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Manufacturing
Engineering Co-op
8711 Wadsworth Road
Wadsworth Ohio, 44281
The Big Picture
 International manufacturer of devices involved in
high voltage power distribution and protection
 Products include cable connectors, insulators,
arrestors, and various other power line devices
 One of the Top manufacturers in their field of
products
Wadsworth Facility
• Manufactures Metal Oxide Varistor (MOV) Blocks used in power
line insulators
• 15 minutes from University of Akron campus
• Small to medium scale comfortable environment
The Co-op Experience
 Covers nearly ALL aspects of engineering
 Intro to manufacturing project engineering
 Freedom to take control of projects
 Ability to order materials and parts
 Communication with other engineers and
company vendors
 Excellent supervision and guidance
Made By Me
The Co-op Experience
Wide range of projects including mechanical pieces,
electrical layouts, safety equipment…
A complete experience covering nearly all aspects of
engineering and everyday work life
The Co-op Experience
 Hands on work environment
(not just a desk job)
 Machine shop and
fabrication skills
 See designs become used
in the real world
The Co-op Experience
Have your own personal office space
Make deliveries and pick ups to and from local
businesses
The Co-op Experience
Data acquisition for kiln temperature
profiling using thermocouples and
computer software.
The Co-op Experience
 DC to AC motor drive unit
replacement bench test
model.
 Controller programming
and troubleshooting.
Steel Pallet Straightener Project
The existing steel pallets are bowed causing blocks to shift while
in the ovens.
The pallets are too costly to replace and need to be
straightened
Steel Pallet Straightener
Project
 Step1: co-operate with supervisor to develop an initial
design plan to solve the problem.
Steel Pallet
Straightener
Project
Step2: Search for design
improvements.
In this case we found a flaw in
that the initial design would not
be able to bend the center part
of the pallet.
Steel Pallet Straightener
Project
Step3: New and improved design!
The new design features more economical parts
and removable supports to bend the center
piece of the pallet.
AutoCAD prints to support the design
Steel Pallet Straightener Project
 Step4:
Strength calculations to make
sure the design will preform
without failure due to loading.
We were able to choose an I-
beam for our application
based on the strength
calculations.
Steel Pallet Straightener Project
 Step5: The Strength calculations were entered into excel to
produce required forces and factors of safety for the
design.
Steel Pallet
Straightener
Project
Step6: Finalize the design and
begin fabrication.
We were able to use in-stock and
existing materials to save time
and money in fabrications.
(notice the white base was from
an old outside testing setup)
The result is fully functional and
saves the company thousands by
being able to recycle the steel
pallets.
Review
• A complete experience covering nearly all
aspects of engineering and everyday work
life
• See projects through from problem to solution
and implementation
• Gain desirable hands on experience for
future reference
• Get paid to learn, but still help the company
• Exposure to a wide variety of projects
• Learn things not taught in school that are
desirable to employers!
• Have Fun!

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My Co-op Presentaion 2

  • 2. The Big Picture  International manufacturer of devices involved in high voltage power distribution and protection  Products include cable connectors, insulators, arrestors, and various other power line devices  One of the Top manufacturers in their field of products
  • 3. Wadsworth Facility • Manufactures Metal Oxide Varistor (MOV) Blocks used in power line insulators • 15 minutes from University of Akron campus • Small to medium scale comfortable environment
  • 4. The Co-op Experience  Covers nearly ALL aspects of engineering  Intro to manufacturing project engineering  Freedom to take control of projects  Ability to order materials and parts  Communication with other engineers and company vendors  Excellent supervision and guidance Made By Me
  • 5. The Co-op Experience Wide range of projects including mechanical pieces, electrical layouts, safety equipment… A complete experience covering nearly all aspects of engineering and everyday work life
  • 6. The Co-op Experience  Hands on work environment (not just a desk job)  Machine shop and fabrication skills  See designs become used in the real world
  • 7. The Co-op Experience Have your own personal office space Make deliveries and pick ups to and from local businesses
  • 8. The Co-op Experience Data acquisition for kiln temperature profiling using thermocouples and computer software.
  • 9. The Co-op Experience  DC to AC motor drive unit replacement bench test model.  Controller programming and troubleshooting.
  • 10. Steel Pallet Straightener Project The existing steel pallets are bowed causing blocks to shift while in the ovens. The pallets are too costly to replace and need to be straightened
  • 11. Steel Pallet Straightener Project  Step1: co-operate with supervisor to develop an initial design plan to solve the problem.
  • 12. Steel Pallet Straightener Project Step2: Search for design improvements. In this case we found a flaw in that the initial design would not be able to bend the center part of the pallet.
  • 13. Steel Pallet Straightener Project Step3: New and improved design! The new design features more economical parts and removable supports to bend the center piece of the pallet. AutoCAD prints to support the design
  • 14. Steel Pallet Straightener Project  Step4: Strength calculations to make sure the design will preform without failure due to loading. We were able to choose an I- beam for our application based on the strength calculations.
  • 15. Steel Pallet Straightener Project  Step5: The Strength calculations were entered into excel to produce required forces and factors of safety for the design.
  • 16. Steel Pallet Straightener Project Step6: Finalize the design and begin fabrication. We were able to use in-stock and existing materials to save time and money in fabrications. (notice the white base was from an old outside testing setup) The result is fully functional and saves the company thousands by being able to recycle the steel pallets.
  • 17. Review • A complete experience covering nearly all aspects of engineering and everyday work life • See projects through from problem to solution and implementation • Gain desirable hands on experience for future reference • Get paid to learn, but still help the company • Exposure to a wide variety of projects • Learn things not taught in school that are desirable to employers! • Have Fun!