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Copyright © MEIDEN NANOPROCESS INNOVATIONS, INC. All Rights Reserved.
Introduction of Pure ozone &
related processes
MEIDEN NANOPROCESS INNOVATIONS, INC.
April.2023
Company profile
Company MEIDEN NANOPROCESS INNOVATIONS, INC.
Founded 2020.4.1
Representative CEO:Mr.Takada Hisashi
Located  Head office
2-8-1,Osaki,Shinagawa-ku,T
okyo,
141-0032,Japan
TEL:81-3-6420-8630
> Development&Factory
1569-9,Kotehashicho,Hanamigawa-
ku,Chiba,262-0013
TEL:81-43-258-1633
Capital 400 Million Yen(Meidensha 100% Founded)
Employee 23
Business Development,design,manufacture and sales of
Pure Ozone Generator and room tempurture
deposition equipment
Development Factory in Chiba
Chiba
Tokyo
Parents company
Various Applications of Pure Ozone
Pure
Ozone
In-situ
Cleaning
Surface
reforming
Oxidation
Source
MBE
Ashing
Our core value is
High concentrate ozone and
Purity ozone
(Patented technology)
ALD
Fields our offerings would be fit
④Nanoimprint (Mask-less lithography)
②Laser, THz device, power electronics
①Quantum computing、AI(Beyond CMOS) ③Solar, LED device
Platform for Various (Layered) Oxides growth Defect, impurity-free, nm-level smooth interface
Thermal, photo, NOx damage-free
Low gas consumption, high reaction efficiency
*Source
1) nextBIGfuture.com
2) Journal of Energy & Environmental Science
3) Global net Corp. Homepage
4) Journal of Advanced Healthcare Materials
⑤Sensor, IOT, flexible device
Long-lasting super-
hydrophilic surface
Long lifetime, storable ozone
Low temperature
Shadow-free chemical process
USA:R&D in
cutting edge
material research
Universities
MBE (Oxidation source for epitaxial oxide film growth)
ALD (thin oxide film growth)
UK:Applying for R&D
funding budget
Finland: Under PoC with
an ALD equipment
company
France and Germany
Starting collaboration
with MBE equipment
companies
OER (surface cleaning)
Australia:
Under PoC
with a research
Institute
Taiwan:
device evaluation
with LED
companies started
Japan:
Variety of PoC’s
with end-users
USA:
Under negotiation with an
ALD equipment company
China: Many POGs
delivered to semiconductor
factories through high-tech
process machinery
equipment manufacturer
Global expansion of our Pure Ozone technology
End-user Business tie-up
USA:
Under joint market
development with an
MBE equipment
company
POG
(Pure Ozone Gas
Generator)
Surface cleaning
(activation)
equipment
More than 50 units
operating in mass-
production line worldwide
Our Offering
Used in R&D application
Principal for POG and
Oxidation source for ALD
CONFIDENTIAL
 Our POG condenses ozone to ≓ 100% purity, which is stored as liquid using cryogenic freezers.
The pure ozone can be delivered as a continuous supply of process gas during CVD, ALD, MBE
or industrial materials fabrication where nitrogen or other constituents can create defects.
Basics of Pure Ozone Generator (POG)
100%
Liquid
Ozone
cl cl
op cl
cl
op Vacuum
Pump
Continuous Supply
of
Pure Ozone Gas
Standb
y
Feed
Charge
cl
cl
Chiller
Ozonizer
op
Oxygen
Cylinder
Chiller Chiller
op
op
Key:
■OP: Open
■CL : Closed
1) Keep a liquid O3 vessel at low temperature (90K) and low pressure (<0.1atm)
when liquid O3 is stored
2) Prevent metal/organic particle, transient gas, energy & light inflow into the
vessel
Mechanical
- Sensing and protection against large-
scale vibration such as earthquake
- Inline fine-pore size ceramic filter
- Housing exhaust
- Pressure-proof enclosure design for
explosive decomposition of liquid O3
Electrical
-Safe & built-in programmed exhaust
of liquid O3 in case of power failure
-Early abnormal detection by a
combination of sensors
- Compliant to SEMI-S2
-Maximum storable liquid O3 limited
Basic concept
Operational
- Fully automated operation
- Safety Interlocks arranged
- Selectable from multiple operational
modes for adjusting to user
experience & request
SEMI-S2
Certificated!
Safety handling of large amount of liquid ozone
Chemical
- Catalytic ozone decomposer
installed
- Ozone gas leakage detection in the
housing (0.06-0.7ppm)
【For ALD①】On-demand supply and Eco-friendly Process
Evacuation
ALD
chamber
Pulse O3+O2
Our Proposal
OZ-ALD
>90% of generated O3 gas has to
be discarded because of <10% O3
ALD pulse duty and unstable O3
concentration when interrupting
POG – ALD
Generated pure O3 gas is
utilized without loss thanks
to a long lifetime of pure O3
(>10min)
Exhaust System
Ozone Destroyer
Ozonizer
N.O.
Constant heavy duty
N2(Ar)
Conventional
10,000Pa
90% O3
Evacuation
ALD
chamber
Pulse pure O3
Exhaust System
Ozone Destroyer
No need
N2(Ar)
Ozone
Destroyer
Inside No need
【Using POG for ALD(e.g.)】
11cc×2 (Liquid @90K)
16,000cc (in Standard state gas)
ALD valve
Pump
ALD chamber 1
Pump
Pump
Pump
ALD chamber 4
ALD chamber 3
ALD chamber 2
500cc
(1/2inch 10m)
Buffer tank
(e.g., 4,000cc)
Pump
10,000Pa (75Torr)
1/2inch : <10m
Stainless steel electro-
polished 316L pipe
1) Pure Ozone generator unit 2) Supply distribution unit
Communication
I/O, analog, digital signal
I/O(ready), analog, digital signal (status)
CPU
CPU
【For ALD②】PLUG&PLAY VERSATILE ozone gas Platform
3) Your ALD unit
Introduce just one optimized POG unit for your multiple ALD systems
Piezo valve (Pressure controller)
12,000Pa
10cc/pulse, 4 pulses/min
50cc/pulse, 2 pulses/min
【For ALD③】Typical working Pattern
Time
Ozone pressure
at the buffer tank
Requested
Pressure (e.g.,
60Torr=8,000Pa)
Ready
(Charged with a requested pressure,
No alarm issued on POG and ALD1-4 )
Alarm
- O3 concentration decrease in the buffer
- System failure from POG (20 kinds of
abnormal state automatically detected)
- System failure from ALD(1-4)
Supply to ALD1
(ALD valve open) ALD2 ALD3 and 4
Ozone gas charged
2sec 4sec 5sec (overlap 1sec)
10cc 20cc 50cc
Ozone pressure at ALD valve inlet is kept constant at any ALD pulse request
【For ALD④】Long lifetime of Pure Ozone
Pure Ozone
generator unit
Pressure Gauge
Vacuum Pump
Half Inch SUS316L EP-grade
2m plug
Supersonic O3
concentration
monitor
50
55
60
65
70
75
80
85
90
95
100
0 10 20 30 40 50 60
O3
concentration[%]
Time[min]
test10-1 10,000Pa-2m-1
test10-2 10,000Pa-2m-2℃
test10-3 10,000Pa-4m(2m-1+2)
80% O3 concentration
- Initial charged O3 Pressure 10,000Pa
- Surrounding temperature: 25C
- Initial O3 concentration: 92% (measured with a
supersonic O3 concentration monitor)
- Piping: Electrochemically polished SUS316L (4m)
with two metal diaphragm valves (material: Body:
SUS316L, Diaphragm: SUS631)
Valve
Measurement Conditions
Guideline for >10min storage
Test Run 1
Test Run 2
Test Run 3
80% lower limit line
Length 2m
- Temperature: <40C (<30 C recommended)
- No welding-originated surface defects such as pit, cracking,
undercut and overlap
- Piping for gas transfer: SUS316L with electrochemically
polished grade (Rz <0.7m)
- Gas control Valve: diaphragm type, SUS316L, PTFE
(Polytetrafluoroethylene) and PFA (Perfluoroalkoxy alkanes)
with surface roughness (Rz) of <0.7m
- Maximum piping length:15m (<10m recommended)
【For ALD⑤】Running Cost Comparison
Electricity Gas Ozone Exhaust
Not only the On-demand supply property but also throughput &
Productivity increase of ALD film brought about by pure O3 compared to
conventional O3 serves to reduce the running cost of total ALD system
Cost/nm ALD film growth
Pure Ozone
Conventional Ozone
POG takes care of all the unused O3 gas in
the ozone supply line down to the ALD valve
On-demand supply
and long life time of O3
(image)
Deposition data for ALD application as Oxidation source
SiO2 TiO2 Al2O3
Deposition
temperature
<150℃
Film growth rate
(on Φ200 Si wafer)
30nm(25 wafers)<2Hr
100nm <6Hr
30nm (25 wafers)<6Hr
100nm <18Hr
30nm (25 wafers)<5Hr
100nm <17Hr
Uniformity ±1%
Coverage for 40:1
trench bottom
>95% >88% >82%
Water vapor
transmission
- -
< 10-5
g/m2
/day
SiO2/Al2O3 alternate Layer
Refrectivity@120C 1.51 2.23 1.57
120μm
3μm
Good Step coverage Layered film with sharp & smooth interface
SiO2
TiO2
SiO2
TiO2
SiO2
Copyright © MEIDEN NANOPROCESS INNOVATIONS, INC. All Rights Reserved.
Sharp interface
200nm
ALD film growth on glass
SiO2
TiO2
SiO2
TiO2
SiO2
C impurity
free
Glass (SiO2) substrate
Copyright © MEIDEN NANOPROCESS INNOVATIONS, INC. All Rights Reserved.
ALD film growth on Resist
Ra:0.2 Ra:0.2
■ Surface roughness of resist (i-line) after ALD
Oxidation Source:Pure Ozone(PO)
Precursor :3DMAS(Air Liquid)SiO2 film
After SiO2 film 50nm deposition
Resist surface
Surface roughness of resist and after SiO2 deposition
O*
O3
Resist
①Top ②Side ③Bottom
PO-ALD
temperature
60℃
step coverage
0.61
OZ-ALD
temperature
60℃
step coverage
0.42
①Top
②Side
③Bottom
87nm
53nm
53nm
300nm
300nm
52nm 22nm
22nm
300nm 300nm
300nm 300nm
3μm
120μm
■ Comparison of step coverage:high aspect trench(3μm/120μm) with conventional ozonizer
Oxidation Source:Pure Ozone(PO) / Convensional Ozonizer(OZ)
Precursor :DMAI(Air Liquid)Al2O3 film
150% better step coverage
Superior Coverage (Underlying morphology independent process)
Copyright © MEIDEN NANOPROCESS INNOVATIONS, INC. All Rights Reserved.
19/13
■ Experimental
AIST Nano-Processing Facility:NPF
〇AD-100LP(Samco Inc.)
〇Sample :Si〈100〉
〇Precursor :trimethylaluminium(TMA)
〇Plasma Input Power:100~250W
〇Ozone concentraiton:
Ozonizer O3 < 180g/m3(<8%)
PO > 1,700g/cm3(>80%)
〇Deposition temperature:50~300℃
ALD oxide reactants
H2O (TH-ALD)
O2 direct plasma(DPE-ALD)
O2 remote plasma
O3
Pure O3 (PO-ALD)
source:https://www.tia-kyoyo.jp/object.php?f=1&code=198
https://www.tia-kyoyo.jp/object.php?f=1&code=204
POG
■ Deposition conditions
・Evaluation of Al2O3 film of about 50 nm on a Si wafer at each film formation temperature and oxidizing gas。
・Only the reactant supply time was changed with other process parameters being kept constant.
TMA Supply Purge Reactant Supply Purge
TH-ALD
0.02sec 3sec
3sec 7sec
DPE-ALD 3sec 7sec
Ozonizer O3-ALD 1sec 6sec
PO-ALD 3sec 14sec
Table 2 ALD process step
ALD
Appendix -Comparison of reactants of Al2O3 film using TMA-
Copyright © MEIDEN NANOPROCESS INNOVATIONS, INC. All Rights Reserved.
■ Comparison of GPC for each oxide reactant
The temperature dependence of GPC changes depending on Reactant source.
Fig. Schematic of possible behavior for the ALD growth
per cycle versus temperature showing the “ALD” window[1]
[1] Guang-Jie Yuan et al, Coatings,9,806(2019)
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0 100 200 300
Growth
per
cycle[nm/cycle]
Temperature[℃]
PO-ALD H2O-ALD
DPE-ALD OzonizerO3_ALD
Condensation limited
(PO、DPE)
ALD Window
Activation
energy/steric
Hindrance limited
(H2O,Ozonizer O3)
Fig. GPC temperature dependence of each reactant
(O3 >80%)
OzonizerO3 (O3 <8%)
Appendix -Comparison of reactants of Al2O3 film using TMA-
Copyright © MEIDEN NANOPROCESS INNOVATIONS, INC. All Rights Reserved.
■ Comparison of GPC and refractive index for each oxide reactant
・Different oxidation sources change the refractive index.
・It is estimated that the refractive index changes (film density change) due to the difference in reactivity between TMA and the reactant.
1.56
1.57
1.58
1.59
1.60
1.61
1.62
1.63
1.64
1.65
1.66
0 50 100 150 200 250 300 350
Refractive
index@633nm
Temperature[℃]
TH-ALD
DPE-ALD
PO-ALD
Fig. Al2O3 film refractive index@633nm
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0 100 200 300
Growth
per
cycle[nm/cycle]
Temperature[℃]
PO-ALD H2O-ALD
DPE-ALD OzonizerO3_ALD
Condensation limited
(PO、DPE)
ALD Window
Activation
energy/steric
Hindrance limited
(H2O,Ozonizer O3)
Fig. GPC temperature dependence of each reactant
(O3 >80%)
OzonizerO3 (O3 <8%)
Appendix -Comparison of reactants of Al2O3 film using TMA-
Copyright © MEIDEN NANOPROCESS INNOVATIONS, INC. All Rights Reserved.
■ Step coverage
Fig. Cross-sectional SEM image of a trench wafer
A.R.
56
A.R.
40
A.R.
20 A.R.
9
A.R.
6
200nm
200nm
Thickness on trench surface
Thickness on trench bottom
49.0nm
A.R.56 Step coverage =0.98
(48.0nm/49.0nm)
48.0nm
0.00
0.20
0.40
0.60
0.80
1.00
1.20
0 100 200 300 400
Step
coverage
A.R.56(bottom/surface)
Temperature[℃]
PO
DPE(100W)
DPE(250W)
〈O2Plasma-ALD〉
TMA O3 O2
〈PO-ALD〉
O*
Appendix -Comparison of reactants of Al2O3 film using TMA-
Copyright © MEIDEN NANOPROCESS INNOVATIONS, INC. All Rights Reserved.
■ Step coverage(Aspect ratio 100~)
0.0
0.2
0.4
0.6
0.8
1.0
1.2
0 200 400 600
Step
coverage
Aspect ratio (distance from opening / gap)
PO-ALD
RPE-600W [1]
2
Fig. Coverage performance explained by
recombination probability of O on oxides[2]
[2] Guang-Jie Yuan et al, J. Phys. Chem. ,123,27030−27035(2019)
Oxidation Source :Pure Ozone(PO)
Precursor :TMA Al2O3 film(200℃)
Sample : Side trench(Aspect ratio ~10,000)
w(opening) and h(gap) :500nm
Appendix -Comparison of reactants of Al2O3 film using TMA-
By using pure ozone as the oxidation source,
coverage of 70% or more is obtained at an aspect ratio of 400.
Other applications with OER
(Ozone-Ethylene Radical Generation) Process
OER (Ozone Ethylene Radical Generation) process
Developed OER (Ozone Ethylene Radical) process to generate OH,O,H radicals
effectively at lower than 100ºC and applies OER to actual processes.
Application for OER(Surface reforming)
■Applicable substrate
Glass
Blue plate glass
Eagel XG glass
Film
PET
PEN
COP
Polyimide
SUS(SUS316)
Aluminium(A5052)
Gold,Cupper
Silicone
PDMS
Silicone
Fiber
Non-waven fabric
Carbon fiber
Resin
PMMA(acrylic resin)
heatproof
temperature≒600℃
heatproof
temperature ≒150℃
heatproof
temperature ≒90℃
heatproof temperature
≒ 100℃
Metal
heatproof
temperature≒150℃
heatproof
temperature≒150℃(Al)
plating
process
coating
process
OER process
(Pletreatment)
Bonding deposition
Application
Printing
Surface reforming(OER process)
Non-alkali glass
Untreated
OER
process
O2 plasma
33.7° 5.2° 6.8°
■water contact angle
■Surface
roughness
0.21 0.22
0.56
未処理 OER改質 O2プラズマ
Surmace roughness
sq(RMS)
No surface damage due to
OER process!
■Feature
LCD panel
Glass
application
Transfer
process
semicondu
ctor
■Change over time(At clean room/20℃/50%)
◆ Achieves a water contact angle of less than 10 °
◆ Maintains smoothness without surface damage
◆ Ideal for applications that require smoothness
Untreated OER process O2 plasma
Untreated OER process O2 plasma
Super hydrophilic surface state continues for 3 days
Pretreatment for Bonding
*OER:Ozone-Ethylene Radical generation technology
■Bonding for semiconductor(W-W,D-W)
Substrate
OH radical
Ethylene(C₂H₄)
Pure Ozone(O₃)
OH
OH
OH
OH
OH
OH
OH
OH
OER
Substrate
OH OH OH OH
OH OH OH OH
Bonding
Substrate
Annealing
OER required for bonding pretreatment:
- Generation of optimal OH radical amount
- No substrate damage due to chemical
reaction by OER. Maintain smoothness
compare with Plasma treatment.
In-situ mask/reticle optics cleaning
Electron beam mask writer
O source
(Pure Ozone Gas)
Customer’s Satisfactions
6. Highly compatible with low pressure processes, 1. High Concentration (highly oxidation),
3. Damage free (no reflectivity change of mirror surface ), 2. High Purity (NOx free, no
corrosion), 4. High Efficiency (minimize pre-decomposition of ozone after 20 meter transfer),
8. Capability of 24/7/365 mass production
In-situ cleaning
exhaust of carbon contamination
and
gas
【Meiden NPI】Introduction of Pure ozone generator and related process_rev.._ (002).pdf

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【Meiden NPI】Introduction of Pure ozone generator and related process_rev.._ (002).pdf

  • 1. Copyright © MEIDEN NANOPROCESS INNOVATIONS, INC. All Rights Reserved. Introduction of Pure ozone & related processes MEIDEN NANOPROCESS INNOVATIONS, INC. April.2023
  • 2. Company profile Company MEIDEN NANOPROCESS INNOVATIONS, INC. Founded 2020.4.1 Representative CEO:Mr.Takada Hisashi Located  Head office 2-8-1,Osaki,Shinagawa-ku,T okyo, 141-0032,Japan TEL:81-3-6420-8630 > Development&Factory 1569-9,Kotehashicho,Hanamigawa- ku,Chiba,262-0013 TEL:81-43-258-1633 Capital 400 Million Yen(Meidensha 100% Founded) Employee 23 Business Development,design,manufacture and sales of Pure Ozone Generator and room tempurture deposition equipment Development Factory in Chiba Chiba Tokyo Parents company
  • 3. Various Applications of Pure Ozone Pure Ozone In-situ Cleaning Surface reforming Oxidation Source MBE Ashing Our core value is High concentrate ozone and Purity ozone (Patented technology) ALD
  • 4. Fields our offerings would be fit ④Nanoimprint (Mask-less lithography) ②Laser, THz device, power electronics ①Quantum computing、AI(Beyond CMOS) ③Solar, LED device Platform for Various (Layered) Oxides growth Defect, impurity-free, nm-level smooth interface Thermal, photo, NOx damage-free Low gas consumption, high reaction efficiency *Source 1) nextBIGfuture.com 2) Journal of Energy & Environmental Science 3) Global net Corp. Homepage 4) Journal of Advanced Healthcare Materials ⑤Sensor, IOT, flexible device Long-lasting super- hydrophilic surface Long lifetime, storable ozone Low temperature Shadow-free chemical process
  • 5. USA:R&D in cutting edge material research Universities MBE (Oxidation source for epitaxial oxide film growth) ALD (thin oxide film growth) UK:Applying for R&D funding budget Finland: Under PoC with an ALD equipment company France and Germany Starting collaboration with MBE equipment companies OER (surface cleaning) Australia: Under PoC with a research Institute Taiwan: device evaluation with LED companies started Japan: Variety of PoC’s with end-users USA: Under negotiation with an ALD equipment company China: Many POGs delivered to semiconductor factories through high-tech process machinery equipment manufacturer Global expansion of our Pure Ozone technology End-user Business tie-up USA: Under joint market development with an MBE equipment company
  • 6. POG (Pure Ozone Gas Generator) Surface cleaning (activation) equipment More than 50 units operating in mass- production line worldwide Our Offering Used in R&D application
  • 7. Principal for POG and Oxidation source for ALD
  • 8. CONFIDENTIAL  Our POG condenses ozone to ≓ 100% purity, which is stored as liquid using cryogenic freezers. The pure ozone can be delivered as a continuous supply of process gas during CVD, ALD, MBE or industrial materials fabrication where nitrogen or other constituents can create defects. Basics of Pure Ozone Generator (POG) 100% Liquid Ozone cl cl op cl cl op Vacuum Pump Continuous Supply of Pure Ozone Gas Standb y Feed Charge cl cl Chiller Ozonizer op Oxygen Cylinder Chiller Chiller op op Key: ■OP: Open ■CL : Closed
  • 9. 1) Keep a liquid O3 vessel at low temperature (90K) and low pressure (<0.1atm) when liquid O3 is stored 2) Prevent metal/organic particle, transient gas, energy & light inflow into the vessel Mechanical - Sensing and protection against large- scale vibration such as earthquake - Inline fine-pore size ceramic filter - Housing exhaust - Pressure-proof enclosure design for explosive decomposition of liquid O3 Electrical -Safe & built-in programmed exhaust of liquid O3 in case of power failure -Early abnormal detection by a combination of sensors - Compliant to SEMI-S2 -Maximum storable liquid O3 limited Basic concept Operational - Fully automated operation - Safety Interlocks arranged - Selectable from multiple operational modes for adjusting to user experience & request SEMI-S2 Certificated! Safety handling of large amount of liquid ozone Chemical - Catalytic ozone decomposer installed - Ozone gas leakage detection in the housing (0.06-0.7ppm)
  • 10. 【For ALD①】On-demand supply and Eco-friendly Process Evacuation ALD chamber Pulse O3+O2 Our Proposal OZ-ALD >90% of generated O3 gas has to be discarded because of <10% O3 ALD pulse duty and unstable O3 concentration when interrupting POG – ALD Generated pure O3 gas is utilized without loss thanks to a long lifetime of pure O3 (>10min) Exhaust System Ozone Destroyer Ozonizer N.O. Constant heavy duty N2(Ar) Conventional 10,000Pa 90% O3 Evacuation ALD chamber Pulse pure O3 Exhaust System Ozone Destroyer No need N2(Ar) Ozone Destroyer Inside No need
  • 11. 【Using POG for ALD(e.g.)】 11cc×2 (Liquid @90K) 16,000cc (in Standard state gas) ALD valve Pump ALD chamber 1 Pump Pump Pump ALD chamber 4 ALD chamber 3 ALD chamber 2 500cc (1/2inch 10m) Buffer tank (e.g., 4,000cc) Pump 10,000Pa (75Torr) 1/2inch : <10m Stainless steel electro- polished 316L pipe 1) Pure Ozone generator unit 2) Supply distribution unit Communication I/O, analog, digital signal I/O(ready), analog, digital signal (status) CPU CPU 【For ALD②】PLUG&PLAY VERSATILE ozone gas Platform 3) Your ALD unit Introduce just one optimized POG unit for your multiple ALD systems Piezo valve (Pressure controller) 12,000Pa 10cc/pulse, 4 pulses/min 50cc/pulse, 2 pulses/min
  • 12. 【For ALD③】Typical working Pattern Time Ozone pressure at the buffer tank Requested Pressure (e.g., 60Torr=8,000Pa) Ready (Charged with a requested pressure, No alarm issued on POG and ALD1-4 ) Alarm - O3 concentration decrease in the buffer - System failure from POG (20 kinds of abnormal state automatically detected) - System failure from ALD(1-4) Supply to ALD1 (ALD valve open) ALD2 ALD3 and 4 Ozone gas charged 2sec 4sec 5sec (overlap 1sec) 10cc 20cc 50cc Ozone pressure at ALD valve inlet is kept constant at any ALD pulse request
  • 13. 【For ALD④】Long lifetime of Pure Ozone Pure Ozone generator unit Pressure Gauge Vacuum Pump Half Inch SUS316L EP-grade 2m plug Supersonic O3 concentration monitor 50 55 60 65 70 75 80 85 90 95 100 0 10 20 30 40 50 60 O3 concentration[%] Time[min] test10-1 10,000Pa-2m-1 test10-2 10,000Pa-2m-2℃ test10-3 10,000Pa-4m(2m-1+2) 80% O3 concentration - Initial charged O3 Pressure 10,000Pa - Surrounding temperature: 25C - Initial O3 concentration: 92% (measured with a supersonic O3 concentration monitor) - Piping: Electrochemically polished SUS316L (4m) with two metal diaphragm valves (material: Body: SUS316L, Diaphragm: SUS631) Valve Measurement Conditions Guideline for >10min storage Test Run 1 Test Run 2 Test Run 3 80% lower limit line Length 2m - Temperature: <40C (<30 C recommended) - No welding-originated surface defects such as pit, cracking, undercut and overlap - Piping for gas transfer: SUS316L with electrochemically polished grade (Rz <0.7m) - Gas control Valve: diaphragm type, SUS316L, PTFE (Polytetrafluoroethylene) and PFA (Perfluoroalkoxy alkanes) with surface roughness (Rz) of <0.7m - Maximum piping length:15m (<10m recommended)
  • 14. 【For ALD⑤】Running Cost Comparison Electricity Gas Ozone Exhaust Not only the On-demand supply property but also throughput & Productivity increase of ALD film brought about by pure O3 compared to conventional O3 serves to reduce the running cost of total ALD system Cost/nm ALD film growth Pure Ozone Conventional Ozone POG takes care of all the unused O3 gas in the ozone supply line down to the ALD valve On-demand supply and long life time of O3 (image)
  • 15. Deposition data for ALD application as Oxidation source SiO2 TiO2 Al2O3 Deposition temperature <150℃ Film growth rate (on Φ200 Si wafer) 30nm(25 wafers)<2Hr 100nm <6Hr 30nm (25 wafers)<6Hr 100nm <18Hr 30nm (25 wafers)<5Hr 100nm <17Hr Uniformity ±1% Coverage for 40:1 trench bottom >95% >88% >82% Water vapor transmission - - < 10-5 g/m2 /day SiO2/Al2O3 alternate Layer Refrectivity@120C 1.51 2.23 1.57 120μm 3μm Good Step coverage Layered film with sharp & smooth interface SiO2 TiO2 SiO2 TiO2 SiO2
  • 16. Copyright © MEIDEN NANOPROCESS INNOVATIONS, INC. All Rights Reserved. Sharp interface 200nm ALD film growth on glass SiO2 TiO2 SiO2 TiO2 SiO2 C impurity free Glass (SiO2) substrate
  • 17. Copyright © MEIDEN NANOPROCESS INNOVATIONS, INC. All Rights Reserved. ALD film growth on Resist Ra:0.2 Ra:0.2 ■ Surface roughness of resist (i-line) after ALD Oxidation Source:Pure Ozone(PO) Precursor :3DMAS(Air Liquid)SiO2 film After SiO2 film 50nm deposition Resist surface Surface roughness of resist and after SiO2 deposition O* O3 Resist
  • 18. ①Top ②Side ③Bottom PO-ALD temperature 60℃ step coverage 0.61 OZ-ALD temperature 60℃ step coverage 0.42 ①Top ②Side ③Bottom 87nm 53nm 53nm 300nm 300nm 52nm 22nm 22nm 300nm 300nm 300nm 300nm 3μm 120μm ■ Comparison of step coverage:high aspect trench(3μm/120μm) with conventional ozonizer Oxidation Source:Pure Ozone(PO) / Convensional Ozonizer(OZ) Precursor :DMAI(Air Liquid)Al2O3 film 150% better step coverage Superior Coverage (Underlying morphology independent process)
  • 19. Copyright © MEIDEN NANOPROCESS INNOVATIONS, INC. All Rights Reserved. 19/13 ■ Experimental AIST Nano-Processing Facility:NPF 〇AD-100LP(Samco Inc.) 〇Sample :Si〈100〉 〇Precursor :trimethylaluminium(TMA) 〇Plasma Input Power:100~250W 〇Ozone concentraiton: Ozonizer O3 < 180g/m3(<8%) PO > 1,700g/cm3(>80%) 〇Deposition temperature:50~300℃ ALD oxide reactants H2O (TH-ALD) O2 direct plasma(DPE-ALD) O2 remote plasma O3 Pure O3 (PO-ALD) source:https://www.tia-kyoyo.jp/object.php?f=1&code=198 https://www.tia-kyoyo.jp/object.php?f=1&code=204 POG ■ Deposition conditions ・Evaluation of Al2O3 film of about 50 nm on a Si wafer at each film formation temperature and oxidizing gas。 ・Only the reactant supply time was changed with other process parameters being kept constant. TMA Supply Purge Reactant Supply Purge TH-ALD 0.02sec 3sec 3sec 7sec DPE-ALD 3sec 7sec Ozonizer O3-ALD 1sec 6sec PO-ALD 3sec 14sec Table 2 ALD process step ALD Appendix -Comparison of reactants of Al2O3 film using TMA-
  • 20. Copyright © MEIDEN NANOPROCESS INNOVATIONS, INC. All Rights Reserved. ■ Comparison of GPC for each oxide reactant The temperature dependence of GPC changes depending on Reactant source. Fig. Schematic of possible behavior for the ALD growth per cycle versus temperature showing the “ALD” window[1] [1] Guang-Jie Yuan et al, Coatings,9,806(2019) 0.00 0.02 0.04 0.06 0.08 0.10 0.12 0.14 0.16 0.18 0 100 200 300 Growth per cycle[nm/cycle] Temperature[℃] PO-ALD H2O-ALD DPE-ALD OzonizerO3_ALD Condensation limited (PO、DPE) ALD Window Activation energy/steric Hindrance limited (H2O,Ozonizer O3) Fig. GPC temperature dependence of each reactant (O3 >80%) OzonizerO3 (O3 <8%) Appendix -Comparison of reactants of Al2O3 film using TMA-
  • 21. Copyright © MEIDEN NANOPROCESS INNOVATIONS, INC. All Rights Reserved. ■ Comparison of GPC and refractive index for each oxide reactant ・Different oxidation sources change the refractive index. ・It is estimated that the refractive index changes (film density change) due to the difference in reactivity between TMA and the reactant. 1.56 1.57 1.58 1.59 1.60 1.61 1.62 1.63 1.64 1.65 1.66 0 50 100 150 200 250 300 350 Refractive index@633nm Temperature[℃] TH-ALD DPE-ALD PO-ALD Fig. Al2O3 film refractive index@633nm 0.00 0.02 0.04 0.06 0.08 0.10 0.12 0.14 0.16 0.18 0 100 200 300 Growth per cycle[nm/cycle] Temperature[℃] PO-ALD H2O-ALD DPE-ALD OzonizerO3_ALD Condensation limited (PO、DPE) ALD Window Activation energy/steric Hindrance limited (H2O,Ozonizer O3) Fig. GPC temperature dependence of each reactant (O3 >80%) OzonizerO3 (O3 <8%) Appendix -Comparison of reactants of Al2O3 film using TMA-
  • 22. Copyright © MEIDEN NANOPROCESS INNOVATIONS, INC. All Rights Reserved. ■ Step coverage Fig. Cross-sectional SEM image of a trench wafer A.R. 56 A.R. 40 A.R. 20 A.R. 9 A.R. 6 200nm 200nm Thickness on trench surface Thickness on trench bottom 49.0nm A.R.56 Step coverage =0.98 (48.0nm/49.0nm) 48.0nm 0.00 0.20 0.40 0.60 0.80 1.00 1.20 0 100 200 300 400 Step coverage A.R.56(bottom/surface) Temperature[℃] PO DPE(100W) DPE(250W) 〈O2Plasma-ALD〉 TMA O3 O2 〈PO-ALD〉 O* Appendix -Comparison of reactants of Al2O3 film using TMA-
  • 23. Copyright © MEIDEN NANOPROCESS INNOVATIONS, INC. All Rights Reserved. ■ Step coverage(Aspect ratio 100~) 0.0 0.2 0.4 0.6 0.8 1.0 1.2 0 200 400 600 Step coverage Aspect ratio (distance from opening / gap) PO-ALD RPE-600W [1] 2 Fig. Coverage performance explained by recombination probability of O on oxides[2] [2] Guang-Jie Yuan et al, J. Phys. Chem. ,123,27030−27035(2019) Oxidation Source :Pure Ozone(PO) Precursor :TMA Al2O3 film(200℃) Sample : Side trench(Aspect ratio ~10,000) w(opening) and h(gap) :500nm Appendix -Comparison of reactants of Al2O3 film using TMA- By using pure ozone as the oxidation source, coverage of 70% or more is obtained at an aspect ratio of 400.
  • 24. Other applications with OER (Ozone-Ethylene Radical Generation) Process
  • 25. OER (Ozone Ethylene Radical Generation) process Developed OER (Ozone Ethylene Radical) process to generate OH,O,H radicals effectively at lower than 100ºC and applies OER to actual processes.
  • 26. Application for OER(Surface reforming) ■Applicable substrate Glass Blue plate glass Eagel XG glass Film PET PEN COP Polyimide SUS(SUS316) Aluminium(A5052) Gold,Cupper Silicone PDMS Silicone Fiber Non-waven fabric Carbon fiber Resin PMMA(acrylic resin) heatproof temperature≒600℃ heatproof temperature ≒150℃ heatproof temperature ≒90℃ heatproof temperature ≒ 100℃ Metal heatproof temperature≒150℃ heatproof temperature≒150℃(Al) plating process coating process OER process (Pletreatment) Bonding deposition Application Printing
  • 27. Surface reforming(OER process) Non-alkali glass Untreated OER process O2 plasma 33.7° 5.2° 6.8° ■water contact angle ■Surface roughness 0.21 0.22 0.56 未処理 OER改質 O2プラズマ Surmace roughness sq(RMS) No surface damage due to OER process! ■Feature LCD panel Glass application Transfer process semicondu ctor ■Change over time(At clean room/20℃/50%) ◆ Achieves a water contact angle of less than 10 ° ◆ Maintains smoothness without surface damage ◆ Ideal for applications that require smoothness Untreated OER process O2 plasma Untreated OER process O2 plasma Super hydrophilic surface state continues for 3 days
  • 28. Pretreatment for Bonding *OER:Ozone-Ethylene Radical generation technology ■Bonding for semiconductor(W-W,D-W) Substrate OH radical Ethylene(C₂H₄) Pure Ozone(O₃) OH OH OH OH OH OH OH OH OER Substrate OH OH OH OH OH OH OH OH Bonding Substrate Annealing OER required for bonding pretreatment: - Generation of optimal OH radical amount - No substrate damage due to chemical reaction by OER. Maintain smoothness compare with Plasma treatment.
  • 29. In-situ mask/reticle optics cleaning Electron beam mask writer O source (Pure Ozone Gas) Customer’s Satisfactions 6. Highly compatible with low pressure processes, 1. High Concentration (highly oxidation), 3. Damage free (no reflectivity change of mirror surface ), 2. High Purity (NOx free, no corrosion), 4. High Efficiency (minimize pre-decomposition of ozone after 20 meter transfer), 8. Capability of 24/7/365 mass production In-situ cleaning exhaust of carbon contamination and gas