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OEM Dynamics
Systems integration




                      Daniel Wiseman
                      Applications Engineer

                      3/28/2012
What is OEM Dynamics?


 • The SYSTEM INTEGRATION division of
   Moog-Animatics
    Mission – To provide compact, reliable,
     and fully programmable electromechanical
     solutions to meet any customer
     requirement at an attractive price
    All actuators come with Animatics
     SmartMotor
Overview


  − Actuator overview and models
      − Features/benefits/advantages
  –   Comparisons
  –   Technical Information
  –   Gantry Examples
  –   Website
Categories

 • Harmonic Drive
   – HLD60
 • Ballscrew (Slider)
   – XL100
   – L70
   – VLST
 • Ballscrew (Rod-type)
   – VLCT
Don’t Forget!


   − Animatics is suited to ALL acutator types!
     − Including those we don’t make
   – Conventional Belt
   – Roller Screw
   – Block and tackle
Harmonic Linear Drive (HLD)


          No Gearbox Needed!




               Saves cost!
Harmonic Linear Drive (HLD)


       No need for Motor Adapters!




                   Saves EVEN MORE cost!
Harmonic Linear Drive (HLD)


         Nearly ZERO backlash!




           60 micron Bi-direction repeatability
Harmonic Linear Drive (HLD)


      No brake required! HIGH THRUST

  • Perfect for vertical gravity • Over 420N achievable
    loads or constant load         from SM23165DT motor
    applications
Harmonic Linear Drive (HLD)


                    • Smallest footprint in
                      its load range
                    • Compare to
                      conventional
                      ballscrew and belt
                      drives
                    • Many support rail
                      configurations
                      available
Harmonic Linear Drive (HLD)

                                                         Load
                                                     Capacity
                                                    Increases
                 Available Configurations
      2.5mm/rev              (equiv. to 40:1 gearbox)
      5mm/rev                (equiv. to 20:1 gearbox)
      10mm/rev               (equiv. to 10:1 gearbox)
      12.5mm/rev             (equiv to 8:1 gearbox)

Top
Speed
Increases.
Harmonic Linear Drive (HLD)

                  Goes Where Others Can’t!
• Stroke lengths over 3
  meters available
• Custom lengths
  available in 1mm
  increments                         Apply as you would
• Rated speed does not               a traditional
  drop off as stroke length          ballscrew without
  increases                          concerns of critical
                                     speed limits on long
                                     stroke!
Harmonic Linear Drive (HLD)

   Internal Rollers Type




 • Fully supported by
   internal roller wheels
 • Smallest profile
 • Used in specific
   applications
   only, limited loading
   and moment capability
Harmonic Linear Drive (HLD)

    Single Rail Type




 • Higher load capacities and
   moment load capabilities
 • 2x Self-Lubricating, sealed
   bearing blocks, suitable for
   dirty environments
 • Standard for most apps
Harmonic Linear Drive (HLD)

   Dual Rail Type




               • Most robust unit; highest load capacities and
                 moment loading capabilities
               • 4x Self-lubricating sealed bearing blocks can handle
                 dirt and dust
               • C-Channel carriage for maximum configurability
Harmonic Linear Drive (HLD)


                    How does it work?
                       Differing diameters
                       of the pulleys
                       cause a harmonic
                       gearing effect

Drive End


      Carriage
      Pulleys

                 Idle End
Harmonic Linear Drive (HLD)


          Mechanical Concept
Harmonic Linear Drive (HLD)


 ACME Screws                   HLD              Ball-Screws

                                                have the highest
    have the highest     high static-load
                                               driving thrust load
   static thrust load      considerable
                                               capability
   capability             dynamic thrust
                                                but easy to back-
    not easy to back-    very difficult to
                                               drive
   drive                    back-drive
Harmonic Linear Drive (HLD)


                       Competitive analysis
  Note: There are NO direct competitive products to the
              HLD anywhere. It is unique!
  Offers benefits of both belt-driven AND ballscrew driven systems!



      Conventional Belt
                                            Ball-Screw/Lead
      • System price
      • Speed
                                            Screw
      • Length                              • Precision
                                            • Thrust
                                            • Static Load
Harmonic Linear Drive (HLD)

             Actuator Types and Comparisons
  Mechanical Comparisons For Equivalent Power, (assumes no additional gear reduction)
  Actuator Type         Efficiency Thrust       Back-drive-ability   Speed
  ACME Screws                                   Very Difficult
  Ball-Screws                                   Easy
  HLD                                           Difficult
  Belt Drives                                   Easy
  Rack & Pinion                                 Easy

  For Equivalent Application to same load and speed
  Actuator Type             Positioning Accuracy          Cost              Lowest
  ACME Screws                       Good                  $$
  Ball-Screws                       Best                  $$$$
                                                                     Cost-to-Performance
  HLD                               Extremely good        $$               Available
  Belt Drives (w/gear head)         OK                    $$$
  Rack & Pinion                     OK                    $$
Harmonic Linear Drive (HLD)

                       Ideal applications
 • Long-stroke Medium to High Speed applications
 • Medium to High Thrust applications
 • Wherever High Stiffness (in direction of travel) is needed
 • Where ball-screws cost too much
 • In vertical loads where back-drive is a problem
 • In tight holding applications such as:
         • Back-stop gauges
         • Material saw stop jigs
         • Long-stroke high thrust gantries
Harmonic Linear Drive (HLD)

                  Part Numbering Scheme
        H3-<STROKE>-<PITCH><RAIL>-<MOTOR>-<OPTION>

 •   H3 – HLD designator
 •   STROKE – from 112mm to 3200mm!
 •   PITCH – in mm/rev
 •   RAIL – A, B, E for none, single, or dual rail respectively
 •   MOTOR – SM23165DT standard, others available
 •   OPTION – Coded for communications, orientations, etc.
L70 Single-Rail Ballscrew
L70 Single Rail Ballscrew

                      Key Features
 •   5mm or 10mm /rev Ball-Screw
 •   Up to 600mm Stroke
 •   Up to 200N Dynamic Thrust Load
 •   Maximum Stroke to Total-Length Ratio
 •   Minimal Cross-Section w/Small Footprint
 •   Open-sided for Easy Mounting
 •   Directly Stackable in X-Y Configuration
 •   Direct mount to HLD
L70 Single Rail Ballscrew


 X-Y configuration   L70 XY-Demo Kit
 with SM23165Ds
L70 Single Rail Ballscrew

                  Competative Analysis
 • Note: Although there are similar sized
   Ball-Screw Actuators, due to the
   mounting flexibility and open side, the
   L70 stands on its own as a viable
   alternative to conventional open
   framed Actuators.
 • The open side makes it completely
   unique in the market
 • Actuators comparable in cross-section
   are typically machined rail-body types
   with far less moment loading or thrust
   ratings
XL100 Dual Rail Ballscrew
XL100 Dual Rail Ballscrew


                  Feature Overview
 •   5mm or 10mm Ball-Screw
 •   Up to 600mm Stroke
 •   Up to 200N Dynamic Thrust Load
 •   Easy Mounting “Waist” Access Holes
 •   Wide Dual Rail Support for High Moment Loading
 •   Directly Stackable in X-Y Configuration
 •   Up to 6 Limit Switches
XL100 Dual Rail Ballscrew

                X-Y configuration with
                SM23375Ds
XL100 Dual Rail Ballscrew
XL100 Dual Rail Ballscrew


                   Competitive Analysis
•   More robust- Higher moment capability compared to L70
•   Closed frame
•   Highest accuracy & repeatability of ballscrew line
•   The XL100 has the appearance of a precision stage and
    yet has the price of a conventional Actuator.
•   Note: XL100 does not have the high flatness/straightness
    specs of a true linear stage. It is an actuator.
XL100 Dual Rail Ballscrew

                              Gantries
                                                    HLD60 with L70




T-nuts and toe-clamps
                                      L70 3 Axis
slide into extrusion
                                     Gantry with
slots
                        HLD60-TC2           slave
                                        follower
                                             axis
             HLD60-TN12M
OEM Dynamics Comparisons
VL-ST Actuators


    • VL-ST60     • VL-ST45
VL-ST Actuators


                   Feature Overview
 •   2 sizes: VL-ST45 or VL-ST60
 •   6 mm or 12 mm leads available
 •   Strokes lengths up to 700 mm
 •   Enclosed actuator with seal strip
 •   Up to 491 N continuous thrust and 788 peak thrust
VL-CT Rod-type Actuators


 • Pulley Offset    Direct Drive
VL-CT Rod-type Actuators


                  Feature Overview
 • Available in 2 configurations: pulley offset or direct
   drive
 • Pulley Offset: 3:1, 2:1 or 1:1 ratio
 • 3 sizes: VL-CT35, VL-CT45 or VL-CT55
 • 6 mm or 12 mm leads available
 • Strokes lengths up to 300 mm
 • Up to 737 N continuous thrust and 1182 peak thrust
 • Replacement for pneumatic cylinders
Questions?

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Moog Animatics Linear Actuators

  • 1. OEM Dynamics Systems integration Daniel Wiseman Applications Engineer 3/28/2012
  • 2. What is OEM Dynamics? • The SYSTEM INTEGRATION division of Moog-Animatics  Mission – To provide compact, reliable, and fully programmable electromechanical solutions to meet any customer requirement at an attractive price  All actuators come with Animatics SmartMotor
  • 3. Overview − Actuator overview and models − Features/benefits/advantages – Comparisons – Technical Information – Gantry Examples – Website
  • 4. Categories • Harmonic Drive – HLD60 • Ballscrew (Slider) – XL100 – L70 – VLST • Ballscrew (Rod-type) – VLCT
  • 5. Don’t Forget! − Animatics is suited to ALL acutator types! − Including those we don’t make – Conventional Belt – Roller Screw – Block and tackle
  • 6. Harmonic Linear Drive (HLD) No Gearbox Needed! Saves cost!
  • 7. Harmonic Linear Drive (HLD) No need for Motor Adapters! Saves EVEN MORE cost!
  • 8. Harmonic Linear Drive (HLD) Nearly ZERO backlash! 60 micron Bi-direction repeatability
  • 9. Harmonic Linear Drive (HLD) No brake required! HIGH THRUST • Perfect for vertical gravity • Over 420N achievable loads or constant load from SM23165DT motor applications
  • 10. Harmonic Linear Drive (HLD) • Smallest footprint in its load range • Compare to conventional ballscrew and belt drives • Many support rail configurations available
  • 11. Harmonic Linear Drive (HLD) Load Capacity Increases Available Configurations 2.5mm/rev (equiv. to 40:1 gearbox) 5mm/rev (equiv. to 20:1 gearbox) 10mm/rev (equiv. to 10:1 gearbox) 12.5mm/rev (equiv to 8:1 gearbox) Top Speed Increases.
  • 12. Harmonic Linear Drive (HLD) Goes Where Others Can’t! • Stroke lengths over 3 meters available • Custom lengths available in 1mm increments Apply as you would • Rated speed does not a traditional drop off as stroke length ballscrew without increases concerns of critical speed limits on long stroke!
  • 13. Harmonic Linear Drive (HLD) Internal Rollers Type • Fully supported by internal roller wheels • Smallest profile • Used in specific applications only, limited loading and moment capability
  • 14. Harmonic Linear Drive (HLD) Single Rail Type • Higher load capacities and moment load capabilities • 2x Self-Lubricating, sealed bearing blocks, suitable for dirty environments • Standard for most apps
  • 15. Harmonic Linear Drive (HLD) Dual Rail Type • Most robust unit; highest load capacities and moment loading capabilities • 4x Self-lubricating sealed bearing blocks can handle dirt and dust • C-Channel carriage for maximum configurability
  • 16. Harmonic Linear Drive (HLD) How does it work? Differing diameters of the pulleys cause a harmonic gearing effect Drive End Carriage Pulleys Idle End
  • 17. Harmonic Linear Drive (HLD) Mechanical Concept
  • 18. Harmonic Linear Drive (HLD) ACME Screws HLD Ball-Screws  have the highest  have the highest  high static-load driving thrust load static thrust load  considerable capability capability dynamic thrust  but easy to back-  not easy to back-  very difficult to drive drive back-drive
  • 19. Harmonic Linear Drive (HLD) Competitive analysis Note: There are NO direct competitive products to the HLD anywhere. It is unique! Offers benefits of both belt-driven AND ballscrew driven systems! Conventional Belt Ball-Screw/Lead • System price • Speed Screw • Length • Precision • Thrust • Static Load
  • 20. Harmonic Linear Drive (HLD) Actuator Types and Comparisons Mechanical Comparisons For Equivalent Power, (assumes no additional gear reduction) Actuator Type Efficiency Thrust Back-drive-ability Speed ACME Screws Very Difficult Ball-Screws Easy HLD Difficult Belt Drives Easy Rack & Pinion Easy For Equivalent Application to same load and speed Actuator Type Positioning Accuracy Cost Lowest ACME Screws Good $$ Ball-Screws Best $$$$ Cost-to-Performance HLD Extremely good $$ Available Belt Drives (w/gear head) OK $$$ Rack & Pinion OK $$
  • 21. Harmonic Linear Drive (HLD) Ideal applications • Long-stroke Medium to High Speed applications • Medium to High Thrust applications • Wherever High Stiffness (in direction of travel) is needed • Where ball-screws cost too much • In vertical loads where back-drive is a problem • In tight holding applications such as: • Back-stop gauges • Material saw stop jigs • Long-stroke high thrust gantries
  • 22. Harmonic Linear Drive (HLD) Part Numbering Scheme H3-<STROKE>-<PITCH><RAIL>-<MOTOR>-<OPTION> • H3 – HLD designator • STROKE – from 112mm to 3200mm! • PITCH – in mm/rev • RAIL – A, B, E for none, single, or dual rail respectively • MOTOR – SM23165DT standard, others available • OPTION – Coded for communications, orientations, etc.
  • 24. L70 Single Rail Ballscrew Key Features • 5mm or 10mm /rev Ball-Screw • Up to 600mm Stroke • Up to 200N Dynamic Thrust Load • Maximum Stroke to Total-Length Ratio • Minimal Cross-Section w/Small Footprint • Open-sided for Easy Mounting • Directly Stackable in X-Y Configuration • Direct mount to HLD
  • 25. L70 Single Rail Ballscrew X-Y configuration L70 XY-Demo Kit with SM23165Ds
  • 26. L70 Single Rail Ballscrew Competative Analysis • Note: Although there are similar sized Ball-Screw Actuators, due to the mounting flexibility and open side, the L70 stands on its own as a viable alternative to conventional open framed Actuators. • The open side makes it completely unique in the market • Actuators comparable in cross-section are typically machined rail-body types with far less moment loading or thrust ratings
  • 27. XL100 Dual Rail Ballscrew
  • 28. XL100 Dual Rail Ballscrew Feature Overview • 5mm or 10mm Ball-Screw • Up to 600mm Stroke • Up to 200N Dynamic Thrust Load • Easy Mounting “Waist” Access Holes • Wide Dual Rail Support for High Moment Loading • Directly Stackable in X-Y Configuration • Up to 6 Limit Switches
  • 29. XL100 Dual Rail Ballscrew X-Y configuration with SM23375Ds
  • 30. XL100 Dual Rail Ballscrew
  • 31. XL100 Dual Rail Ballscrew Competitive Analysis • More robust- Higher moment capability compared to L70 • Closed frame • Highest accuracy & repeatability of ballscrew line • The XL100 has the appearance of a precision stage and yet has the price of a conventional Actuator. • Note: XL100 does not have the high flatness/straightness specs of a true linear stage. It is an actuator.
  • 32. XL100 Dual Rail Ballscrew Gantries HLD60 with L70 T-nuts and toe-clamps L70 3 Axis slide into extrusion Gantry with slots HLD60-TC2 slave follower axis HLD60-TN12M
  • 34. VL-ST Actuators • VL-ST60 • VL-ST45
  • 35. VL-ST Actuators Feature Overview • 2 sizes: VL-ST45 or VL-ST60 • 6 mm or 12 mm leads available • Strokes lengths up to 700 mm • Enclosed actuator with seal strip • Up to 491 N continuous thrust and 788 peak thrust
  • 36. VL-CT Rod-type Actuators • Pulley Offset Direct Drive
  • 37. VL-CT Rod-type Actuators Feature Overview • Available in 2 configurations: pulley offset or direct drive • Pulley Offset: 3:1, 2:1 or 1:1 ratio • 3 sizes: VL-CT35, VL-CT45 or VL-CT55 • 6 mm or 12 mm leads available • Strokes lengths up to 300 mm • Up to 737 N continuous thrust and 1182 peak thrust • Replacement for pneumatic cylinders