presents a step-by-step process to remove and install components such as the ring gear, carrier assemblies, gears, shafts, seals, bearings and housings. The procedure involves using lifting devices, pins, bolts and other fasteners to separate parts and reassemble the final drive. Weights of removed parts are provided to aid in lifting.
Caterpillar cat 374 f l excavator (prefix dnm) service repair manual (dnm0000...fjskefksemer
This document provides instructions for disassembling and assembling the final drive on a 374F L Excavator. It lists the required tools and presents a step-by-step process to remove and install various components of the final drive such as the ring gear, carrier assemblies, sun gears, and housing components. Precautions are given to clean parts thoroughly, apply thread locking compounds, and verify that puller studs meet the capacity of any hydraulic cylinders used during the process.
Caterpillar cat 374 f l excavator (prefix at2) service repair manual (at20000...fjskefksemer
This document provides instructions for disassembling and assembling the final drive of a 374F L Excavator. It lists 37 steps for disassembly, which include removing the final drive cover, carrier assemblies, gears, shafts, seals and housings. It then lists 17 steps for assembly, which include cleaning parts, applying anti-seize compound, installing bearings, seals and housings, and attaching the main housing to the motor housing. Tools required include lifting devices, puller studs, torque wrenches and seal installers. Safety precautions are provided for using hydraulic cylinders and puller studs during assembly.
Caterpillar cat 374 f l excavator (prefix ap4) service repair manual (ap40000...fjskefksemer
This document provides instructions for disassembling and assembling the final drive of a 374F L Excavator. The disassembly process involves removing over 30 individual parts from the final drive housing. The assembly process specifies cleaning and lubricating parts, setting the bearing preload using shims, and installing components in reverse order of disassembly. Precautions are provided regarding tool selection and lubrication of seals during assembly.
Caterpillar cat 374 d l excavator (prefix pja) service repair manual (pja0000...fjskefksemer
This document provides instructions for disassembling and assembling the final drive of a 374D L Excavator. It describes 34 steps to disassemble the final drive by removing components like the ring gear, carrier assemblies, gears, shafts and seals. It then describes 8 steps for assembling the final drive, which involves cleaning parts, applying threadlocker, installing bearings and housings, and determining the correct shim number based on measuring gear dimensions. The document contains diagrams to illustrate each step in the procedures.
Caterpillar cat 390 f l excavator (prefix hng) service repair manual (hng0000...fjskefksemer
This document provides instructions for removing and installing the front gear group on a C18 engine. The removal procedure involves taking off 14 parts including plates, gears, and seals. The installation procedure describes cleaning components and applying thread lock before reinstalling the 20 parts in reverse order while adjusting backlash as specified. Proper timing of the gears is critical to avoid engine damage.
Caterpillar cat 390 f excavator (prefix hng) service repair manual (hng00001 ...fjskefksemer
This document provides instructions for removing and installing the front gear group of a C18 engine. The removal procedure involves removing 14 bolts, plates, gears and seals. Special care must be taken to mark gear orientations and not turn the crankshaft during removal. The installation procedure describes cleaning components, applying thread lock compound, installing 14 gears, plates and seals in the correct order and orientation, and adjusting backlash between gears. Proper removal and installation is important to avoid engine damage.
Caterpillar cat 390 f excavator (prefix feh) service repair manual (feh00001 ...fjskefksemer
The document provides instructions for disassembling and assembling the travel motor on a 390F excavator. It describes 40 steps to disassemble the travel motor by removing components like the head, relief valves, spools, pistons, plates, seals and bearings. It then describes 17 steps for reassembling the travel motor by reversing the disassembly process and ensuring proper installation of alignment marks and seals. Precision cleaning and installation of parts is emphasized.
Caterpillar cat 374 f l excavator (prefix mfl) service repair manual (mfl0000...fjskefksemer
This document provides instructions for disassembling and assembling the final drive on a 374F L Excavator. It lists the required tools and presents a step-by-step process to remove and install components such as the ring gear, carrier assemblies, gears, shafts, seals, bearings and housings. The procedure involves using lifting devices, pins, bolts and other fasteners to separate parts and reassemble the final drive. Weights of removed parts are provided to aid in lifting.
Caterpillar cat 374 f l excavator (prefix dnm) service repair manual (dnm0000...fjskefksemer
This document provides instructions for disassembling and assembling the final drive on a 374F L Excavator. It lists the required tools and presents a step-by-step process to remove and install various components of the final drive such as the ring gear, carrier assemblies, sun gears, and housing components. Precautions are given to clean parts thoroughly, apply thread locking compounds, and verify that puller studs meet the capacity of any hydraulic cylinders used during the process.
Caterpillar cat 374 f l excavator (prefix at2) service repair manual (at20000...fjskefksemer
This document provides instructions for disassembling and assembling the final drive of a 374F L Excavator. It lists 37 steps for disassembly, which include removing the final drive cover, carrier assemblies, gears, shafts, seals and housings. It then lists 17 steps for assembly, which include cleaning parts, applying anti-seize compound, installing bearings, seals and housings, and attaching the main housing to the motor housing. Tools required include lifting devices, puller studs, torque wrenches and seal installers. Safety precautions are provided for using hydraulic cylinders and puller studs during assembly.
Caterpillar cat 374 f l excavator (prefix ap4) service repair manual (ap40000...fjskefksemer
This document provides instructions for disassembling and assembling the final drive of a 374F L Excavator. The disassembly process involves removing over 30 individual parts from the final drive housing. The assembly process specifies cleaning and lubricating parts, setting the bearing preload using shims, and installing components in reverse order of disassembly. Precautions are provided regarding tool selection and lubrication of seals during assembly.
Caterpillar cat 374 d l excavator (prefix pja) service repair manual (pja0000...fjskefksemer
This document provides instructions for disassembling and assembling the final drive of a 374D L Excavator. It describes 34 steps to disassemble the final drive by removing components like the ring gear, carrier assemblies, gears, shafts and seals. It then describes 8 steps for assembling the final drive, which involves cleaning parts, applying threadlocker, installing bearings and housings, and determining the correct shim number based on measuring gear dimensions. The document contains diagrams to illustrate each step in the procedures.
Caterpillar cat 374 d l excavator (prefix pax) service repair manual (pax0000...fjskefksemer
This document provides instructions for disassembling and assembling components of a 374D L excavator travel motor and final drive system. The multi-step process includes removing 17 bolts and other hardware to disassemble the final drive cover and housing, exposing internal parts like pistons, seals, and gears. Proper tooling and safety precautions are emphasized to correctly handle springs, weights up to 817kg, and contained hydraulic fluids during disassembly and reassembly.
Caterpillar cat 365 c l hydraulic excavator (prefix par) service repair manua...fjskefksemer
This document provides instructions for disassembling and assembling the travel motor of a 365C excavator. The disassembly process involves 29 steps to remove components like springs, plates, pistons, seals, and bearings. The assembly process describes 31 steps and requires tools to reinstall these components in the reverse order and adjust shims to ensure proper clearance is achieved. Precautions are provided to wear protective equipment when working with spring loaded components.
Caterpillar cat 365 c l excavator (prefix mcy) service repair manual (mcy0000...fjskefksemer
1) The document provides assembly instructions for a 365C L excavator final drive. It describes 36 steps to assemble components like bearings, gears, seals, housings and covers.
2) Precise measurements and torque specifications are listed to ensure proper bearing preload and component attachment.
3) Special tools are required to lift heavy parts, apply sealant and torque fasteners correctly during reassembly.
Caterpillar cat 349 e l vg excavator (prefix kcn) service repair manual (kcn0...fjskefksemer
This document provides assembly instructions for the final drive of a 349E L-VG excavator. It includes specifications for parts, required tools, and a step-by-step procedure. The procedure involves installing bearings, seals, gears, shafts, washers, and bolts in the proper order and orientation. Precise measurements and torque specifications are provided to ensure correct assembly.
Caterpillar cat 385 c l excavator (prefix t2e) service repair manual (t2e0000...fjskefksemer
This document provides instructions for disassembling and assembling the final drive of a 385C L Excavator. It lists 33 steps for disassembly, removing components like the housing cover, carrier assemblies, planetary gears, and seals. It notes that cleanliness is important to prevent damage. The assembly section lists one step to reassemble the final drive on the repair stand and cribbing, referring to other sections for installing components like seals. Proper cleaning and inspection of parts is emphasized along with using new replacement parts if any are worn or damaged.
Caterpillar cat 374 f l excavator (prefix nfj) service repair manual (nfj0000...fjskefksemer
This document provides instructions for disassembling and assembling the final drive of a 374F L Excavator. It lists the required tools and presents 37 steps to disassemble the various components of the final drive, including removing the ring gear, carrier assemblies, sun gears, and housing components. The assembly section lists 2 steps, including cleaning all parts and reassembling the final drive while applying anti-seize compound to bearing surfaces. Safety notes warn about ensuring puller studs meet hydraulic cylinder capacity when used.
Caterpillar cat 349 e l vg excavator (prefix dge) service repair manual (dge0...fjskefksemer
This document provides instructions for disassembling and assembling the final drive on a 349E L-VG excavator. It describes 33 steps to disassemble the final drive components including removing bolts, gears, shafts, and housings. It also lists 13 specifications for reassembly and describes 17 steps to reassemble the final drive, applying sealant and torqueing bolts to specification. The document includes illustrations to clarify each step of the process.
Caterpillar cat 385 c l excavator (prefix eda) service repair manual (eda0000...fjskefksemer
This document provides instructions for disassembling and assembling the final drive of a 385C L Excavator. It lists the required tools and parts. The disassembly process involves removing over 30 components of the final drive including housing covers, gears, shafts, and seals. Photos illustrate each step. Cleanliness is emphasized to prevent damage to precision parts. The assembly section states to reassemble in reverse order and check seals for wear before installation.
Caterpillar cat 385 c l excavator (prefix sbe) service repair manual (sbe0000...fjskefksemer
This document provides instructions for disassembling and assembling the final drive of a 385C L Excavator. It lists the required tools and gives step-by-step details for removing components such as housing covers, gears, shafts, and seals. Cleanliness is emphasized throughout. The 34 steps describe taking the final drive apart piece by piece and include notes about weights of components and using lifting devices for heavy parts. Reassembly instructions are provided in the last step.
Caterpillar cat 390 f l excavator (prefix feh) service repair manual (feh0000...fjskefksemer
This document provides instructions for disassembling and assembling the travel motor on a 390F excavator model. It involves 40 steps to disassemble the various components of the travel motor including removing seals, springs, plates, pistons, and bearings. The assembly section outlines 31 steps to reinstall these components in reverse order while ensuring proper cleaning and alignment of parts. Precision tools are required and safety precautions mentioned to avoid injury from spring forces.
Caterpillar cat 345 c l hydraulic excavator (prefix tdg) service repair manua...fjskefksemer
The document provides instructions for disassembling and assembling a travel motor. It lists 31 steps to disassemble the travel motor by removing components like the head, plates, seals, pins, and housing pieces. It notes to mark parts locations and orientations. Reassembly follows the reverse order, and notes to clean parts and avoid damaging mating surfaces.
Caterpillar cat 345 c l hydraulic excavator (prefix lys) service repair manua...fjskefksemer
This document provides disassembly and assembly instructions for the final drive of a 345C L excavator. The final drive disassembly procedure involves 30 steps to remove components like the cover, ring gear, carrier assemblies, planetary gears, and sprocket housing. The assembly procedure is not included in full but references using the required tools listed and applying thread lock, gasket sealant, and anti-seize compounds to correctly reassemble components.
Caterpillar cat 345 c l hydraulic excavator (prefix gph) service repair manua...fjskefksemer
The document provides instructions for disassembling and assembling the travel motor of a 345C L hydraulic excavator. It lists 31 steps to disassemble the various components of the travel motor, including removing the head, brake piston, rotating group, and seals. Precautions are given to mark parts for reinstallation and avoid damaging components. Tools required are also listed.
Caterpillar cat 345 c l hydraulic excavator (prefix fpc) service repair manua...fjskefksemer
This document provides instructions for disassembling and assembling the final drive of a 345C L excavator. The disassembly procedure involves removing over 20 parts from the final drive including the cover, ring gear, carrier assemblies, planetary gears, and sprocket housing. The assembly procedure instructs to clean all parts, apply anti-seize compound, install bearing cups and cones, and adjust shims to set the proper bearing preload when reassembling the components. Precise positioning of identification marks and alignment of parts is important for correct reassembly.
This document provides instructions for disassembling and assembling the final drive of a 323D3 excavator. The summary is:
1. The disassembly procedure involves removing 20 parts from the final drive including the cover, gears, seals, and housing using various tools.
2. The assembly procedure instructs putting the 20 parts back together in reverse order. Cleanliness is important and seals must be installed properly.
3. Special tools and lifting devices are needed due to the heavy weights involved. Torque specifications are provided for tightening bolts and rings.
Caterpillar cat 319 d ln excavator (prefix zca) service repair manual (zca000...fjskefksemer
This document provides assembly instructions for a final drive in 3 steps or less:
1. Install bearings, seals, gears, and other components in the proper order into the main housing and motor housing while applying lubricants.
2. Assemble the carrier assemblies by installing planetary gears, shafts, and pins, then install the assembled carriers between the ring gears and sun gears.
3. Join the main housing, motor housing, and cover assembly using lifting tools, and tighten plugs to the specified torque.
Caterpillar cat 320 d lrr excavator (prefix eby) service repair manual (eby00...fjskefksemer
The document provides instructions for removing and installing various engine components on Caterpillar 320D excavators, including:
1. Removing and installing the flywheel housing, which requires removing bolts and installing a new gasket.
2. Removing and installing the crankshaft pulley, which requires removing a nut and installing a washer and nut.
3. Removing the crankshaft front seal using a slide hammer puller and drilling holes in the seal.
Caterpillar cat 320 d lrr excavator (prefix fxk) service repair manual (fxk00...fjskefksemer
The document provides instructions for removing and installing the crankshaft on Caterpillar 3064 and 3066 engines. It describes removing components like the front housing, flywheel housing, and oil pan. It then details removing the connecting rod caps, crankshaft main bearing caps, and crankshaft. For installation, it describes lubricating and positioning the crankshaft and installing the main bearings, connecting rod caps, thrust washers, and other components in reverse order of removal. Tolerances for crankshaft end play are also specified.
Caterpillar cat 320 d lrr excavator (prefix gkl) service repair manual (gkl00...fjskefksemer
The document provides instructions for checking bearing clearances on excavator engines. It describes the required plastic gauge tools and notes that Cat does not recommend checking actual clearances due to the risk of damage or inaccurate results. It provides instructions for using the plastic gauges to check clearance between main and connecting rod bearings and corresponding journals, ensuring surfaces are clean and dry and bearing tabs are properly seated. Clearances should be within specifications and correct bearings used.
Caterpillar cat 320 d lrr excavator (prefix gmx) service repair manual (gmx00...fjskefksemer
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The summaries provide an overview of the component being worked on and refer the user to the detailed instructions and illustrations in the document.
Caterpillar cat 374 d l excavator (prefix pax) service repair manual (pax0000...fjskefksemer
This document provides instructions for disassembling and assembling components of a 374D L excavator travel motor and final drive system. The multi-step process includes removing 17 bolts and other hardware to disassemble the final drive cover and housing, exposing internal parts like pistons, seals, and gears. Proper tooling and safety precautions are emphasized to correctly handle springs, weights up to 817kg, and contained hydraulic fluids during disassembly and reassembly.
Caterpillar cat 365 c l hydraulic excavator (prefix par) service repair manua...fjskefksemer
This document provides instructions for disassembling and assembling the travel motor of a 365C excavator. The disassembly process involves 29 steps to remove components like springs, plates, pistons, seals, and bearings. The assembly process describes 31 steps and requires tools to reinstall these components in the reverse order and adjust shims to ensure proper clearance is achieved. Precautions are provided to wear protective equipment when working with spring loaded components.
Caterpillar cat 365 c l excavator (prefix mcy) service repair manual (mcy0000...fjskefksemer
1) The document provides assembly instructions for a 365C L excavator final drive. It describes 36 steps to assemble components like bearings, gears, seals, housings and covers.
2) Precise measurements and torque specifications are listed to ensure proper bearing preload and component attachment.
3) Special tools are required to lift heavy parts, apply sealant and torque fasteners correctly during reassembly.
Caterpillar cat 349 e l vg excavator (prefix kcn) service repair manual (kcn0...fjskefksemer
This document provides assembly instructions for the final drive of a 349E L-VG excavator. It includes specifications for parts, required tools, and a step-by-step procedure. The procedure involves installing bearings, seals, gears, shafts, washers, and bolts in the proper order and orientation. Precise measurements and torque specifications are provided to ensure correct assembly.
Caterpillar cat 385 c l excavator (prefix t2e) service repair manual (t2e0000...fjskefksemer
This document provides instructions for disassembling and assembling the final drive of a 385C L Excavator. It lists 33 steps for disassembly, removing components like the housing cover, carrier assemblies, planetary gears, and seals. It notes that cleanliness is important to prevent damage. The assembly section lists one step to reassemble the final drive on the repair stand and cribbing, referring to other sections for installing components like seals. Proper cleaning and inspection of parts is emphasized along with using new replacement parts if any are worn or damaged.
Caterpillar cat 374 f l excavator (prefix nfj) service repair manual (nfj0000...fjskefksemer
This document provides instructions for disassembling and assembling the final drive of a 374F L Excavator. It lists the required tools and presents 37 steps to disassemble the various components of the final drive, including removing the ring gear, carrier assemblies, sun gears, and housing components. The assembly section lists 2 steps, including cleaning all parts and reassembling the final drive while applying anti-seize compound to bearing surfaces. Safety notes warn about ensuring puller studs meet hydraulic cylinder capacity when used.
Caterpillar cat 349 e l vg excavator (prefix dge) service repair manual (dge0...fjskefksemer
This document provides instructions for disassembling and assembling the final drive on a 349E L-VG excavator. It describes 33 steps to disassemble the final drive components including removing bolts, gears, shafts, and housings. It also lists 13 specifications for reassembly and describes 17 steps to reassemble the final drive, applying sealant and torqueing bolts to specification. The document includes illustrations to clarify each step of the process.
Caterpillar cat 385 c l excavator (prefix eda) service repair manual (eda0000...fjskefksemer
This document provides instructions for disassembling and assembling the final drive of a 385C L Excavator. It lists the required tools and parts. The disassembly process involves removing over 30 components of the final drive including housing covers, gears, shafts, and seals. Photos illustrate each step. Cleanliness is emphasized to prevent damage to precision parts. The assembly section states to reassemble in reverse order and check seals for wear before installation.
Caterpillar cat 385 c l excavator (prefix sbe) service repair manual (sbe0000...fjskefksemer
This document provides instructions for disassembling and assembling the final drive of a 385C L Excavator. It lists the required tools and gives step-by-step details for removing components such as housing covers, gears, shafts, and seals. Cleanliness is emphasized throughout. The 34 steps describe taking the final drive apart piece by piece and include notes about weights of components and using lifting devices for heavy parts. Reassembly instructions are provided in the last step.
Caterpillar cat 390 f l excavator (prefix feh) service repair manual (feh0000...fjskefksemer
This document provides instructions for disassembling and assembling the travel motor on a 390F excavator model. It involves 40 steps to disassemble the various components of the travel motor including removing seals, springs, plates, pistons, and bearings. The assembly section outlines 31 steps to reinstall these components in reverse order while ensuring proper cleaning and alignment of parts. Precision tools are required and safety precautions mentioned to avoid injury from spring forces.
Caterpillar cat 345 c l hydraulic excavator (prefix tdg) service repair manua...fjskefksemer
The document provides instructions for disassembling and assembling a travel motor. It lists 31 steps to disassemble the travel motor by removing components like the head, plates, seals, pins, and housing pieces. It notes to mark parts locations and orientations. Reassembly follows the reverse order, and notes to clean parts and avoid damaging mating surfaces.
Caterpillar cat 345 c l hydraulic excavator (prefix lys) service repair manua...fjskefksemer
This document provides disassembly and assembly instructions for the final drive of a 345C L excavator. The final drive disassembly procedure involves 30 steps to remove components like the cover, ring gear, carrier assemblies, planetary gears, and sprocket housing. The assembly procedure is not included in full but references using the required tools listed and applying thread lock, gasket sealant, and anti-seize compounds to correctly reassemble components.
Caterpillar cat 345 c l hydraulic excavator (prefix gph) service repair manua...fjskefksemer
The document provides instructions for disassembling and assembling the travel motor of a 345C L hydraulic excavator. It lists 31 steps to disassemble the various components of the travel motor, including removing the head, brake piston, rotating group, and seals. Precautions are given to mark parts for reinstallation and avoid damaging components. Tools required are also listed.
Caterpillar cat 345 c l hydraulic excavator (prefix fpc) service repair manua...fjskefksemer
This document provides instructions for disassembling and assembling the final drive of a 345C L excavator. The disassembly procedure involves removing over 20 parts from the final drive including the cover, ring gear, carrier assemblies, planetary gears, and sprocket housing. The assembly procedure instructs to clean all parts, apply anti-seize compound, install bearing cups and cones, and adjust shims to set the proper bearing preload when reassembling the components. Precise positioning of identification marks and alignment of parts is important for correct reassembly.
This document provides instructions for disassembling and assembling the final drive of a 323D3 excavator. The summary is:
1. The disassembly procedure involves removing 20 parts from the final drive including the cover, gears, seals, and housing using various tools.
2. The assembly procedure instructs putting the 20 parts back together in reverse order. Cleanliness is important and seals must be installed properly.
3. Special tools and lifting devices are needed due to the heavy weights involved. Torque specifications are provided for tightening bolts and rings.
Caterpillar cat 319 d ln excavator (prefix zca) service repair manual (zca000...fjskefksemer
This document provides assembly instructions for a final drive in 3 steps or less:
1. Install bearings, seals, gears, and other components in the proper order into the main housing and motor housing while applying lubricants.
2. Assemble the carrier assemblies by installing planetary gears, shafts, and pins, then install the assembled carriers between the ring gears and sun gears.
3. Join the main housing, motor housing, and cover assembly using lifting tools, and tighten plugs to the specified torque.
Caterpillar cat 320 d lrr excavator (prefix eby) service repair manual (eby00...fjskefksemer
The document provides instructions for removing and installing various engine components on Caterpillar 320D excavators, including:
1. Removing and installing the flywheel housing, which requires removing bolts and installing a new gasket.
2. Removing and installing the crankshaft pulley, which requires removing a nut and installing a washer and nut.
3. Removing the crankshaft front seal using a slide hammer puller and drilling holes in the seal.
Caterpillar cat 320 d lrr excavator (prefix fxk) service repair manual (fxk00...fjskefksemer
The document provides instructions for removing and installing the crankshaft on Caterpillar 3064 and 3066 engines. It describes removing components like the front housing, flywheel housing, and oil pan. It then details removing the connecting rod caps, crankshaft main bearing caps, and crankshaft. For installation, it describes lubricating and positioning the crankshaft and installing the main bearings, connecting rod caps, thrust washers, and other components in reverse order of removal. Tolerances for crankshaft end play are also specified.
Caterpillar cat 320 d lrr excavator (prefix gkl) service repair manual (gkl00...fjskefksemer
The document provides instructions for checking bearing clearances on excavator engines. It describes the required plastic gauge tools and notes that Cat does not recommend checking actual clearances due to the risk of damage or inaccurate results. It provides instructions for using the plastic gauges to check clearance between main and connecting rod bearings and corresponding journals, ensuring surfaces are clean and dry and bearing tabs are properly seated. Clearances should be within specifications and correct bearings used.
Caterpillar cat 320 d lrr excavator (prefix gmx) service repair manual (gmx00...fjskefksemer
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The summaries provide an overview of the component being worked on and refer the user to the detailed instructions and illustrations in the document.
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10. INTRODUCTION
Basic instructions - How to use and navigate through this Manual
Technical information
This manual has been produced by a new technical information system. This new system is designed to deliver
technical information electronically through Web delivery (eTim), DVD and in paper manuals. A coding system called
SAP has been developed to link the technical information to other Product Support functions, e.g., Warranty.
Technical information is written to support the maintenance and service of the functions or systems on a customer's
machine. When a customer has a concern on his machine it is usually because a function or system on his machine
is not working at all, is not working efficiently, or is not responding correctly to his commands. When you refer to
the technical information in this manual to resolve that customer's concern, you will find all the information classified
using the SAP coding, according to the functions or systems on that machine. Once you have located the technical
information for that function or system then you will find all the mechanical, electrical or hydraulic devices, compo-
nents, assemblies and sub assemblies for that function or system. You will also find all the types of information that
have been written for that function or system, the technical data (specifications), the functional data (how it works),
the diagnostic data (fault codes and troubleshooting) and the service data (remove, install adjust, etc.).
By integrating SAP coding into technical information, you will be able to search and retrieve just the right piece of
technical information you need to resolve that customer's concern on his machine. This is made possible by attaching
3 categories to each piece of technical information during the authoring process.
The first category is the Location, the second category is the Information Type and the third category is the Product:
• LOCATION - is the component or function on the machine, that the piece of technical information is going to describe
e.g. Fuel tank.
• INFORMATION TYPE - is the piece of technical information that has been written for a particular component or
function on the machine e.g. Capacity would be a type of Technical Data that would describe the amount of fuel
held by the Fuel tank.
• PRODUCT - is the model for which the piece of technical information is written.
Every piece of technical information will have those 3 categories attached to it. You will be able to use any combination
of those categories to find the right piece of technical information you need to resolve that customer's concern on his
machine.
That information could be:
• the description of how to remove the cylinder head
• a table of specifications for a hydraulic pump
• a fault code
• a troubleshooting table
• a special tool
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11. INTRODUCTION
How to use this manual
This manual is divided into Sections. Each Section is then divided into Chapters. Contents pages are included at the
beginning of the manual, then inside every Section and inside every Chapter. An alphabetical Index is included at the
end of a Chapter. Page number references are included for every piece of technical information listed in the Chapter
Contents or Chapter Index.
Each Chapter is divided into four Information types:
• Technical Data (specifications) for all the mechanical, electrical or hydraulic devices, components and, assemblies.
• Functional Data (how it works) for all the mechanical, electrical or hydraulic devices, components and assemblies.
• Diagnostic Data (fault codes, electrical and hydraulic troubleshooting) for all the mechanical, electrical or hydraulic
devices, components and assemblies.
• Service Data (remove disassembly, assemble, install) for all the mechanical, electrical or hydraulic devices, com-
ponents and assemblies.
Sections
Sections are grouped according to the main functions or a systems on the machine. Each Section is identified by a
number 00, 35, 55, etc. The amount of Sections included in the manual will depend on the type and function of the
machine that the manual is written for. Each Section has a Contents page listed in alphabetic/numeric order. This
table illustrates which Sections could be included in a manual for a particular product.
PRODUCT
Tractors
Vehicles with working arms: backhoes,
excavators, skid steers, ….
Combines, forage harvesters, balers, ….
Seeding, planting, floating, spraying
equipment, ….
SECTION Mounted equipment and tools, ….
00 - Maintenance
05 - Machine completion and equipment
10 - Engine
14 - Main gearbox and drive
18 - Clutch
21 - Transmission
23 - Four wheel drive system
25 - Front axle system
27 - Rear axle system
29 - Hydrostatic drive
31 - Implement power take-off
33 - Brakes and controls
35 - Hydraulic systems
36 - Pneumatic system
37 - Hitches, drawbars and implement couplings
39 - Frames and ballasting
41 - Steering
44 - Wheels
46 - Steering clutches
48 - Tracks and track suspension
50 - Cab climate control
55 - Electrical systems
56 - Grape harvester shaking
58 - Attachments/headers
60 - Product feeding
61 - Metering system
62 - Pressing - Bale formation
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4
12. INTRODUCTION
63 - Chemical applicators
64 - Chopping
66 - Threshing
68 - Tying/Wrapping/Twisting
69 - Bale wagons
70 - Ejection
71 - Lubrication system
72 - Separation
73 - Residue handling
74 - Cleaning
75 - Soil preparation/Finishing
76 - Secondary cleaning / Destemmer
77 - Seeding
78 - Spraying
79 - Planting
80 - Crop storage / Unloading
82 - Front loader and bucket
83 - Telescopic single arm
84 - Booms, dippers and buckets
86 - Dozer blade and arm
88 - Accessories
89 - Tools
90 - Platform, cab, bodywork and decals
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13. INTRODUCTION
Safety rules
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in-
structions. These precautions are intended for the personal safety of you and those working with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT
IN DEATH OR SERIOUS INJURY.
Machine safety
NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
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14. SERVICE MANUAL
Engine
CX5.80 FPT NEF 6 STAGE IV, CX5.90 FPT NEF 6 STAGE IV, CX5.90 FPT NEF
6 TIER 3, CX5.90 Hillside FPT NEF 6 STAGE IV, CX5.90 Laterale FPT NEF 6
TIER 4B (FINAL) AND STAGE IV, CX6.80 FPT NEF 6 STAGE IV, CX6.80 FPT
NEF 6 TIER 3, CX6.90 FPT CURSOR 9 STAGE IV, CX6.90 FPT CURSOR 9
TIER 3, CX6.90 FPT CURSOR 9 TIER 3, CX6.90 Laterale FPT CURSOR 9 TIER
4B (FINAL) AND STAGE IV
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15. Engine - Selective Catalytic Reduction (SCR) exhaust treatment
Diesel Exhaust Fluid (DEF)/AdBlue®/ARLA tank - Remove
CX5.80 FPT NEF 6 STAGE IV
CX5.90 FPT NEF 6 STAGE IV
CX5.90 Hillside FPT NEF 6 STAGE IV
CX5.90 Laterale FPT NEF 6 TIER 4B (FINAL) AND STAGE IV
CX6.80 FPT NEF 6 STAGE IV
CX6.90 FPT CURSOR 9 STAGE IV
CX6.90 Laterale FPT CURSOR 9 TIER 4B (FINAL) AND STAGE IV
NOTE: It is required to remove the rear right-hand side
shield (1) to gain access to the DEF/AdBlue® tank.
The shield (1) is secured to the machine frame at four lo-
cations (A), (B), (C) and (D).
ZEIL14CXM0123AZ 1
NOTE: Access to some of the hardware is through the
straw walker inspection cover (2).
ZEIL14CXM0131AA 2
CAUTION
Heavy object!
The component is heavy. Use care not to drop
the component when installing, removing, or
handling.
Failure to comply could result in minor or mod-
erate injury.
C0095A
1. Use a suitable hoist and secure the rear right-hand side
shield (1).
ZEIL14CXM0123AA 3
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16. Engine - Selective Catalytic Reduction (SCR) exhaust treatment
2. Remove the hardware (3) and (4) from the rear right-
hand side shield at the location (A) (see figure 1).
ZEIL14CXM0124AA 4
3. Remove the hardware (5) and the cover plate (6) at the
location (B) (see figure 1).
NOTE: Get access to the hardware (5) through the cover
(2) (see figure 2).
ZEIL14CXM0125AA 5
4. Remove the hardware (7) from the rear right-hand side
shield (1) at the location (C) (see figure 1).
ZEIL14CXM0127AA 6
5. Remove the hardware (8) from the rear right-hand side
shield (1) at the location (D) (see figure 1).
6. Remove the rear right-hand side shield (1).
ZEIL14CXM0126AA 7
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17. Engine - Selective Catalytic Reduction (SCR) exhaust treatment
7. On the DEF/AdBlue® tank (9), loosen the clamp (10)
and remove the cover (11).
8. Disconnect the DEF/AdBlue® line (12).
ZEIL14CXM0128AA 8
9. Disconnect the electrical connector (13).
10. Mark and disconnect the DEF/AdBlue® lines (14) and
(15).
ZEIL14CXM0129AA 9
11. On the DEF/AdBlue® tank (9), remove the hardware
(16).
NOTE: Get access to the hardware (16) through the straw
walker inspection cover (2) (see figure 2).
ZEIL14CXM0130AA 10
CAUTION
Heavy object!
The component is heavy. Use care not to drop
the component when installing, removing, or
handling.
Failure to comply could result in minor or mod-
erate injury.
C0095A
12. Secure the DEF/AdBlue® tank (9) with a suitable fork-
lift and slings.
13. Support the DEF/AdBlue® tank (9) and remove the
hardware (17).
14. Slowly remove the DEF/AdBlue® tank (9) from the
machine frame.
ZEIL14CXM0132AA 11
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18. Engine - Selective Catalytic Reduction (SCR) exhaust treatment
Diesel Exhaust Fluid (DEF)/AdBlue®/ARLA tank - Install
CX5.80 FPT NEF 6 STAGE IV
CX5.90 FPT NEF 6 STAGE IV
CX5.90 Hillside FPT NEF 6 STAGE IV
CX5.90 Laterale FPT NEF 6 TIER 4B (FINAL) AND STAGE IV
CX6.80 FPT NEF 6 STAGE IV
CX6.90 FPT CURSOR 9 STAGE IV
CX6.90 Laterale FPT CURSOR 9 TIER 4B (FINAL) AND STAGE IV
CAUTION
Heavy object!
The component is heavy. Use care not to drop
the component when installing, removing, or
handling.
Failure to comply could result in minor or mod-
erate injury.
C0095A
1. Use a suitable forklift and install the DEF/AdBlue® tank
(1) on the machine frame.
2. Support the DEF/AdBlue® tank (1) and install the hard-
ware (2). ZEIL14CXM0132AA 1
3. Open the straw walker inspection cover (3).
ZEIL14CXM0131AA 2
4. Install the hardware (4) through the straw walker in-
spection cover (3) (see figure 2).
ZEIL14CXM0130AA 3
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19. Engine - Selective Catalytic Reduction (SCR) exhaust treatment
5. Connect the electrical connector (5).
6. Connect the DEF/AdBlue® lines (6) and (7).
NOTE: Use the marks previously applied.
ZEIL14CXM0129AA 4
7. Install the cover (8) and tighten the clamp (9).
8. Install the DEF/AdBlue® line (10).
ZEIL14CXM0128AA 5
CAUTION
Heavy object!
The component is heavy. Use care not to drop
the component when installing, removing, or
handling.
Failure to comply could result in minor or mod-
erate injury.
C0095A
9. Use a suitable hoist and align the rear right-hand side
shield (11) to the machine frame.
ZEIL14CXM0123AA 6
10. Install the upper left-hand side of the shield (11) on
the machine frame. Use the hardware (12). Do not
tighten yet.
ZEIL14CXM0126AA 7
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20. Engine - Selective Catalytic Reduction (SCR) exhaust treatment
11. Install the upper right-hand side of the shield (11) on
the machine frame. Use the cover plate (13) and the
hardware (14). Do not tighten yet.
NOTE: Get access to the hardware (14) through the straw
walker inspection cover (3) (see figure 2).
ZEIL14CXM0125AA 8
12. Install the lower right-hand side of the shield (11) on
the machine frame. Use the hardware (15) and (16).
Do not tighten yet.
ZEIL14CXM0124AA 9
13. Install the lower left-hand side of the shield (11) on the
machine frame. Use the hardware (17).
14. Tighten all the hardware.
ZEIL14CXM0127AA 10
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21. Engine - Selective Catalytic Reduction (SCR) exhaust treatment
Diesel Exhaust Fluid (DEF)/AdBlue®/ARLA filters - Service
instruction
CX5.80 FPT NEF 6 STAGE IV
CX5.90 FPT NEF 6 STAGE IV
CX5.90 Hillside FPT NEF 6 STAGE IV
CX5.90 Laterale FPT NEF 6 TIER 4B (FINAL) AND STAGE IV
CX6.80 FPT NEF 6 STAGE IV
CX6.90 FPT CURSOR 9 STAGE IV
CX6.90 Laterale FPT CURSOR 9 TIER 4B (FINAL) AND STAGE IV
Main filter
1. On the supply module (1). Remove the filter cover (2),
turn counter-clockwise.
NOTE: Required tool : 27 mm wrench.
ZEIL15TC00307AA 1
2. Remove the equalizing element (3).
ZEIL15TC00308AA 2
3. Check the color of the filter (4) inside.
ZEIL15TC00309AA 3
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22. Engine - Selective Catalytic Reduction (SCR) exhaust treatment
4. Choose the correct side of the tool (5) that comes with
the replacement filter.
• (B) side for black filter.
• (G) side for grey filter.
ZEIL15TC00310AA 4
5. Insert the correct side of the tool (5) into the filter (4)
until a click is noticed.
6. Pull out the filter (4) with the tool (5) by hand. If nec-
essary insert a screwdriver in the slot of the tool (5) to
help extract the filter (4).
ZEIL15TC00311AA 5
7. Clean functional surfaces indicated by the arrow with
clean water only.
NOTE: Protect the filter chamber from contamination and
particles.
8. Lubricate the O-rings (6) with MOBIL VELOCITE™ NO. 6
OIL and insert the new filter (4) into the supply module
(1).
ZEIL15TC00312AA 6
9. Insert the new equalizing element (3).
ZEIL15TC00308AA 7
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23. Engine - Selective Catalytic Reduction (SCR) exhaust treatment
10. On the supply module (1). Install the filter cover (2),
clockwise. Torque to 15 – 25 N·m (132.8 – 221 lb in).
ZEIL15TC00307AA 8
In-line filter
11. Remove the cover (2) from the housing (1).
NOTE: Required tools: 24 mm and 27 mm wrench.
ZEIL16TC00023AA 9
12. Remove the spacer (3) from the housing (1).
13. Remove the filter (4) from the cover (2).
ZEIL16TC00003AA 10
14. Clean the housing (1), the spacer (3) and the cover
(2) with clean water only.
15. Check the O-ring (5) and the O-ring (6) for damage,
replace if necessary.
ZEIL16TC00003AZ 11
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24. Engine - Selective Catalytic Reduction (SCR) exhaust treatment
16. Install the new filter (4) on the cover (2).
17. Install the spacer (3) inside the housing (1).
ZEIL16TC00003AA 12
18. Install the cover (2) on the housing (1). Torque to 10
– 14 N·m (7.4 – 10 lb ft).
ZEIL16TC00023AA 13
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25. Engine - Engine air compressor
Air compressor - Remove
CX5.80 FPT NEF 6 STAGE IV
CX5.90 FPT NEF 6 STAGE IV
CX5.90 FPT NEF 6 TIER 3
CX5.90 Hillside FPT NEF 6 STAGE IV
CX5.90 Laterale FPT NEF 6 TIER 4B (FINAL) AND STAGE IV
CX6.80 FPT NEF 6 STAGE IV
CX6.80 FPT NEF 6 TIER 3
1. Bleed the air from the system by opening the drain (2)
at the bottom of the air reservoir (1).
ZEIL06CS0207A0B 1
2. Loosen the retaining strap (1) and remove the air inlet
pipe (2) from the air compressor (3).
NOTE: Protect the air inlet and outlet ports from dirt
ingress.
3. Loosen the connection (4) to remove the hose (5) from
the air compressor (3).
ZEIL06CS0082A0B 2
4. Drain sufficient coolant from the engine cooling system
to allow removal of the coolant lines.
5. Loosen the connection (6).
ZEIL06CS0083A0B 3
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26. Engine - Engine air compressor
6. Loosen the connection (7).
7. Remove the four bolts (8) to remove the support (9).
ZEIL06CS0084A0B 4
8. Remove the two nuts (10) to remove the air compressor
(3) from the engine.
ZEIL06CS0085A0B 5
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27. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
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click on the link above,
please download the PDF
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28. Engine - Engine air compressor
Air compressor - Install
CX5.80 FPT NEF 6 STAGE IV
CX5.90 FPT NEF 6 STAGE IV
CX5.90 FPT NEF 6 TIER 3
CX5.90 Hillside FPT NEF 6 STAGE IV
CX5.90 Laterale FPT NEF 6 TIER 4B (FINAL) AND STAGE IV
CX6.80 FPT NEF 6 STAGE IV
CX6.80 FPT NEF 6 TIER 3
1. Install the air compressor (3) on the engine and tighten
the two nuts (10).
ZEIL06CS0085A0B 1
NOTE: Make sure that the O-ring (11) is positioned well. If
necessary apply grease.
ZEIL06CS0086A0B 2
2. Install the support (9) with the four bolts (8).
3. Install the tube and tighten the connection (7).
ZEIL06CS0084A0B 3
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29. Engine - Engine air compressor
4. Install the tube and tighten the connection (6).
ZEIL06CS0083A0B 4
5. Install the hose (5) on the air compressor (3) and
tighten the connection (4).
6. Install the pipe (2) on the air compressor (3) and tighten
the retaining strap (1).
ZEIL06CS0082A0B 5
7. Close the drain (2) at the bottom of the reservoir (1).
8. Add engine coolant to the cooling system, refer to the
Operator’s Manual for more details.
9. Start the engine to charge the system with air. Allow the
air system to build up pressure to the governor cutout.
Stop the engine and use a soap and water solution at
the connection points to check for air leaks. Make any
necessary repairs.
ZEIL06CS0207A0B 6
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30. Engine - Engine air compressor
Air compressor - Remove
CX6.90 FPT CURSOR 9 STAGE IV
CX6.90 FPT CURSOR 9 TIER 3 ---
CX6.90 Laterale FPT CURSOR 9 TIER 4B (FINAL) AND STAGE IV
1. Bleed the air from the system by opening the drain (2)
at the bottom of the air reservoir (1).
ZEIL06CS0207A0B 1
2. Remove the hose (3) from the fitting in the compressor.
NOTE: Protect the air inlet and outlet ports from dirt
ingress.
3. Disconnect the small tube (4) from the fitting in the com-
pressor.
4. Loosen the clamp (5) and remove the elbow (6) from
the fitting in the compressor.
ZEIL11CX0671A0B 2
5. Drain sufficient coolant from the engine cooling system
to allow removal of the coolant lines.
6. Remove the coolant lines (7) and (8).
7. Remove the air compressor pump (10) from the engine
by removing the three Allen screws (9). Make sure to
capture the seals as the pump (10) is pulled away from
the engine.
ZEIL11CX0671A0C 3
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31. Engine - Engine air compressor
Air compressor - Install
CX6.90 FPT CURSOR 9 STAGE IV
CX6.90 FPT CURSOR 9 TIER 3 ---
CX6.90 Laterale FPT CURSOR 9 TIER 4B (FINAL) AND STAGE IV
1. If necessary, install the drive gear to the compressor
pump (10) and torque the nut to 135 – 145 Nm (99.6 –
106.9 lb ft).
2. Install the O–ring seals in the recess of the mounting
flange, apply some multi-purpose grease. Mount the
air compressor pump (10) on to the engine using the
three Allen screws (9). Ensure that the gears mesh
correctly, and the seals are installed.
3. Install the coolant lines (7) and (8) on the air compres-
sor pump (10).
ZEIL11CX0671A0C 1
4. Install the elbow (6) on the air compressor pump using
the collar (5).
5. Install the small tube (4) on to the fitting in the air com-
pressor pump.
6. Install the hose (3) on the fitting in the air compressor
pump.
ZEIL11CX0671A0B 2
7. Close the drain (2) at the bottom of the air reservoir (1).
8. Add engine coolant to the cooling system, refer to the
Operator’s Manual for more details.
9. Start the engine to charge the system with air. Allow the
air system to build up pressure to the governor cutout.
Stop the engine and use a soap and water solution at
the connection points to check for air leaks. Make any
necessary repairs.
ZEIL06CS0207A0B 3
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32. Engine - Engine air compressor
Compressed air tank Relief valve - Remove
CX5.80 FPT NEF 6 STAGE IV
CX5.90 FPT NEF 6 STAGE IV
CX5.90 FPT NEF 6 TIER 3
CX5.90 Hillside FPT NEF 6 STAGE IV
CX5.90 Laterale FPT NEF 6 TIER 4B (FINAL) AND STAGE IV
CX6.80 FPT NEF 6 STAGE IV
CX6.80 FPT NEF 6 TIER 3
1. Bleed the air from the system by opening the drain (2)
at the bottom of the air reservoir (1).
ZEIL06CS0207A0B 1
2. Loosen and disconnect the air line fittings (1) from the
pressure relief valve (2).
3. Loosen the collar (5) and disconnect the tube from the
pressure relief valve (2).
4. Remove the pressure relief valve (2) by removing the
bolts (4).
ZEIL11CX0669A0B 2
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33. Engine - Engine air compressor
Compressed air tank Relief valve - Install
CX5.80 FPT NEF 6 STAGE IV
CX5.90 FPT NEF 6 STAGE IV
CX5.90 FPT NEF 6 TIER 3
CX5.90 Hillside FPT NEF 6 STAGE IV
CX5.90 Laterale FPT NEF 6 TIER 4B (FINAL) AND STAGE IV
CX6.80 FPT NEF 6 STAGE IV
CX6.80 FPT NEF 6 TIER 3
1. Install the pressure relief valve (2) on its support using
the bolts (4), the lock washers and the nuts.
2. Connect and tighten the air line tube fittings (1) to the
pressure relief valve (2).
3. Install the tube using the collar (5) to the pressure relief
valve (2).
ZEIL11CX0669A0B 1
4. Close the drain (2) at the bottom of the air reservoir (1).
ZEIL06CS0207A0B 2
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